CN116102018A - Method for separating hexachlorodisilane from polysilicon byproduct oligomeric chlorosilane - Google Patents
Method for separating hexachlorodisilane from polysilicon byproduct oligomeric chlorosilane Download PDFInfo
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- 239000005046 Chlorosilane Substances 0.000 title claims abstract description 67
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical compound Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 53
- 229910021420 polycrystalline silicon Inorganic materials 0.000 title claims abstract description 39
- LXEXBJXDGVGRAR-UHFFFAOYSA-N trichloro(trichlorosilyl)silane Chemical compound Cl[Si](Cl)(Cl)[Si](Cl)(Cl)Cl LXEXBJXDGVGRAR-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 229920005591 polysilicon Polymers 0.000 title claims abstract description 37
- 239000006227 byproduct Substances 0.000 title claims abstract description 24
- 238000006243 chemical reaction Methods 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 238000002425 crystallisation Methods 0.000 claims abstract description 44
- 230000008025 crystallization Effects 0.000 claims abstract description 43
- 239000013078 crystal Substances 0.000 claims abstract description 41
- 238000005336 cracking Methods 0.000 claims abstract description 32
- 238000000926 separation method Methods 0.000 claims abstract description 26
- 238000001914 filtration Methods 0.000 claims abstract description 20
- VEYJKODKHGEDMC-UHFFFAOYSA-N dichloro(trichlorosilyl)silicon Chemical compound Cl[Si](Cl)[Si](Cl)(Cl)Cl VEYJKODKHGEDMC-UHFFFAOYSA-N 0.000 claims abstract description 17
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000005052 trichlorosilane Substances 0.000 claims abstract description 15
- QHAHOIWVGZZELU-UHFFFAOYSA-N trichloro(trichlorosilyloxy)silane Chemical compound Cl[Si](Cl)(Cl)O[Si](Cl)(Cl)Cl QHAHOIWVGZZELU-UHFFFAOYSA-N 0.000 claims abstract description 12
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000000047 product Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- 239000012528 membrane Substances 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 9
- 230000035484 reaction time Effects 0.000 claims description 7
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- NTQGILPNLZZOJH-UHFFFAOYSA-N disilicon Chemical compound [Si]#[Si] NTQGILPNLZZOJH-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000000460 chlorine Substances 0.000 description 49
- 238000003776 cleavage reaction Methods 0.000 description 41
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 32
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 30
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 30
- 239000000203 mixture Substances 0.000 description 25
- 239000000243 solution Substances 0.000 description 20
- SLLGVCUQYRMELA-UHFFFAOYSA-N chlorosilicon Chemical compound Cl[Si] SLLGVCUQYRMELA-UHFFFAOYSA-N 0.000 description 17
- 239000000126 substance Substances 0.000 description 17
- 239000007789 gas Substances 0.000 description 14
- 230000007062 hydrolysis Effects 0.000 description 11
- 238000006460 hydrolysis reaction Methods 0.000 description 11
- 239000002994 raw material Substances 0.000 description 10
- 230000007017 scission Effects 0.000 description 9
- 239000001257 hydrogen Substances 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000012452 mother liquor Substances 0.000 description 8
- 238000004817 gas chromatography Methods 0.000 description 7
- 239000010413 mother solution Substances 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- -1 Cyclic siloxanes Chemical class 0.000 description 4
- 229910003902 SiCl 4 Inorganic materials 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000004523 catalytic cracking Methods 0.000 description 4
- FXMNVBZEWMANSQ-UHFFFAOYSA-N chloro(silyl)silane Chemical compound [SiH3][SiH2]Cl FXMNVBZEWMANSQ-UHFFFAOYSA-N 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 229910008045 Si-Si Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910006411 Si—Si Inorganic materials 0.000 description 2
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910008051 Si-OH Inorganic materials 0.000 description 1
- 229910006358 Si—OH Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000006136 alcoholysis reaction Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 238000005904 alkaline hydrolysis reaction Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007233 catalytic pyrolysis Methods 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- YGZSVWMBUCGDCV-UHFFFAOYSA-N chloro(methyl)silane Chemical class C[SiH2]Cl YGZSVWMBUCGDCV-UHFFFAOYSA-N 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- PZPGRFITIJYNEJ-UHFFFAOYSA-N disilane Chemical compound [SiH3][SiH3] PZPGRFITIJYNEJ-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000012113 quantitative test Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/08—Compounds containing halogen
- C01B33/107—Halogenated silanes
- C01B33/10778—Purification
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
The invention provides a separation method of hexachlorodisilane in polysilicon byproduct oligomeric chlorosilane, which comprises the following steps: (1) Cracking reaction is carried out on the byproduct oligomeric chlorosilane of the polysilicon, wherein HCl gas is introduced to react with the byproduct oligomeric chlorosilane of the polysilicon, the reaction temperature is 90-120 ℃, the generated gas is condensed, and the residual liquid of the cracking reaction is collected; the polysilicon byproduct oligomeric chlorosilane comprises hexachlorodisilane, hexachlorodisiloxane, pentachlorodisilane, tetrachlorosilane and trichlorosilane; (2) And (3) crystallizing the residual liquid of the cracking reaction at a low temperature, and filtering to separate crystals. The method for combining the cracking reaction and the crystallization separation has low requirements on equipment, simple preparation process and low energy consumption, and separates Si from the polycrystalline silicon dimer 2 Cl 6 The effect is obviously promoted.
