CN116100769A - Mold ejection mechanism - Google Patents
Mold ejection mechanism Download PDFInfo
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- CN116100769A CN116100769A CN202310125708.9A CN202310125708A CN116100769A CN 116100769 A CN116100769 A CN 116100769A CN 202310125708 A CN202310125708 A CN 202310125708A CN 116100769 A CN116100769 A CN 116100769A
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- 238000009434 installation Methods 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000002347 injection Methods 0.000 abstract description 6
- 239000007924 injection Substances 0.000 abstract description 6
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 61
- 238000003825 pressing Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 239000004033 plastic Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/44—Removing or ejecting moulded articles for undercut articles
- B29C45/4435—Removing or ejecting moulded articles for undercut articles using inclined, tiltable or flexible undercut forming elements driven by the ejector means
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明属于注塑模具技术领域,涉及模具的顶出机构。The invention belongs to the technical field of injection molds and relates to an ejection mechanism of a mold.
背景技术Background technique
模塑料注射模具是热塑性塑料产品生产中应用最为普遍的一种成型模具,它包括定模以及设置在定模下方的动模,定模与动模合模时形成型腔,通过熔体塑料注入到型腔内后就可以成型出与型腔形状相同的产品,待产品成型后由动模与定模相分离来完成开模,并且一般来说产品在模具开模后都是吸附在动模侧的。随着机械手的普及,注塑行业的自动化程度也越来越高,并由此形成了产品自动顶出并配合机械手自动取件的流水化生产。Molding compound injection mold is the most commonly used molding mold in the production of thermoplastic products. It includes a fixed mold and a movable mold set under the fixed mold. After entering the cavity, the product with the same shape as the cavity can be formed. After the product is formed, the movable mold and the fixed mold are separated to complete the mold opening. Generally speaking, the product is adsorbed on the movable mold after the mold is opened. side. With the popularity of manipulators, the degree of automation in the injection molding industry is getting higher and higher, and thus a streamlined production of automatic product ejection and automatic pick-up with manipulators has been formed.
其中,产品的自动顶出依靠的是在模具上设置顶出机构,具体是设置于动模侧,对于形状比较规则且较为平整的产品来说,所设置的顶出机构的结构比较简单,一般包括位于动模下方并由液压缸驱动而能向上进行移动的顶板以及若干根穿设在动模内且下端与顶板相固定的顶杆,通过顶板带动各顶杆向上移动而将产品自动向上顶起,且进一步地,为了保证产品的稳定顶出,会在动模的顶部嵌设顶块(当然顶块的顶面也是跟动模顶面一同构成型腔的型腔面),然后将其中一些顶杆与顶块相固定,此处为了方便区分将直接作用在产品上的顶杆称为顶杆一而将与顶块相固定的顶杆称为顶杆二,也即顶板同时带着顶杆一及顶杆二向上移动。但是,对于形状不是太规则且朝向动模一侧需要成型出凸出部的产品来说,顶块的一侧需要设置缺口以与顶块所嵌处的动模侧壁相配合围成与型腔相连通的成型槽,这样熔体塑料在注入到型腔内的同时也会注入到成型槽内来成型出上述凸出部,由于成型出的凸出部是倒扣在顶块上的,因此就需要将产品的顶出动作设置为二段式的,其中第一段仍然是由顶板带着顶杆一及顶杆二向上移动将产品顶出,第二段则是由顶板带着顶杆一相对于顶杆二继续向上移动来使产品倒扣在顶块上的部分与顶块相分离,其结构可参照例如专利申请号为201410197888.2所公开的一种二次顶出机构。