CN116081907A - Sludge organic-inorganic separation system and control method thereof - Google Patents
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Abstract
本发明公开了一种污泥有机无机分离系统及其控制方法,通过在分离单元进料口、有机污泥出料口分别设置一个测量单元,通过测量单元监测污泥进料流量和分离后有机污泥的出料流量,通过数据传输单元传输至主控单元,主控单元依据实时传输的污泥进料速度和分离单元分离工作状态,及时做出信号反馈至调控单元对污泥进料速度进行调控,或调控有机污泥出料口的出料流量,以此实现智能监测和调控污泥有机无机分离的系统工作状态,提高污泥有机无机分离的稳定性、精确性和效果。
The invention discloses a sludge organic-inorganic separation system and a control method thereof. A measurement unit is respectively arranged at the feed port of the separation unit and the discharge port of the organic sludge, and the flow rate of the sludge feed and the organic sludge after separation are monitored by the measurement unit. The output flow rate of sludge is transmitted to the main control unit through the data transmission unit, and the main control unit makes timely signal feedback to the control unit to adjust the sludge feeding rate according to the real-time transmission of the sludge feeding speed and the separation working status of the separation unit. Controlling, or regulating the discharge flow rate of the organic sludge discharge port, in order to realize intelligent monitoring and regulation of the working state of the sludge organic-inorganic separation system, and improve the stability, accuracy and effect of sludge organic-inorganic separation.
Description
技术领域technical field
本发明属于污泥处理及自动控制技术领域,具体涉及一种污泥有机无机分离系统及其控制方法。The invention belongs to the technical field of sludge treatment and automatic control, and in particular relates to a sludge organic-inorganic separation system and a control method thereof.
背景技术Background technique
近年,随着城镇化水平的不断提高,城市污水排放不断增加的同时,导致污水处理过程中产生的污泥量也不断增加。污泥在采取焚烧、厌氧发酵等处置前进行有机污泥分离,可以有效提高有机部分热值,减少煤炭掺烧等成本的投入,以及提高厌氧发酵的有机负荷和产能,减少污泥中无机砂砾淤堵厌氧系统的风险。In recent years, with the continuous improvement of the level of urbanization, while the discharge of urban sewage has continued to increase, the amount of sludge produced in the process of sewage treatment has also continued to increase. Separation of organic sludge before incineration, anaerobic fermentation, etc., can effectively increase the calorific value of the organic part, reduce the cost of coal blending, increase the organic load and production capacity of anaerobic fermentation, and reduce sludge Risk of fouling anaerobic systems with inorganic grit.
旋流器是常用于分离分级的设备,分离效果不仅受旋流器的尺寸等结构参数影响,进料时的压力也是一个重要的影响因素,而进料压力也直接影响到进料速度。通常认为,旋流器进行分离分级时具有一个临界最优进料速度,分离效果随着进料速度的增加而增加,达到临界最优进料速度后,继续增加进料速度反而导致分离效果变差。Cyclones are commonly used for separation and classification. The separation effect is not only affected by structural parameters such as the size of the cyclone, but also the pressure of the feed is an important factor, and the feed pressure also directly affects the feed speed. It is generally believed that the hydrocyclone has a critical optimal feed rate for separation and classification, and the separation effect increases with the increase of the feed rate. After reaching the critical optimal feed rate, continuing to increase the feed rate will lead to a change in the separation effect. Difference.
在旋流器实际分离运行过程中,由于污泥性质、工况和旋流器磨损等多方面因素,均会不同程度的造成污泥进料时的速度波动,从而导致污泥有机无机分离的效果不稳定或较差。此外,污泥分离效果通常采用干化、化验相关指标后计算判断,存在检测周期长、难以进行实时反映和调控分离系统工作状态、分离后污泥差异性大等问题。During the actual separation operation of the cyclone, due to various factors such as the nature of the sludge, the working conditions and the wear of the cyclone, the speed of the sludge feeding will fluctuate to varying degrees, resulting in the separation of organic and inorganic sludge. The effect is unstable or poor. In addition, the sludge separation effect is usually calculated and judged after drying and testing related indicators. There are problems such as long detection period, difficulty in real-time reflection and control of the working status of the separation system, and large differences in the separated sludge.
