CN116102898A - Preparation method of direct blending dark blue - Google Patents

Preparation method of direct blending dark blue Download PDF

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Publication number
CN116102898A
CN116102898A CN202310152053.4A CN202310152053A CN116102898A CN 116102898 A CN116102898 A CN 116102898A CN 202310152053 A CN202310152053 A CN 202310152053A CN 116102898 A CN116102898 A CN 116102898A
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Prior art keywords
reaction
solution
coupling
diaminodiphenylamine
diazotization
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孙宝岐
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Inner Mongolia Xinya Chemical Co ltd
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Inner Mongolia Xinya Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B35/00Disazo and polyazo dyes of the type A<-D->B prepared by diazotising and coupling
    • C09B35/50Tetrazo dyes
    • C09B35/56Tetrazo dyes of the type
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/02Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
    • C07C303/22Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof from sulfonic acids, by reactions not involving the formation of sulfo or halosulfonyl groups; from sulfonic halides by reactions not involving the formation of halosulfonyl groups

Abstract

The invention discloses a preparation method of direct blending dark blue, and belongs to the field of printing and dyeing. The method comprises the following steps: s1, diazotizing, namely putting 3000kg of water, 4000kg of ice, 1500kg of 4.4' -diaminodiphenylamine-2-sulfonic acid and 3140kg of 30% hydrochloric acid solution into a closed reaction tank, and adding 2500kg of prepared 30% sodium nitrite solution; s2, coupling once, and adding excessive sodium bicarbonate into the prepared 15% clevudine solution; s3, secondary diazotization, namely adding 30% hydrochloric acid solution and ice into the primary coupling material through a high-level tank, and adding 30% sodium nitrite solution; s4, secondary coupling, namely adding a pre-prepared clev acid solution into the materials after the secondary diazotization reaction through an overhead tank, and carrying out secondary coupling reaction; s5, salting out, press filtration and drying. The invention ensures that the direct blending dark blue light is less poor and yellowish green, is beneficial to the subsequent market sales, does not need to use other dyes for color mixing, and reduces the cost.

