CN116111793A

CN116111793A - Copper coil quick production device of motor

Info

Publication number: CN116111793A
Application number: CN202211664309.1A
Authority: CN
Inventors: 王静
Original assignee: Shenzhen Shunchang Motor Co ltd
Current assignee: Shenzhen Shunchang Motor Co ltd
Priority date: 2022-12-23
Filing date: 2022-12-23
Publication date: 2023-05-12

Abstract

The invention discloses a copper coil rapid production device of a motor, which comprises a frame, wherein a winding frame is fixedly arranged in the center of the frame, a first guide roller frame is fixedly arranged on the left side of the winding frame, a first cutting frame is fixedly arranged on one side of the first guide roller frame, a first discharging frame is fixedly arranged on the left side of the first cutting frame, a second guide roller frame, a second cutting frame and a second discharging frame are symmetrically arranged on the other side of the winding frame and the first guide roller frame, the first cutting frame and the first discharging frame, a guide roller is arranged on the first guide roller frame and the second guide roller frame, a cutting knife rest is arranged on the first cutting frame and the second cutting frame, discharging rollers are arranged on the first discharging frame and the second discharging frame, clamping assemblies are arranged on the winding frame, the winding frame is driven to rotate by a motor arranged in the frame, and supporting legs are vertically and fixedly arranged at the bottom of the frame. The invention greatly improves the production efficiency.

Description

Copper coil quick production device of motor

Technical Field

The invention relates to the technical field of motors, in particular to a copper coil rapid production device of a motor.

Background

An electric Motor (motorr) is a device that converts electrical energy into mechanical energy. The magnetic power rotating torque is formed by generating a rotating magnetic field by using an electrified coil (namely a stator winding) and acting on a rotor (such as a squirrel-cage closed aluminum frame). The motors are classified into direct current motors and alternating current motors according to the power supply, and most of the motors in the power system are alternating current motors, and can be synchronous motors or asynchronous motors (the magnetic field rotating speed of a motor stator and the rotating speed of a rotor do not keep synchronous speed). The motor mainly comprises a stator and a rotor, and the direction of forced movement of an electrified wire in a magnetic field is related to the current direction and the direction of a magnetic induction line (magnetic field direction). The motor works in the principle that the magnetic field acts on the current to rotate the motor. The motor uses the principle of the action of the force of the energized conductor in the magnetic field (which is a statement of the magnetic effect different from the current, the current teaching of nine grades of physics clearly separating the two), which is found to be danish physicist-oersted. In 1873, belgium has invented a high-power motor, which has been used for industrial production on a large scale from that point on.

In modern industry, the kind of motor is partial to many, and the production of motor is various, and the inside copper coil of motor is the key of motor work, and according to the difference of motor kind, the copper coil of motor adopts makes and the maintenance process need adopt certain mould, through the winding of copper wire, reaches the required number of turns position of copper coil, so makes the copper coil, can't reach quick batch production, and the manual work consumption is great.

Based on the above, the invention designs a copper coil rapid production device of a motor to solve the above problems.

Disclosure of Invention

The invention aims to provide a copper coil rapid production device of a motor, which aims to solve the problems that in the modern industry proposed in the background technology, the types of motors are more, the production of the motors is various, the copper coils in the motors are key to the operation of the motors, the copper coils of the motors are different according to the types of the motors, certain dies are needed in the manufacturing and maintenance processes of the copper coils adopted by the motors, the positions of the required turns of the copper coils are reached through winding copper wires, the copper coils are manufactured in such a way, the rapid batch production is not achieved, and the manual consumption is relatively large.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides a copper coil rapid production device of motor, includes the frame, central authorities fixed mounting has the rolling frame in the frame, rolling frame left side fixed mounting has first guide roll frame, first guide roll frame one side is fixed to be provided with first cutting frame, first cutting frame left side fixed mounting has first blowing frame, the rolling frame opposite side with first guide roll frame, first cutting frame and first blowing frame are symmetrically installed second guide roll frame, second cutting frame and second blowing frame, first guide roll frame with the deflector roll is installed to the second guide roll frame, first cutting frame with install the cutting knife rest on the second cutting frame, first blowing frame with install the blowing roller on the second blowing frame, install clamping assembly on the rolling frame, clamping assembly is provided with four groups, the rolling frame is by installing motor drive rotation in the frame, frame bottom vertical fixed mounting has the supporting leg, clamping assembly includes carousel motor, the electric putter frame is provided with for deviating from in the electric putter lug, motor reel one side is provided with the electric putter, the electric putter is provided with the lug, the electric putter is provided with in the electric putter one side, the reel is provided with the servo-up lug.

