CN116078813A - Aluminum plate and processing technology and detection method thereof - Google Patents
Aluminum plate and processing technology and detection method thereof Download PDFInfo
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- CN116078813A CN116078813A CN202310131175.5A CN202310131175A CN116078813A CN 116078813 A CN116078813 A CN 116078813A CN 202310131175 A CN202310131175 A CN 202310131175A CN 116078813 A CN116078813 A CN 116078813A
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- aluminum sheet
- aluminum
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- roller
- frame
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 240
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 240
- 238000001514 detection method Methods 0.000 title claims abstract description 108
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 238000005096 rolling process Methods 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000005097 cold rolling Methods 0.000 claims abstract description 4
- 238000005098 hot rolling Methods 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 7
- 230000003139 buffering effect Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 239000004411 aluminium Substances 0.000 description 15
- 238000010411 cooking Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 241000252254 Catostomidae Species 0.000 description 4
- 238000005422 blasting Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000005488 sandblasting Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/48—Tension control; Compression control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/02—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/221—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by cold-rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/225—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by hot-rolling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Metal Rolling (AREA)
Abstract
The application relates to an aluminum plate, a processing technology and a detection method thereof, and relates to the technical field of aluminum plate processing, comprising the following processing steps: step A, hot rolling an aluminum sheet; step B, cold rolling the aluminum sheet; step C, processing: rolling the aluminum sheet by a roller positioned on a rolling mechanism to obtain a rough surface; step D, detection and control: detecting the roughness of the rough surface through a detection mechanism, and controlling a rolling mechanism to adjust the position of a roller according to detection data; and E, heat treatment. According to the method, the rough surface is formed by rolling the aluminum plate through the roller, then the roughness of the machined rough surface is detected by the detection mechanism, and then the pressure of the roller to the aluminum plate is regulated according to data, so that the roughness of the rough surface of the aluminum plate is controlled in real time, the quality of the cooker is improved, and meanwhile, the machining cost is saved.
Description
Technical Field
The application relates to the technical field of aluminum plate processing, in particular to an aluminum plate, a processing technology and a detection method thereof.
Background
At present, the non-stick pan is made of an aluminum plate formed by processing an aluminum sheet, meanwhile, a rough surface in the shape of wave crest, wave trough and the like is required to be formed on the surface of a cooker, the rough surface is formed during processing of the aluminum sheet, and the consistency and the stability degree of the roughness of the rough surface can influence the quality of the non-stick pan, and the wear resistance and the non-stick property of a product are influenced.
The existing aluminum plate processing method comprises the following steps: firstly, stretching an aluminum sheet, then carrying out sand blasting or shot blasting to form a rough surface, and finally manufacturing the aluminum sheet, wherein in the process of processing the rough surface through sand blasting, shot blasting and other methods, the impact of gravel is easy to enable the grain diameter to be easily reduced, so that the edges and corners of the gravel are smooth, the roughness is uneven, the roughness of the rough surface is difficult to control, the binding force and wear resistance of a coating are affected, and finally the service performance or service life of a cooker is affected, so that the quality of the cooker is reduced; and the sand blowing process in the manufacturing process of the cooker has the defects of increasing processing cost and energy consumption, generating dust and polluting the environment.
Disclosure of Invention
In order to improve the quality of the cooker, save the processing cost, reduce the energy consumption and the risk of polluting the environment at the same time, the application provides an aluminum plate, and a processing technology and a detection method thereof.
In a first aspect, the present application provides an aluminum plate processing technology, which adopts the following technical scheme:
an aluminum plate processing technology comprises the following processing steps:
step A, hot rolling an aluminum sheet;
step B, cold rolling the aluminum sheet;
step C, processing: rolling the aluminum sheet by a roller positioned on a rolling mechanism to obtain a rough surface;
step D, detection and control: detecting the roughness of the rough surface through a detection mechanism, and controlling a rolling mechanism to adjust the position of a roller according to detection data;
e, heat treatment: the aluminum sheet is heat treated.
By adopting the technical scheme, the aluminum plate is hot rolled firstly, then cold rolled, so that the strength of the aluminum plate is enhanced, then the aluminum plate is rolled by the roller to form a rough surface, then the roughness of the rough surface is detected by the detection mechanism, then the pressure of the roller to the aluminum plate is regulated according to data, so that the roughness of the rough surface of the aluminum plate is controlled in real time, and compared with the prior art, the rough surface processed by the roller is more uniform and stable, the quality of the aluminum plate is improved, the quality of a cooker is improved, the convenience in controlling the roughness of the rough surface is also improved, the production cost is reduced, the quality of the cooker is improved, and meanwhile the processing cost is saved; meanwhile, the process also omits the processes such as subsequent sand blasting or shot blasting, cleaning and the like, and reduces the energy consumption and the risk of environmental pollution;
then, carrying out heat treatment on the aluminum sheets, wherein the aluminum sheets are stacked together for treatment during heat treatment, and the concave-convex surface formed during rolling of the rough surface has good air permeability, so that the phenomenon of local heat accumulation during heat treatment of the aluminum sheets is effectively reduced, the probability of adhesion phenomenon of the aluminum sheets is reduced, the quality of the aluminum sheets is improved, and the quality of cookers is improved; meanwhile, the roughness of the rough surface of the aluminum plate is detected and recorded in real time, so that the subsequent process of detecting the roughness of the rough surface is realized, the subsequent detection process can be saved, and the processing efficiency of the aluminum plate is improved.
Optionally, the number of rollers is plural, the roughness of the rough surface is ra=1-5 μm, and the step D includes two working conditions: when the roughness Ra of the rough surface is less than or equal to N, and N=2 to (5-N1) mu m, N1 is more than 0 and less than 3, the detection mechanism is started by the rolling mechanism to drive the roller to be close to the aluminum sheet so as to increase the pressure; and when the detection mechanism detects Ra < S, S=1-2 mu m, and the detection mechanism controls the rolling mechanism to start to replace the roller.
By adopting the technical scheme, when the detection mechanism detects that the roughness is less than or equal to N, the lifting mechanism is started to drive the roller to be close to the aluminum sheet to increase pressure, so that the roughness of the rough surface is increased to be more than N, and the processing requirement of the rough surface is met; when the roughness is detected to be lower than S, the detection mechanism starts to replace a new roller for rolling the aluminum sheet, and the detection mechanism continues to detect the roughness of the rough surface, so that the quality of the cooker is further improved.