发明内容Contents of the invention
本发明所要解决的技术问题是针对工程实际操作运行过程中,旋流器进料时的速度对污泥有机无机分离效果有重要影响,以及为解决受污泥性质、工况和旋流器磨损等方面造成的进料速度波动,无法实时监测污泥分离效果和调控分离系统工作状态的问题而提供一种实现智能监测和调控污泥有机无机分离的旋流器工作状态,提高污泥有机无机分离的稳定性、精确性和效果污泥有机无机分离系统及其控制方法。The technical problem to be solved by the present invention is that during the actual operation of the project, the speed of the cyclone feed has an important influence on the separation effect of sludge organic and inorganic, and to solve the problems caused by the nature of the sludge, working conditions and the wear and tear of the cyclone. Feed speed fluctuations caused by other aspects, unable to monitor the sludge separation effect in real time and regulate the working state of the separation system, and provide a cyclone working state that realizes intelligent monitoring and regulation of sludge organic-inorganic separation, and improves sludge organic-inorganic separation. Separation stability, precision and effect Sludge organic and inorganic separation system and its control method.
为了解决上述技术问题,本发明的一个方面提供了一种污泥有机无机分离系统,其包括主控单元、数据传输单元、调控单元、污泥改性单元、动力单元、测量单元、分离单元和污泥储存单元;所述主控单元分别连接所述数据传输单元和所述调控单元;所述数据传输单元连接所述测量单元;所述调控单元分别连接所述污泥改性单元和所述动力单元;所述测量单元分别连接所述分离单元和所述污泥储存单元;其中,In order to solve the above technical problems, one aspect of the present invention provides a sludge organic-inorganic separation system, which includes a main control unit, a data transmission unit, a control unit, a sludge modification unit, a power unit, a measurement unit, a separation unit and a sludge storage unit; the main control unit is respectively connected to the data transmission unit and the control unit; the data transmission unit is connected to the measurement unit; the control unit is respectively connected to the sludge modification unit and the A power unit; the measurement unit is respectively connected to the separation unit and the sludge storage unit; wherein,
所述测量单元用于监测所述分离单元的进料口的污泥进料速度和流量、所述分离单元的溢流口的有机污泥出料流量、所述污泥储存单元内的污泥液位高度;The measurement unit is used to monitor the sludge feed rate and flow rate of the feed port of the separation unit, the organic sludge output flow rate of the overflow port of the separation unit, the sludge in the sludge storage unit Liquid level height;
所述数据传输单元用于将所述测量单元获取的数据传输至所述主控单元;The data transmission unit is used to transmit the data acquired by the measurement unit to the main control unit;
所述主控单元用于实时收集、显示和储存所述数据传输单元所传输的数据,并迅速根据传输过来的数据进行处理及判断,以及时对所述调控单元发出相应的调控指令;The main control unit is used to collect, display and store the data transmitted by the data transmission unit in real time, and quickly process and judge according to the transmitted data, and issue corresponding control instructions to the control unit in time;
所述调控单元包括控制部分和调节部分,所述控制部分用于控制所述动力单元的启停以及控制所述污泥改性单元完成污泥改性;所述调节部分用于根据所述主控单元发出的指令,调节所述分离单元的进料口的污泥进料速度和流量以及所述分离单元的溢流口的有机污泥出料流量,以实现污泥有机无机分离系统的工作状态调节。The control unit includes a control part and a regulation part, the control part is used to control the start and stop of the power unit and control the sludge modification unit to complete sludge modification; the regulation part is used to According to the instructions issued by the control unit, the sludge feed rate and flow rate at the feed port of the separation unit and the organic sludge discharge flow rate at the overflow port of the separation unit are adjusted to realize the work of the sludge organic-inorganic separation system state regulation.
作为上述污泥有机无机分离系统的优选方案,所述分离单元为旋流器,所述污泥储存单元包括无机储泥罐和有机储泥罐,所述分离单元的进料口与所述污泥改性单元连接,所述分离单元的出料口与所述无机储泥罐连接,所述分离单元的溢流口与所述有机储泥罐连接。As a preferred version of the above-mentioned sludge organic-inorganic separation system, the separation unit is a cyclone, the sludge storage unit includes an inorganic sludge storage tank and an organic sludge storage tank, and the feed port of the separation unit is connected to the sludge storage tank. The mud modification unit is connected, the discharge port of the separation unit is connected with the inorganic mud storage tank, and the overflow port of the separation unit is connected with the organic mud storage tank.
