CN116107136A - A lens antifouling device and method for collecting dust particle images - Google Patents

A lens antifouling device and method for collecting dust particle images Download PDF

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CN116107136A
CN116107136A CN202310064683.6A CN202310064683A CN116107136A CN 116107136 A CN116107136 A CN 116107136A CN 202310064683 A CN202310064683 A CN 202310064683A CN 116107136 A CN116107136 A CN 116107136A
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dust
proof
lens
dustproof
air curtain
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朱晋永
陈宝康
陈敏
王小华
梅振锋
薛晓垒
彭小敏
俞胜捷
刘瑞鹏
赵鹏
丁奕文
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Xian Thermal Power Research Institute Co Ltd
Suzhou Xire Energy Saving Environmental Protection Technology Co Ltd
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Xian Thermal Power Research Institute Co Ltd
Suzhou Xire Energy Saving Environmental Protection Technology Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B17/00Details of cameras or camera bodies; Accessories therefor
    • G03B17/02Bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities

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Abstract

本发明公开了一种采集粉尘颗粒图像的镜头防污装置及方法,颗粒图像识别领域。通过将防尘外壳的上表面设置为倒漏斗形结构,再对倒漏斗形结构上安装防尘风幕,能够易于将粉尘颗粒混合物导入防尘外壳的中心;再结合正漏斗形结构能够使粉尘颗粒混合物导入出料口,避免进入粉尘颗粒物进入采光口。因此,该防污装置,将防尘外壳上表面和下底面设置为特殊外形结构,加上在倒漏斗形结构上安装防尘风幕,能够保证相机在采集粉尘颗粒图像时镜头不被污染,采集的粉尘颗粒图像更清晰。通过若干个一级防尘风幕和若干个二级防尘风幕形成两个圆型结构,使粉尘清扫的更彻底。在一级防尘风幕和二级防尘风幕的下方均安装有可调式喷口,能够根据需要调整吹风角度。

Figure 202310064683

The invention discloses a lens antifouling device and method for collecting dust particle images, and belongs to the field of particle image recognition. By setting the upper surface of the dust-proof housing as an inverted funnel-shaped structure, and then installing a dust-proof air curtain on the inverted funnel-shaped structure, the dust particle mixture can be easily introduced into the center of the dust-proof housing; combined with the positive funnel-shaped structure, the dust The particle mixture is introduced into the discharge port to prevent dust particles from entering the lighting port. Therefore, the anti-fouling device sets the upper surface and the lower bottom of the dust-proof housing as a special shape structure, and installs a dust-proof air curtain on the inverted funnel-shaped structure, which can ensure that the lens of the camera is not polluted when collecting images of dust particles. The image of dust particles collected is clearer. Two circular structures are formed by several first-level dust-proof air curtains and several second-level dust-proof air curtains, so that dust can be cleaned more thoroughly. Adjustable nozzles are installed under the first-level dust-proof air curtain and the second-level dust-proof air curtain, and the blowing angle can be adjusted according to needs.

Figure 202310064683

Description

一种采集粉尘颗粒图像的镜头防污装置及方法A lens antifouling device and method for collecting dust particle images

技术领域technical field

本发明属于颗粒图像识别技术领域,涉及一种采集粉尘颗粒图像的镜头防污装置及方法。The invention belongs to the technical field of particle image recognition, and relates to a lens antifouling device and method for collecting dust particle images.

背景技术Background technique

图像识别技术作为一种非接触式测量手段,被视为是一种可靠的在线监测技术,能够监测观测目标的形态、运动状态等并实时获得其数据参数,部分领域已成熟利用。对于动态颗粒图像识别,该技术受限于镜头污染问题尚未有大规模利用,以燃煤电站煤粉颗粒在线监测为例,由于监测段风粉两相流的紊乱,导致煤粉颗粒极易沾污镜片,使得在线监测系统无法准确获得煤粉细度等数据。As a non-contact measurement method, image recognition technology is regarded as a reliable online monitoring technology, which can monitor the shape and motion state of the observed target and obtain its data parameters in real time, and has been maturely used in some fields. For dynamic particle image recognition, this technology has not been widely used due to the problem of lens pollution. Taking the online monitoring of coal particles in coal-fired power stations as an example, due to the disorder of the two-phase flow of wind and powder in the monitoring section, the coal particles are easily contaminated Dirty mirrors make it impossible for the online monitoring system to accurately obtain data such as coal fineness.

