CN116083053A - Preparation method of diamond grinding fluid - Google Patents

Preparation method of diamond grinding fluid Download PDF

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Publication number
CN116083053A
CN116083053A CN202310095443.2A CN202310095443A CN116083053A CN 116083053 A CN116083053 A CN 116083053A CN 202310095443 A CN202310095443 A CN 202310095443A CN 116083053 A CN116083053 A CN 116083053A
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diamond
acid
dispersion
preparation
alkali
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付永胜
潘昕晨
张营
张云帆
丁文浩
朱俊武
李斌
解天宁
解立峰
刘明亮
潘申成
白武鑫
汪信
欧阳晓平
孙敬文
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Nanjing University of Science and Technology
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Nanjing University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/14Anti-slip materials; Abrasives
    • C09K3/1454Abrasive powders, suspensions and pastes for polishing
    • C09K3/1463Aqueous liquid suspensions
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09GPOLISHING COMPOSITIONS; SKI WAXES
    • C09G1/00Polishing compositions
    • C09G1/02Polishing compositions containing abrasives or grinding agents

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a preparation method of diamond grinding fluid. The invention adopts alkali or acid treatment to pre-disperse diamond agglomerates, and adds wetting agent, dispersion stabilizer and anti-corrosion agent to make diamond stably disperse, so as to prepare the diamond grinding liquid. In this dispersion, diamond can be stably and uniformly dispersed. The diamond grinding fluid prepared by the method can be widely applied to the field of precise grinding and polishing.

