CN116116153A - Efficient energy-saving environment-friendly grease processing device and process - Google Patents
Efficient energy-saving environment-friendly grease processing device and process Download PDFInfo
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- CN116116153A CN116116153A CN202211533890.3A CN202211533890A CN116116153A CN 116116153 A CN116116153 A CN 116116153A CN 202211533890 A CN202211533890 A CN 202211533890A CN 116116153 A CN116116153 A CN 116116153A
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- 239000004519 grease Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 52
- 239000002912 waste gas Substances 0.000 claims abstract description 35
- 238000001914 filtration Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000003595 mist Substances 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 35
- 238000003723 Smelting Methods 0.000 claims description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 25
- 239000000428 dust Substances 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 20
- 239000007789 gas Substances 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 238000000746 purification Methods 0.000 claims description 11
- 241001062472 Stokellia anisodon Species 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 241001417490 Sillaginidae Species 0.000 claims 1
- 238000009423 ventilation Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 239000012535 impurity Substances 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 241001465754 Metazoa Species 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 210000001835 viscera Anatomy 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/346—Controlling the process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/76—Gas phase processes, e.g. by using aerosols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J6/00—Heat treatments such as Calcining; Fusing ; Pyrolysis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/74—Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Biomedical Technology (AREA)
- Health & Medical Sciences (AREA)
- Dispersion Chemistry (AREA)
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Abstract
The invention discloses a high-efficiency energy-saving environment-friendly grease processing device and a high-efficiency energy-saving environment-friendly grease processing process. The efficient energy-saving environment-friendly grease processing device and process disclosed by the invention have the advantages that after the waste gas is subjected to coarse filtration through the filtering unit, the waste gas flowing downwards and the water mist sprayed upwards are fully mixed, the waste gas is effectively sprayed for impurity removal, the air is effectively slowed down through the flow blocking plate and the flow blocking unit, two common electric appliances such as the atomizing nozzle and the ozone generator are adopted, and the unexpected purifying effect can be achieved by combining the simple filtering unit and the flow blocking unit, and the effects of simplicity, high efficiency, energy conservation and environment friendliness are achieved.
Description
Technical Field
The invention relates to the technical field of grease processing, in particular to a high-efficiency energy-saving environment-friendly grease processing device and a process.
Background
Grease is a generic term for oils and fats, and is generally referred to as oil, which is liquid at ordinary temperature, and grease, which is solid. The source of the grease can be animals or plants, wherein the animal grease is generally solid at normal temperature, has good shortening property and is more commonly used. Wherein, the production raw materials of the feed grease mainly comprise slaughtered animal viscera, and the animal viscera are directly unloaded after being transported to a factory (a refrigerator is needed in special cases), and secondary cleaning is not needed.
Raw materials are transported to oil refining equipment during production, oil residue is produced in the process of vacuum negative pressure smelting, temperature and pressure in a smelting furnace need to be adjusted in the smelting process, and for better smelting, the raw materials can be crushed and fed simultaneously when being fed, so that the feeding speed needs to be adjusted, larger dust can be produced when the raw materials are fed, but the current purifying mechanism is too simple, the energy consumption is larger, the dust cannot be purified rapidly, the pollution to the surrounding environment is larger, and the energy conservation and the environmental protection cannot be realized.