Among them, the automatic ejection of the product relies on setting the ejection mechanism on the mold, specifically on the side of the movable mold. For products with relatively regular and flat shapes, the structure of the ejection mechanism is relatively simple. It consists of a top plate that is located under the movable mold and driven by a hydraulic cylinder and can move upwards, and a number of ejector pins that pass through the movable mold and whose lower ends are fixed to the top plate. The top plate drives each ejector pin to move upwards to automatically push the product And further, in order to ensure the stable ejection of the product, a top block will be embedded on the top of the movable mold (of course, the top surface of the top block is also the cavity surface that forms the cavity together with the top surface of the movable mold), and then the Some ejector pins are fixed with the ejector block. Here, for the convenience of distinguishing, the ejector pin directly acting on the product is called
根据实际的需求,有时要求上述凸出部上具有孔位,最理想的方式是产品注塑成型后直接带有这个孔位,但由于凸出部本身尺寸就比较小且位置比较特殊,导致在实际中很难通过在动模上采用传统针对滑块的斜顶抽芯机构的方式来实现孔位处的抽芯脱模,因此一般都是在产品加好后,再另外在产品的凸出部上去进行这个所需孔位的加工,这样就存在生产效率比较低的问题。According to actual needs, it is sometimes required to have a hole on the above-mentioned protruding part. The ideal way is to have this hole directly after the product is injection molded. It is difficult to realize the core-pulling and demoulding at the hole position by using the traditional inclined-top core-pulling mechanism for the slider on the movable mold. Go up to process the required hole position, so there is a problem of relatively low production efficiency.
发明内容Contents of the invention
本发明的目的是针对现有技术存在的上述问题,提出了一种模具的顶出机构,解决了生产效率低的问题。The object of the present invention is to propose a mold ejection mechanism to solve the problem of low production efficiency in view of the above-mentioned problems in the prior art.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
模具的顶出机构,包括位于动模下方的顶板以及均穿设在动模内的顶杆一与顶杆二,所述的顶杆一下端与顶板固定,顶杆二上端与嵌在动模顶部内且一侧具有缺口的顶块相固定且其下端与顶板之间设有能使顶板带动顶杆二同步上移的联动结构,顶杆二外侧具有能与动模相抵靠使顶板与顶杆二解除联动的抵靠部,其特征在于,所述的顶块上设有通孔,通孔内设有芯杆与顶压弹簧,芯杆一端伸出通孔外并位于顶块的缺口处且顶压弹簧朝远离缺口方向作用在芯杆上,顶块所嵌位置内的动模一侧壁倾斜设置且芯杆另一端抵靠在该侧壁上,在顶板带动顶杆二向上移动的过程中顶块与该侧壁之间形成供芯杆朝远离缺口方向移动的间隙。The ejection mechanism of the mold includes the top plate located under the movable mold and the ejector pin one and the ejector pin two which are both pierced in the movable mold. The lower end of the ejector pin is fixed to the top plate, and the upper end of the ejector pin two is embedded in the movable mold The top block with a gap on one side of the top is fixed, and there is a linkage structure between its lower end and the top plate that enables the top plate to drive the two ejector pins to move up synchronously. The abutting part for releasing the linkage of the second rod is characterized in that the top block is provided with a through hole, and a core rod and a pressing spring are arranged in the through hole, and one end of the core rod protrudes out of the through hole and is located in the gap of the top block and the top pressure spring acts on the core rod in the direction away from the notch, the side wall of the movable mold in the position where the top block is embedded is inclined and the other end of the core rod is against the side wall, and the top plate drives the