Description
Technical Field
The invention belongs to the technical field of polysilicon production processes, and particularly relates to a separation method of hexachlorodisilane in polysilicon byproduct oligomeric chlorosilane.
Background
The technology for producing polysilicon at home and abroad mainly uses an improved Siemens method, and in the process of producing polysilicon by the method, trichlorosilane (TCS) is synthesized and H is added into the trichlorosilane 2 Reduction section and STC hydrogenation sectionThere are different amounts of oligomeric chlorosilanes formed. Wherein the dimer is mainly Si 2 Cl 6 、Si 2 HCl 5 、Si 2 OCl 6 The method comprises the steps of carrying out a first treatment on the surface of the The high polymer contains Si 3 Cl 8 、Si 4 Cl 10 Cyclic siloxanes. Wherein Si in dimer 2 Cl 6 Is the most added value component, and is mainly used as a precursor for CVD or ALD to prepare amorphous silicon films and photochemical fiber raw materials. Has great development potential and practical value in the fields of semiconductors, photoelectric materials and the like.
The improved Siemens process is optimized to form a mature closed cycle production process, but how to effectively recycle the chlorosilane residual liquid generated in the process is always a difficult problem faced by a plurality of polysilicon enterprises. There are two main types of methods at present: one is a physical method, which mainly comprises a drying method, a filtering method, a crystallization method and an extraction method; the other type is chemical method, which mainly comprises hydrolysis method, combustion method and high-boiling-point substance catalytic cracking method. Chemical methods, represented by hydrolysis, are the most widely used processes at this stage.
At present, most of domestic polysilicon enterprises adopt a hydrolysis method to treat chlorosilane residual liquid in polysilicon production. The process mainly comprises filtering the generated chlorosilane raffinate to remove unreacted solid substances such as fine silica powder particles, and removing mixed AlCl by flocculation precipitation 3 And finally, distilling or rectifying the light component SiCl in the chlorosilane residual liquid for multiple times 4 (STC)、SiHCl 3 (TCS) and SiH 2 Cl 2 (DCS) and Si 2 Cl 6 、Si 2 OCl 6 And separating the main heavy components, rectifying and separating the light components, recycling the light components to the hydrogenation working section and the TCS hydrogenation reduction working section, and sending the heavy components to the hydrolysis working section by a recycling pump for hydrolysis treatment.
There are many reports on the hydrolysis solutions, and acidolysis solutions, alkaline hydrolysis solutions and alcoholysis solutions are mainly used according to the hydrolysis solutions. Si-Cl bonds in the various materials in the chlorosilane raffinate can easily form silanol (Si-OH) and HCl with water, silanol is generally unstable and will rapidly form siloxanes, i.e. -Si-O-Si-structured compounds. Thus, the light components undergo a condensation reaction simultaneously with hydrolysis to give complex cyclic or linear polysiloxanes. However, the direct discharge of hydrogen chloride gas and acidic wastewater produced by hydrolysis is harmful to the environment. Hydrolysis in alkaline solution can inhibit release of hydrochloric acid and neutralize acidity of wastewater, but hydrolysis-based process does not avoid waste of silicon resources.