Disclosure of Invention
The invention discloses an efficient energy-saving environment-friendly grease processing device and process, and aims to solve the technical problems that in the background technology, materials can be crushed and fed at the same time, the feeding speed needs to be regulated, larger dust can be generated when the materials are fed, but the current purifying mechanism is too simple, the energy consumption is larger, the dust cannot be purified quickly and efficiently, the pollution to the surrounding environment is larger, and the energy conservation and the environment friendliness are not realized.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a high-efficient energy-concerving and environment-protective grease processingequipment, including conveying mechanism, smelt jar and purifying mechanism, smelt the outer wall of jar and be provided with first solid fixed ring and second solid fixed ring, and the outer wall both sides of first solid fixed ring are provided with the support frame, and smelt the jar and be located conveying mechanism directly over, smelt the top of jar and be provided with sealed lid, and sealed top of lid is provided with rabbling mechanism and feed inlet, one side outer wall of second solid fixed ring is provided with the dead lever, and one side outer wall of dead lever is provided with the dust absorption dish, purifying mechanism is including purifying box and air exhauster, and purifying box's inside is provided with the filter unit, and purifying box's inner wall both sides all are provided with the hydrojet dish, and the hydrojet dish is the arc structure, hydrojet dish's top outer wall is provided with the atomizer that the equidistance distributes, and the atomizer is connected with water pump and water tank through the aqueduct, one side inner wall of purifying box is provided with ozone generator and inclined plane, and the below of inclined plane is provided with the fluid-discharge tube, the flow channel is provided with in one side inner wall of purifying box, the top of inclined plane is by the outer wall of upper, and one side outer wall of dead of inclined plane is provided with the dead lever, and one side outer wall of dead plate is provided with the dust absorption dish, and purifying box's one side outer wall is provided with the dust absorption dish, and purifying box's inside each other staggered and be provided with the baffle.
After carrying out coarse filtration to waste gas through filter unit, through opening the water pump, carry out effectual edulcoration that sprays to waste gas after the waste gas that flows downwards and the water smoke intensive mixing that upwards sprays, open ozone generator, enter into the below of inclined plane after carrying out ozone disinfection to waste gas, carry out effectual deceleration to gas through spoiler and choked flow unit, after carrying out the speed reduction to waste gas, can be more abundant purify waste gas, through two common electrical apparatus of atomizer and ozone generator, and combine simple filter unit and choked flow unit can reach unexpected purifying effect, it is simple high-efficient and energy-concerving and environment-protective.
In a preferred scheme, the stirring mechanism comprises a motor, an output shaft of the motor is connected with a rotating rod through a coupling, stirring rods which are distributed in a staggered manner are arranged on two sides of the outer wall of the rotating rod, the stirring rods are of an upward inclined structure, second stirring rods which are distributed in a staggered manner are arranged on two sides of the outer wall of the rotating rod, the second stirring rods are of wave-shaped structures, and stirring pins which are distributed in a staggered manner are arranged on two sides of the outer wall of the second stirring rod.
Through being provided with rabbling mechanism, the structure of mutual crisscross distribution of puddler and second puddler can be better smelt the material to the stirring needle is heat conduction structure, can be better evenly heat conduction to smelting pot inside, improves the smelting effect.
In a preferred scheme, the bottom outer wall of the smelting pot is provided with the delivery tube, and one side outer wall of the delivery tube is provided with the delivery tube, and the inner wall both sides of delivery tube all are provided with the connecting rod, and the top outer wall of connecting rod is provided with the inserted block, and the outer wall of inserted block is pegged graft and is had the slot, and the outer wall of slot is provided with the filter.
Through being provided with the filter, can be quick filter the separation to liquid oil and dregs of fat, through the form of slot and the mutual grafting of inserted block, can be quick install and dismantle the filter.
In a preferred scheme, the input of air exhauster and one side inner wall of dust absorption dish are provided with same first pipe, and the output of air exhauster and the top inner wall of purifying box are provided with same second pipe, filtering element is including thick filter screen, thin filter screen and active carbon adsorption layer, and thick filter screen, thin filter screen and active carbon adsorption layer distribute for following from last structure down, the outer wall four corners of thick filter screen, thin filter screen and active carbon adsorption layer all is provided with the grafting piece, and the outer wall grafting of grafting piece has the spliced groove, one side outer wall of spliced groove sets up in the inner wall of purifying box, and the top outer wall of grafting piece is provided with the spliced pole.
Through being provided with coarse filter screen, thin filter screen and active carbon adsorbed layer, filter and adsorb waste gas to through the form of grafting piece and grafting groove pegging graft each other, can be quick install and change coarse filter screen, thin filter screen and active carbon adsorbed layer.