本顶出机构通过在顶块上设置通孔,并在通孔内设置芯杆,芯杆一端抵靠在顶块所嵌位置内的动模一侧壁上且其另一端伸出通孔外并位于顶块的缺口处,这样一来在熔体塑料注入到模具内时可借助芯杆伸出顶块缺口处一端的存在而使得成型出的产品上倒扣在缺口处的部分可直接带有孔。并且,通孔内还设置有朝远离缺口方向作用在芯杆上的顶压弹簧,顶块所嵌位置内与芯杆一端相抵靠的动模一侧壁倾斜设置,在顶板带动顶杆二向上移动直到抵靠部与动模相抵靠为止的这一段过程中(即产品的一段顶出过程)由顶块与该侧壁之间形成供芯杆朝远离缺口方向移动的间隙,该间隙会随着顶杆二的不断上移而越来越大,使得芯杆能在随着顶块上移的同时又能在顶压弹簧的作用下不断地朝远离缺口方向移动来自动完成与产品倒扣在顶块缺口处部分的脱离,也就是说在完成产品的一次顶出后芯杆已与产品脱离,从而使得产品能在二段顶出时仍能顺利完成产品倒扣在顶块缺口处的部分与顶块的正常分离。通过上述设置,使得在保证产品能正常顶出的同时可由模具直接生产出在倒扣部分上带有孔的产品,无需在产品注塑成型后再另外去加工孔,从而提高了产品的生产效率。The ejection mechanism is provided with a through hole on the top block, and a core rod is set in the through hole, one end of the core rod is against the side wall of the movable mold in the position where the top block is embedded, and the other end extends out of the through hole. And it is located at the gap of the top block, so that when the molten plastic is injected into the mold, the part of the molded product that is buckled at the gap can be directly brought There are holes. Moreover, the through hole is also provided with a pressing spring acting on the core rod in the direction away from the notch, and the side wall of the movable mold that is in the position where the top block is embedded and abuts against one end of the core rod is inclined, and the top plate drives the two push rods upward. During the process of moving until the abutting part abuts against the movable mold (that is, a section of ejection process of the product), a gap is formed between the top block and the side wall for the core rod to move away from the notch. With the continuous upward movement of the
在上述的模具的顶出机构中,所述的通孔为台阶孔且其尺寸较小部分与缺口连通,芯杆具有位于通孔尺寸较大部分内的头部以及穿出通孔尺寸较小部分外的杆部,顶压弹簧套设在位于通孔尺寸较大部分内的杆部外且其两端分别抵靠在头部与通孔内的台阶面上。In the ejection mechanism of the above-mentioned mold, the through hole is a stepped hole and its smaller size part communicates with the gap, the core rod has a head located in the larger part of the through hole size and a smaller size through the through hole. For the rod outside the part, the pressing spring is sleeved outside the rod in the larger part of the through hole, and its two ends are respectively against the head and the step surface in the through hole.
芯杆主要用过杆部使得成型出的产品倒扣在顶块上的部分带有所需的孔位,顶压弹簧套设在位于通孔尺寸较大部分内的杆部外,且其两端分别抵靠在芯杆的头部与通孔内的台阶面上,由此使得顶压弹簧的弹力是朝使芯杆位于顶块缺口处的一端缩入通孔内的方向作用在芯杆上,这样在芯杆的头部随产品的一段顶出而与顶块所嵌处的动模侧壁相分离时就可以借助顶压弹簧来实现芯杆与产品的自动分离,从而在不影响产品正常顶出的同时使得模具能利用芯杆来直接生产出在倒扣部分上带有孔的产品,进而来提高产品的生产效率。The core rod mainly uses the rod part so that the part of the molded product buckled on the top block has the required hole position, and the top pressure spring is sleeved outside the rod part in the larger part of the through hole, and its two The ends of the core rod are respectively against the head of the core rod and the step surface in the through hole, so that the elastic force of the pressing spring acts on the core rod in the direction that the end of the core rod at the notch of the top block is retracted into the through hole. In this way, when the head of the core rod is ejected with a section of the product and separated from the side wall of the movable mold where the top block is embedded, the core rod and the product can be automatically separated by means of the top pressure spring, so that the core rod will not be affected. While the product is normally ejected, the mold can use the core rod to directly produce the product with holes on the undercut part, thereby improving the production efficiency of the product.