As a further scheme of the invention, the frame is fixedly arranged on the bottom turntable, and the bottom turntable is fixedly connected with the output end of the motor.

As a further scheme of the invention, a limit groove is formed in the frame, and a pulley which is slidably arranged in the limit groove is arranged on the bottom turntable.

As a further scheme of the invention, the top ends of the first cutting frame and the second cutting frame are provided with air cylinders for driving the cutting knife rest, the cutting knife rest is connected with the output end of the air cylinders through driving connecting rods, guide grooves are formed in the first cutting frame and the second cutting frame, and the connecting rods can relatively slide in the guide grooves.

As a further scheme of the invention, the cutting knife rest comprises a copper wire guide groove and a cutting knife arranged above the copper wire guide groove, wherein sliding grooves are formed in two sides of the copper wire guide groove, and the cutting knife is slidably arranged in the sliding grooves through a sliding block.

As a further scheme of the invention, the bottom of the supporting leg is fixedly provided with a mounting plate, and the bottom of the mounting plate is provided with a universal wheel through a bolt.

As a further scheme of the invention, the motor is arranged in the base, and a shock absorber connected with the bottom of the motor is arranged in the base.

As a further scheme of the invention, the servo motor is arranged on the first discharging frame and the second discharging frame, the discharging roller is connected with the servo motor, and the guide roller is rotatably arranged on the first guide roller frame and the second guide roller frame.

As a further aspect of the present invention, the present invention further includes a rubber pad disposed in the bump.

Compared with the prior art, the invention has the beneficial effects that:

the invention relates to a copper coil rapid production device of a motor, which is provided with a winding frame driven by a motor to rotate, wherein a plurality of clamping assemblies are arranged on two sides of the winding frame, a first cutting frame, a second cutting frame, a first discharging frame and a second discharging frame are respectively arranged on two sides of the winding frame; when the winding is completed, the winding frame is cut off through the cutting knife rest, and then is driven to rotate to the other side through the motor to discharge and wind.

According to the invention, the turntable base is fixedly arranged at the bottom of the winding frame, and the pulley is arranged on the turntable base and is slidably arranged in the limiting groove to rotate, so that the winding frame is driven by the motor to rotate more stably.

The motor is arranged in the base, the shock absorber is arranged in the base, and the motor cannot generate larger vibration during working, so that noise pollution is reduced, and the working stability of the device is ensured.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic view of the overall structure of a copper coil rapid production apparatus of an electric motor according to the present invention;

FIG. 2 is a schematic view of a first guide roller frame of a copper coil rapid production apparatus of an electric motor according to the invention;

FIG. 3 is a schematic view of a winding cradle of a copper coil rapid production apparatus of an electric motor according to the invention;

FIG. 4 is a schematic view of a guide roller of a copper coil rapid production apparatus of an electric motor according to the present invention;

fig. 5 is a schematic view of a copper coil rapid production apparatus of an electric motor according to the invention;

fig. 6 is a motor installation schematic of a copper coil rapid production apparatus of an electric motor according to the invention;

fig. 7 is a cross-sectional view of a clamping assembly in a copper coil rapid manufacturing apparatus of an electric motor according to the present invention.

In the drawings, the list of components represented by the various numbers is as follows:

1. a frame; 2. a winding frame; 3. a clamping assembly; 4. a first guide roller frame; 5. a guide roller; 6. a first cutting frame; 7. a cutting blade holder; 8. a first discharging frame; 9. a discharging roller; 10. a second guide roller frame; 11. a second cutting frame; 12. a second discharging frame; 13. a motor; 14. a base; 15. support legs; 16. a bottom plate; 17. a universal wheel; 18. a cylinder; 19. a drive connection rod; 20. a turntable base; 21. a copper wire guide groove; 22. a cutting knife; 23. a chute; 24. a slide block; 25. a limit groove; 26. a pulley; 27. shock absorber, 28, turntable; 29. a servo motor; 30. an electric push rod; 31. a bump; 32. and a rubber pad.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms of "top", "bottom", "one side", "the other side", "front", "rear", "middle portion", "inner", "top", "bottom", etc., are directions or positional relationships based on the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-7, a fast copper coil production device of a motor comprises a frame 1, a winding frame 2 is fixedly installed in the center of the frame 1, a first guide roller frame 4 is fixedly installed on the left side of the winding frame 2, a first cutting frame 6 is fixedly arranged on one side of the first guide roller frame 4, a first discharging frame 8 is fixedly installed on the left side of the first cutting frame 6, a second guide roller frame 10, a second cutting frame 11 and a second discharging frame 12 are symmetrically installed on the other side of the winding frame 2 and the first guide roller frame 4, the first cutting frame 6 and the first discharging frame 8, a guide roller 5 is installed on the first guide roller frame 4 and the second guide roller frame 10, a cutter head 7 is installed on the first discharging frame 8 and the second discharging frame 12, a clamping assembly 3 is installed on the winding frame 2, a four-group motor 2 is installed on the other side of the winding frame 2, an electric motor 31 is installed on the side of the frame 2, a turntable 31 is installed on the other side of the frame, a turntable 31 is extended from the turntable 31, a turntable 31 is installed on the other side of the turntable 31, a turntable 31 is installed on the turntable 31, and a rotary drum 31 is installed on the turntable 31.

The machine frame 1 is fixedly arranged on the bottom turntable 20, the bottom turntable 20 and the output end of the motor 13 are fixedly connected with each other, a limiting groove 25 is formed in the machine frame 1, and a pulley 26 which is slidably arranged in the limiting groove 25 is arranged on the bottom turntable 20. The cylinder 18 for driving the cutter rest 7 is arranged at the top ends of the first cutter rest 6 and the second cutter rest 11, and the cutter rest 7 is connected with the output end of the cylinder 18 through a driving connecting rod 19. The first cutting frame 6 and the second cutting frame 11 are provided with guide grooves, and the connecting rod 19 can relatively slide in the guide grooves. The cutting knife rest 7 comprises a copper wire guide groove 21 and a cutting knife 22 arranged above the copper wire guide groove 21, sliding grooves 23 are formed in two sides of the copper wire guide groove 21, and the cutting knife 22 is slidably mounted in the sliding grooves 23 through sliding blocks 24. The bottom of the supporting leg 15 is fixedly provided with a mounting plate 16, and the bottom of the mounting plate 16 is provided with a universal wheel 17 through bolts. The motor 13 is installed in the base 14, and a shock absorber 27 connected with the bottom of the motor 13 is arranged in the base 14. The first discharging frame 8 and the second discharging frame 12 are provided with the servo motor 29, the discharging roller 9 is connected with the servo motor 29, and the guide roller 5 is rotatably installed on the first guide roller frame 4 and the second guide roller frame 10, and the rubber pad 32 is arranged in the protruding block 31.

In practical application, the copper coil rapid production device of the motor is externally connected with an upper computer, the upper computer is used for controlling the operation of electronic components in the device, it can be understood that a copper coil to be cut is wound on a discharging roller 9, one end of the copper coil is connected with a guide roller 5 after passing through a cutting knife rest 7, then extends into the inside of a lug 31 from the guide roller 5 along an opening of the lug 31, an electric push rod 30 is started by the upper computer, the copper coil extending into the lug 31 is clamped and fixed when the electric push rod 30 extends out, meanwhile, a rubber pad 32 arranged in the lug 31 is used for increasing beneficial friction, and the situation that the copper coil falls off the lug 31 when the copper coil is cut is effectively avoided; before cutting, the upper computer controls the servo motor 29 to drive the turntable 28 to rotate, the discharging roller 9 rotates along the turntable 28 towards the same direction under the action of the rotation traction force of the turntable 28, at the moment, part of copper coils are wound on the convex blocks 31, the servo motor 29 rotates for a certain angle and then stops rotating, the rotation angle of the servo motor can be set according to actual requirements, the specific rotation angle can be +/-30 degrees (+/-45 degrees (+/-60 degrees (+/-90 degrees), + -120 degrees (+/-150 degrees (+/-180 degrees) and the like, after the servo motor 29 stops rotating for 2 seconds, the upper computer starts the air cylinder 18, when the air cylinder 18 stretches out, the driving connecting rod 19 and the cutting knife rest 7 are driven to move towards the direction close to the copper wires, the copper wires are cut off, and then the motor 13 drives the winding frame 2 to rotate to the other side, namely, the motor 13 drives the winding frame 2 to rotate for 180 degrees and then stops rotating; then the upper computer controls the electric push rod 30 to shrink, when the electric push rod 30 does not clamp the copper coil stretching into the convex block 31, the worker performs unloading and rolling, and repeated steps can realize repeated cutting of the copper coil. The invention can realize uninterrupted rapid production, and has higher working efficiency and greatly improved yield compared with the traditional device. The bottom of the winding frame 2 is fixedly provided with the turntable base 20, the turntable base is provided with the pulley 26, and the pulley 26 is slidably arranged in the limit groove 25 to rotate, so that the winding frame 2 is driven by the motor 13 to rotate more stably. The motor 13 is arranged in the base 14, the shock absorber 27 is arranged in the base 14, the motor 13 does not generate larger vibration during working, noise pollution is reduced, and the working stability of the device is ensured.