The catalytic cracking method for treating the oligomeric chlorosilane can realize the recycling of silicon resources, and is an ideal method for treating the oligomeric chlorosilane. In the method, under the condition of a catalyst, hydrogen chloride, chlorine and halogenated hydrocarbon are used as cracking reagents to break Si-Si bonds in oligomeric chlorosilane, so that chlorosilane monomers are produced and recycled. Similar catalytic cracking processes have been used to treat high boiling residues generated during the synthesis of Methylchlorosilanes (MCSs). Further studies have found that the presence of a catalyst in a hydrogen chloride atmosphere greatly promotes the cleavage of HBR. Thus, the catalytic cracking process greatly increases the yield of MCSs. The structure of chlorosilanes was found to have a large effect on cleavage of HBR. It has also been found that halogen-substituted disilanes cleave Si-Si bonds in the presence of ammonium halides, the ethyl derivative reacting with ammonium chloride in the order Si 2 Cl 6 ≈EtSi 2 Cl 5 >Et 2 Si 2 Cl 4 . Although there is much research on organosilicon cleavage HBR, there is less treatment of polysilicon cleavage HBR.
Si 2 Cl 6 Is the most valuable component in the chlorosilane raffinate, and the preparation method mainly comprises the synthesis method and the high-polychlorosilane Si generated in the production of polysilicon n Cl 2n+2 (n is more than or equal to 3) preparing Si by catalytic pyrolysis 2 Cl 6 And Si generated for each section in the production of polysilicon 2 Cl 6 And (5) separating. The synthesis reaction has low target yield, multiple byproducts and great difficulty in subsequent separation and purification, so that the method is characterized in that Si 2 Cl 6 Rarely used in preparation.
The initial idea of the extraction method is to recycle the chlorosilane slag slurry generated in the production process of the organic silicon monomer. Adding extractant into a reaction kettle filled with chlorosilane, and heating the reactor to uniformly mix the extractantFinally, the mixture is sent into a dryer for drying. And rectifying the gas phase substance after the drying is finished for multiple times to obtain chlorosilane. Patent CN 108358209A selects C 12 -C 16 Is used as an extractant to recycle and treat chlorosilane raffinate. The electronic grade hexachlorodisilane is obtained by extracting and purifying the electronic grade hexachlorodisilane by adopting a low-density extractant A and a high-density extractant B, wherein the hexachlorodisilane comprises 3N grade, 4N grade and 5N grade.
The rectification method is also a common method for purifying chlorosilane from the chlorosilane residual liquid. Patent CN 103101914A proposes a process and a device for recycling residual liquid and residue of intermittent chloro-silicane kang, and particularly aims at recycling hexachloro-disilane with extremely high value. The process mainly comprises a primary rectifying tower and a batch rectifying tower. Is suitable for treating cold-hydrogenated slag slurry, rectification residual liquid, rectification liquid in synthetic procedure and the like in the production of polysilicon, and can recover hexachlorodisilane with purity of more than 98 percent. Patent CN 106966397A also proposes a method for recovering hexachlorodisilane. The method comprises the steps of firstly, filtering polysilicon residual liquid to obtain filtrate and filter residues containing solid particles and metal polymer impurities; carrying out first rectification on the filtrate to remove impurities containing amorphous silicon and metal, thereby obtaining a first tower top rectification liquid; then rectifying the first tower top rectifying liquid for the second time to remove low-boiling-point substances containing trichlorosilane and silicon tetraoxide, thereby obtaining second tower bottom rectifying liquid; and rectifying the rectifying liquid of the second tower kettle for the third time to remove silicon tetrachloride and hexachlorodisiloxane, thereby obtaining the rectifying liquid of the third tower kettle mainly containing hexachlorodisilane.
Patent CN 105271246A proposes a method for preparing chlorodisilane from polysilicon by-product. The method separates aluminum trichloride from high-boiling residue liquid, and then selectively chlorinates hydrogen-containing chlorodisilane by a safe and efficient chlorination means to obtain a desired chlorodisilane mixture, and the mixture is separated by the existing rectification technology to obtain single-component chlorodisilane. But the separation system does not contain hexachlorodisiloxane.
Patent CN 108017060B proposes a purification method of industrial grade hexachlorodisilane, which comprises the steps of introducing industrial grade hexachlorodisilane into an exchange column filled with adsorption resin, and carrying out adsorption purification under the conditions of 50-65 ℃ and the flow rate of 0.22BV/h, wherein the product is the purified hexachlorodisilane product. The technical core is mainly the preparation of chelate resin.