在上述的模具的顶出机构中,所述的动模内具有贯穿其顶部的嵌槽,顶块位于嵌槽内,头部外侧具有导向面,当顶板复位下移时导向面能沿嵌槽的槽口边沿移动并压缩顶压弹簧。In the above-mentioned ejection mechanism of the mold, there is a slot running through the top of the movable mold, the top block is located in the slot, and the outer side of the head has a guide surface. When the top plate resets and moves down, the guide surface can move along the slot. The edge of the notch moves and compresses the top pressure spring.
在进行产品的一段顶出时,顶块部分伸出嵌槽外且芯杆的头部也不再受嵌槽的槽壁所限制而在顶压弹簧的作用下自动伸出通孔尺寸较大的部分外,从而实现芯杆与产品的自动分离。在顶板复位下移时,由芯杆的头部外侧的导向面沿嵌槽的槽口边沿移动使芯杆逐渐压缩顶压弹簧,从而使芯杆的杆部能自通孔伸入顶块的缺口处,以此保证模具能利用芯杆来直接生产出在倒扣部分上带有孔的产品以提高产品的生产效率。When a section of the product is ejected, the top block part protrudes out of the slot and the head of the core rod is no longer restricted by the slot wall of the slot, and automatically protrudes under the action of the top pressure spring. The through hole is larger in size. Parts outside, so as to realize the automatic separation of the core rod and the product. When the top plate resets and moves down, the guide surface outside the head of the core rod moves along the edge of the notch of the slot to make the core rod gradually compress the top pressure spring, so that the rod part of the core rod can extend from the through hole into the top block. In order to ensure that the mold can use the core rod to directly produce products with holes on the undercut part to improve the production efficiency of the product.
在上述的模具的顶出机构中,所述的顶块侧部设有与通孔尺寸较大部分相连通的安装槽,芯杆的头部外侧具有抵靠台阶,安装槽内固定有部分位于通孔尺寸较大部分内并能与抵靠台阶抵靠的限位挡片。In the above-mentioned ejection mechanism of the mold, the side of the top block is provided with a mounting groove that communicates with the larger part of the through hole, and the outside of the head of the core rod has an abutment step, and a part is fixed in the mounting groove A limiting stopper in the larger portion of the through hole and capable of abutting against the step.
通过上述设置,能够对芯杆在顶压弹簧的弹力作用下移动的距离进行限制,避免芯杆伸出过度而无法在顶板复位下移时利用导向面一或导向面二进行复位,保证了模具利用芯杆来直接生产出倒扣部分上带有孔的产品的可靠性。Through the above settings, the moving distance of the core rod under the elastic force of the top pressure spring can be limited, preventing the core rod from extending too far and making it impossible to use the
在上述的模具的顶出机构中,所述的顶板上固定有具有安装腔的定位座,顶杆二下端位于安装腔内,联动结构包括位于安装腔内的支撑弹簧、设于顶杆二下端外的环形凸肩以及凸出于安装腔内侧壁的环形挡肩,顶杆二自环形挡肩中心穿过,支撑弹簧的两端分别抵靠在安装腔的底壁与顶杆二的下端并使环形凸肩的上侧壁与环形挡肩的下侧壁相抵靠。In the ejection mechanism of the above-mentioned mold, a positioning seat with an installation cavity is fixed on the top plate, the lower end of the second ejector rod is located in the installation cavity, and the linkage structure includes a support spring located in the installation cavity, and a support spring located at the second lower end of the ejector rod. The outer annular shoulder and the annular shoulder protruding from the inner wall of the installation cavity, the second push rod passes through the center of the annular shoulder, and the two ends of the support spring are respectively against the bottom wall of the installation cavity and the lower end of the second ejector rod. Make the upper side wall of the annular shoulder abut against the lower side wall of the annular shoulder.