作为上述污泥有机无机分离系统的优选方案,所述污泥改性单元包括带有搅拌器的污泥改性罐,所述污泥改性罐设有pH监测器,所述污泥改性罐连接有加药装置。As a preferred solution of the above-mentioned sludge organic-inorganic separation system, the sludge modification unit includes a sludge modification tank with an agitator, the sludge modification tank is provided with a pH monitor, and the sludge modification The tank is connected with a dosing device.
作为上述污泥有机无机分离系统的优选方案,所述动力单元包括污泥进料泵和抽泥泵,所述污泥进料泵与所述污泥改性罐的进料口连接,所述污泥改性罐的出料口通过所述抽泥泵与所述旋流器的进料口连接;所述污泥进料泵为螺杆泵。As a preferred solution of the above-mentioned sludge organic-inorganic separation system, the power unit includes a sludge feed pump and a sludge pump, the sludge feed pump is connected to the feed port of the sludge modification tank, the The discharge port of the sludge modification tank is connected to the feed port of the cyclone through the sludge pump; the sludge feed pump is a screw pump.
作为上述污泥有机无机分离系统的优选方案,所述调节部分包括变频泵、回流器和调节阀,所述变频泵为动力单元的抽泥泵,所述回流器与所述变频泵并联连接,所述调节阀连接在所述分离单元的溢流口通往所述有机储泥罐的管路上。As a preferred solution of the above-mentioned sludge organic-inorganic separation system, the regulating part includes a frequency conversion pump, a reflux device and a regulating valve, the frequency conversion pump is a mud pump of a power unit, and the reflux device is connected in parallel with the frequency conversion pump, The regulating valve is connected to the pipeline from the overflow port of the separation unit to the organic mud storage tank.
作为上述污泥有机无机分离系统的优选方案,所述测量单元包括第一智能电磁流量计、第二智能电磁流量计、第一雷达液位计和第二雷达液位计,所述第一智能电磁流量计连接在靠近所述分离单元的进料口一侧的管路上,所述第二智能电磁流量计连接在靠近所述分离单元的溢流口一侧的管路上,所述第一雷达液位计连接在所述无机储泥罐的顶部,所述第二雷达液位计连接在所述有机储泥罐的顶部。As a preferred solution of the above-mentioned sludge organic-inorganic separation system, the measurement unit includes a first intelligent electromagnetic flowmeter, a second intelligent electromagnetic flowmeter, a first radar level gauge and a second radar level gauge, and the first intelligent electromagnetic flowmeter The electromagnetic flowmeter is connected to the pipeline near the feed inlet side of the separation unit, the second intelligent electromagnetic flowmeter is connected to the pipeline near the overflow outlet side of the separation unit, and the first radar The liquid level gauge is connected to the top of the inorganic mud storage tank, and the second radar liquid level gauge is connected to the top of the organic mud storage tank.
作为上述污泥有机无机分离系统的优选方案,所述的污泥有机无机分离系统还包括分别与所述调控单元连接的紧急制停单元和报警单元,所述紧急制停单元用于系统出现故障以及所述主控单元二次发出调控指令后,仍无法满足系统工作预定进料速度、分离流量范围时进行紧急制停;所述报警单元用于出现故障和紧急制停后进行警报提示。As a preferred solution of the above-mentioned sludge organic-inorganic separation system, the sludge organic-inorganic separation system also includes an emergency stop unit and an alarm unit respectively connected to the control unit, and the emergency stop unit is used for system failure. And after the main control unit sends out the regulation command for the second time, it still cannot meet the predetermined feed rate and separation flow range of the system, and performs emergency braking and stopping; the alarm unit is used to give an alarm prompt after failure and emergency braking.
作为上述污泥有机无机分离系统的优选方案,所述的污泥有机无机分离系统还包括与所述调控单元连接的清洗单元,所述清洗单元设置于整套污泥分离系统前端,所述清洗单元连接自来水,所述调控单元能够根据实际工作运行需求控制所述清洗单元对整个分离系统进行清洗。As a preferred solution of the above-mentioned sludge organic-inorganic separation system, the sludge organic-inorganic separation system also includes a cleaning unit connected to the control unit, the cleaning unit is arranged at the front end of the whole set of sludge separation system, and the cleaning unit Connected to tap water, the control unit can control the cleaning unit to clean the entire separation system according to actual work and operation requirements.