Optionally, the pressing mechanism includes:
the sliding block is arranged on the rack for supporting in a sliding manner along the direction approaching or separating from the aluminum sheet;
the rotating plate is rotatably arranged on the sliding block through a rotating shaft, and a plurality of rollers are detachably arranged on the rotating plate and are rotatably connected with the rotating plate;
the driving assembly is arranged on the frame, connected with the rotating shaft and used for replacing the positions of the plurality of rollers;
the lifting assembly is arranged on the frame and used for driving the sliding block to move and is electrically connected with the detection mechanism.
By adopting the technical scheme, when the detection mechanism detects that the roughness of the rough surface is less than or equal to N, the roller is known to be worn after being rolled for a period of time, the detection mechanism controls the lifting assembly to start to drive the sliding block and the roller to be close to the aluminum sheet, so that the pressure of the roller to the aluminum sheet is increased, and the roughness for guaranteeing the rough surface is detected in real time; meanwhile, when the roller is severely worn and the machined rough surface cannot meet the requirement, and therefore the detection mechanism detects that the roughness value of the rough surface is smaller than S, the detection mechanism starts to control the lifting assembly to drive the sliding block and the roller to be away from the aluminum sheet, then the driving assembly starts to drive the rotating plate to rotate, so that the two rollers are replaced, then the lifting assembly starts to drive the sliding block and the roller to be close to the aluminum sheet, then the aluminum sheet can be rolled to form the rough surface, the quality of the aluminum sheet is improved, and the quality of a cooker is improved.
When processing the new roll after changing simultaneously, the staff can change the roll that needs to be changed to save time, will need the roll that changes moreover to keeping away from aluminum sheet one side, thereby make the space grow of changing the roll, improved the convenience when changing the roll, consequently further improved machining efficiency.
Optionally, the driving assembly includes:
the gear is arranged on the rotating shaft;
the rack is slidably arranged on the rack along the direction approaching to or separating from the gear;
the driving cylinder is arranged on the rack and connected with the rack;
the limiting disc is arranged on the rotating shaft and is provided with a plurality of joint surfaces in a circumferential array around the axis of the rotating shaft;
the two elastic limiting strips are arranged on the frame, and the two elastic limiting strips are propped against the two joint surfaces to position the limiting disc.
By adopting the technical scheme, the sliding block moves to drive the roller to be far away from the aluminum sheet, then the sliding block drives the sector gear to be meshed with the rack, the sliding block moves to enable the sector gear, the rotating shaft and the rotating plate to rotate, the rotating plate rotates to drive the limiting disc to rotate, the limiting disc extrudes the two elastic limiting strips to be far away from each other, after the limiting disc rotates for a certain angle, the elastic limiting strips move back under the action of elasticity to be propped against two of the two binding surfaces to be positioned, and the sector gear is separated from the rack, so that the exchange position of the two rollers on the rotating plate is realized;
then the driving cylinder is started to drive the rack to be far away from the sector gear, so that the sector gear is not contacted with the rack when moving back; the slider starts to drive the roller to move back and be close to the aluminum sheet, and the sector gear moves in rack one side, and simultaneously the spacing dish of elasticity spacing restriction and rotor plate rotate, and the spacing dish slides and installs on two elasticity spacing lateral walls to realize the exchange of two roller positions, need not extra power simultaneously to drive rotor plate rotation, accuracy when having improved the rotation moreover has improved aluminum plate's quality, thereby has improved the quality of cooking utensil, has consequently realized energy-concerving and environment-protective, has also improved the quality of cooking utensil simultaneously.
Optionally, all have the mounting panel through coupling assembling demountable installation on just being located every roll department and the frame on the rotor plate, a plurality of the roll rotates respectively and sets up on a plurality of mounting panels, be located one side of the mounting panel in the frame is provided with the preparation detection subassembly that is used for making and detecting the roll, coupling assembling includes:
the connecting block is arranged on the mounting plate and is inserted and mounted on the rotating plate for positioning;
the pressing block is arranged on the connecting block in a sliding manner and provided with a thread groove;
the connecting rod, the connecting rod rotates and sets up on the connecting block and threaded connection is on the screw thread groove.
By adopting the technical scheme, the manufacturing detection assembly starts to manufacture and detect the concave-convex points on the roller, so that the manufacturing result meets the processing requirement, and rollers with different sizes can be processed according to the requirement, thereby realizing the processing of aluminum plates with different roughness requirements; meanwhile, when a new roller is processed, the new roller is obtained by detecting after the manufacturing detection assembly is started, so that the time utilization rate is improved, and the processing efficiency is improved;
the connecting rod is twisted to rotate, the connecting rod rotates to drive the pressing block to press against the mounting plate to be positioned, and the connecting block can be taken down by reverse twisting, so that the roller on the rotating plate can be replaced, then the roller which is positioned on the frame and is subjected to manufacturing detection is replaced on the rotating plate, then the roller which is replaced on the rotating plate is mounted on the frame, the manufacturing detection assembly starts to detect after the roller is manufactured, so that the concave-convex points of the roller always meet the requirement of rough surface processing, the quality of an aluminum plate is improved, the quality of a cooker is improved, the processing cost is saved, and the roller is replaced on the rotating plate in time after the manufacturing is completed, so that the processing efficiency is further improved.
Optionally, the detection mechanism includes:
the sliding seat is arranged on the rack in a sliding manner along the direction of approaching or separating from the aluminum sheet;
the rotating seat is rotatably arranged on the sliding seat, the axis of the rotating seat is vertical to the plane of the aluminum sheet, and an installation groove is formed in the rotating seat along the moving direction of the aluminum sheet;
the mounting seat is arranged on the mounting groove in a sliding manner and is adsorbed on the aluminum sheet through the adsorption component;
the roughness detector is arranged on the mounting seat, is electrically connected with the pressing mechanism and is used for detecting the roughness of the aluminum sheet;
the lifting assembly is arranged on the frame and connected with the sliding seat;
and the rotating assembly is arranged on the sliding seat and used for driving the rotating seat to rotate.