In a preferred scheme, the flow blocking unit comprises a flow blocking box, the top outer wall and the bottom outer wall of the flow blocking box are respectively provided with an air inlet and an air outlet, the air inlet and the air outlet are respectively positioned on diagonal positions of the flow blocking box, the inner wall of the flow blocking box is provided with a flow blocking channel, the flow blocking channel is of a folded structure, two sides of the flow blocking channel are respectively connected with the air inlet and the air outlet, two sides of the inner wall of the flow blocking channel are respectively provided with a first flow blocking block and a second flow blocking block, and the first flow blocking blocks and the second flow blocking blocks are of arc structures which are distributed in a staggered mode.
Through being provided with the flow blocking unit, when gas is through the flow blocking plate, the flow blocking plate is the structure that staggers each other and distributes, can effectively improve the flow path that increases gas, improves the inside dwell time of gas at the purifying box, reduces the flow velocity of waste gas, and gas enters into the flow blocking box from the air inlet behind the flow blocking plate, and the broken line shape structure of flow blocking passageway can effectively improve waste gas movement path to first flow blocking piece and second flow blocking piece can further reduce the flow velocity of gas, effectively improve the treatment effect and the quality of waste gas.
The efficient energy-saving environment-friendly grease processing technology specifically comprises the following steps:
firstly, putting raw materials into a smelting pot through a feed inlet, opening an exhaust fan, and introducing dust into a purification mechanism through a dust collection disc for purification;
step two, heating the interior of the smelting pot, and opening a stirring mechanism to fully stir and mix the interior materials in the heating process;
step three, in the smelting process, liquid oil is led out from the liquid inlet pipe, oil residues fall on the filter plate, after smelting is completed, the filter plate is taken down, so that the oil residues fall from the liquid outlet pipe, and the liquid oil and the oil residues are conveyed through the conveying mechanism;
step four, waste gas entering the purification mechanism is filtered through the filtering unit, then spray dust removal is carried out through upward water mist and downward waste gas, purification is carried out through the ozone generator, the gas flow rate is reduced through the flow blocking unit, and the treatment effect of the waste gas is improved.
From the above, a high-efficient energy-concerving and environment-protective grease processingequipment, including conveying mechanism, smelt jar and purifying mechanism, smelt the outer wall of jar and be provided with first solid fixed ring and second solid fixed ring, and the outer wall both sides of first solid fixed ring are provided with the support frame, and smelt the jar and be located conveying mechanism directly over, smelt the top of jar and be provided with sealed lid, and sealed top of lid is provided with rabbling mechanism and feed inlet, one side outer wall of second solid fixed ring is provided with the dead lever, and one side outer wall of dead lever is provided with the dust absorption dish, purifying mechanism is including purifying box and air exhauster, and purifying box's inside is provided with filter unit, and purifying box's inner wall both sides all are provided with the hydrojet dish, and the hydrojet dish is arc structure, the top outer wall of hydrojet dish is provided with the atomizer that the equidistance distributes, and the atomizer is connected with water pump and water tank through the aqueduct, one side inner wall of purifying box is provided with ozone generator and inclined plane, and the below of inclined plane is provided with the fluid-discharge tube, the fluid-discharge tube sets up in one side inner wall of purifying box, the top of inclined plane is close to the outer wall of upper wall and is provided with the dead lever, and purifying box's one side outer wall is provided with the dust absorption dish, and purifying box's inside filter unit, and each other is provided with the flow-blocking plate. The efficient energy-saving environment-friendly grease processing device and the process provided by the invention have the advantages that after the waste gas is subjected to coarse filtration through the filtering unit, the waste gas flowing downwards and the water mist sprayed upwards are fully mixed, then the waste gas is subjected to effective spraying impurity removal, the ozone generator is turned on, the waste gas is subjected to ozone disinfection and then enters the lower part of the inclined plate, the air is effectively slowed down through the flow blocking plate and the flow blocking unit, the waste gas can be more fully purified after the speed of the waste gas is reduced, two common electric appliances are used through the atomizing nozzle and the ozone generator, and the unexpected purifying effect can be achieved by combining the simple filtering unit and the flow blocking unit.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an efficient, energy-saving and environment-friendly grease processing device.