支撑弹簧的弹力向上作用在顶杆二上,使得顶杆二下端的环形凸肩的上侧壁与凸出于安装腔内壁的环形挡肩的下侧壁相抵靠,这样在顶板刚开始向上移动时借助上述的配合使得顶杆二能进行同步移动,由此使得顶板初始移动时能带动顶杆一及顶杆二同步移动来完成产品的一段顶出;当抵靠部与动模相抵靠后,顶杆二的上移被阻挡,并通过支撑弹簧的被压缩使得顶板能继续相对于顶杆二进行上移,由此通过顶杆一的进一步移动来完成产品的二段顶出以使产品倒扣在顶块缺口处的部分与顶块相脱离。The elastic force of the support spring acts upward on the
通过支撑弹簧、环形挡肩及环形凸肩的相互配合,使得顶板能在初始时稳定地带动顶杆二进行上移,保证了产品顶出时的可靠性。而在两侧利用柱塞顶压所产生的摩擦力来带动顶杆二进行上移的方式,由于柱塞作用力的方向与顶杆二的移动方向相垂直,因此容易出现打滑的现象而导致产品无法顺利顶出。Through the mutual cooperation of the support spring, the annular retaining shoulder and the annular shoulder, the top plate can initially stably drive the
在上述的模具的顶出机构中,所述的定位座包括通过紧固件固定连接在顶板上的下座体以及螺纹连接在下座体上的上座体,安装腔由下座体与上座体相连接后所形成,环形挡肩位于上座体。In the ejection mechanism of the above-mentioned mold, the positioning seat includes a lower seat body fixedly connected to the top plate by fasteners and an upper seat body screwed on the lower seat body, and the installation cavity is formed by the lower seat body and the upper seat body. Formed after connection, the ring-shaped shoulder is located on the upper body.
具体在组装时,将支撑弹簧放置在下座体上,然后将顶杆二由下至上穿过上座体后将上座体螺纹连接在下座体上形成定位座,由上座体与下座体之间形成安装腔使得支撑弹簧的弹力能向上作用在顶杆二上,最后再将定位座利用紧固件固定到顶板上。由此,使得顶杆二、支撑弹簧及定位座构成了一个独立的组件,方便了后期的维护。Specifically, when assembling, the support spring is placed on the lower seat body, and then the
在上述的模具的顶出机构中,所述的顶杆二包括主杆体以及副杆体,副杆体的下端位于定位座内,副杆体的上端具有连接孔,主杆体的下端插接在连接孔内且主杆体与副杆体通过杆部由下至上穿过副杆体并螺纹连接在主杆体下端内的连接螺钉相固定,下座体固定在顶板的底部,下座体的底部设有与安装腔相连通的操作孔。In the ejection mechanism of the above-mentioned mold, the
通过将顶杆二设置为包括主杆体与副杆体并使两者通过杆部由下至上穿过副杆体并螺纹连接在主杆体下端内的连接螺钉相固定,使得副杆体与主杆体是呈可拆卸连接的。同时,将下座体固定在顶板的底部并在下座体的底部设置与安装腔相连通的操作孔,这样工作人员可直接将螺丝刀从操作孔处插入到安装腔内对连接螺钉进行拆除,从而使工作人员能够在不涉及到顶块的情况下对除主杆体外的整个顶出机构进行拆除,进一步提高了后期维护的便利性。By setting the push rod two to include the main rod body and the auxiliary rod body, and making the two pass through the auxiliary rod body from bottom to top through the rod portion and screwed into the connecting screw in the lower end of the main rod body, the auxiliary rod body and the main rod body can be fixed. Disassemble the connection. At the same time, the lower base body is fixed on the bottom of the top plate and an operation hole communicating with the installation cavity is provided at the bottom of the lower base body, so that the staff can directly insert a screwdriver from the operation hole into the installation cavity to remove the connecting screw, thereby The staff can dismantle the entire ejection mechanism except the main rod without involving the jack block, which further improves the convenience of later maintenance.