本发明的另一个方面提供了一种根据上面各项内容所述的污泥有机无机分离系统的控制方法,其包括:Another aspect of the present invention provides a control method according to the sludge organic-inorganic separation system described above, which includes:
通过测量单元监测分离单元的进料口的污泥进料速度和流量、分离单元的溢流口的有机污泥出料流量以及污泥储存单元内的污泥液位高度;Monitoring the sludge feed rate and flow rate at the feed port of the separation unit, the discharge flow rate of organic sludge at the overflow port of the separation unit, and the sludge liquid level in the sludge storage unit through the measurement unit;
通过数据传输单元将测量单元获取的数据传输至主控单元;The data acquired by the measurement unit is transmitted to the main control unit through the data transmission unit;
通过主控单元实时收集、显示和储存数据传输单元所传输的数据,并迅速根据传输过来的数据进行处理及判断,以及时对调控单元发出相应的调控指令;其中,主控单元中设定的参数范围包括:系统调试阶段确定的有污泥临界进料速度范围V1~V2、临界进料速度下的污泥流量范围Q1~Q2、分离后溢流口的有机污泥出料流量范围Q3~Q4,以及通过实验室确定的分离后有机污泥和无机污泥之比K1~K2;Collect, display and store the data transmitted by the data transmission unit in real time through the main control unit, and quickly process and judge according to the transmitted data, and issue corresponding control instructions to the control unit in time; among them, the control unit set in the main control unit The parameter range includes: the sludge critical feed rate range V1~V2 determined during the system debugging stage, the sludge flow rate range Q1~Q2 at the critical feed rate, and the organic sludge discharge flow range Q3~ at the overflow port after separation. Q4, and the ratio K1~K2 of the separated organic sludge and inorganic sludge determined by the laboratory;
当污泥进料速度V<V1时,通过调控单元提高污泥进入分离单元的进料速度;When the sludge feed rate V<V1, the feed rate of the sludge into the separation unit is increased through the control unit;
当污泥进料速度V<V1,且通过调控单元提高污泥进入分离单元的进料速度后,仍无法达到设定的污泥临界进料速度范围时,信号传输至主控单元再次发出调控指令,若仍无法达到设定的污泥临界进料速度范围,则向用户警报提示需要检查污泥改性罐中的污泥量和故障问题;When the sludge feed rate V<V1, and after increasing the feed rate of the sludge into the separation unit through the control unit, but still unable to reach the set sludge critical feed rate range, the signal is transmitted to the main control unit to issue regulation again Instructions, if the set critical feed rate range of sludge still cannot be reached, the user will be alerted to remind the user to check the amount of sludge in the sludge modification tank and the fault problem;
当污泥进料速度V>V2时,通过调控单元降低污泥进入分离单元的进料速度;When the sludge feed rate V>V2, reduce the feed rate of the sludge into the separation unit through the control unit;
当分离后溢流口的有机污泥出料流量Q<Q3,且无机污泥沉砂口出料流量Q1-Q>Q时,通过调控单元降低污泥进入分离单元的进料速度;When the discharge flow rate of the organic sludge at the overflow port after separation is Q<Q3, and the discharge flow rate of the inorganic sludge grit chamber Q1-Q>Q, the feed rate of the sludge entering the separation unit is reduced through the control unit;
当分离后溢流口的有机污泥出料流量Q>Q4,且无机污泥沉砂口出料流量Q2-Q<Q时,通过调控单元提高污泥进入分离单元的进料速度以及减小溢流口的有机污泥出料流量。When the discharge flow rate of organic sludge at the overflow port after separation is Q>Q4, and the discharge flow rate of inorganic sludge at the grit chamber is Q2-Q<Q, the feed rate of the sludge entering the separation unit can be increased and reduced by the control unit. Organic sludge discharge flow at the overflow port.