Fig. 2 is a schematic structural diagram of a smelting mechanism of the efficient, energy-saving and environment-friendly grease processing device.
Fig. 3 is an internal structure diagram of a delivery pipe of the efficient, energy-saving and environment-friendly grease processing device provided by the invention.
Fig. 4 is an internal schematic diagram of a purifying mechanism of the efficient, energy-saving and environment-friendly grease processing device provided by the invention.
Fig. 5 is a schematic diagram of the structure of the position B in fig. 4 of the efficient, energy-saving and environment-friendly grease processing device provided by the invention.
Fig. 6 is a schematic structural diagram of a group flow direction of an efficient, energy-saving and environment-friendly grease processing device.
In the figure: 1. a conveying mechanism; 2. a support frame; 3. a first fixing ring; 4. a catheter; 5. a smelting pot; 6. a second fixing ring; 7. sealing cover; 8. a motor; 9. a feed inlet; 10. a dust collection tray; 11. a fixed rod; 12. a first conduit; 13. an exhaust fan; 14. a second conduit; 15. a purifying box; 16. a stirring rod; 17. a rotating rod; 18. a delivery tube; 19. a second stirring rod; 20. a stirring pin; 21. a slot; 22. a filter plate; 23. inserting blocks; 24. a connecting rod; 25. a coarse filter screen; 26. a liquid spraying disc; 27. an atomizing nozzle; 28. a liquid discharge pipe; 29. an inclined plate; 30. a choke box; 31. an ozone generator; 32. a spoiler; 33. a fine filter screen; 34. an activated carbon adsorption layer; 35. inserting a connecting rod; 36. a plug block; 37. a plug-in groove; 38. an air inlet; 39. a choke passage; 40. a first choke block; 41. a second choke block; 42. and an air outlet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 and 5, a high-efficiency energy-saving environment-friendly grease processing device comprises a conveying mechanism 1, a smelting pot 5 and a purifying mechanism, wherein a first fixing ring 3 and a second fixing ring 6 are arranged on the outer wall of the smelting pot 5, a supporting frame 2 is fixedly arranged on two sides of the outer wall of the first fixing ring 3 through screws, the smelting pot 5 is positioned right above the conveying mechanism 1, a sealing cover 7 is arranged at the top of the smelting pot 5, a stirring mechanism and a feed inlet 9 are arranged at the top of the sealing cover 7, a fixing rod 11 is welded on one outer wall of the second fixing ring 6, a dust collection disc 11 is fixedly arranged on one outer wall of the fixing rod 11 through screws, a purifying box 15 and an exhaust fan 13 are arranged on the purifying mechanism, a filtering unit is arranged in the purifying box 15, a liquid spraying disc 26 is fixedly arranged on two sides of the inner wall of the purifying box 15 through screws, the liquid spraying disc 26 is of an arc-shaped structure, atomizing nozzles 27 distributed equidistantly are arranged on the outer wall of the top of the liquid spraying disc 26, a water pump and a water tank are connected through water guide pipes, an ozone generator 31 and a plate 29 are fixedly arranged on the inner wall of one side of the purifying box 15 through screws, a baffle plate 29 is arranged on the side of the purifying box, a baffle plate 32 is arranged on the outer wall of the purifying box through a side of the baffle plate 29, a baffle plate 28 is arranged on the side of the purifying box through a baffle plate 32, a side of the baffle plate 32 is fixedly arranged on the baffle plate 32 is arranged on the bottom of the side of the purifying box, which is fixedly arranged on the baffle plate 32, and is connected with the baffle plate is arranged on the side of the baffle plate through the upper side;
when feeding, the exhaust fan 13 is opened, dust is led into the purifying box 15 through the dust collection disc 10, waste gas is filtered through the filtering unit, the water pump is opened, the waste gas is sprayed and dusted through the atomizing nozzle 27, the ozone generator 31 is opened, the waste gas is effective, the flow speed of the waste gas is reduced by the flow blocking plate 32, and finally the residence time of the waste gas in the purifying box 15 is further reduced and improved through the flow blocking unit.