与现有技术相比,本模具的顶出机构通过在顶块上设置通孔,通孔内设置芯杆,芯杆一端抵靠在顶块所嵌处的动模侧壁上,芯杆另一端伸出通孔外并位于顶块的缺口处,在熔体塑料注入到模具内时可借助芯杆伸出顶块缺口处一端的存在而使得成型出的产品上倒扣在缺口处的部分可直接带有孔,由此提高了生产效率。同时,又通过在通孔内设置朝远离缺口方向作用在芯杆上的顶压弹簧并将顶块所嵌处的动模一侧壁倾斜设置,在产品进行一次顶出的过程中随着顶块与动模该侧壁之间形成越来越大的间隙而使得芯杆能利用顶压弹簧的弹力不断地朝远离缺口方向移动以自动完成芯杆与产品的脱离,从而保证芯杆的设置不会影响到产品的正常顶出动作。Compared with the prior art, the ejection mechanism of this mold is provided with a through hole on the top block, and a core rod is arranged in the through hole. One end of the core rod is against the side wall of the movable mold where the top block is embedded, and the other end of the core rod One end protrudes out of the through hole and is located at the notch of the top block. When the molten plastic is injected into the mold, the part of the molded product that is protruded from the notch of the top block can be reversed by the existence of the end of the core rod protruding from the notch. Can be directly provided with holes, thereby increasing production efficiency. At the same time, by setting the pressing spring in the through hole to act on the core rod in the direction away from the notch and setting the side wall of the movable mold where the ejector block is embedded at an incline, during the process of ejecting the product once A larger and larger gap is formed between the block and the side wall of the movable mold so that the core rod can continuously move away from the gap by the elastic force of the pressing spring to automatically complete the separation of the core rod from the product, thereby ensuring the setting of the core rod It will not affect the normal ejection action of the product.
附图说明Description of drawings
图1是本模具的顶出机构的剖视图。Fig. 1 is a sectional view of the ejection mechanism of the mold.
图2是图1中顶杆二下端与顶板之间的联动结构的剖视放大图。Fig. 2 is an enlarged cross-sectional view of the linkage structure between the second lower end of the ejector rod and the top plate in Fig. 1 .
图3是图2中顶块处的剖视放大图。Fig. 3 is an enlarged cross-sectional view of the top block in Fig. 2 .
图4是通孔尺寸较大部分所在顶块一侧的侧视图。Fig. 4 is a side view of the side of the top block where the larger part of the through hole is located.
图5是图4中A-A向的剖视示意图。Fig. 5 is a schematic cross-sectional view along A-A in Fig. 4 .
图6是本模具的顶出机构完成一段顶出后的剖视图。Fig. 6 is a cross-sectional view of the ejection mechanism of the mold after a stage of ejection is completed.
图7是图6中顶块处的剖视放大图。Fig. 7 is an enlarged cross-sectional view of the top block in Fig. 6 .
图8是本模具的顶出机构完成二段顶出后的剖视图。Fig. 8 is a cross-sectional view of the ejection mechanism of the mold after the second-stage ejection is completed.