Description

Preparation method of direct blending dark blue
Technical Field
The invention relates to the field of printing and dyeing, in particular to a preparation method of direct blending dark blue.
Background
Dyeing and finishing is also called dyeing and finishing, and is a processing mode, and is also a general term of pretreatment, dyeing, printing, finishing, washing water and the like; the dyeing and finishing profession of the family now incorporates the light engineering profession; as early as six and seven thousand years ago in the new stone age, our ancestors were able to dye linen red with hematite powder. The original clan living in the Qinghai-Tidamu basin Nomuhong area can dye the knitting wool into yellow, red, brown, blue and the like, and the dyed knitting wool with color stripes is continuously enriched in color along with the continuous improvement and development of dyeing technology. The development trend of the printing and dyeing industry is that the printing and dyeing machine is efficient, energy-saving and environment-friendly, and the three aspects complement each other and are indispensable. Productivity is required to develop, and improvement of production efficiency is the most direct means; the energy saving is up to the stage that measures must be taken; the energy-saving measures are adopted, the productivity is developed, and meanwhile, the environmental protection consciousness and the pollution treatment means are also needed.
The direct blending dark blue is one of important varieties of direct dyes, and is prepared by adopting 4.4' -diaminodiphenylamine-2-sulfonic acid as a raw material through diazotization, primary coupling, secondary diazotization, secondary coupling and purification processes.
The existing direct blending dark blue light is worse and is yellowish green, so that the market is not free, and other dyes are needed for color mixing during sales, so that the cost is increased.
Disclosure of Invention
For the existing problems, the invention aims to provide a direct blending dark blue preparation method for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a preparation method of direct blending dark blue comprises the following steps:
s1, diazotizing
3000kg of water, 4000kg of ice, 1500kg of 4.4 '-diaminodiphenylamine-2-sulfonic acid and 3140kg of 30% hydrochloric acid solution are put into a closed reaction tank, the hydrochloric acid solution and the 4.4' -diaminodiphenylamine-2-sulfonic acid are added into a sulfonation kettle through a metering tank, beating and grinding are carried out for 0.5h at the temperature of about 0 ℃ in the kettle, 2500kg of prepared 30% sodium nitrite solution is added under the liquid level, and diazonium salt is obtained after 2h of reaction;
the reaction equation is:
Figure SMS_1
in the reaction process, 4.4' diaminodiphenylamine-2-sulfonic acid, hydrochloric acid and sodium nitrite undergo diazotization reaction to generate diazonium salt; in diazotization reaction, hydrochloric acid firstly dissolves 4.4 'diaminodiphenylamine-2-sulfonic acid, sodium nitrite is added to generate nitrous acid, and finally diazonium salt is generated by the action of the nitrous acid and 4.4' diaminodiphenylamine-2-sulfonic acid;
s2, one-time coupling
Preparing a 15% clev acid solution in a batching kettle, and then adding excessive sodium bicarbonate into the clev acid solution to prepare a prepared solution for later use;
adding sodium carbonate into diazotization mixed materials through an overhead tank, regulating the pH to be slightly acidic, controlling the reaction temperature to be 10-15 ℃, adding 8000kg of pre-prepared clevus acid solution under strong stirring, and carrying out a first coupling reaction for about 4 hours to obtain a first coupling product; in the primary coupling reaction of the step, the conversion rate of 4.4' diaminodiphenylamine-2-sulfonic acid diazonium salt is 93.5%;
the main reaction equation is:
Figure SMS_2
2HCL+NaCO3=2NaCL+H2O+CO2;
s3, secondary diazotization
Adding 30% hydrochloric acid solution and ice into the primary coupling material through a high-level tank, controlling the reaction temperature to be about 0 ℃, and then adding 30% sodium nitrite solution under the liquid level through a hose, wherein the reaction time is about 2 hours; diazotization reaction needs to keep the inside of the reaction kettle in an acidic environment;
the reaction equation is:
Figure SMS_3
s4, secondary coupling
Adding a pre-prepared clev acid solution into the materials after the secondary diazotization reaction through an overhead tank, carrying out neutralization reaction on sodium bicarbonate in the solution and hydrogen chloride in the mixed materials, regulating the pH to be weak alkaline, controlling the reaction temperature to be 10-15 ℃, and carrying out secondary coupling reaction for about 2.5 hours;
the reaction equation is:
Figure SMS_4
2HCL+NaCO3=2NaCL+H2O+CO2;
s5, salting out, filter pressing and drying
Adding a certain amount of sodium chloride solid into the secondary coupling reaction mixture to precipitate and crystallize a coupling reaction product in the solution, then conveying the material into a filter press for filter pressing treatment, and conveying filtrate wastewater W5-1 containing sodium bicarbonate, sodium chloride, ammonium nitrite and the like to a factory sewage treatment station for treatment; the filter cake is a direct blending dark green wet product.
As a further scheme of the invention: the feeding mole ratio is 4.4' diaminodiphenylamine-2-sulfonic acid: hydrogen chloride = 1mol:4.8mol.
Compared with the prior art; the beneficial effects of the invention are as follows: the invention adopts 4.4' diaminodiphenylamine-2-sulfonic acid as raw material, and is prepared by diazotization, primary coupling, secondary diazotization, secondary coupling and purification processes, thus ensuring that the direct blending dark blue light is less poor and yellowish green, facilitating the subsequent market sales, not needing to use other dyes for color mixing and reducing the cost.
Detailed Description