Through adopting above-mentioned technical scheme, lifting unit starts to drive roughness detector and is close to the aluminum sheet for roughness detector detecting element supports to press on the roughness, and the mount pad adsorbs on the aluminum sheet through adsorption component, consequently, the aluminum sheet removes and drives mount pad and roughness detector and remove together, consequently roughness detector detecting element starts to detect roughness, and when the mount pad moves to the other end from mounting groove one end, roughness detector detects and accomplishes, then lifting unit starts to drive mount pad and roughness detector and keep away from the aluminum sheet, and adsorption component breaks away from with the aluminum sheet under the pulling force, then rotate the subassembly and start to drive mount pad and roughness detector and rotate 180 degrees, then when detecting next time, the aluminum sheet can drive mount pad and roughness detector again and move to the other end from mounting groove one end, thereby realize detecting the aluminum sheet in real time, the quality of aluminum sheet has been improved, the quality of cooking utensil has been saved simultaneously.
Optionally, the adsorption assembly includes:
the buffer ring is arranged on the mounting seat in a sliding manner, the sliding direction of the buffer ring is opposite to that of the mounting seat, and the buffer ring is used for buffering after contacting with the aluminum sheet;
the sucking disc is arranged on the mounting seat and is adsorbed on the aluminum sheet;
the driving piece is arranged on the mounting seat and is connected with the buffer ring.
By adopting the technical scheme, the mounting seat moves towards the aluminum sheet to drive the buffer ring and the sucker to be close to the aluminum sheet, so that the buffer ring is used for buffering and the sucker is adsorbed on the aluminum sheet, and the detection element of the roughness detector is abutted on the aluminum sheet, so that the aluminum sheet, the roughness detector and the mounting seat move together, the probability of displacement of the roughness detector element and the aluminum sheet is reduced, the probability of damage of the roughness detector is reduced, and meanwhile, the detection precision is also improved; when the detection is completed, the mounting seat is far away from the aluminum sheet, and the driving piece is started to drive the buffer ring to be close to the aluminum sheet so as to push the aluminum sheet to be separated from the sucker, and after the movement of the mounting seat is completed, the driving piece is started to drive the buffer ring to be close to the mounting seat, so that the probability that the aluminum sheet is deformed due to the tensile force of the sucker is reduced, the quality of the aluminum sheet is improved, and therefore the quality of a cooker is improved.
Optionally, the lifting assembly includes:
the lifting cylinder is arranged on the frame and connected with the mounting seat;
the two inductors are arranged at two ends of the mounting groove, the mounting seat is in contact with the inductor positioned at one side of the mounting groove close to the roller when being positioned at the initial position, and the inductor controls the lifting cylinder to start to drive the mounting seat to be far away from the aluminum sheet when the aluminum sheet moves to drive the mounting seat to be in contact with the other inductor.
Through adopting above-mentioned technical scheme, the aluminum sheet removes and drives the mount pad and remove, and the mount pad removes and contacts with the inductor, and inductor control lift cylinder starts and drives the mount pad and keep away from the aluminum sheet, has consequently reduced the aluminum sheet and sucking disc, buffer ring and roughness detector detecting element and has continued the probability of taking place relative displacement after mount pad contradicted with the mounting groove, has improved roughness detector's life-span, has consequently improved the quality of cooking utensil.
Optionally, the alignment subassembly that carries out the alignment to the aluminum sheet is provided with in the frame and be located between rolling mill mechanism and the detection mechanism, alignment subassembly includes:
the straightening roller sets are rotatably arranged on the frame and used for straightening the rolled aluminum sheet and are arranged at intervals along the moving direction of the aluminum sheet;
the plurality of level detectors are arranged on the frame, are respectively positioned between two adjacent straightening roller groups and are used for detecting levelness of the aluminum sheet, and are arranged at intervals along the moving direction of the aluminum sheet and are electrically connected with the detection mechanism.
Through adopting above-mentioned technical scheme, a plurality of alignment roller sets are used for the aluminium sheet after the rolling to straighten, and the levelness of aluminium sheet is detected to the level detector, a plurality of level detectors of different distances with detection mechanism detect aluminium sheet level simultaneously, when one of them level detector detects that the levelness reaches the required value, distance and the removal speed of aluminium sheet through corresponding level detector and detection mechanism obtain interval time, interval time is the time that the aluminium sheet that accords with the levelness moves to detection mechanism department, therefore when the aluminium sheet that accords with the levelness moves to detection mechanism department, detection mechanism starts to detect the aluminium sheet, when the levelness does not reach the required value, the aluminium sheet continues to move to next alignment roller set and continues to straighten, then continue to detect, aluminium sheet's quality has been improved, thereby the quality of cooking utensil has been improved.
In a second aspect, the present application provides an aluminum plate detection method, which adopts the following technical scheme:
the aluminum plate detection method comprises the following detection steps:
step a, straightening: straightening the processed aluminum sheet through a straightening component;
step b, detecting levelness: detecting levelness by a level detector;
step c, detecting roughness: when the levelness reaches the standard, the level detector controls the starting of the detection mechanism according to the distance between the level detector and the detection mechanism and the moving speed of the aluminum sheet, so that the aluminum sheet conforming to the levelness starts to be detected when moving to the detection mechanism;
step d, data processing: the detection data are collected and stored.
Through adopting above-mentioned technical scheme, alignment subassembly straightens the aluminium sheet after to the roll, and the levelness of aluminium sheet is detected to the level detector, and after the levelness that detects the aluminium sheet up to standard, level detector control detection mechanism, when the aluminium sheet that accords with the levelness moves to detection mechanism department, detection mechanism starts to detect the aluminium sheet, and the data of detection is collected and is stored to the accuracy when having improved the aluminium sheet and having detected, consequently improved the quality of cooking utensil.
In a third aspect, the present application provides an aluminum plate, which adopts the following technical scheme:
an aluminum plate manufactured using the aluminum plate processing process described in the first aspect, wherein the roughness ra=1-5 μm of the rough surface of the aluminum plate.
In summary, the present application includes at least one of the following beneficial technical effects:
the roller is used for rolling the aluminum plate to form a rough surface, then the detection mechanism is used for detecting the roughness of the machined rough surface, and then the pressure of the roller to the aluminum plate is regulated according to data, so that the roughness of the rough surface of the aluminum plate is controlled in real time, the quality of the cooker is improved, meanwhile, the convenience in controlling the roughness of the rough surface is also improved, the production cost is reduced, the quality of the cooker is improved, and meanwhile, the machining cost is saved.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a schematic view of the structure of the rolling mechanism of the present application;
FIG. 3 is a partial exploded view of the present application, showing primarily the connection assembly with the connection block and the abutment block side walls in section;
FIG. 4 is a schematic structural view of the detection mechanism in the present application;
fig. 5 is a schematic view of the alignment assembly of the present application.