目前,动态粉尘颗粒图像识别技术仍处于研究开发阶段,解决镜头防污问题对于动态粉尘颗粒图像识别技术工业应用具有重要意义。然而现有的除尘装置不能针对相机镜头的污染物进行清理,导致采集的图像不清晰,使得图像识别设备无法准确获得煤粉细度等数据。At present, dynamic dust particle image recognition technology is still in the research and development stage, and solving the problem of lens antifouling is of great significance for the industrial application of dynamic dust particle image recognition technology. However, the existing dust removal device cannot clean up the pollutants in the camera lens, resulting in unclear collected images, making it impossible for image recognition equipment to accurately obtain data such as coal fineness.

发明内容Contents of the invention

本发明的目的在于解决现有技术中在采集粉尘颗粒图像时相机镜头容易被粉尘颗粒污染,而现有的除尘装置不能针对相机镜头的污染物进行清理,导致采集的图像不清晰的问题,提供一种采集粉尘颗粒图像的镜头防污装置及方法。The purpose of the present invention is to solve the problem in the prior art that the camera lens is easily polluted by dust particles when collecting dust particle images, but the existing dust removal device cannot clean up the pollutants of the camera lens, resulting in unclear collected images, providing A lens antifouling device and method for collecting dust particle images.

为达到上述目的,本发明采用以下技术方案予以实现:In order to achieve the above object, the present invention adopts the following technical solutions to achieve:

本发明提出的一种采集粉尘颗粒图像的镜头防污装置,包括防尘外壳;A lens antifouling device for collecting images of dust particles proposed by the present invention includes a dustproof casing;

所述防尘外壳的上表面为倒漏斗形结构,所述防尘外壳的下底面为正漏斗形结构;在所述倒漏斗形结构的中心开设有进料口,在所述正漏斗形结构的中心开设有出料口;在所述倒漏斗形结构上安装有用于阻断粉尘颗粒的防尘风幕;在所述防尘外壳的两侧对称开设有采光口。The upper surface of the dust-proof casing is an inverted funnel-shaped structure, and the lower bottom surface of the dust-proof casing is a positive funnel-shaped structure; a feed inlet is opened at the center of the inverted funnel-shaped structure, and the positive funnel-shaped structure A discharge port is opened in the center of the structure; a dust-proof air curtain for blocking dust particles is installed on the inverted funnel-shaped structure; lighting ports are symmetrically opened on both sides of the dust-proof casing.

优选地,在两个所述采光口上均安装有防尘有机玻璃片。Preferably, dust-proof plexiglass sheets are installed on the two lighting openings.

优选地,所述防尘外壳的上表面开设有两个用于清理所述防尘有机玻璃片上粉尘的镜片扫风喷口,两个所述镜片扫风喷口对称设置;Preferably, the upper surface of the dustproof casing is provided with two lens sweeping nozzles for cleaning the dust on the dustproof plexiglass sheet, and the two lens sweeping nozzles are arranged symmetrically;

在所述镜片扫风喷口中安装有管道,所述管道的一端位于防尘外壳外,所述管道的另一端对着防尘有机玻璃片设置。A pipeline is installed in the lens sweeping nozzle, one end of the pipeline is located outside the dustproof casing, and the other end of the pipeline is arranged against the dustproof plexiglass sheet.

优选地,所述防尘风幕包括一级防尘风幕和二级防尘风幕;所述一级防尘风幕和所述二级防尘风幕均有若干个;Preferably, the dust-proof air curtain includes a first-level dust-proof air curtain and a second-level dust-proof air curtain; each of the first-level dust-proof air curtain and the second-level dust-proof air curtain is several;

若干个一级防尘风幕围绕进料口设置形成第一圆型结构,若干个二级防尘风幕围绕进料口设置形成第二圆型结构,且第一圆型结构和第二圆型结构呈阶梯式安装。Several primary dust-proof air curtains are arranged around the feed inlet to form a first circular structure, and several secondary dust-proof air curtains are arranged around the feed inlet to form a second circular structure, and the first circular structure and the second circular structure The type structure is installed in steps.

优选地,在所述一级防尘风幕的下方均安装有第一可调式喷口。Preferably, first adjustable nozzles are installed below the primary dust-proof air curtains.

优选地,在所述二级防尘风幕的下方均安装有第二可调式喷口。Preferably, second adjustable nozzles are installed below the secondary dustproof air curtains.