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "provided," "connected," and "connected" are to be construed broadly; for example, the connection may be fixed connection, detachable connection, or integral connection, mechanical connection, electrical connection, direct connection, indirect connection via an intermediate medium, or communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The direct blending dark blue is produced by adopting 4, 4' -diaminodiphenylamine-2-sulfonic acid as a raw material and adopting diazotization, primary coupling, secondary diazotization, secondary coupling and purification processes.
The method comprises the following steps:
s1, diazotizing
3000kg of water, 4000kg of ice, 1500kg of 4.4 '-diaminodiphenylamine-2-sulfonic acid and 3140kg of 30% hydrochloric acid solution are put into a closed reaction tank, the hydrochloric acid solution and the 4.4' -diaminodiphenylamine-2-sulfonic acid are added into a sulfonation kettle through a metering tank, beating and grinding are carried out for 0.5h at the temperature of about 0 ℃ in the kettle, 2500kg of prepared 30% sodium nitrite solution is added under the liquid level, and diazonium salt is obtained after 2h of reaction. In this diazotization reaction, the conversion of 4.4' diaminodiphenylamine-2-sulfonic acid was 98%.
The reaction equation is:
Figure SMS_5
in the reaction process, 4.4' diaminodiphenylamine-2-sulfonic acid, hydrochloric acid and sodium nitrite undergo diazotization reaction to generate diazonium salt. In diazotization reaction, hydrochloric acid firstly dissolves 4.4 'diaminodiphenylamine-2-sulfonic acid, sodium nitrite is added to generate nitrous acid, and finally diazonium salt is generated by the action of the nitrous acid and 4.4' diaminodiphenylamine-2-sulfonic acid.
S2, one-time coupling
Preparing a 15% clev acid solution in a batching kettle, and then adding excessive sodium bicarbonate into the clev acid solution to prepare the prepared solution for standby.
Adding sodium carbonate into diazotization mixture through a high-level tank, regulating the pH to be slightly acidic, controlling the reaction temperature to be 10-15 ℃, adding 8000kg of pre-prepared clevus acid solution under strong stirring, and carrying out a first coupling reaction for about 4 hours to obtain a first coupling product. In the primary coupling reaction of the step, the conversion rate of 4.4' -diaminodiphenylamine-2-sulfonic acid diazonium salt is 93.5%.
The main reaction equation is:
Figure SMS_6
2HCL+NaCO3=2NaCL+H2O+CO2;
s3, secondary diazotization
Adding 30% hydrochloric acid solution and ice into the primary coupling material through a high-level tank, controlling the reaction temperature to be about 0 ℃, and then adding 30% sodium nitrite solution under the liquid level through a hose, wherein the reaction time is about 2 hours. The diazotization reaction needs to keep the inside of the reaction kettle in an acidic environment.
The reaction equation is:
Figure SMS_7
s4, secondary coupling
Adding a pre-prepared clev acid solution into the materials after the secondary diazotization reaction through an overhead tank, carrying out neutralization reaction on sodium bicarbonate in the solution and hydrogen chloride in the mixed materials, regulating the pH to be weak alkaline, controlling the reaction temperature to be 10-15 ℃, and carrying out the secondary coupling reaction for about 2.5 hours.
The reaction equation is:
Figure SMS_8
2HCL+NaCO3=2NaCL+H2O+CO2;
s5, salting out, filter pressing and drying
Adding a certain amount of sodium chloride solid into the secondary coupling reaction mixture to precipitate and crystallize a coupling reaction product in the solution, then conveying the material into a filter press for filter pressing treatment, and conveying filtrate wastewater W5-1 containing sodium bicarbonate, sodium chloride, ammonium nitrite and the like to a factory sewage treatment station for treatment; the filter cake is a direct blending dark green wet product, and the water content is about 20%.
The optimal proportion of the product is as follows: 4,4 diaminodiphenylamine-2-sulfonic acid 1500, 30% hydrochloric acid solution 3140, clev acid 2400, clev acid 1150.
The method comprises the following steps: only 4 moles of acid are required for 1 mole of amino diazotization in the 4.4' diaminodiphenylamine-2-sulfonic acid diazotization reaction; however, in order for the reaction to proceed, the acid must be in an appropriate excess, the excess of acid being dependent on the basicity of the 4.4' diaminodiphenylamine-2-sulfonic acid. In the method, the feeding mole ratio is 4.4' diaminodiphenylamine-2-sulfonic acid: hydrogen chloride = 1mol:4.8mol.
Experimental or test data
Figure SMS_9
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Figure SMS_10
/>
Figure SMS_11
/>
Figure SMS_12
Conclusion: by the adjustment method, the values of the subsequent color light values A and B are all within 0.5.
As would be apparent to one skilled in the art; it is obvious that the invention is not limited to the details of the above-described exemplary embodiments; and without departing from the spirit or essential characteristics of the invention; the invention can be embodied in other specific forms. Thus, the method comprises the steps of; from either point of view; the embodiments should be considered as exemplary; and is non-limiting; the scope of the invention is indicated by the appended claims rather than by the foregoing description; it is therefore intended to include within the invention all changes that fall within the meaning and range of equivalency of the claims.
Furthermore, it is provided that; it should be understood that; although the present description describes embodiments; but not every embodiment contains only one independent technical solution; this manner of description is for clarity only; the skilled artisan should recognize the specification as a whole; the technical solutions in the embodiments may also be combined appropriately; forming other embodiments as will be appreciated by those skilled in the art.