Reference numerals: 1. a frame; 11. a roller; 12. an introducing roller; 13. an aluminum sheet; 2. a rolling mechanism; 21. a slide block; 22. a rotating plate; 23. a rotating shaft; 24. a rotating groove; 25. a mounting plate; 26. a fixing plate; 3. a drive assembly; 31. a gear; 32. a rack; 33. a driving cylinder; 34. a limiting disc; 35. an elastic limit bar; 36. a bonding surface; 4. a lifting assembly; 41. lifting the screw rod; 42. lifting a motor; 5. a connection assembly; 51. a connecting block; 52. pressing blocks; 53. a connecting rod; 54. a thread groove; 55. a moving groove; 6. a detection mechanism; 61. a sliding seat; 62. a rotating seat; 63. a mounting base; 64. a roughness detector; 65. a rotating assembly; 66. a rotating lever; 67. a mounting groove; 68. a fixing groove; 69. a sliding block; 7. a lifting assembly; 71. a lifting cylinder; 8. an adsorption assembly; 81. a buffer ring; 82. a suction cup; 83. a driving member; 9. a straightening component; 91. straightening roller set; 92. a level detector.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-5.
The embodiment of the application discloses an aluminum plate processing technology.
Referring to fig. 1, the aluminum plate processing process comprises the following process steps: step A: hot rolling the aluminum sheet 13; and (B) step (B): cold rolling the aluminum sheet 13 to thereby enhance the strength of the aluminum sheet 13; step C: the aluminum sheet 13 is rolled by a roller 11 positioned on the rolling mechanism 2 to obtain a rough surface; step D: detecting and controlling, namely detecting the roughness of the rough surface through a detection mechanism 6, and controlling a rolling mechanism 2 to adjust the position of a roller 11 according to detection data; step E: heat treatment, heat treatment is performed on the aluminum sheet 13.
Referring to fig. 1, a plurality of rollers 11 are provided, and the roughness ra=1 to 5 μm of the rough surface, step D includes two working conditions; when the roughness Ra of the rough surface is less than N, N=2 to (5-N1) mu m,0 is less than N1 and less than 3, the detection mechanism 6 is started by the rolling mechanism 2 to drive the roller 11 to be close to the aluminum sheet 13 so as to increase the pressure, and when the roughness Ra=N is detected, the adjustment of the rolling mechanism 2 is finished, the value of N can be adjusted according to the requirement, and the adjustment data are obtained according to the experiment and the production process; when Ra < N, the detection mechanism 6 controls the roller 11 to move a certain distance close to the aluminum sheet 13, and then continues to detect data until ra=n, and the adjustment is finished; when the detection mechanism 6 detects Ra < S, and s=1-2 μm, the detection mechanism 6 controls the rolling mechanism 2 to start replacing the roller 11, and the value of S can be adjusted as required, so that the roller 11 can be used up, and the roller 11 cannot be replaced in time to ensure the roughness requirement, thereby realizing that the roughness requirement can be ensured, the material loss can be reduced, and the aluminum plate quality is improved, and meanwhile, the production cost is reduced.
Referring to fig. 1, a frame 1 is fixedly installed on the ground, a horizontal lead-in roller 12 is rotatably installed on the side wall of the frame 1, the axes of the lead-in roller 12 and the roller 11 are parallel, two lead-in rollers 12 are vertically arranged at intervals, and a lead-in motor connected with the lead-in roller 12 is fixedly installed on the frame 1; the rolling mechanism 2 and the detection mechanism 6 are arranged at intervals along the axial direction perpendicular to the lead-in rollers 12, the aluminum sheet 13 enters between the two lead-in rollers 12, meanwhile, the lead-in motor is started to drive the lead-in rollers 12 to rotate so as to drive the aluminum sheet 13 to move, then the aluminum sheet 13 sequentially passes through the rolling mechanism 2 and the detection mechanism 6, the rolling mechanism 2 and the detection mechanism 6 are vertically arranged at intervals and are positioned on the upper side and the lower side of the aluminum sheet 13, and the two rolling mechanisms 2 and the detection mechanism 6 are respectively used for rolling two surfaces of the aluminum sheet 13 to form a rough surface and detecting the roughness of the rough surface.
Referring to fig. 1 and 2, explanation will be given below taking the rolling mechanism 2 and the detecting mechanism 6 located above the aluminum sheet 13 as examples, the rolling mechanism 2 located at one side of the aluminum sheet 13 is provided with two rolling mechanisms at intervals along the direction parallel to the axis of the roller 11, and the rolling mechanism 2 includes a slider 21, a rotating plate 22, a driving assembly 3 and a lifting assembly 4; the sliding blocks 21 are vertically and slidably arranged on the side wall of the frame 1, the rotating shafts 23 are rotatably arranged on the side wall of the opposite sides of the two sliding blocks 21, the axes of the rotating shafts 23 are parallel to the axes of the rollers 11, and one ends of the two rotating shafts 23 opposite to each other penetrate out of the side wall of the opposite sides of the two sliding blocks 21; the two rotating plates 22 are fixedly arranged at one end opposite to the two rotating shafts 23, the rotating plates 22 are in a vertical state, two ends of each rotating plate vertically extend to the upper side and the lower side of the sliding block 21, meanwhile, the rotating shafts 23 are positioned in the middle of the rotating plates 22, namely, the middle point of a connecting line of the upper end and the lower end of each rotating plate 22 is positioned on the axis of the rotating shaft 23.
Referring to fig. 1 and 3, both ends of the rotating plate 22 and the side wall of the frame 1 are provided with rotating grooves 24, two rotating grooves 24 on the frame 1 are horizontally arranged at intervals, each rotating groove 24 is detachably provided with a mounting plate 25 through a connecting component 5, two rollers 11 are rotatably mounted on the two mounting plates 25 positioned on the rotating plate 22, the two mounting plates 25 positioned on the frame 1 are also rotatably mounted with rollers 11, and meanwhile, one side of the mounting plate 25 positioned on the frame 1 and on the frame 1 is provided with a manufacturing detection component for manufacturing and detecting the rollers 11; the manufacturing and detecting assembly comprises a manufacturing part and a detecting part, wherein the manufacturing part is used for manufacturing concave-convex points on the roller 11, and meanwhile, the manufacturing part can adopt the existing carbon dioxide laser texturing equipment; the detecting piece is a laser scanner, and the laser scanner is used for detecting the sizes of the concave-convex points, so that the roller 11 is manufactured and detected, the quality of the cooker is improved, and meanwhile, the rollers 11 with different sizes can be processed according to the requirements, so that the aluminum plates with different roughness requirements can be processed.