优选地,若干个一级防尘风幕和若干个二级防尘风幕均等间距设置。Preferably, several primary dust-proof air curtains and several secondary dust-proof air curtains are arranged at equal intervals.

优选地,所述倒漏斗形结构的开口大于所述正漏斗形结构的开口。Preferably, the opening of the inverted funnel-shaped structure is larger than the opening of the positive funnel-shaped structure.

优选地,在任意一个采光口安装有照明灯。Preferably, an illuminating lamp is installed at any daylight opening.

本发明提出的一种采集粉尘颗粒图像的镜头防污装置的防污方法,包括如下步骤:An antifouling method of a lens antifouling device for collecting dust particle images proposed by the present invention comprises the following steps:

将粉尘颗粒混合物从进料口导入防尘外壳的内部;Introduce the mixture of dust particles from the feed port into the interior of the dustproof enclosure;

防尘风幕将粉尘颗粒混合物聚集在防尘外壳的中心;The dust-proof air curtain gathers the mixture of dust particles in the center of the dust-proof enclosure;

相机在任意一个采光口处采集粉尘颗粒图像,粉尘颗粒混合物从出料口导出。The camera collects dust particle images at any lighting port, and the dust particle mixture is exported from the discharge port.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明提出的一种采集粉尘颗粒图像的镜头防污装置,通过将防尘外壳的上表面设置为倒漏斗形结构,再对倒漏斗形结构上安装防尘风幕,能够易于将粉尘颗粒混合物导入防尘外壳的中心;再结合正漏斗形结构能够使粉尘颗粒混合物导入出料口,避免进入粉尘颗粒物进入采光口。因此,本发明提出的防污装置,将防尘外壳上表面和下底面设置为特殊外形结构,加上在倒漏斗形结构上安装防尘风幕,能够保证相机在采集粉尘颗粒图像时镜头不被污染,采集的粉尘颗粒图像更清晰。A lens antifouling device for collecting dust particle images proposed by the present invention, by setting the upper surface of the dustproof casing as an inverted funnel-shaped structure, and then installing a dust-proof air curtain on the inverted funnel-shaped structure, it can easily mix the dust particles Introduced into the center of the dust-proof housing; combined with the positive funnel-shaped structure, the mixture of dust particles can be introduced into the discharge port, preventing dust particles from entering the lighting port. Therefore, the anti-fouling device proposed by the present invention sets the upper surface and the lower bottom surface of the dust-proof housing as a special shape structure, and installs a dust-proof air curtain on the inverted funnel-shaped structure, which can ensure that the lens does not catch the dust particle image when the camera is collected. Contaminated, the image of dust particles collected is clearer.

进一步地,在采光口安装防尘有机玻璃片,目的是为了避免防尘风幕清理后的残留粉尘通过采光口附着在相机镜片上,从而污染镜头。Furthermore, a dust-proof plexiglass sheet is installed at the daylight opening to prevent the residual dust after cleaning the dust-proof air curtain from adhering to the camera lens through the daylight opening, thereby polluting the lens.

进一步地,安装两个镜片扫风喷口,并在镜片扫风喷口中安装管道,一方面能够吹扫极少数突破防尘风幕的粉尘颗粒,使得采集的图像更清楚,进而识别更加精确,另一方面可以在防尘风幕后的局部区域形成正压氛围,进一步抑制粉尘在防尘外壳的扩散。Further, installing two lens sweeping nozzles and installing pipes in the lens sweeping nozzles, on the one hand, can sweep away a very small number of dust particles that break through the dust-proof air curtain, making the collected images clearer and more accurate in identification. On the one hand, a positive pressure atmosphere can be formed in the local area behind the dust-proof air curtain, further suppressing the diffusion of dust in the dust-proof enclosure.

进一步地,通过安装若干个一级防尘风幕和若干个二级防尘风幕,并形成两个圆型结构,能够使粉尘清扫的更彻底。Furthermore, by installing several primary dust-proof air curtains and several secondary dust-proof air curtains and forming two circular structures, the dust can be cleaned more thoroughly.

进一步地,在一级防尘风幕的下方和二级防尘风幕的下方均安装有可调式喷口,能够根据需要调整吹风角度。Further, adjustable nozzles are installed under the first-level dust-proof air curtain and the second-level dust-proof air curtain, and the blowing angle can be adjusted as required.