Referring to fig. 1 and 2, in a preferred embodiment, the stirring mechanism includes a motor 8, an output shaft of the motor 8 is connected with a rotating rod 17 through a coupling, stirring rods 16 distributed in a staggered manner are welded on two sides of an outer wall of the rotating rod 17, the stirring rods 16 are of an inclined upward structure, second stirring rods 19 distributed in a staggered manner are fixed on two sides of the outer wall of the rotating rod 17 through screws, the second stirring rods 19 are of a wavy structure, and stirring pins 20 with a large structure and distributed in a staggered manner are arranged on two sides of the outer wall of the second stirring rods 19;
the motor 8 is opened, and the motor 8 drives the rotating rod 17 to rotate, so that the stirring rod 16 and the second stirring rod 19 start to rotate, materials can be fully mixed, the material smelting effect is improved, and the heating uniformity inside the smelting pot 5 can be improved due to the arrangement of the stirring needle 20.
Referring to fig. 1 and 3, in a preferred embodiment, a delivery tube 18 is disposed on the bottom outer wall of the smelting pot 5, a delivery tube 4 is connected to one side outer wall of the delivery tube 18 through a flange, connecting rods 24 are welded on both sides of the inner wall of the delivery tube 18, an insert block 23 is disposed on the top outer wall of the connecting rod 24, an insert slot 21 is inserted on the outer wall of the insert block 24, and a filter plate 22 is disposed on the outer wall of the insert slot 21;
the filter plate 22 can be used for quickly filtering and separating liquid oil and oil residues, and the filter plate 22 can be quickly installed and detached through the mutual inserting connection of the inserting grooves 21 and the inserting blocks 23.
Referring to fig. 1, in a preferred embodiment, the input end of the suction fan 13 and one side inner wall of the suction disc 10 are connected to the same first duct 12 through a flange, and the output end of the suction fan 13 and the top inner wall of the purifying box 15 are connected to the same second duct 14 through a flange.
Referring to fig. 1 and 5, in a preferred embodiment, the filtering unit includes a coarse filter screen 25, a fine filter screen 33, and an activated carbon adsorption layer 34, and the coarse filter screen 25, the fine filter screen 33, and the activated carbon adsorption layer 34 are distributed in a top-down configuration;
the exhaust gas is subjected to coarse filtration, fine filtration and activated carbon adsorption by the coarse filtration screen 25, the fine filtration screen 33 and the activated carbon adsorption layer 34, respectively.
Referring to fig. 1 and 5, in a preferred embodiment, the outer wall four corners of the coarse filter screen 25, the fine filter screen 33 and the activated carbon adsorption layer 34 are all fixed with a plug block 36 by screws, and the outer wall of the plug block 36 is plugged with a plug groove 37, one side outer wall of the plug groove 37 is fixed to the inner wall of the purification tank 15 by screws, and the top outer wall of the plug block 36 is fixed with a plug rod 35 by screws;
the coarse filter screen 25, the fine filter screen 33 and the activated carbon adsorption layer 34 can be quickly installed and replaced by the form of inserting the inserting blocks 36 and the inserting grooves 37 into each other.
Referring to fig. 1, 4 and 6, in a preferred embodiment, the choke unit includes a choke box 30, and a top outer wall and a bottom outer wall of the choke box 30 are respectively provided with an air inlet 38 and an air outlet 42, the air inlet 38 and the air outlet 42 are respectively located at diagonal positions of the choke box 30, and a choke passage 39 is provided in an inner wall of the choke box 30.