Description

Preparation method of diamond grinding fluid
Technical Field
The invention relates to a preparation method of a grinding fluid, in particular to a preparation method of a diamond grinding fluid.
Background
Diamond has the greatest hardness in a natural state, has stable chemical properties and good wear resistance, and is widely applied to the precision polishing fields of sapphire substrates, optical crystals, hard glass, crystals, ceramics, alloys, magnetic heads, hard disks, chips and the like. However, diamond particles are extremely unstable in thermodynamics, are extremely easy to agglomerate, are larger and uneven, are easy to produce larger scratches on a workpiece to be ground and polished, and seriously affect the grinding and polishing effects and efficiency. Particularly for detonation diamonds produced by the detonation method, it is prone to very strong hard agglomerates. Hard agglomeration is more difficult to deagglomerate than soft agglomeration. The most basic requirement of the grinding and polishing liquid is that the grinding and polishing particles can be uniformly dispersed, and the dispersion stability is good, and the grinding and polishing particles can be uniformly dispersed in the grinding and polishing liquid for a long time. The dispersibility and dispersion stability of diamond have been the key to evaluate whether the performance of diamond grinding fluid is excellent or not, and are also an important difficult problem in the field of diamond grinding.
Disclosure of Invention
The invention aims to provide a preparation method of diamond grinding liquid capable of stably and uniformly dispersing diamond.
The technical solution for realizing the purpose of the invention is as follows: the preparation process of diamond grinding liquid with stable and homogeneous dispersion includes the steps of pre-dispersing diamond agglomerate with alkali or acid to surface potential greater than-50 mV, adding dispersion stabilizer, wetting agent and antiseptic to disperse diamond, and the steps of:
firstly, heating and refluxing the diamond by using acid or alkali;
step two, washing the diamond treated in the step one with deionized water to obtain a diamond pre-dispersion liquid;
thirdly, adding 0.1% -2% of wetting agent, 0.1% -3% of dispersion stabilizer and 0.1% -2% of anti-corrosion agent into the diamond pre-dispersion liquid prepared in the second step, and stirring at room temperature;
and fourthly, regulating the pH value to 7-13 to prepare the diamond grinding fluid.
Further, in the first step, detonation diamond is adopted as the nano diamond, and the grain size is 5nm-9 mu m.
Further, in the first step, the alkali for treating the diamond is one or more of potassium hydroxide, sodium hydroxide and magnesium hydroxide, and the acid for treating the diamond is one or more of hydrochloric acid, nitric acid, sulfuric acid and perchloric acid.
Further, in the first step, the concentration of alkali for treating the diamond is 0.5-10mol/L, the heating reflux temperature is 90 ℃, and the heating reflux time is 12 hours; the concentration of the treated diamond is 0.5-5mol/L, the heating reflux temperature is 70 ℃, and the heating reflux time is 12h.
Further, in the third step, the dispersion stabilizer is one or more selected from polyethylene glycol, sodium dodecyl sulfonate, hydroxymethyl cellulose, hydroxypropyl methyl fiber, hydroxyethyl cellulose, pentaerythritol, polyvinylpyrrolidone, xanthan gum, acacia, gelatin, carrageenan, polyacrylic acid and sodium polyacrylate.
Further, in the third step, the wetting agent is selected from one or more of methanol, ethanol and ethylene glycol.
Further, in the third step, the anti-preservative is selected from one or more of sodium benzoate, 1, 3-dihydroxymethyl-5, 5-dimethylhydantoin and pinocembrin.
In the fourth step, triethanolamine is used for adjusting the pH value.
Compared with the prior art, the invention has the advantages that: (1) Alkali or alkali treatment may allow the diamond to effectively deagglomerate the diamond. (2) The dispersion stabilizer, the wetting agent and the antioxidant can effectively disperse the vitamin nano-diamond in an aqueous solution system. And (3) the preparation process is simple and easy to implement. (4) The prepared diamond grinding fluid can be stably and uniformly dispersed for a long time, has excellent grinding and polishing performances, and can be widely applied to the field of precise grinding and polishing.
Drawings
Fig. 1 is a flow chart of diamond slurry preparation.
FIG. 2 is a graph showing the particle size distribution of the 3 μm diamond polish produced in example 2.
Table 1 shows the parameters of the diamond grinding fluid prepared in examples 1, 2 and 3.
Detailed Description
For a better understanding of the technical content of the present invention, specific examples are set forth below, along with the accompanying drawings.
Aspects of the invention are described herein with reference to the drawings, in which there are shown various illustrative embodiments. Embodiments of the invention are not necessarily intended to include all aspects of the invention. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, may be implemented in any of a number of ways, as the disclosed concepts and embodiments are not limited to any implementation. Additionally, some aspects of the disclosure may be used alone or in any suitable combination with other aspects of the disclosure.
Referring to fig. 1, the diamond grinding fluid of the invention is prepared by the following steps:
firstly, treating 5nm-9 mu m detonation diamond for 12 hours at 70 ℃ by using 0.5-5mol/L acid or treating 5nm-9 mu m detonation diamond for 12 hours at 90 ℃ by using 0.5-10mol/L alkali, wherein the alkali is one or more of potassium hydroxide, sodium hydroxide and magnesium hydroxide, and the acid is one or more of hydrochloric acid, nitric acid, sulfuric acid and perchloric acid;
and secondly, washing the diamond treated in the first step with deionized water to obtain a diamond pre-dispersion liquid.
Thirdly, adding 0.1% -2% of wetting agent, 0.1% -3% of dispersion stabilizer and 0.1% -2% of anti-corrosion agent into the diamond pre-dispersion liquid prepared in the second step, and stirring at room temperature, wherein the dispersion stabilizer is one or more selected from polyethylene glycol, sodium dodecyl sulfate, hydroxymethyl cellulose, hydroxypropyl methyl fiber, hydroxyethyl cellulose, pentaerythritol, polyvinylpyrrolidone, xanthan gum, acacia gum, gelatin, carrageenan, polyacrylic acid and sodium polyacrylate, and the wetting agent is one or more selected from methanol, ethanol and ethylene glycol; the antiseptic is one or more selected from sodium benzoate, 1, 3-dimethylol-5, 5-dimethylhydantoin and pinocembrin.
And fourthly, regulating the pH value to 7-13 by adopting triethanolamine to prepare the diamond grinding fluid.
Example 1:
the preparation method of the diamond grinding fluid comprises the following steps:
firstly, treating 5nm detonation diamond for 12 hours by using 0.5mol/L sodium hydroxide under the heating condition of 90 ℃;
and secondly, washing the diamond treated in the first step by deionized water to obtain 5nm diamond pre-dispersion liquid.
And thirdly, adding 0.1% of methanol, 1% of hydroxyethyl cellulose and 0.1% of sodium benzoate into the diamond pre-dispersion liquid prepared in the second step, and stirring at room temperature.
And fourthly, regulating the pH value to 7 by using triethanolamine to prepare the diamond grinding fluid. Table 1 shows the viscosity parameters and particle size distribution data thereof.
Example 2:
the preparation method of the diamond grinding fluid comprises the following steps:
firstly, treating 3 mu m detonation diamond for 12 hours by 10mol/L potassium hydroxide under the heating condition of 90 ℃;
and secondly, washing the diamond treated in the first step by deionized water to obtain a 3-mu m diamond pre-dispersion liquid.
And thirdly, adding 1% of ethylene glycol, 3% of hydroxymethyl cellulose and 2% of kathon into the diamond pre-dispersion liquid prepared in the second step, and stirring at room temperature.
And fourthly, regulating the pH value to 11 by using triethanolamine to prepare the diamond grinding fluid. The particle size distribution is shown in figure 2. Table 1 shows the viscosity parameters and particle size distribution data thereof.
Example 3:
the preparation method of the diamond grinding fluid comprises the following steps:
firstly, treating 9 mu m detonation diamond for 12 hours by 5mol/L hydrochloric acid under the heating condition of 90 ℃;
and secondly, washing the diamond treated in the first step by deionized water to obtain 9 mu m diamond pre-dispersion liquid.
And thirdly, adding 2% of ethanol, 1% of xanthan gum and 1% of 1, 3-dihydroxymethyl-5, 5-dimethylhydantoin into the diamond pre-dispersion liquid prepared in the second step, and stirring at room temperature.
And fourthly, regulating the pH value to 13 by using triethanolamine to prepare the diamond grinding fluid. Table 1 shows the viscosity parameters and particle size distribution data thereof.
TABLE 1
Figure BDA0004071610000000031
Figure BDA0004071610000000041