进一步地,在任意一个采光口安装有照明灯,目的是为了适用于任何时间段。Further, lighting lamps are installed at any daylighting opening, so as to be suitable for any time period.

本发明提出的一种采集粉尘颗粒图像的镜头防污装置的防污方法,主要防尘风幕将粉尘颗粒混合物聚集在防尘外壳的中心,再结合防尘外壳的特殊结构,便于相机在任意一个采光口处采集粉尘颗粒图像,从而实现相机镜头的污染物的清理。The invention proposes an antifouling method for a lens antifouling device that collects dust particle images. The main dustproof air curtain gathers the mixture of dust particles in the center of the dustproof casing, and combined with the special structure of the dustproof casing, it is convenient for the camera to be used anywhere. An image of dust particles is collected at a lighting port, so as to realize the cleaning of pollutants in the camera lens.

附图说明Description of drawings

为了更清楚的说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为本发明的采集粉尘颗粒图像的镜头防污装置结构图。FIG. 1 is a structural diagram of a lens antifouling device for collecting dust particle images according to the present invention.

其中:1-防尘有机玻璃片,2-镜片扫风喷口,3-防尘外壳,4-一级防尘风幕,5-二级防尘风幕,6-进料口,7-第一可调节式喷口,8-出料口,9-管道,10-第二可调式喷口,11-照明灯,12-相机,13-压缩空气,14-粉尘颗粒混合物。Among them: 1-dust-proof plexiglass sheet, 2-lens sweeping nozzle, 3-dust-proof shell, 4-first-level dust-proof air curtain, 5-second-level dust-proof air curtain, 6-feed inlet, 7-the first One adjustable nozzle, 8-outlet, 9-pipe, 10-second adjustable nozzle, 11-lighting lamp, 12-camera, 13-compressed air, 14-dust particle mixture.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“水平”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "horizontal", "inside" etc. is based on the orientation or positional relationship shown in the drawings , or the orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation or be constructed in a specific orientation and operation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

此外,若出现术语“水平”,并不表示要求部件绝对水平,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, when the term "horizontal" appears, it does not mean that the part is required to be absolutely horizontal, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be interpreted in a broad sense, for example, It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

下面结合附图对本发明做进一步详细描述:The present invention is described in further detail below in conjunction with accompanying drawing:

本发明提出的一种采集粉尘颗粒图像的镜头防污装置,如图1所示,防尘外壳3的上表面为倒漏斗形结构,防尘外壳3的下底面为正漏斗形结构,倒漏斗形结构的开口大于正漏斗形结构的开口。在倒漏斗形结构的中心开设有进料口6,在正漏斗形结构的中心开设有出料口8;在倒漏斗形结构上安装有用于阻断粉尘颗粒的防尘风幕;在防尘外壳3的两侧对称开设有采光口,便于相机12在任意一个采光口处采集粉尘颗粒图像。在任意一个采光口安装有照明灯11,目的是为了使防尘外壳适用于任何光照条件。A lens antifouling device for collecting dust particle images proposed by the present invention, as shown in Figure 1, the upper surface of the dustproof casing 3 is an inverted funnel-shaped structure, the lower bottom surface of the dustproof casing 3 is a positive funnel-shaped structure, and the inverted funnel The opening of the funnel-shaped structure is larger than the opening of the funnel-shaped structure. A feed inlet 6 is opened in the center of the inverted funnel-shaped structure, and a discharge outlet 8 is opened in the center of the positive funnel-shaped structure; a dust-proof air curtain for blocking dust particles is installed on the inverted funnel-shaped structure; Both sides of the housing 3 are symmetrically provided with lighting ports, which is convenient for the camera 12 to collect images of dust particles at any lighting port. Illumination lamp 11 is installed at any daylighting opening, and purpose is to make dust-proof shell be applicable to any lighting condition.