Claims (2)

1. The preparation method of the direct blending dark blue is characterized by comprising the following steps:
s1, diazotizing
3000kg of water, 4000kg of ice, 1500kg of 4.4 '-diaminodiphenylamine-2-sulfonic acid and 3140kg of 30% hydrochloric acid solution are put into a closed reaction tank, the hydrochloric acid solution and the 4.4' -diaminodiphenylamine-2-sulfonic acid are added into a sulfonation kettle through a metering tank, beating and grinding are carried out for 0.5h at the temperature of about 0 ℃ in the kettle, 2500kg of prepared 30% sodium nitrite solution is added under the liquid level, and diazonium salt is obtained after 2h of reaction;
the reaction equation is:
Figure FDA0004091164170000011
in the reaction process, 4.4' diaminodiphenylamine-2-sulfonic acid, hydrochloric acid and sodium nitrite undergo diazotization reaction to generate diazonium salt; in diazotization reaction, hydrochloric acid firstly dissolves 4.4 'diaminodiphenylamine-2-sulfonic acid, sodium nitrite is added to generate nitrous acid, and finally diazonium salt is generated by the action of the nitrous acid and 4.4' diaminodiphenylamine-2-sulfonic acid;
s2, one-time coupling
Preparing a 15% clev acid solution in a batching kettle, and then adding excessive sodium bicarbonate into the clev acid solution to prepare a prepared solution for later use;
adding sodium carbonate into diazotization mixed materials through an overhead tank, regulating the pH to be slightly acidic, controlling the reaction temperature to be 10-15 ℃, adding 8000kg of pre-prepared clevus acid solution under strong stirring, and carrying out a first coupling reaction for about 4 hours to obtain a first coupling product; in the primary coupling reaction of the step, the conversion rate of 4.4' diaminodiphenylamine-2-sulfonic acid diazonium salt is 93.5%;
the main reaction equation is:
Figure FDA0004091164170000021
2HCL+NaCO3=2NaCL+H2O+CO2;
s3, secondary diazotization
Adding 30% hydrochloric acid solution and ice into the primary coupling material through a high-level tank, controlling the reaction temperature to be about 0 ℃, and then adding 30% sodium nitrite solution under the liquid level through a hose, wherein the reaction time is about 2 hours; diazotization reaction needs to keep the inside of the reaction kettle in an acidic environment;
the reaction equation is:
Figure FDA0004091164170000022
s4, secondary coupling
Adding a pre-prepared clev acid solution into the materials after the secondary diazotization reaction through an overhead tank, carrying out neutralization reaction on sodium bicarbonate in the solution and hydrogen chloride in the mixed materials, regulating the pH to be weak alkaline, controlling the reaction temperature to be 10-15 ℃, and carrying out secondary coupling reaction for about 2.5 hours;
the reaction equation is:
Figure FDA0004091164170000031
2HCL+NaCO3=2NaCL+H2O+CO2;
s5, salting out, filter pressing and drying
Adding a certain amount of sodium chloride solid into the secondary coupling reaction mixture to precipitate and crystallize a coupling reaction product in the solution, then conveying the material into a filter press for filter pressing treatment, and conveying filtrate wastewater W5-1 containing sodium bicarbonate, sodium chloride, ammonium nitrite and the like to a factory sewage treatment station for treatment; the filter cake is a direct blending dark green wet product.
2. The method for preparing the direct blending navy blue according to claim 1, which is characterized in that the feeding mole ratio is 4.4' diaminodiphenylamine-2-sulfonic acid: hydrogen chloride = 1mol:4.8mo.
CN202310152053.4A 2023-02-22 2023-02-22 Preparation method of direct blending dark blue Pending CN116102898A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63317569A (en) * 1987-06-18 1988-12-26 Canon Inc Recording solution
RO111779B1 (en) * 1994-01-05 1997-01-30 Alexandru Constantinide Preparation process for some non-benzidinic direct tetrakisazoic blue dyes
CN1193638A (en) * 1997-03-13 1998-09-23 希巴特殊化学控股公司 Azo dye mixtures, azo dyes, processes for their preparation, and their use
CN101307187A (en) * 2008-07-09 2008-11-19 吴江梅堰三友染料化工有限公司 Preparation process for directly blended spinning navy D-R dye
CN102408743A (en) * 2011-08-10 2012-04-11 吴江梅堰三友染料化工有限公司 Production process of direct blending navy blue D-R dye
CN111909536A (en) * 2020-09-01 2020-11-10 浙江闰土染料有限公司 Black direct dye composition, black direct dye and preparation method and application thereof
CN112358740A (en) * 2020-11-06 2021-02-12 浙江闰土染料有限公司 Navy blue direct dye and its preparation method and use

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63317569A (en) * 1987-06-18 1988-12-26 Canon Inc Recording solution
RO111779B1 (en) * 1994-01-05 1997-01-30 Alexandru Constantinide Preparation process for some non-benzidinic direct tetrakisazoic blue dyes
CN1193638A (en) * 1997-03-13 1998-09-23 希巴特殊化学控股公司 Azo dye mixtures, azo dyes, processes for their preparation, and their use
CN101307187A (en) * 2008-07-09 2008-11-19 吴江梅堰三友染料化工有限公司 Preparation process for directly blended spinning navy D-R dye
CN102408743A (en) * 2011-08-10 2012-04-11 吴江梅堰三友染料化工有限公司 Production process of direct blending navy blue D-R dye
CN111909536A (en) * 2020-09-01 2020-11-10 浙江闰土染料有限公司 Black direct dye composition, black direct dye and preparation method and application thereof
CN112358740A (en) * 2020-11-06 2021-02-12 浙江闰土染料有限公司 Navy blue direct dye and its preparation method and use

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