Referring to fig. 2 and 3, the connection assembly 5 includes a connection block 51, a pressing block 52 and a connection rod 53, the connection block 51 is fixedly installed on the installation plate 25, the connection block 51 is installed on the rotation groove 24 in a clamping manner and extends out of the rotation groove 24, a moving groove 55 is formed in the side wall of the connection block 51, the pressing block 52 is installed on the moving groove 55 in a horizontal sliding manner, and a thread groove 54 is formed in the side wall of the pressing block 52 away from the opening side of the moving groove 55; the connection rod 53 is rotatably installed on the connection block 51 located outside the moving groove 55, and the connection rod 53 is screw-coupled with the screw groove 54.
Referring to fig. 1 and 3, the connecting block 51 is mounted on the rotating groove 24 in a clamped manner, then the connecting rod 53 is screwed to drive the pressing block 52 to press against the rotating groove 24, so as to fix the mounting plate 25, the connecting rod 53 is screwed to rotate to drive the pressing block 52 to be far away from the rotating groove 24, and then the mounting plate 25 can be taken down to replace the roller 11; therefore, when the roller 11 on the rotating plate 22 needs to be replaced after being used, the roller 11 and the mounting plate 25 which need to be replaced are removed, then the roller 11 on the frame 1 is mounted on the rotating plate 22, so that the roller 11 which is used is replaced by a new roller 11 which meets requirements, then the replaced roller 11 is mounted on the frame 1, and then the manufacturing detection assembly starts to manufacture and detect the replaced roller 11 to form the roller 11 which meets requirements, thereby facilitating the subsequent replacement.
Referring to fig. 1 and 2, the rolling mechanism 2 further includes a driving assembly 3 and a lifting assembly 4, the driving assembly 3 is disposed on the frame 1 and connected with the rotating shaft 23 and used for replacing the position of the roller 11, the driving assembly 3 includes a gear 31, a rack 32, a driving cylinder 33, a limiting disc 34 and two elastic limiting bars 35, the gear 31 is connected on one end of the rotating shaft 23 penetrating out of the sliding block 21 in a key manner, the rack 32 is horizontally slidably mounted on the side wall of the frame 1, and the sliding direction of the rack 32 is perpendicular to the axis of the rotating shaft 23, meanwhile, the rack 32 is in a vertical state and is located on one side of the gear 31, the rack 32 is located on one side of the gear 31 close to the roller 11, namely, the rack 32 located above the aluminum sheet 13 is located above the gear 31, and the rack 32 located below the aluminum sheet 13 is located below the gear 31; the driving cylinder 33 is fixedly arranged on the side wall of the frame 1, and a piston rod of the driving cylinder 33 is connected with the rack 32.
Referring to fig. 1 and 2, the limiting plate 34 is fixedly mounted on the rotating shaft 23, and a plurality of bonding surfaces 36 are formed on the side wall of the limiting plate 34 in a circumferential array around the axis of the rotating shaft 23, in this embodiment, two bonding surfaces 36 are provided, and the two bonding surfaces 36 are in a vertical state; the fixed plate 26 which horizontally extends to the position of the limiting disc 34 is fixedly arranged on the side wall of the sliding block 21 and below the gear 31, the bottom ends of the two elastic limiting strips 35 are inserted and arranged on the fixed plate 26, the top ends of the two elastic limiting strips 35 vertically extend upwards to the position above the limiting disc 34, and meanwhile, the two elastic limiting strips 35 are elastic and respectively pressed against the two joint surfaces 36 under the action of the elastic force, so that the rotating shaft 23 and the rotating plate 22 are limited when the gear 31 is separated from the rack 32; the lifting assembly 4 comprises a lifting screw rod 41 and a lifting motor 42, the lifting screw rod 41 is rotatably arranged on the side wall of the frame 1, and the lifting screw rod 41 is in a vertical state and is in threaded connection with the sliding block 21; the lifting motor 42 is fixedly arranged on the frame 1, and an output shaft of the lifting motor 42 is connected with the lifting screw 41.
Referring to fig. 1 and 2, a control box for controlling the operation of the rolling mechanism 2 is further installed on the stand 1, and the detection mechanism 6 is electrically connected with the control box, so as to realize that the rolling mechanism 2 is controlled after data is transmitted to the control box; in the following explanation taking n=4μm and s=1.5μm as an example, the lead-in motor is started to drive the aluminum sheet 13 to move, the roller 11 rolls the aluminum sheet 13 to form a rough surface, the detecting mechanism 6 detects the roughness of the rough surface, when the detected value is smaller than 4 μm, the control box controls the lifting motor 42 to start to drive the sliding block 21 and the roller 11 to move a distance close to the aluminum sheet 13, the moving distance is obtained by combining the experimental data with the existing production, then the detecting mechanism 6 continues to detect, when the detected data is still smaller than 4, the above action is continued until the detected data is equal to 4, the adjustment is stopped, the roughness after the processing of the aluminum sheet 13 is lifted to 4 μm, and then the control box controls the lifting motor 42 to stop running to keep the position of the roller 11.
Referring to fig. 1 and 2, when the detected value is less than 1.5, the control box controls the guiding motor to stop running, then the lifting motor 42 starts to drive the sliding block 21 and the roller 11 to move upwards away from the aluminum sheet 13, the sliding block 21 moves upwards to drive the gear 31 to move upwards to be close to the rack 32, after the roller 11 moves upwards for a certain distance, the gear 31 is meshed with the rack 32, the sliding block 21 continues to move upwards, the rotating shaft 23 and the limiting disc 34 rotate under the action of the gear 31 and the rack 32, the limiting disc 34 rotates to press the two elastic limiting strips 35 to be far away from each other, so that the rotating plate 22 rotates 180 degrees, the gear 31 is separated from the rack 32, the two elastic limiting strips 35 are pressed against the two joint surfaces 36 under the action of elasticity to position the rotating plate 22, then the driving cylinder 33 starts to drive the rack 32 to be far away from the gear 31, then the lifting motor 42 starts to drive the rotating plate 22 to move downwards to be in place, then the driving cylinder 33 starts to drive the rack 32 to be close to the gear 31 to move back to the original position, then the guiding motor can start, and the new roller 11 can be replaced, so that the roller 11 can be replaced, and the required to be processed.