其中,防尘风幕包括一级防尘风幕4和二级防尘风幕5,一级防尘风幕4和二级防尘风幕5均有若干个。若干个一级防尘风幕4围绕进料口6设置形成第一圆型结构,若干个二级防尘风幕5围绕进料口6设置形成第二圆型结构,且第一圆型结构和第二圆型结构呈阶梯式安装,能够充分的将粉尘隔离在防尘外壳3的中心。在一级防尘风幕4的下方均安装有第一可调式喷口7,在二级防尘风幕5的下方均安装有第二可调式喷口10,均是为了获取不同角度的风幕,满足不同的实验需求。若干个一级防尘风幕4和若干个二级防尘风幕5均等间距设置,在压缩空气13经过一级防尘风幕4和二级防尘风幕5时,隔离粉尘的力度相同,提高了除尘效率。Wherein, the dust-proof air curtain includes a first-level dust-proof air curtain 4 and a second-level dust-proof air curtain 5 , and there are several first-level dust-proof air curtains 4 and second-level dust-proof air curtains 5 . Several primary dust-proof air curtains 4 are arranged around the feed inlet 6 to form a first circular structure, and several secondary dust-proof air curtains 5 are arranged around the feed inlet 6 to form a second circular structure, and the first circular structure It is installed stepwise with the second circular structure, which can fully isolate the dust in the center of the dustproof casing 3 . The first adjustable spout 7 is installed under the first-level dust-proof air curtain 4, and the second adjustable spout 10 is installed under the secondary dust-proof air curtain 5, all in order to obtain air curtains of different angles, Meet different experimental needs. Several first-level dust-proof air curtains 4 and several second-level dust-proof air curtains 5 are arranged at equal intervals. When the compressed air 13 passes through the first-level dust-proof air curtains 4 and the second-level dust-proof air curtains 5, the strength of dust isolation is the same , improve the dust removal efficiency.

在两个采光口上均安装有防尘有机玻璃片1,为了避免防尘风幕清理后的残留粉尘通过采光口附着在相机12的镜片上,从而污染相机12的镜头。防尘外壳3的上表面开设有两个用于清理所述防尘有机玻璃片1上粉尘的镜片扫风喷口2,两个镜片扫风喷口2对称设置;在镜片扫风喷口2中安装有管道9,管道9的一端位于防尘外壳3外,管道9的另一端对着防尘有机玻璃片1设置。一方面能够吹扫极少数突破防尘风幕的粉尘颗粒,使得采集的图像更清楚,进而识别更加精确,另一方面可以在防尘风幕后的局部区域形成正压氛围,进一步抑制粉尘在防尘外壳3的扩散。Dust-proof plexiglass sheet 1 is all installed on two daylighting ports, in order to avoid the residual dust after the dust-proof air curtain cleaning is attached on the eyeglass of camera 12 by daylighting port, thereby pollutes the lens of camera 12. The upper surface of the dustproof casing 3 is provided with two eyeglass sweeping spouts 2 for cleaning dust on the dustproof plexiglass sheet 1, and the two eyeglass sweeping spouts 2 are arranged symmetrically; A pipeline 9, one end of the pipeline 9 is located outside the dustproof casing 3, and the other end of the pipeline 9 is arranged against the dustproof plexiglass sheet 1. On the one hand, it can blow away a very small number of dust particles that break through the dust-proof air curtain, so that the collected images are clearer, and the identification is more accurate; Diffusion of dust enclosure 3.

本发明提出的一种采集粉尘颗粒图像的镜头防污装置的防污方法,包括如下步骤:An antifouling method of a lens antifouling device for collecting dust particle images proposed by the present invention comprises the following steps:

将粉尘颗粒混合物14从进料口6导入防尘外壳3的内部;The dust particle mixture 14 is introduced into the inside of the dustproof housing 3 from the feed port 6;

防尘风幕将粉尘颗粒混合物14聚集在防尘外壳3的中心;The dustproof air curtain gathers the dust particle mixture 14 in the center of the dustproof housing 3;

相机12在任意一个采光口处采集粉尘颗粒图像,粉尘颗粒混合物14从出料口8导出。The camera 12 collects an image of dust particles at any lighting port, and the dust particle mixture 14 is exported from the discharge port 8 .

本发明提出的一种采集粉尘颗粒图像的镜头防污装置的具体工作原理及工作过程如下:将粉尘颗粒混合物14流经进料口6后进入防尘外壳3,最后从出料口8流出。防尘外壳3两侧布置的防尘有机玻璃片1能够防止粉尘直接污染相机12和照明灯11。The specific working principle and working process of a lens antifouling device for collecting dust particle images proposed by the present invention are as follows: the dust particle mixture 14 flows through the feed port 6 and then enters the dustproof housing 3 , and finally flows out from the discharge port 8 . The dust-proof plexiglass sheets 1 arranged on both sides of the dust-proof housing 3 can prevent dust from directly polluting the camera 12 and the lighting lamp 11 .