Referring to fig. 1, 4 and 6, in a preferred embodiment, the choke passage 39 has a folded structure, two sides of the choke passage 39 are respectively connected with the air inlet 38 and the air outlet 42, two sides of the inner wall of the choke passage 39 are respectively provided with a first choke block 40 and a second choke block 41, and the first choke block 40 and the second choke block 41 have an arc structure which are distributed in a staggered manner;
when the gas passes through the flow blocking plate 32, the flow blocking plate 32 is of a structure which is distributed in a staggered manner, so that the flow path of the gas can be effectively increased, the residence time of the gas in the purifying box 15 is increased, the flow speed of the waste gas is reduced, the gas enters the flow blocking box 30 from the gas inlet after passing through the flow blocking plate 32, the broken line structure of the flow blocking channel 39 can effectively improve the motion path of the waste gas, the flow speed of the gas can be further reduced by the first flow blocking block 40 and the second flow blocking block 41, and the treatment effect and quality of the waste gas are effectively improved.
The efficient energy-saving environment-friendly grease processing technology specifically comprises the following steps:
firstly, raw materials are put into a smelting pot 5 through a feed inlet 9, an exhaust fan 13 is opened, and dust is led into a purification mechanism through a dust collection disc 10 for purification;
step two, heating the interior of the smelting pot, and opening a stirring mechanism to fully stir and mix the interior materials in the heating process;
step three, in the smelting process, liquid oil is led out from the liquid inlet pipe 4, oil residues fall on the filter plates 22, after smelting is completed, the filter plates are removed, so that the oil residues fall from the liquid outlet pipe, and the liquid oil and the oil residues are conveyed through the conveying mechanism 1;
step four, the waste gas entering the purification mechanism is filtered by the filtering unit, then sprayed and dedusted by upward water mist and downward waste gas, purified by the ozone generator 31, and the flow velocity of the gas is reduced by the flow blocking unit, so that the treatment effect of the waste gas is improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. The utility model provides a high-efficient energy-concerving and environment-protective grease processingequipment, includes conveying mechanism (1), smelts jar (5) and purifying mechanism, its characterized in that, the outer wall of smelting jar (5) is provided with first solid fixed ring (3) and second solid fixed ring (6), and the outer wall both sides of first solid fixed ring (3) are provided with support frame (2), and smelt jar (5) and lie in conveying mechanism (1) directly over, the top of smelting jar (5) is provided with sealed lid (7), and the top of sealed lid (7) is provided with rabbling mechanism and feed inlet (9), one side outer wall of second solid fixed ring (6) is provided with dead lever (11), and one side outer wall of dead lever (11) is provided with dust absorption dish (11), purifying mechanism is including purifying box (15) and air exhauster (13), and the inside of purifying box (15) is provided with the filter unit, and the inner wall both sides of purifying box (15) all are provided with dish (26), and dish (26) are the arc structure, the top outer wall of smelting jar (5) is provided with sealed lid (7), and sealed top of lid (27), and the one side outer wall of sealing lid (7) is provided with rabbling mechanism and feed inlet (9), one side of hydrojet (29) are connected with water pump (29) and drain pipe (29) drain down, the fluid-discharge tube (28) set up in one side inner wall of purifying box (15), the ventilation groove has been seted up to the outer wall that the top of hang plate (29) was leaned on, and the bottom outer wall of hang plate (29) and one side outer wall of purifying box (15) are provided with spoiler (32) of mutual crisscross distribution, spoiler (32) are wave structure, and the bottom of spoiler (32) is provided with the choked flow unit.
2. The efficient energy-saving environment-friendly grease processing device according to claim 1, wherein the stirring mechanism comprises a motor (8), an output shaft of the motor (8) is connected with a rotating rod (17) through a coupling, stirring rods (16) which are distributed in a staggered manner are arranged on two sides of the outer wall of the rotating rod (17), the stirring rods (16) are of an upward inclined structure, second stirring rods (19) which are distributed in a staggered manner are arranged on two sides of the outer wall of the rotating rod (17), the second stirring rods (19) are of a wavy structure, and stirring pins (20) which are of a large structure and distributed in a staggered manner are arranged on two sides of the outer wall of the second stirring rod (19).