The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims

1. The utility model provides a copper coil quick production device of motor, includes frame (1), its characterized in that, central authorities fixed mounting has rolling frame (2) on frame (1), first guide roll frame (4) of rolling frame (2) left side fixed mounting, first guide roll frame (4) one side fixed mounting has first blowing frame (8) in first cutting frame (6) left side fixed mounting, rolling frame (2) opposite side with first guide roll frame (4), first cutting frame (6) and first blowing frame (8) are symmetrically installed second guide roll frame (10), second cutting frame (11) and second blowing frame (12), first guide roll frame (4) with guide roll (5) are installed to second guide roll frame (10), first cutting frame (6) with install cutting knife rest (7) on second cutting frame (11), first blowing frame (8) and second blowing frame (12) are symmetrically installed second guide roll frame (4), rolling frame (3) are installed in clamping component (3) are installed by frame (3) in frame (3), the clamping assembly (3) comprises a rotary table (28), electric push rods (30) and protruding blocks (31), wherein a servo motor (29) is arranged on the winding frame (2), an output shaft of the servo motor (29) is connected with the rotary table (28), the rotary table (28) is deviated from the side, provided with the protruding blocks (31), of the two protruding blocks (31) in number, the rotary table (28) is provided with the electric push rods (30), the electric push rods (30) penetrate through the rotary table (28) to extend towards the inside of the protruding blocks (31), and one side of each protruding block (31) is provided with an opening.

2. A copper coil rapid production device for an electric motor according to claim 1, characterized in that the frame (1) is fixedly mounted on a bottom turntable (20), the bottom turntable (20) being fixedly connected to the output end of the motor (13).

3. A copper coil rapid production device for motors according to claims 1 and 2, characterized in that the frame (1) is provided with a limit groove (25), and the bottom turntable (20) is provided with a pulley (26) which is slidably mounted in the limit groove (25).

4. The copper coil rapid production device of a motor according to claim 1, wherein the cylinder (18) for driving the cutting knife rest (7) is mounted at the top end of the first cutting frame (6) and the top end of the second cutting frame (11), the cutting knife rest (7) is connected with the output end of the cylinder (18) through a driving connecting rod (19), a guide groove is formed in the first cutting frame (6) and the second cutting frame (11), and the connecting rod (19) can relatively slide in the guide groove.

5. The copper coil rapid production device of a motor according to claim 1, wherein the cutting knife rest (7) comprises a copper wire guide groove (21) and a cutting knife (22) arranged above the copper wire guide groove, sliding grooves (23) are formed in two sides of the copper wire guide groove (21), and the cutting knife (22) is slidably mounted in the sliding grooves (23) through sliding blocks (24).

6. The copper coil rapid production device of a motor according to claim 1, wherein the bottom of the supporting leg (15) is fixedly provided with a mounting plate (16), and the bottom of the mounting plate (16) is provided with a universal wheel (17) through bolts.

7. A copper coil rapid production device for an electric motor according to claim 1, characterized in that the electric motor (13) is mounted in a base (14), and that a shock absorber (27) connected to the bottom of the electric motor (13) is provided in the base (14).

8. The copper coil rapid production device of a motor according to claim 1, wherein the first discharging frame (8) and the second discharging frame (12) are provided with the servo motor (29), the discharging roller (9) is connected with the servo motor (29), and the guide roller (5) is rotatably mounted on the first guide roller frame (4) and the second guide roller frame (10).

9. The copper coil rapid production device of an electric motor according to claim 1, further comprising a rubber pad (32), said rubber pad (32) being disposed in said bump (31).