具体的:本发明设计了异形的防尘外壳3,防尘外壳3顶部设计为带有一定坡度的平面(即倒漏斗形结构),在这个平面上梯次布置了多个第一防尘风幕4和多个第二防尘风幕5,底部设计为大坡度平面(即正漏斗形结构),两平面构成收束型管道,当部分粉尘颗粒混合物14扩散开撞击壁面时,收束型管道使得绝大部分的风粉受惯性影响沿着坡度平面向出料口8流动;在防尘外壳3顶部梯次布置多个第一防尘风幕4和多个第二防尘风幕5,防尘风幕的风源来自压缩空气13,进入风室后,通过第一可调节式喷口7和第二可调节式喷口10(可调节风幕的气流方向,根据不同风粉混合流态进行调节),形成高速高压的多道风幕,以隔绝风粉汇合流和防尘有机玻璃片1,达到镜头防灰污的效果。在靠近防尘有机玻璃片1处布置了镜片扫风喷口2,一方面镜片吹扫风可以吹扫极少数突破风幕的粉尘颗粒,使得图像识别更加精确,另一方面镜片扫风喷口1吹扫风的布置可以在防尘风幕后的局部区域形成正压氛围,进一步抑制风粉混合流在防尘外壳3的扩散。Specifically: the present invention designs a special-shaped dustproof casing 3, and the top of the dustproof casing 3 is designed as a plane with a certain slope (that is, an inverted funnel-shaped structure), and a plurality of first dustproof air curtains are arranged step by step on this plane 4 and a plurality of second dust-proof air curtains 5, the bottom is designed as a plane with a large slope (i.e., a positive funnel-shaped structure), and the two planes form a converging duct. When part of the dust particle mixture 14 diffuses and hits the wall, the converging duct Most of the wind powder is affected by inertia and flows along the slope plane to the discharge port 8; a plurality of first dust-proof air curtains 4 and a plurality of second dust-proof air curtains 5 are arranged in steps on the top of the dustproof casing 3 to prevent The wind source of the dust air curtain comes from the compressed air 13. After entering the air chamber, it passes through the first adjustable nozzle 7 and the second adjustable nozzle 10 (the airflow direction of the air curtain can be adjusted, and it can be adjusted according to the mixed flow state of different wind powder. ), forming a high-speed and high-pressure multi-channel air curtain to isolate the converging flow of wind powder and the dust-proof plexiglass sheet 1, so as to achieve the effect of dust-proof lens. The lens sweeping air nozzle 2 is arranged near the dust-proof plexiglass sheet 1. On the one hand, the lens sweeping wind can blow away a very small number of dust particles that break through the air curtain, making image recognition more accurate. On the other hand, the lens sweeping air nozzle 1 blows The sweeping arrangement can form a positive pressure atmosphere in the local area behind the dust-proof air curtain, further suppressing the diffusion of the wind-powder mixed flow in the dust-proof casing 3 .