Referring to fig. 1 and 4, the detection mechanism 6 includes a sliding seat 61, a rotating seat 62, a mounting seat 63, a roughness detector 64, a lifting assembly 7 and a rotating assembly 65, the sliding seat 61 is vertically slidably mounted on the frame 1, and a vertical rotating rod 66 is rotatably mounted on the lower surface of the sliding seat 61; the rotating seat 62 is fixedly arranged on the bottom end of the rotating rod 66, the rotating seat 62 is in a horizontal state, the length direction is parallel to the moving direction of the aluminum sheet 13, a mounting groove 67 with a T-shaped section is formed in the lower surface of the rotating seat 62 along the length direction of the rotating seat 62, and the midpoints of the mounting groove 67 and the rotating seat 62 in the length direction are both positioned on the axis of the rotating rod 66, so that the distances from the two ends of the rotating seat 62 and the mounting groove 67 to the axis of the rotating rod 66 are the same.
Referring to fig. 1 and 4, the mounting seat 63 is slidably mounted on the mounting groove 67 through the sliding block 69, and the sliding block 69 is fixedly mounted on the upper surface of the mounting seat 63, and simultaneously the length direction of the mounting seat 63 is perpendicular to the length direction of the rotating seat 62, and two ends of the mounting seat 63 extend to two sides of the rotating seat 62, and a fixing groove 68 is formed on the lower surface of the mounting seat 63 and forms a certain gap with the aluminum sheet 13; the roughness detector 64 is fixedly mounted on the fixing groove 68, and the roughness detector 64 detecting element is pressed against the rough surface and used for detecting the roughness.
Referring to fig. 1 and 4, the mount 63 is adsorbed on the aluminum sheet 13 by the adsorption assembly 8 such that the movement of the aluminum sheet 13 drives the mount 63 to move together while being separated from the aluminum sheet 13 when the mount 63 moves upward; the adsorption assembly 8 comprises a buffer ring 81, a sucker 82 and a driving piece 83, wherein the buffer ring 81 is vertically slidably arranged on the lower surface of the mounting seat 63, the roughness detector 64 is positioned on the inner side of the buffer ring 81, and meanwhile the buffer ring 81 is propped against the aluminum sheet 13 for buffering; the suckers 82 are fixedly arranged on the lower surface of the mounting seat 63, a plurality of suckers 82 are horizontally arranged at intervals, meanwhile, the suckers 82 are positioned on the outer side of the buffer ring 81, and the suckers 82 are adsorbed on the aluminum sheet 13 for positioning; the driving piece 83 is a moving cylinder, the moving cylinder is fixedly installed on the upper surface of the installation seat 63, a piston rod of the moving cylinder is vertically downward and is fixedly connected with the buffer ring 81, meanwhile, the moving cylinder is started to drive the buffer ring 81 to move, and the moving direction of the buffer ring 81 is opposite to that of the installation seat 63.
Referring to fig. 1 and 4, a lifting assembly 7 is arranged on a frame 1 and connected with a sliding seat 61, the lifting assembly 7 comprises a lifting cylinder 71 and two sensors, the lifting cylinder 71 is fixedly arranged on the side wall of the frame 1, a piston rod of the lifting cylinder 71 is vertically downward and fixedly connected with the upper surface of the sliding seat 61, and a control box for controlling the lifting cylinder 71 to start and stop is fixedly arranged on the frame 1; the two inductors are fixedly arranged at two ends of the mounting groove 67 and are electrically connected with the control box, meanwhile, the initial position of the sliding block 69 is contacted with the inductor positioned at one side close to the rolling mechanism 2, and when the sliding block 69 moves to be contacted with the other inductor, the inductor drives the mounting seat 63 and the roughness detector 64 to be far away from the aluminum sheet 13 through the start of the control box; the rotating assembly 65 is a servo motor, the servo motor is fixedly arranged on the upper surface of the sliding seat 61, and an output shaft of the servo motor is connected with the rotating rod 66.
Referring to fig. 1 and 4, the lifting cylinder 71 is started to drive the sliding seat 61 and the rotating seat 62 to move downwards, so that the mounting seat 63 and the roughness detector 64 move downwards, the mounting seat 63 moves downwards to drive the buffer ring 81 to be in contact with the aluminum sheet 13 for buffering, the sucking disc 82 is extruded to be adsorbed on the aluminum sheet 13 after being in contact with the aluminum sheet 13, the roughness detector 64 detection element is pressed on the aluminum sheet 13, so that the aluminum sheet 13 and the mounting seat 63 are connected together, the aluminum sheet 13 moves to drive the mounting seat 63 and the roughness detector 64 to move together, the roughness detector 64 starts to detect the aluminum sheet 13, the mounting seat 63 moves to drive the sliding block 69 to move from one end to the other end of the mounting groove 67 to be in contact with the inductor, the inductor controls the lifting cylinder 71 to drive the mounting seat 63 and the roughness detector 64 to be away from the aluminum sheet 13 through the control box, meanwhile, the moving cylinder starts to drive the buffer ring 81 to be close to the aluminum sheet 13 to push the sucking disc 82 to be separated from the aluminum sheet 13, the lifting cylinder 71 stops, and then the moving the cylinder starts to drive the buffer ring 81 to move back to the original position, and the servo motor starts to drive the rotating seat 62 to rotate 180 degrees, so that roughness of the aluminum sheet 13 is detected continuously.