图中,1、动模;1a、嵌槽;2、顶块;2a、缺口;2b、通孔2c、安装槽;3、顶板;3a、让位孔一;4、顶杆一;5、顶杆二;5a、抵靠部;5b、环形凸肩;5c、主杆体;5d、副杆体;6、定位座;6a、安装腔;6b、环形挡肩;6c、下座体;6c1、操作孔;6d、上座体;7、支撑弹簧;8、芯杆;8a、头部;8a1、导向面;8a2、抵靠台阶;8b、杆部;9、顶压弹簧;10、限位挡片;11、底座;11a、连接柱;11b、座板;11b1、让位孔二;12、连接螺钉。In the figure, 1, moving mold; 1a, embedding groove; 2, top block; 2a, notch; 2b, through
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1、图2和图3所示,模具的顶出机构,包括位于动模1下方且能向上移动的顶板3以及均穿设在动模1内的顶杆一4与顶杆二5(实际中顶杆一4的数量为若干根,本实施例中仅示出一根),动模1的下方固定有底座11,顶板3设于底座11的内侧且底座11的底部连接有液压缸(图中未示出),顶板3与液压缸的活塞杆上端部相固连,由此在液压缸的活塞杆向上顶出时就可以驱动顶板3向上移动或是在液压缸的活塞杆向下回缩复位时就可以拉动顶板3向下移动复位。其中,动模1上穿设有两端贯穿的定位孔一与两端贯穿的定位孔二,定位孔一的上端孔口贯穿动模1的顶部,顶杆一4穿设在定位孔一内且其下端与顶板3相固定,定位孔二的上端孔口与顶块2所嵌动模1处相连通,顶杆二5穿设在定位孔二内且其上端与嵌在动模1顶部内且一侧具有缺口2a的顶块2相固定,实际中,动模1内具有贯穿其顶部的嵌槽1a,顶块2位于嵌槽1a内,定位孔二的上端孔口与嵌槽1a相连通。顶杆二5下端与顶板3之间设有能使两者同步上移的联动结构,顶杆二5外侧具有能与动模1相抵靠使顶板3与顶杆二5解除联动的抵靠部5a。As shown in Figure 1, Figure 2 and Figure 3, the ejection mechanism of the mold includes a
在本实施例中,如图1和图2所示,顶板3上固定有具有安装腔6a的定位座6,顶杆二5下端位于安装腔6a内,联动结构包括位于安装腔6a内的支撑弹簧7、设于顶杆二5下端外的环形凸肩5b以及凸出于安装腔6a内壁的环形挡肩6b,顶杆二5自环形挡肩6b中心穿过,支撑弹簧7的两端分别抵靠在安装腔6a的底壁与顶杆二5的下端并使环形凸肩5b的上侧壁与环形挡肩6b的下侧壁相抵靠。支撑弹簧7的弹力向上作用在顶杆二5上,使得顶杆二5下端的环形凸肩5b的上侧壁与凸出于安装腔6a内壁的环形挡肩6b的下侧壁相抵靠,这样在顶板3刚开始向上移动时借助上述的配合使得顶杆二5能进行同步移动也即形成联动,由此使得顶板3初始移动时能带动顶杆一4及顶杆二5同步移动来完成产品的一段顶出,完成一段顶出后的状态如图6和图7所示;当抵靠部5a与动模1相抵靠后,顶杆二5的上移被阻挡,并通过支撑弹簧7的被压缩使得顶板3能继续相对于顶杆二5进行上移,也即解除了顶板3与顶杆二5的联动,由此通过顶杆一4的进一步移动来完成产品的二段顶出以使产品倒扣在顶块2的缺口2a处的部分与顶块2相脱离,完成二段顶出后的状态如图8所示。定位座6包括通过紧固件固定连接在顶板3上的下座体6c以及螺纹连接在下座体6c上的上座体6d,安装腔6a由下座体6c与上座体6d相连接后所形成,环形挡肩6b位于上座体6d。顶杆二5包括主杆体5c以及副杆体5b,副杆体5b的下端位于定位座6内,副杆体5b的上端具有连接孔,主杆体5c的下端插接在连接孔内且主杆体5c与副杆体5d通过杆部由下至上穿过副杆体5d并螺纹连接在主杆体5c下端内的连接螺钉相固定,抵靠部5a为副杆体5b的上端部,副杆体5b二的外径大于定位孔二的孔径。在本实施例中,顶板3上设有让位孔一3a,下座体6c固定连接在顶板3的底部,且上座体6d位于让位孔一3a内,下座体6c底部设有与安装腔6a相连通的操作孔6c1。底座11包括固定连接在动模1底部的连接柱11a以及通过紧固件与连接柱11a相固连的座板11b,座板11b上设有让位孔二11b1,下座体6c的底部位于让位孔二11b1内。In this embodiment, as shown in Figures 1 and 2, a