以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种采集粉尘颗粒图像的镜头防污装置,其特征在于,包括防尘外壳(3);1. A lens antifouling device for collecting dust particle images, characterized in that it comprises a dustproof housing (3); 所述防尘外壳(3)的上表面为倒漏斗形结构,所述防尘外壳(3)的下底面为正漏斗形结构;在所述倒漏斗形结构的中心开设有进料口(6),在所述正漏斗形结构的中心开设有出料口(8);在所述倒漏斗形结构上安装有用于阻断粉尘颗粒的防尘风幕;在所述防尘外壳(3)的两侧对称开设有采光口。The upper surface of the dust-proof casing (3) is an inverted funnel-shaped structure, and the lower bottom surface of the dust-proof casing (3) is a positive funnel-shaped structure; a feed inlet (6) is provided at the center of the inverted funnel-shaped structure ), the center of the positive funnel-shaped structure is provided with a discharge port (8); a dust-proof air curtain for blocking dust particles is installed on the inverted funnel-shaped structure; in the dust-proof housing (3) There are lighting openings on both sides symmetrically. 2.根据权利要求1所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,在两个所述采光口上均安装有防尘有机玻璃片(1)。2. The lens antifouling device for collecting dust particle images according to claim 1, characterized in that, dust-proof plexiglass sheets (1) are installed on the two lighting ports. 3.根据权利要求2所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,所述防尘外壳(3)的上表面开设有两个用于清理所述防尘有机玻璃片(1)上粉尘的镜片扫风喷口(2),两个所述镜片扫风喷口(2)对称设置;3. the lens antifouling device of gathering dust particle image according to claim 2, is characterized in that, the upper surface of described dustproof case (3) offers two for cleaning described dustproof plexiglass sheet (1 ) on the lens sweeping nozzle (2) of dust, two described lens sweeping nozzles (2) are arranged symmetrically; 在所述镜片扫风喷口(2)中安装有管道(9),所述管道(9)的一端位于防尘外壳(3)外,所述管道(9)的另一端对着防尘有机玻璃片(1)设置。A pipeline (9) is installed in the lens sweeping nozzle (2), one end of the pipeline (9) is located outside the dustproof casing (3), and the other end of the pipeline (9) faces the dustproof plexiglass slice (1) set. 4.根据权利要求1所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,所述防尘风幕包括一级防尘风幕(4)和二级防尘风幕(5);所述一级防尘风幕(4)和所述二级防尘风幕(5)均有若干个;4. The lens antifouling device for collecting dust particle images according to claim 1, wherein the dustproof air curtain comprises a primary dustproof air curtain (4) and a secondary dustproof air curtain (5); There are several first-level dust-proof air curtains (4) and the second-level dust-proof air curtains (5); 若干个一级防尘风幕(4)围绕进料口(6)设置形成第一圆型结构,若干个二级防尘风幕(5)围绕进料口(6)设置形成第二圆型结构,且第一圆型结构和第二圆型结构呈阶梯式安装。Several primary dust-proof air curtains (4) are arranged around the feed inlet (6) to form a first circular structure, and several secondary dust-proof air curtains (5) are arranged around the feed inlet (6) to form a second circular structure structure, and the first circular structure and the second circular structure are installed in steps. 5.根据权利要求4所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,在所述一级防尘风幕(4)的下方均安装有第一可调式喷口(7)。5. The lens antifouling device for collecting dust particle images according to claim 4, characterized in that a first adjustable nozzle (7) is installed under the primary dustproof air curtain (4). 6.根据权利要求4所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,在所述二级防尘风幕(5)的下方均安装有第二可调式喷口(10)。6 . The lens antifouling device for collecting dust particle images according to claim 4 , characterized in that, a second adjustable nozzle ( 10 ) is installed under the secondary dustproof air curtain ( 5 ). 7.根据权利要求4所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,若干个一级防尘风幕(4)和若干个二级防尘风幕(5)均等间距设置。7. The lens antifouling device for collecting dust particle images according to claim 4, characterized in that several primary dust-proof air curtains (4) and several secondary dust-proof air curtains (5) are arranged at equal intervals. 8.根据权利要求1所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,所述倒漏斗形结构的开口大于所述正漏斗形结构的开口。8 . The lens antifouling device for collecting dust particle images according to claim 1 , wherein the opening of the inverted funnel-shaped structure is larger than the opening of the positive funnel-shaped structure. 9.根据权利要求1所述的采集粉尘颗粒图像的镜头防污装置,其特征在于,在任意一个采光口安装有照明灯(11)。9. The lens antifouling device for collecting dust particle images according to claim 1, characterized in that an illuminating lamp (11) is installed at any daylight opening. 10.采用权利要求1~9中任意一项所述的采集粉尘颗粒图像的镜头防污装置的防污方法,其特征在于,包括如下步骤:10. The antifouling method using the lens antifouling device for collecting dust particle images described in any one of claims 1 to 9, is characterized in that, comprising the steps of: 将粉尘颗粒混合物(14)从进料口(6)导入防尘外壳(3)的内部;The dust particle mixture (14) is introduced into the inside of the dustproof housing (3) from the feed port (6); 防尘风幕将粉尘颗粒混合物(14)聚集在防尘外壳(3)的中心;The dustproof air curtain gathers the dust particle mixture (14) in the center of the dustproof housing (3); 相机(12)在任意一个采光口处采集粉尘颗粒图像,粉尘颗粒混合物(14)从出料口(8)导出。The camera (12) collects an image of dust particles at any lighting port, and the dust particle mixture (14) is exported from the discharge port (8).
CN202310064683.6A 2023-01-16 2023-01-16 A lens antifouling device and method for collecting dust particle images Pending CN116107136A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118870161A (en) * 2024-08-07 2024-10-29 昆明理工大学 Adaptive dust control system for machine vision lenses in dusty environments

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118870161A (en) * 2024-08-07 2024-10-29 昆明理工大学 Adaptive dust control system for machine vision lenses in dusty environments

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