The dimeric chlorosilane component in the polysilicon produced by the improved Siemens method is more complex and mainly contains Si 2 Cl 6 、Si 2 HCl 5 、Si 2 OCl 6 Also contains a certain amount of SiCl 4 、SiHCl 3 Boiling point is in the range of 30-150 ℃. Wherein Si is 2 Cl 6 With Si 2 OCl 6 The boiling points of (2) are very close, the rectification separation requires more column plate number, si 2 Cl 6 The yield of (2) is relatively low. By crystallization separation, si is contained in the system 2 HCl 5 、SiHCl 3 And hydrogen-containing chlorosilane, H atoms and Cl atoms interact, so that the crystallization temperature is as low as-40 ℃, which is unfavorable for industrial separation.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a separation method of hexachlorodisilane in the byproduct oligomeric chlorosilane of polysilicon. The invention provides a method for Si by combining partial chlorosilane cleavage reaction and crystallization separation 2 Cl 6 With Si 2 OCl 6 The separation method comprises introducing hydrogen chloride gas to make Si 2 HCl 5 Decomposition of the hydrogen-containing chlorosilanes to SiCl 4 、SiHCl 3 、SiH 2 Cl 2 Returning monosilane with equal low boiling point to polysilicon system and residual Si 2 Cl 6 With Si 2 OCl 6 The disilane has no hydrogen-containing chlorosilane, so that the crystallization temperature can be obviously increased, and the crystallization separation is facilitated.
The invention provides a separation method of hexachlorodisilane in polysilicon byproduct oligomeric chlorosilane, which comprises the following steps:
(1) Cracking reaction is carried out on the byproduct oligomeric chlorosilane of the polysilicon, wherein HCl gas is introduced to react with the byproduct oligomeric chlorosilane of the polysilicon, the reaction temperature is 90-120 ℃, the generated gas is condensed, and the residual liquid of the cracking reaction is collected;
the polysilicon byproduct oligomeric chlorosilane comprises hexachlorodisilane, hexachlorodisiloxane, pentachlorodisilane, tetrachlorosilane and trichlorosilane;
(2) And (3) crystallizing the residual liquid of the cracking reaction at a low temperature, and filtering to separate crystals.
Preferably, in step (1), the reaction temperature is from 90 to 110 ℃, preferably 100 ℃.
Preferably, in step (1), the reaction time is from 15min to 90min, preferably from 30 to 60min, most preferably 30min.
Preferably, in the step (1), the HCl gas is introduced at a rate of 30mL/min.
Preferably, in step (1), the condensation temperature at which the gaseous product is collected by condensation is-10 ℃.
Preferably, in step (1), N is introduced before the cleavage reaction is carried out 2 To replace the air in the container.
Preferably, in step (2), the low temperature crystallization is carried out at a temperature of-10 ℃ to 20 ℃, preferably at a temperature of-15 ℃.
Preferably, in the step (2), stirring is performed at the time of low-temperature crystallization.
Preferably, in the step (2), filtration is performed by using a filter membrane having a pore size of 0.45. Mu.m.
Preferably, in the step (2), pentachlorodisilane is not contained in the crystal; preferably, the content of hexachlorodisilane in the crystal is 95.68-97.34% by weight.
Compared with the prior art, the invention has the beneficial effects that:
the invention makes byproduct dimeric chlorosilane in the polysilicon production process undergo the process of cracking reaction under the atmosphere of HCl, so that the dimeric chlorosilane contains hydrogen chlorosilane (Si) 2 HCl 5 ) The cracking reaction takes place, the remainder Si 2 Cl 6 And Si (Si) 2 OCl 6 Then through low temperature crystallization, si with higher bid value is separated from the Si 2 Cl 6 . Compared with the prior cracking method for treating chlorosilane, the cracking method only aims at the cracking of dimeric chlorosilaneReadily cleavable hydrogen-containing chlorosilanes (Si) 2 HCl 5 ) While retaining Si of relatively high value 2 Cl 6 And the cracking process only requires HCl gas without using a catalyst. Separation of Si from existing crystals 2 Cl 6 Compared with the method of the invention, the method leads Si to be cracked in HCl atmosphere 2 HCl 5 Decomposition of hydrochlorosilanes to SiCl 4 、SiHCl 3 、SiH 2 Cl 2 The low boiling monosilane returns to the polysilicon system. The mother solution does not contain hydrogen-containing chlorosilane, so that the hydrogen bonding action of H atoms and Cl is eliminated, and Si is facilitated 2 Cl 6 The crystallization temperature is greatly improved, and the crystallization temperature is at-10 ℃. The crystallization conditions are milder than direct crystallization.