3. The efficient energy-saving environment-friendly grease processing device according to claim 1, wherein the bottom outer wall of the smelting pot (5) is provided with a delivery pipe (18), one side outer wall of the delivery pipe (18) is provided with a delivery pipe (4), two sides of the inner wall of the delivery pipe (18) are provided with connecting rods (24), the top outer wall of each connecting rod (24) is provided with an inserting block (23), the outer wall of each inserting block (24) is inserted with a slot (21), and the outer wall of each slot (21) is provided with a filter plate (22).
4. The efficient, energy-saving and environment-friendly grease processing device according to claim 1 is characterized in that the input end of the exhaust fan (13) and the inner wall of one side of the dust collection disc (10) are provided with the same first guide pipe (12), and the output end of the exhaust fan (13) and the inner wall of the top of the purifying box (15) are provided with the same second guide pipe (14).
5. The efficient, energy-saving and environment-friendly grease processing device according to claim 1 is characterized in that the filtering unit comprises a coarse filtering net (25), a fine filtering net (33) and an activated carbon adsorption layer (34), and the coarse filtering net (25), the fine filtering net (33) and the activated carbon adsorption layer (34) are distributed according to a structure from top to bottom.
6. The efficient, energy-saving and environment-friendly grease processing device according to claim 5, wherein the four corners of the outer walls of the coarse filter screen (25), the fine filter screen (33) and the activated carbon adsorption layer (34) are respectively provided with an inserting block (36), the outer wall of each inserting block (36) is inserted with an inserting groove (37), one side outer wall of each inserting groove (37) is arranged on the inner wall of the purifying box (15), and the top outer wall of each inserting block (36) is provided with an inserting rod (35).
7. The efficient, energy-saving and environment-friendly grease processing device according to claim 1, wherein the flow blocking unit comprises a flow blocking box (30), an air inlet (38) and an air outlet (42) are respectively formed in the top outer wall and the bottom outer wall of the flow blocking box (30), the air inlet (38) and the air outlet (42) are respectively located on the diagonal positions of the flow blocking box (30), and a flow blocking channel (39) is formed in the inner wall of the flow blocking box (30).
8. The efficient, energy-saving and environment-friendly grease processing device according to claim 7 is characterized in that the flow blocking channel (39) is of a folded structure, two sides of the flow blocking channel (39) are respectively connected with the air inlet (38) and the air outlet (42), a first flow blocking block (40) and a second flow blocking block (41) are respectively arranged on two sides of the inner wall of the flow blocking channel (39), and the first flow blocking block (40) and the second flow blocking block (41) are of arc-shaped structures which are distributed in a staggered mode.
9. The efficient energy-saving environment-friendly grease processing technology is applied to the efficient energy-saving environment-friendly grease processing device disclosed in claim 3, and is characterized by comprising the following steps:
firstly, raw materials are put into a smelting pot (5) through a feed inlet (9), an exhaust fan (13) is opened, and dust is led into a purification mechanism through a dust collection disc (10) for purification;
step two, heating the interior of the smelting pot, and opening a stirring mechanism to fully stir and mix the interior materials in the heating process;
step three, in the smelting process, liquid oil is led out from a liquid inlet pipe (4), oil residues fall on a filter plate (22), after smelting is completed, the filter plate is taken down, so that the oil residues fall from the liquid outlet pipe, and the liquid oil and the oil residues are conveyed through a conveying mechanism (1);
step four, the waste gas entering the purification mechanism is filtered through a filtering unit, then sprayed and dedusted through upward water mist and downward waste gas, purified through an ozone generator (31), and the gas flow rate is reduced through a flow blocking unit.
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| CN202211533890.3A CN116116153A (en) | 2022-12-01 | 2022-12-01 | Efficient energy-saving environment-friendly grease processing device and process |
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| CN202211533890.3A CN116116153A (en) | 2022-12-01 | 2022-12-01 | Efficient energy-saving environment-friendly grease processing device and process |
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Application publication date: 20230516 |