Referring to fig. 1 and 5, an alignment assembly 9 is disposed on a frame 1 and between a pressing mechanism 2 and a detecting mechanism 6, the alignment assembly 9 includes a plurality of alignment roller groups 91 and a plurality of level detectors 92, the plurality of alignment roller groups 91 and the plurality of level detectors 92 are disposed on the frame 1 and are all disposed at intervals along the moving direction of an aluminum sheet 13, the alignment roller groups 91 are used for aligning the aluminum sheet 13, and one level detector 92 is disposed between two adjacent alignment roller groups 91; the straightening roller set 91 comprises two straightening rollers which are horizontally and rotatably arranged on the frame 1 and vertically arranged at intervals, meanwhile, the axes of the straightening rollers and the roller 11 are parallel, and the two straightening rollers are matched to straighten the rolled aluminum sheet 13; the level detector 92 is fixedly arranged on the frame 1, and the level detector 92 is a laser level detector and is used for detecting the levelness of the aluminum sheet 13; the plurality of level detectors 92 are electrically connected to the control box.
Referring to fig. 1 and 5, the aluminum sheet 13 is aligned by the first alignment roller group 91, and the level detector 92 detects the levelness of the aluminum sheet 13 and transmits data to the control box, when the data reaches the required levelness, an interval time is obtained according to the distance between the level detector 92 and the detection mechanism 6 and the moving speed of the aluminum sheet 13, the interval time is the time required for the aluminum sheet 13 to move from the level detector 92 to the position below the detection mechanism 6, and when the aluminum sheet 13 with the levelness reaching the standard moves to the position below the detection mechanism 6, the detection mechanism 6 is started to detect; if the data does not reach the standard, the subsequent straightening roller set 91 continues to perform the detection after the straightening, so that the aluminum sheet 13 tends to be horizontal when the detection mechanism 6 detects, the accuracy of the detection mechanism 6 in detecting the data is improved, and the quality of the cooker is improved.
The working principle of the embodiment of the application is as follows:
the lead-in motor starts to drive the lead-in rollers 12 to rotate, the two lead-in rollers 12 drive the aluminum sheet 13 to move, and the two rollers 11 roll the two surfaces of the aluminum sheet 13 to form rough surfaces, then the aluminum sheet 13 enters a plurality of straightening roller groups 91 for straightening, and the level detector 92 detects the levelness of the aluminum sheet 13, when the levelness of the aluminum sheet 13 reaches the standard, the level detector 92 controls the detection mechanism 6, when the aluminum sheet 13 conforming to the levelness moves to the detection mechanism 6, the lifting cylinder 71 starts to drive the mounting seat 63 and the roughness detector 64 to be close to the aluminum sheet 13, the buffer ring 81 is propped against the aluminum sheet 13 for buffering, the sucker 82 is adsorbed on the aluminum sheet 13, the roughness detector 64 detection element is propped against the rough surfaces, and therefore the aluminum sheet 13, the mounting seat 63, the sliding block 69 and the roughness detector 64 are connected into a whole for moving together, the roughness detector 64 detects the roughness, and when the sliding block 69 is contacted with the inductor, the lifting cylinder 71 starts to drive the mounting seat 63 and the roughness detector 64 to be far away from the 13, and the lifting cylinder starts to drive the buffer ring 81 to be close to the buffer ring 82 and the 13 to drive the sucker 13 to be separated from the aluminum sheet 13, and then the servo motor starts to rotate to drive the mounting seat 62 and the roughness detector 64 to rotate to realize the roughness detection of the aluminum sheet 13, and the roughness detection of the aluminum sheet 13.
When the detected roughness is smaller than N, the control box controls the lifting motor 42 to start to drive the sliding block 21 and the roller 11 to be close to the aluminum sheet 13, so that when the processed roughness increase is equal to N, the lifting motor 42 stops running to maintain the position of the roller 11; when the roughness is detected to be smaller than S, the control box controls the lifting motor 42 to start to drive the sliding block 21 and the roller 11 to be far away from the aluminum sheet 13, after the sliding block 21 drives the gear 31 to move for a certain distance, the gear 31 is meshed with the rack 32, so that the rotating plate 22 is driven to rotate 180 degrees to enable the rollers 11 on two ends of the rotating plate 22 to exchange positions, the elastic limit strips 35 are propped against the joint surface 36 to be positioned, and then the driving cylinder 33 is started to drive the rack 32 to be far away from the gear 31; the lifting motor 42 is started to drive the roller 11 to be close to the aluminum sheet 13, then the roller 11 is used for rolling the aluminum sheet 13 to form a rough surface, then the driving cylinder 33 is started to drive the rack 32 to move back to the original position, and the roughness is continuously detected, so that the quality of the cooker is improved, and meanwhile, the cost is saved.
The embodiment of the application discloses an aluminum plate detection method.
Referring to fig. 1 and 5, an aluminum plate detection method includes the following detection steps:
step a, straightening: straightening the processed aluminum sheet 13 by a plurality of straightening roller sets 91;
step b, detecting levelness: detecting levelness of the aluminum sheet 13 by a level detector 92;
step c, detecting roughness: when the levelness reaches the standard, the level detector 92 transmits data to the control box, the control box detection mechanism 6, and when the aluminum sheet 13 meeting the standard moves to the detection mechanism 6, the detection mechanism 6 starts to detect the roughness of the aluminum sheet 13;
step d, data processing: the detection data are collected and stored.
The working principle of the embodiment of the application is as follows:
the plurality of straightening roller sets 91 straighten the rolled aluminum sheet 13, and the levelness that the level detector 92 detected the aluminum sheet 13, after detecting that the levelness of aluminum sheet 13 reaches the standard, the level detector 92 controls detection mechanism 6, when the aluminum sheet 13 that accords with the levelness moves to detection mechanism 6 department, detection mechanism 6 starts to detect aluminum sheet 13, and the data that detects is collected and is stored to the accuracy when having improved the aluminum sheet 13 and having detected, consequently improved the quality of cooking utensil.
The embodiment of the application discloses an aluminum plate.
An aluminum plate is manufactured by an aluminum plate processing technology, and the roughness Ra of the rough surface of the aluminum plate is=1-5 mu m.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. The aluminum plate processing technology is characterized in that: the method comprises the following process steps:
step A, hot rolling an aluminum sheet (13);
step B, cold rolling the aluminum sheet (13);
step C, processing: the aluminum sheet (13) is rolled by a roller (11) positioned on the rolling mechanism (2) to obtain a rough surface;
step D, detection and control: detecting the roughness of the rough surface through a detection mechanism (6), and controlling a rolling mechanism (2) to adjust the position of a roller (11) according to detection data;
e, heat treatment: the aluminum sheet (13) is heat treated.