In summary, the method for combining the cracking reaction and the crystallization separation has low requirements on equipment, simple preparation process and low energy consumption, and separates Si from the polycrystalline silicon dimer 2 Cl 6 The effect is obviously promoted.
Detailed Description
The following examples facilitate a better understanding of the present invention, but are not intended to limit the same. The experimental methods in the following examples are conventional methods unless otherwise specified. The test materials used in the examples described below, unless otherwise specified, were purchased from conventional Biochemical reagents. The quantitative tests in the following examples were all set up in triplicate and the results averaged.
The invention discloses a method for separating hexachlorodisilane from polysilicon byproduct oligomeric chlorosilane, which comprises the following steps:
(1) Cracking reaction is carried out on the byproduct oligomeric chlorosilane of the polysilicon, wherein HCl gas is introduced to react with the byproduct oligomeric chlorosilane of the polysilicon, the reaction temperature is 90-120 ℃, the generated gas is condensed, and the residual liquid of the cracking reaction is collected;
(2) And (3) crystallizing the residual liquid of the cracking reaction at low temperature, and filtering to separate crystals, wherein the main component of the crystals is hexachlorodisilane.
The polysilicon byproduct oligomeric chlorosilane comprises hexachlorodisilane (Si 2 Cl 6 ) Hexachlorodisiloxane (Si) 2 OCl 6 ) Pentachlorodisilane (Si) 2 HCl 5 ) Tetrachlorosilane (SiCl) 4 ) And trichlorosilane (SiHCl) 3 )。
According to some embodiments of the present application, in step (1), the reaction time is 15min to 90min.
The reaction temperature is selected to be 90-120 ℃ and the reaction time is selected to be 15-90 min because pentachlorodisilane can be completely cracked into SiCl when the reaction temperature is selected to be within the range 4 、SiHCl 3 、SiH 2 Cl 2 And monosilane products, while hexachlorodisilane is cleaved only in small amounts. More hexachlorodisilane is cracked at the reaction temperature higher than 120 ℃, and pentachlorodisilane cracking reaction is basically not generated at the temperature lower than 90 ℃. The reaction time is lower than 15min, the pentachlorodisilane cracking reaction is incomplete, and the hexachlorodisilane loss is more than 90min.
In some embodiments, in step (1), the reaction temperature is from 90 to 110 ℃ and the reaction time is from 30 to 60 minutes.
In some embodiments, in step (1), the reaction temperature is 100 ℃ and the reaction time is 30min. Under this condition, complete cleavage of pentachlorodisilane can be ensured, but less hexachlorodisilane is cleaved.
According to some embodiments of the present application, in step (1), the HCl gas is introduced at a rate of 30mL/min, above which or with liquid carried out by the gas stream.
According to some embodiments of the present application, in step (1), N is introduced before the cleavage reaction is performed 2 To replace the air in the container to prevent oxidation or flash-over.
According to some embodiments of the present application, in step (1), the generated gas comprises: siCl obtained by total cleavage of pentachlorodisilane in HCl atmosphere 4 、SiHCl 3 、SiH 2 Cl 2 Iso-monosilane products, including SiCl obtained by small amounts of cleavage of hexachlorodisilane in an HCl atmosphere (cleavage rate not exceeding 5.30%) 4 、SiHCl 3 、SiH 2 Cl 2 Iso-monosilane products and methods of making the same 4 ) And trichlorosilane (SiHCl) 3 )。
According to some embodiments of the present application, in step (1), the condensing temperature at which the gaseous product is collected by condensation is-10 ℃ to-15 ℃ to ensure complete condensation of the gaseous product into a liquid.
According to some embodiments of the present application, in step (2), the temperature of the crystallization is-10 ℃ to 20 ℃, preferably the temperature of the crystallization is-15 ℃.
According to some embodiments of the present application, in step (2), stirring during low temperature crystallization may accelerate Si 2 Cl 6 The crystallization is not required to be carried out at a stirring rate, and the liquid may be stirred uniformly as much as possible. For example, the Si in the liquid can be stirred at a speed of 100-250rpm for 3 hours 2 Cl 6 More completely crystallized.
According to some embodiments of the present application, in step (2), filtration is performed using a filter membrane having a pore size of 0.45 μm. The filter membrane with the pore diameter can be used for filtering Si in liquid 2 Cl 6 The crystal is filtered more completely, and Si is filtered 2 OCl 6 Remain in the filtrate.