作为上述控制方法的优选方案,通过数据传输单元实时将系统每分钟的测量单元所测量的数据,传输至主控单元进行记录,由计算污泥分离后有机无机比,检测实际运行污泥有机无机分离效果;As a preferred solution of the above control method, the data measured by the measurement unit per minute of the system is transmitted to the main control unit for recording in real time through the data transmission unit, and the Calculate the organic-inorganic ratio after sludge separation, and test the actual operating sludge organic-inorganic separation effect;
当污泥有机无机实际分离比K<K1时,说明分离后有机污泥出料量过多;When the actual separation ratio of organic and inorganic sludge is K<K1, it means that the output of organic sludge after separation is too much;
当污泥有机无机实际分离比K>K2时,说明分离后无机污泥出料量过多;When the actual separation ratio of organic and inorganic sludge is K>K2, it means that the output of inorganic sludge after separation is too much;
在保证污泥进料速度和分离后有机污泥溢流口出料流量,均满足设定范围内的前提下,污泥有机无机实际分离比仍不符合实验室所确定的分离比范围,则需要重新调试确定污泥临界进料速度范围。Under the premise that the sludge feed rate and the discharge flow rate of the organic sludge overflow after separation are within the set range, the actual separation ratio of organic and inorganic sludge still does not meet the separation ratio range determined by the laboratory, then Re-commissioning is required to determine the critical feed rate range for sludge.
实施本发明提供的一种污泥有机无机分离系统及其控制方法,与现有技术相比,其有益效果在于:Implementing a kind of sludge organic-inorganic separation system and its control method provided by the present invention, compared with the prior art, its beneficial effect is:
本发明能够实时监测分离单元的进料口的污泥进料速度和流量、以及分离单元的溢流口的有机污泥出料流量,与调试和实验室结果确定的数据结合对比,为污泥有机污泥分离效果调控提供了理论基础,根据系统不同的工作状态迅速做出调控,有效提高污泥有机无机分离的稳定性和精度。此外,本发明所采用的设备设施简单、运维管理和操作方便、自动化程度高,具有良好的污泥有机无机分离处理广泛应用的推广基础。The present invention can monitor in real time the sludge feed rate and flow rate of the feed port of the separation unit, and the organic sludge output flow rate of the overflow port of the separation unit, and compare it with the data determined by the debugging and laboratory results to obtain the sludge The regulation of organic sludge separation effect provides a theoretical basis, and the regulation can be made quickly according to different working conditions of the system, effectively improving the stability and accuracy of sludge organic-inorganic separation. In addition, the equipment and facilities adopted in the present invention are simple, convenient in operation and maintenance management and operation, and have a high degree of automation, and have a good promotion basis for the wide application of sludge organic and inorganic separation treatment.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.
图1是本发明提供的一种污泥有机无机分离系统的框线图;Fig. 1 is a block diagram of a kind of sludge organic-inorganic separation system provided by the invention;
图2是本发明提供的一种污泥有机无机分离系统的结构示意图;Fig. 2 is the structural representation of a kind of sludge organic-inorganic separation system provided by the present invention;