进一步地,如图1、图2、图4和图5所示,顶块2上设有通孔2b,通孔2b内设有芯杆8与顶压弹簧9,芯杆8一端伸出通孔2b并位于顶块2的缺口2a内,顶压弹簧9朝远离缺口2a方向作用在芯杆8上,顶块2所嵌位置内的动模1一侧壁倾斜设置也即嵌槽1a的一侧槽壁倾斜设置,芯杆8另一端抵靠在该侧壁上且在顶板3带动顶杆二5同步上移的过程中该侧壁与顶块2之间形成供芯杆8朝远离缺口2a方向移动的间隙。具体地,通孔2b为台阶孔,通孔2b尺寸较小部分与顶块2侧部的缺口2a相连通,芯杆8具有位于通孔2b尺寸较大部分内的头部8a以及穿出通孔2b尺寸较小部分外的杆部8b,顶压弹簧9套设在位于通孔2b尺寸较大部分内的杆部8b外且其两端分别抵靠在头部8a与通孔2b内的台阶面上。头部8a外侧具有导向面8a1,当顶板3复位下移时导向面8a1能沿嵌槽1a的槽口边沿移动并压缩顶压弹簧9。进一步地,顶块2侧部设有与通孔2b尺寸较大部分相连通的安装槽2c,芯杆8的头部8a外侧具有抵靠台阶8a2,安装槽2c内通过紧固件固定有部分位于通孔2b较大尺寸部分内的限位挡片10,当芯杆8在顶压弹簧9的作用下移动时抵靠台阶8a2能与限位挡片10相抵靠。Further, as shown in Fig. 1, Fig. 2, Fig. 4 and Fig. 5, a through
本顶出机构通过在顶块2上设置通孔2b,并在通孔2b内设置芯杆8,芯杆8的头部8a抵靠在顶块2所嵌处的动模1一侧壁上,芯杆8的杆部8b伸出通孔2b外并位于顶块2的缺口2a处,这样一来在熔体塑料注入到模具内时可借助芯杆8的杆部8b伸出顶块2缺口2a处的部分的存在而使得成型出的产品上倒扣在缺口2a处的部分可直接带有孔。并且,通孔2b内还设置有朝远离缺口2a方向作用在芯杆8上的顶压弹簧9,且顶块2所嵌位置内与芯杆8一端相抵靠的动模1一侧壁倾斜设置,在顶板3带动顶杆二5向上移动直到抵靠部5a与动模1相抵靠为止的这一段过程中(即产品的一段顶出过程)由顶块2与该侧壁之间形成供芯杆8朝远离缺口2a方向移动的间隙,该间隙会随着顶杆二5的不断上移而越来越大,使得芯杆8能在随着顶块2上移的同时又能在顶压弹簧9的作用下不断地朝远离缺口2a方向移动来自动完成与产品倒扣在顶块2缺口2a处部分的脱离,也就是说在完成产品的一次顶出后芯杆8的杆部8b已与产品脱离,从而使得产品能在二段顶出时仍能顺利完成产品倒扣在顶块2缺口2a处的部分与顶块2的正常分离。通过上述设置,使得在保证产品能正常顶出的同时可由模具直接生产出在倒扣部分上带有孔的产品,无需在产品注塑成型后再另外去加工孔,从而提高了产品的生产效率。The ejection mechanism is provided with a through
产品取出后,液压缸带动顶板3向下移动复位,顶杆一4与顶杆二5(具体是顶板3通过定位座6上的环形凸肩5b压在环形挡肩6b上而对顶杆二5形成下推力)也随着顶板3一同向下移动复位,顶块2重新嵌入到动模1顶部的嵌槽1a内,在该过程中芯杆8通过头部8a处的导向面8a1沿嵌槽1a的槽口边沿移动使芯杆8逐渐压缩顶压弹簧9,从而使芯杆8的杆部8b能再次伸出到顶块2的缺口2a处以保证在下一次注塑时也能在产品倒扣在顶块2的部分上直接成型出所需要的孔。After the product is taken out, the hydraulic cylinder drives the
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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