According to some embodiments of the present application, in step (2), the filtrate obtained by filtration contains Si as the main component 2 OCl 6 。
By adopting the separation method, the hexachlorodisilane in the crystal has the weight percentage content of 95.68-97.34 percent and does not contain pentachlorodisilane.
Example 1
Oligomeric chlorosilane raw material liquid: contains 76.53% hexachlorodisilane (Si) 2 Cl 6 ) 7.55% hexachlorodisiloxane (Si) 2 OCl 6 ) 12.05% pentachlorodisilane (Si 2 HCl 5 ) 3.34% tetrachlorosilane (SiCl) 4 ) And 0.53% trichlorosilane (SiHCl) 3 ). The mass percentages are as above.
The invention discloses a method for separating hexachlorodisilane from polysilicon byproduct oligomeric chlorosilane, which comprises the following steps:
a three-necked round bottom flask dried to constant weight was taken and 77g (50 mL) of oligomeric chlorosilane was accurately weighedThe alkane feed solution was added thereto. And (3) magnetic stirring is well installed, the outlet of the flask is connected with a condenser, the reaction product is condensed and collected, and the temperature value of the condenser is adjusted to be-10.0 ℃ so as to ensure that the gas-phase product is completely condensed into liquid. Introducing N 2 And checking whether air leakage occurs, after air tightness is confirmed, setting heating temperature to 100deg.C, stirring rotation speed to 250rpm, and closing N 2 The total valve is switched to HCl gas, the pressure is regulated to normal pressure, and then the HCl flowmeter is regulated to 30mL/min. After 30min of reaction, closing the HCl gas cylinder valve to switch the three-way ball valve to N 2 Purging, heating and stirring are closed, cooling to normal temperature, and finally, the residual liquid of the cracking reaction is weighed, the weight of the residual liquid of the cracking reaction is 61.60g, and the composition of each substance in the residual liquid after the cracking reaction is analyzed by gas chromatography, wherein the composition is shown in the table 1.
Almost all pentachlorodisilane is cracked into SiCl in HCl atmosphere during the reaction 4 、SiHCl 3 、SiH 2 Cl 2 Isomonosilane product, siCl 4 、SiHCl 3 、SiH 2 Cl 2 And distilling the monosilane product out of the reaction system. Hexachlorodisilane is also partially cleaved to monosilane with a cleavage rate of 5.3%. While hexachlorodisiloxane undergoes little cleavage reaction. The residual liquid is mainly hexachlorodisilane (Si 2 Cl 6 ) Hexachlorodisiloxane (Si) 2 OCl 6 ) A small amount of dissolved SiCl 4 、SiHCl 3 。
The remaining solution after the cleavage reaction of the previous step was transferred to a crystallization reactor, the temperature was set at-15.+ -. 1 ℃ and stirred at 250rpm for 3 hours using a stirring device, and then transferred to a low temperature (-15 ℃) filtration device and rapidly filtered with a filter membrane having a pore size of 0.45. Mu.m. Thereby obtaining crystals and a first mother solution. The weight of the crystal is 34.65g, and the main component of the crystal is Si 2 Cl 6 The first mother liquor is mainly the rest Si 2 OCl 6 The composition of each substance in the crystals (measurement method: the crystals were analyzed by gas chromatography after melting at ordinary temperature) is shown in Table 1.
TABLE 1
Comparative example 1
The raw material liquid of the oligomeric chlorosilane contains 76.53 percent of hexachlorodisilane (Si 2 Cl 6 ) 7.55% hexachlorodisiloxane (Si) 2 OCl 6 ) 12.05% pentachlorodisilane (Si 2 HCl 5 ) 3.34% tetrachlorosilane (SiCl) 4 ) And 0.53% trichlorosilane (SiHCl) 3 ). The mass percentages are as above.
77g (50 mL) of the oligomeric chlorosilane stock solution was accurately weighed into a crystallization reactor, different crystallization temperatures were set, and stirred at 250rpm using a stirring device. Crystallization was completed after 3 hours at the set temperature. Crystallization at different temperatures was observed. When crystallization occurs in the mother liquor, the crystals and the mother liquor are transferred to a low temperature filtration device (the low temperature filtration temperature is the same as the crystallization temperature) and rapidly filtered with a filter membrane having a pore size of 0.45 μm. Thereby obtaining crystals and a first mother solution. The crystal is Si after the first purification 2 Cl 6 The first mother liquor is mainly the rest Si 2 OCl 6 。
When the crystallization temperature is-20 ℃ and-30 ℃, no solid phase crystallization occurs in the system. When the crystallization temperature was-40 ℃, solid-phase crystallization occurred in the system, and the weight of the crystals obtained by filtering the crystals with a filter membrane having a pore size of 0.45 μm was 30.48g. Crystallization at various temperatures and compositions of crystals are shown in Table 2.