2. An aluminum plate processing process according to claim 1, wherein: the number of rollers (11) is multiple, the roughness of the rough surface is Ra=1-5 mu m, and the step D comprises two working conditions: when the roughness Ra of the rough surface is less than or equal to N, N=2 to (5-N1) mu m, N1 is more than 0 and less than 3, and the detection mechanism (6) is started by the rolling mechanism (2) to drive the roller (11) to be close to the aluminum sheet (13) so as to increase the pressure; and when the detection mechanism (6) detects Ra < S, S=1-2 mu m, the detection mechanism (6) controls the rolling mechanism (2) to start replacing the roller (11).
3. An aluminum plate processing process according to claim 2, wherein: the rolling mechanism (2) comprises:
the sliding block (21) is arranged on the frame (1) for supporting in a sliding way along the direction approaching or separating from the aluminum sheet (13);
the rotating plate (22) is rotatably arranged on the sliding block (21) through a rotating shaft (23), and a plurality of rollers (11) are detachably arranged on the rotating plate (22) and are rotatably connected with the rotating plate (22);
the driving assembly (3) is arranged on the frame (1), is connected with the rotating shaft (23) and is used for replacing the positions of the plurality of rollers (11);
the lifting assembly (4) is arranged on the frame (1) and used for driving the sliding block (21) to move and is electrically connected with the detection mechanism (6).
4. A process for manufacturing an aluminum sheet as defined in claim 3, wherein: the drive assembly (3) comprises:
a gear (31), the gear (31) being arranged on the rotating shaft (23);
the rack (32) is arranged on the rack (1) in a sliding manner along the direction approaching or separating from the gear (31);
the driving cylinder (33) is arranged on the frame (1) and is connected with the rack (32);
the limiting disc (34) is arranged on the rotating shaft (23), and a plurality of joint surfaces (36) are arranged around the axis of the rotating shaft (23) in a circumferential array;
the two elastic limit strips (35), the two elastic limit strips (35) are arranged on the frame (1), and the two elastic limit strips (35) are propped against the two binding faces (36) to position the limit disc (34).
5. A process for manufacturing an aluminum sheet as defined in claim 3, wherein: the utility model provides a roll, including roll (11) and frame (1), roll (11) are located on rolling plate (22) and all have mounting panel (25) through coupling assembling (5) demountable installation on frame (1), a plurality of roll (11) rotate respectively and set up on a plurality of mounting panels (25), be located one side of mounting panel (25) on frame (1) is provided with the preparation detection subassembly that is used for making and detecting roll (11), coupling assembling (5) include:
the connecting block (51) is arranged on the mounting plate (25) and is inserted and mounted on the rotating plate (22) for positioning;
a pressing block (52), wherein the pressing block (52) is slidably arranged on the connecting block (51) and provided with a thread groove (54);
the connecting rod (53), connecting rod (53) rotation sets up on connecting block (51) and threaded connection is on screw groove (54).
6. A process for manufacturing an aluminum sheet as defined in claim 3, wherein: the detection mechanism (6) comprises:
the sliding seat (61) is arranged on the frame (1) in a sliding manner along the direction approaching or separating from the aluminum sheet (13);
the rotating seat (62), the rotating seat (62) is rotatably arranged on the sliding seat (61), the axis is vertical to the plane of the aluminum sheet (13), and an installation groove (67) is formed along the moving direction of the aluminum sheet (13);
the mounting seat (63) is slidably arranged on the mounting groove (67) and is adsorbed on the aluminum sheet (13) through the adsorption component (8);
a roughness detector (64), the roughness detector (64) being arranged on the mounting seat (63) and being electrically connected with the press mechanism (2) and being used for detecting the roughness of the aluminum sheet (13);
the lifting assembly (7) is arranged on the frame (1) and is connected with the sliding seat (61);
and the rotating assembly (65) is arranged on the sliding seat (61) and is used for driving the rotating seat (62) to rotate.
7. The aluminum plate processing technology as recited in claim 6, wherein: the adsorption assembly (8) comprises:
the buffer ring (81) is arranged on the mounting seat (63) in a sliding manner, and the sliding direction of the buffer ring (81) is opposite to the sliding direction of the mounting seat (63) and is used for buffering after being contacted with the aluminum sheet (13);
the sucking disc (82) is arranged on the mounting seat (63) and is adsorbed on the aluminum sheet (13);
and the driving piece (83), wherein the driving piece (83) is arranged on the mounting seat (63) and is connected with the buffer ring (81).
8. The aluminum plate processing technology as recited in claim 6, wherein: the straightening assembly (9) for straightening the aluminum sheet (13) is arranged on the stand (1) and located between the pressing mechanism (2) and the detection mechanism (6), and the straightening assembly (9) comprises:
the straightening roller sets (91) are rotatably arranged on the frame (1) and used for straightening the rolled aluminum sheet (13) and are arranged at intervals along the moving direction of the aluminum sheet (13);
the plurality of level detectors (92), a plurality of level detectors (92) set up on frame (1) and are located respectively between two adjacent alignment roller sets (91) and are used for detecting the levelness of aluminum sheet (13), and a plurality of level detectors (92) set up and are connected with detection mechanism (6) along aluminum sheet (13) removal direction interval.
9. A method for detecting an aluminum sheet using the aluminum sheet processing process as recited in any one of claims 1 to 8, characterized in that: the method comprises the following detection steps:
step a, straightening: straightening the processed aluminum sheet (13) through a straightening component (9);
step b, detecting levelness: detecting levelness by a level detector (92);
step c, detecting roughness: when the levelness reaches the standard, the level detector (92) controls the starting of the detection mechanism (6) according to the distance between the level detector and the detection mechanism (6) and the moving speed of the aluminum sheet (13), so that the aluminum sheet (13) conforming to the levelness starts to be detected when moving to the detection mechanism (6);
step d, data processing: the detection data are collected and stored.
10. An aluminum plate, characterized in that: the aluminum plate is manufactured by the aluminum plate processing technology according to any one of claims 1-8, and the roughness Ra=1-5 μm of the rough surface of the aluminum plate.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086118A (en) * | 2023-08-11 | 2023-11-21 | 索罗曼(广州)新材料有限公司 | Automatic detection device and method for titanium flat strip hot rolling process |
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| CN117086118A (en) * | 2023-08-11 | 2023-11-21 | 索罗曼(广州)新材料有限公司 | Automatic detection device and method for titanium flat strip hot rolling process |
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