图3是本发明提供的一种污泥有机无机分离系统的控制流程图。Fig. 3 is a control flow chart of a sludge organic-inorganic separation system provided by the present invention.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。应当理解的是,本发明中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本发明范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。In describing the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom" etc. indicate an orientation or position The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention. It should be understood that the terms "first", "second", etc. are used in the present invention to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish information of the same type from each other. For example, "first" information may also be referred to as "second" information without departing from the scope of the present invention, and similarly, "second" information may also be referred to as "first" information.
如图1和图2所示,本发明优选实施例提供了一种污泥有机无机分离系统,其包括主控单元10、数据传输单元20、调控单元30、污泥改性单元40、动力单元50、测量单元60、分离单元70和污泥储存单元80;所述主控单元10分别连接所述数据传输单元20和所述调控单元30;所述数据传输单元20连接所述测量单元60;所述调控单元30分别连接所述污泥改性单元40和所述动力单元50;所述测量单元60分别连接所述分离单元70和所述污泥储存单元80;其中,As shown in Figure 1 and Figure 2, the preferred embodiment of the present invention provides a sludge organic-inorganic separation system, which includes a
所述测量单元60用于监测所述分离单元70的进料口703的污泥进料速度和流量、所述分离单元70的溢流口702的有机污泥出料流量、所述污泥储存单元80内的污泥液位高度;The
所述数据传输单元20用于将所述测量单元60获取的数据传输至所述主控单元10;The
所述主控单元10用于实时收集、显示和储存所述数据传输单元20所传输的数据,并迅速根据传输过来的数据进行处理及判断,以及时对所述调控单元30发出相应的调控指令;The
所述调控单元30包括控制部分和调节部分,所述控制部分用于控制所述动力单元50的启停以及控制所述污泥改性单元40完成污泥改性;所述调节部分用于根据所述主控单元10发出的指令,调节所述分离单元70的进料口703的污泥进料速度和流量以及所述分离单元70的溢流口702的有机污泥出料流量,以实现污泥有机无机分离系统的工作状态调节。The
示例性的,所述分离单元70为旋流器701,所述污泥储存单元80包括无机储泥罐801和有机储泥罐802,所述分离单元70的进料口703与所述污泥改性单元40连接,所述分离单元70的出料口与所述无机储泥罐801连接,所述分离单元70的溢流口702与所述有机储泥罐802连接。Exemplarily, the
示例性的,所述污泥改性单元40包括带有搅拌器402的污泥改性罐401,所述污泥改性罐401设有pH监测器,所述污泥改性罐401连接有加药装置。由此在污泥改性阶段中,通过加药装置向污泥改性罐401内添加改性试剂破坏污泥的EPS,使污泥的粘性降低,胞外聚合物裹挟的无机砂砾得到有效释放,并通过搅拌器402对污泥进行搅拌,最大程度释放污泥间的无机砂砾,提升后续污泥有机无机分离的程度。其中,所述pH监测器用于监测污泥改性剂添加后的反应条件。Exemplarily, the
示例性的,所述动力单元50包括污泥进料泵501和抽泥泵502,所述污泥进料泵501与所述污泥改性罐401的进料口连接,污泥进料泵501为向污泥改性罐401进料提供输送动力;所述污泥改性罐401的出料口通过所述抽泥泵502与所述旋流器701的进料口连接,抽泥泵502为向旋流器701进料提供输送动力。本实施例中,所述污泥进料泵501优选为螺杆泵。Exemplarily, the
示例性的,所述调节部分包括变频泵301、回流器302和调节阀303,所述变频泵301为动力单元50的抽泥泵502,所述回流器302与所述变频泵301并联连接,所述调节阀303连接在所述分离单元70的溢流口702通往所述有机储泥罐802的管路上。其中,所述变频泵301和回流器302用于调控污泥进入分离单元70(即旋流器701)的进料速度,所述调节阀303用于调控污泥分离后溢流口702的有机污泥出料流量。Exemplarily, the regulating part includes a
示例性的,所述测量单元60包括第一智能电磁流量计601、第二智能电磁流量计602、第一雷达液位计603和第二雷达液位计604,所述第一智能电磁流量计601连接在靠近所述分离单元70的进料口703一侧的管路上,所述第二智能电磁流量计602连接在靠近所述分离单元70的溢流口702一侧的管路上,所述第一雷达液位计603连接在所述无机储泥罐801的顶部,所述第二雷达液位计604连接在所述有机储泥罐802的顶部。其中,所述第一智能电磁流量计601用于监测污泥进入分离单元70(即旋流器701)进料速度和流量;所述第二智能电磁流量计602用于监测污泥分离后溢流口702的有机污泥出料流量;所述第一雷达液位计603用于监测所述无机储泥罐801内的污泥液位高度,并实时传输至主控单元10中显示、记录;所述第二雷达液位计604用于监测所述有机储泥罐802内的污泥液位高度,并实时传输至主控单元10中显示、记录。Exemplarily, the
示例性的,所述的污泥有机无机分离系统还包括紧急制停单元110,所述紧急制停单元110与所述调控单元30连接,所述紧急制停单元110用于系统出现故障以及所述主控单元10二次发出调控指令后,仍无法满足系统工作预定进料速度、分离流量范围时进行紧急制停。Exemplarily, the sludge organic-inorganic separation system further includes an
示例性的,所述的污泥有机无机分离系统还包括报警单元100,所述报警单元100与所述调控单元30连接,所述报警单元100用于出现故障和紧急制停后进行警报提示。Exemplarily, the sludge organic-inorganic separation system further includes an