TABLE 2
Example 2
The oligomeric chlorosilane feed composition was the same as in example 1.
77g of the oligomeric chlorosilane raw material liquid is accurately weighed and added into a three-neck round bottom flask to carry out cracking reaction. The cleavage reaction of the oligomeric chlorosilane was carried out in the same manner as in example 1, the cleavage reaction temperature was set to 60℃and the other reaction conditions were the same as in example 1. After the completion of the reaction and cooling, the cleavage reaction residual liquid was weighed, the weight of the reaction residual liquid was 74.27g, the composition was analyzed by gas chromatography, and the composition of each substance in the residual liquid after the cleavage reaction was shown in Table 3.
TABLE 3 Table 3
The remaining solution after the cleavage reaction of the previous step was transferred to a crystallization reactor, the temperature was set at-15.+ -. 1 ℃ and stirred at 250rpm for 3 hours using a stirring device, and no crystallization occurred.
Example 3
The oligomeric chlorosilane feed composition was the same as in example 1.
77g of the oligomeric chlorosilane raw material liquid is accurately weighed and added into a three-neck round bottom flask to carry out cracking reaction. The cleavage reaction of the oligomeric chlorosilane was carried out in the same manner as in example 1, the cleavage reaction temperature was set to 110℃and the other reaction conditions were the same as in example 1. After the completion of the reaction and cooling, the cleavage reaction residual liquid was weighed, the weight of the cleavage reaction residual liquid was 53.46g, the composition was analyzed by gas chromatography, and the composition of each substance in the cleavage reaction residual liquid was shown in Table 4.
The remaining solution after the cleavage reaction of the previous step was transferred to a crystallization reactor, the temperature was set at-15.+ -. 1 ℃ and stirred at 250rpm for 3 hours using a stirring device, and then transferred to a low temperature filtration device and rapidly filtered with a filter membrane having a pore size of 0.45. Mu.m. Thereby obtaining crystals and a first mother solution. The weight of the crystal is 29.54g, and the main component of the crystal is Si 2 Cl 6 The first mother liquor is mainly the rest Si 2 OCl 6 The composition of each substance in the crystals is shown in Table 4.
TABLE 4 Table 4
Example 4
The oligomeric chlorosilane feed composition was the same as in example 1.
77g of the oligomeric chlorosilane raw material liquid is accurately weighed and added into a three-neck round bottom flask to carry out cracking reaction. The process of the cleavage reaction of the oligomeric chlorosilane was the same as in example 1, and the cleavage reaction conditions were the same as in example 1. After the completion of the reaction and cooling, a cleavage reaction residual solution was weighed, the weight of the cleavage reaction residual solution was 61.60g, and the composition was analyzed by gas chromatography, and the composition of each substance in the cleavage reaction residual solution was shown in Table 5.
The remaining solution after the cleavage reaction of the previous step was transferred to a crystallization reactor, the temperature was set at-20.+ -. 1 ℃ and stirred at 250rpm for 3 hours using a stirring device, and then transferred to a low temperature (-20 ℃) filtration device and rapidly filtered with a filter membrane having a pore size of 0.45. Mu.m. Thereby obtaining crystals and a first mother solution. The weight of the crystal is 33.78g, and the main component of the crystal is Si 2 Cl 6 The first mother liquor is mainly the rest Si 2 OCl 6 The composition of each substance in the crystals is shown in Table 5.
TABLE 5
Example 5
The raw material liquid is selected to be composed of: contains 69.67% hexachlorodisilane (Si) 2 Cl 6 ) 10.15% hexachlorodisiloxane (Si) 2 OCl 6 ) 14.23% pentachlorodisilane (Si 2 HCl 5 ) 4.72% Tetrachlorosilane (SiCl) 4 ) And 1.23% trichlorosilane (SiHCl) 3 ). The mass percentages are as above.