Claims (9)

1. The preparation method of the diamond grinding liquid with stable and uniform dispersion is characterized in that alkali or acid treatment is adopted to pre-disperse diamond agglomerates, and the diamond is stably dispersed by adding a dispersion stabilizer, a wetting agent and an anti-corrosion agent, and the preparation method comprises the following steps:
firstly, heating and refluxing the diamond by using acid or alkali;
step two, washing the diamond treated in the step one with deionized water to obtain a diamond pre-dispersion liquid;
thirdly, adding 0.1% -2% of wetting agent, 0.1% -3% of dispersion stabilizer and 0.1% -2% of anti-corrosion agent into the diamond pre-dispersion liquid prepared in the second step, and stirring at room temperature;
and fourthly, adjusting the pH value to 7-13 to obtain the diamond grinding fluid.
2. The method of claim 1, wherein the nanodiamond is detonation diamond having a particle size of 5nm to 9 μm.
3. The method of claim 1, wherein the base is one or more of potassium hydroxide, sodium hydroxide, and magnesium hydroxide, and the acid is one or more of hydrochloric acid, nitric acid, sulfuric acid, and perchloric acid.
4. The method according to claim 1, wherein the concentration of the alkali is 0.5 to 10mol/L, the heating reflux temperature is 90 ℃, the heating reflux time is 12 hours, the concentration of the acid is 0.5 to 5mol/L, the heating reflux temperature is 70 ℃, and the heating reflux time is 12 hours.
5. The method of claim 1, wherein the dispersion stabilizer is selected from one or more of polyethylene glycol, sodium dodecyl sulfonate, hydroxymethyl cellulose, hydroxypropyl methyl fiber, hydroxyethyl cellulose, pentaerythritol, polyvinylpyrrolidone, xanthan gum, acacia, gelatin, carrageenan, polyacrylic acid, and sodium polyacrylate.
6. The method of claim 1, wherein the wetting agent is selected from one or more of methanol, ethanol, and ethylene glycol.
7. The method of claim 1, wherein the anti-preservative is selected from one or more of sodium benzoate, 1, 3-dimethylol-5, 5-dimethylhydantoin, and pinocembrin.
8. The method of claim 1, wherein the pH is adjusted using triethanolamine.
9. A stable, uniformly dispersed diamond slurry prepared by the method of any one of claims 1-8.
CN202310095443.2A 2023-02-08 2023-02-08 Preparation method of diamond grinding fluid Pending CN116083053A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1940003A (en) * 2005-09-27 2007-04-04 耐博检测技术(上海)有限公司 Water-based diamond polishing liquid and its production
CN101186804A (en) * 2007-11-21 2008-05-28 北京国瑞升科技有限公司 Water diamond lapping liquid and its preparation method and use
CN101831243A (en) * 2010-04-30 2010-09-15 中国计量学院 High-precision non-water-based nano-diamond grinding fluid and preparation method and application thereof
CN104031560A (en) * 2013-03-07 2014-09-10 天津市乾宇超硬科技有限公司 Water-based diamond polishing solution used for crystal processing
CN109593472A (en) * 2017-09-30 2019-04-09 优尔材料工业(深圳)有限公司 diamond polishing solution and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1940003A (en) * 2005-09-27 2007-04-04 耐博检测技术(上海)有限公司 Water-based diamond polishing liquid and its production
CN101186804A (en) * 2007-11-21 2008-05-28 北京国瑞升科技有限公司 Water diamond lapping liquid and its preparation method and use
CN101831243A (en) * 2010-04-30 2010-09-15 中国计量学院 High-precision non-water-based nano-diamond grinding fluid and preparation method and application thereof
CN104031560A (en) * 2013-03-07 2014-09-10 天津市乾宇超硬科技有限公司 Water-based diamond polishing solution used for crystal processing
CN109593472A (en) * 2017-09-30 2019-04-09 优尔材料工业(深圳)有限公司 diamond polishing solution and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
蔡云鹏;曾黎明;叶晓川;刘涛;盛锦辉;: "纳米金刚石悬浮液制备的研究进展", 金刚石与磨料磨具工程, no. 03, 20 June 2011 (2011-06-20), pages 68 - 72 *

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