示例性的,所述的污泥有机无机分离系统还包括清洗单元90,所述清洗单元90与所述调控单元30连接,所述清洗单元90设置于整套污泥分离系统前端,所述清洗单元90连接自来水,根据实际工作运行需求控制进水,清洗污泥有机无机分离系统中残留污泥,以防止和解决管道堵塞问题。Exemplarily, the sludge organic-inorganic separation system further includes a
如图1至图3所示,基于上述的污泥有机无机分离系统,本发明还提供了一种污泥有机无机分离系统的控制方法,其包括:As shown in Figures 1 to 3, based on the above-mentioned sludge organic-inorganic separation system, the present invention also provides a control method for the sludge organic-inorganic separation system, which includes:
通过测量单元60监测分离单元70的进料口703的污泥进料速度和流量、分离单元70的溢流口702的有机污泥出料流量以及污泥储存单元80内的污泥液位高度;The sludge feed rate and flow rate of the
通过数据传输单元20将测量单元60获取的数据传输至主控单元10;The data acquired by the
通过主控单元10实时收集、显示和储存数据传输单元20所传输的数据,并迅速根据传输过来的数据进行处理及判断,以及时对调控单元30发出相应的调控指令;其中,主控单元10中设定的参数范围包括:系统调试阶段确定的有污泥临界进料速度范围V1~V2、临界进料速度下的污泥流量范围Q1~Q2、分离后溢流口702的有机污泥出料流量范围Q3~Q4,以及通过实验室确定的分离后有机污泥和无机污泥之比K1~K2;Collect, display and store the data transmitted by the
当污泥进料速度V<V1时,则说明污泥进料速度过小,需要通过调控单元30提高污泥进入分离单元70的进料速度,也即增大变频泵301的频率以提高污泥的进料速度;When the sludge feed rate V<V1, it means that the sludge feed rate is too small, and it is necessary to increase the feed rate of the sludge into the
当污泥进料速度V<V1,且通过调控单元30提高污泥进入分离单元70的进料速度后,仍无法达到设定的污泥临界进料速度范围时,信号传输至主控单元10再次发出调控指令,若仍无法达到设定的污泥临界进料速度范围,则说明存在污泥改性罐401中的污泥量不足,或者系统出现管道堵塞故障,并向用户警报提示需要检查污泥改性罐401中的污泥量和故障问题;When the sludge feed rate V<V1, and after increasing the feed rate of the sludge into the
当污泥进料速度V>V2时,则说明污泥进料速度过大,需要通过调控单元30降低污泥进入分离单元70的进料速度,也即通过变频泵301调频和回流器302,减小污泥的进料速度;When the sludge feed rate V>V2, it means that the sludge feed rate is too high, and it is necessary to reduce the feed rate of the sludge into the
当分离后溢流口702的有机污泥出料流量Q<Q3,且无机污泥沉砂口出料流量Q1-Q>Q时,则说明污泥进料速度过大,轻质组分有机污泥在分离单元70(即旋流器701)中获得了较大的离心力,从而更多的有机污泥从分离单元70(即旋流器701)下端沉砂口出料,故需要通过调控单元30降低污泥进入分离单元70的进料速度,也即通过变频泵301调频和回流器302,减小污泥的进料速度;When the discharge flow rate of organic sludge at the
当分离后溢流口702的有机污泥出料流量Q>Q4,且无机污泥沉砂口出料流量Q2-Q<Q时,则说明污泥进料速度过小,重质组分有机污泥在分离单元70(即旋流器701)中获得的离心力较小,一些大颗粒的无机沙砾难以从沉砂口被旋出,从而造成分离单元70(即旋流器701)内无机沙砾淤堵,更多的无机污泥从分离单元70(即旋流器701)上端溢流口702出料,故需要通过调控单元30提高污泥进入分离单元70的进料速度以及减小溢流口702的有机污泥出料流量,也即增大变频泵301的频率以污泥的进料速度,以及减小调节阀303开度,使得溢流口702的有机污泥出料流量减小,分离单元70(即旋流器701)内旋流压力增大,提升污泥有机无机分离的精度。When the discharge flow rate of organic sludge at the
进一步地,通过数据传输单元20实时将系统每分钟的测量单元60所测量的数据,传输至主控单元10进行记录,由计算污泥分离后有机无机比,检测实际运行污泥有机无机分离效果;Further, the data measured by the
当污泥有机无机实际分离比K<K1时,说明分离后有机污泥出料量过多;When the actual separation ratio of organic and inorganic sludge is K<K1, it means that the output of organic sludge after separation is too much;
当污泥有机无机实际分离比K>K2时,说明分离后无机污泥出料量过多;When the actual separation ratio of organic and inorganic sludge is K>K2, it means that the output of inorganic sludge after separation is too much;
在保证污泥进料速度和分离后有机污泥溢流口702出料流量,均满足设定范围内的前提下,污泥有机无机实际分离比仍不符合实验室所确定的分离比范围,则需要重新调试确定污泥临界进料速度范围。Under the premise that the sludge feed rate and the discharge flow rate of the organic
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.
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