77g of the oligomeric chlorosilane raw material liquid is accurately weighed and added into a three-neck round bottom flask to carry out cracking reaction. The process of the cleavage reaction of the oligomeric chlorosilane was the same as in example 1, and the cleavage reaction conditions were the same as in example 1. After the completion of the reaction and cooling, a cleavage reaction residual solution was weighed, the weight of the cleavage reaction residual solution was 58.36g, and the composition was analyzed by gas chromatography, and the composition of each substance in the cleavage reaction residual solution was shown in Table 6.
The crystallization process, crystallization conditions and crystallization filtration were the same as in example 1. After the crystals are filtered, the crystals and a first mother solution are obtained. The weight of the crystal is 28.13g, and the main component of the crystal is Si 2 Cl 6 The first mother liquor is mainly the rest Si 2 OCl 6 The composition of each substance in the crystals is shown in Table 6.
TABLE 6
Example 6
The raw material liquid is selected to be composed of: contains 83.42% hexachlorodisilane (Si) 2 Cl 6 ) 6.49% hexachlorodisiloxane (Si) 2 OCl 6 ) Pentachlorodisilane (Si) 8.34% 2 HCl 5 ) 1.34% Tetrachlorosilane (SiCl) 4 ) And 0.41% trichlorosilane (SiHCl) 3 ). The mass percentages are as above.
77g of the oligomeric chlorosilane raw material liquid is accurately weighed and added into a three-neck round bottom flask to carry out cracking reaction. The process of the cleavage reaction of the oligomeric chlorosilane was the same as in example 1, and the cleavage reaction conditions were the same as in example 1. After the completion of the reaction and cooling, a cleavage reaction residual solution was weighed, the weight of the cleavage reaction residual solution was 62.78g, and the composition was analyzed by gas chromatography, and the composition of each substance in the cleavage reaction residual solution was shown in Table 7.
The crystallization process, crystallization conditions, crystallization filtration were the same as in example 1. After the crystals are filtered, the crystals and a first mother solution are obtained. The weight of the crystal is 35.75g, and the main component of the crystal is Si 2 Cl 6 The first mother liquor is mainly the rest Si 2 OCl 6 The composition of each substance in the crystals is shown in Table 7.
TABLE 7
It should be understood that although the present disclosure has been described in terms of various embodiments, not every embodiment is provided with a separate technical solution, and this description is for clarity only, and those skilled in the art should consider the disclosure as a whole, and the technical solutions in the various embodiments may be combined appropriately to form other embodiments that will be understood by those skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A separation method of hexachlorodisilane in polysilicon byproduct oligomeric chlorosilane is characterized in that: the method comprises the following steps:
(1) Cracking reaction is carried out on the byproduct oligomeric chlorosilane of the polysilicon, wherein HCl gas is introduced to react with the byproduct oligomeric chlorosilane of the polysilicon, the reaction temperature is 90-120 ℃, the generated gas is condensed, and the residual liquid of the cracking reaction is collected;
the polysilicon byproduct oligomeric chlorosilane comprises hexachlorodisilane, hexachlorodisiloxane, pentachlorodisilane, tetrachlorosilane and trichlorosilane;
(2) And (3) crystallizing the residual liquid of the cracking reaction at a low temperature, and filtering to separate crystals.
2. The separation method according to claim 1, characterized in that: in step (1), the reaction temperature is 90 to 110℃and preferably 100 ℃.
3. The separation method according to claim 1, characterized in that: in step (1), the reaction time is 15min to 90min, preferably 30min to 60min, and most preferably 30min.
4. The separation method according to claim 1, characterized in that: in the step (1), the introducing speed of the HCl gas is 30mL/min.
5. The separation method according to claim 1, characterized in that: in the step (1), the condensation temperature at the time of condensing and collecting the gas-phase product is-10 ℃.
6. The separation method according to claim 1, characterized in that: in the step (1), N is introduced before the cracking reaction is carried out 2 To replace the air in the container.
7. The separation method according to claim 1, characterized in that: in step (2), the low temperature crystallization temperature is-10 ℃ to 20 ℃, preferably the crystallization temperature is-15 ℃.
8. The separation method according to claim 1, characterized in that: in the step (2), stirring is performed during low-temperature crystallization.
9. The separation method according to claim 1, characterized in that: in the step (2), filtration was performed using a filter membrane having a pore size of 0.45. Mu.m.
10. The separation method according to any one of claims 1 to 9, characterized in that: in the step (2), pentachlorodisilane is not contained in the crystal; preferably, the content of hexachlorodisilane in the crystal is 95.68-97.34% by weight.
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