CN116065242A - Grating bar grating group with adjustable gap and seed cotton cleaning machine formed by same - Google Patents
Grating bar grating group with adjustable gap and seed cotton cleaning machine formed by same Download PDFInfo
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- CN116065242A CN116065242A CN202211044999.0A CN202211044999A CN116065242A CN 116065242 A CN116065242 A CN 116065242A CN 202211044999 A CN202211044999 A CN 202211044999A CN 116065242 A CN116065242 A CN 116065242A
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 94
- 238000004140 cleaning Methods 0.000 title abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 241000251468 Actinopterygii Species 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
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- 125000006850 spacer group Chemical group 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B9/00—Other mechanical treatment of natural fibrous or filamentary material to obtain fibres or filaments
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Abstract
The invention belongs to the field of agricultural machinery, and particularly relates to a grating group capable of adjusting grating gaps according to different seed cotton conditions and a seed cotton cleaning machine formed by the grating group. The grid group with adjustable gaps comprises grid bars and a grid bar gap adjusting mechanism, wherein the grid bar structure comprises a plurality of grid bar supporting wallboards, adjustable grid bars and fixed round grid bars; the seed cotton cleaner with adjustable grating gaps includes casing, cotton feeding port, spike roller, cotton outlet, impurity eliminating port and grating group with adjustable gaps. The grid set with adjustable gaps provided by the invention has reasonable structure, is economical and practical, and realizes the control and adjustment of the gaps among the grids. The seed cotton cleaning machine with adjustable grating gaps is reasonable in structure, device parameters are adjusted according to the difference of raw material characteristics of seed cotton, seed cotton cleaning quality is greatly improved, and pattern matching is realized.
Description
Technical Field
The invention belongs to the field of agricultural machinery, and particularly relates to a grating group capable of adjusting grating gaps according to different seed cotton conditions and a seed cotton cleaning machine formed by the grating group.
Background
At present, cotton processing equipment is behind, the intelligent automatic control degree is low, the cotton processing equipment cannot be automatically controlled according to different natural characters of cotton, different mechanism parameters are adopted, the automatic modification of a seed cotton cleaning machine is realized, and the method has great significance for improving the seed cotton cleaning process in China and reducing the gap between the seed cotton cleaning machine and advanced countries.
Currently existing seed cotton cleaning machines can be divided into two types according to the flow condition of cotton: a horizontal seed cotton cleaner with cotton flow flowing horizontally and an inclined seed cotton cleaner with cotton flow flowing obliquely,
chinese patent CN20489154U shows an inclined seed cotton cleaning machine, which is known from its structure to be provided with a plurality of spike rollers and a grid bar below each spike roller at a distance, and the gap between the spacers in the grid bar is an important factor affecting seed cotton cleaning efficiency. The basic structure of the grid is not explicitly shown in chinese patent CN204849154U, and the grid may be considered as an assembly formed by assembling a plurality of parallel grids through end plates, and is similar to the grid structure as a whole, and is called grid. The spacing between adjacent bars is approximately the same, and impurities generated by cleaning fall through the gaps between the bars. The non-standard names of the grid bars are also grid bars, grid bars and the like.
It should be noted that the grating gate not only separates seed cotton from separated impurities, but also has larger relative motion with the rotating spike roller, and the seed cotton wound by the spike roller can rub and strike the grating gate in the advancing process, so that the impurities are separated from the seed cotton. The intensity of friction and striking is related to the shape and the spacing of the grids on the grid bars, so that different grid bar spacing is adapted for seed cotton with different quality, and the technical development direction of the vehicle matching with flowers is met. However, the grid bars on the grid bars of the seed cotton cleaning machine in the current market are generally welded with the end plates, namely, the grid bars are relatively fixed, and the mutual distance adjustment cannot be performed, so that the vehicle distribution due to flowers cannot be realized.
The Chinese patent document CN204849132U discloses a grid screen used for a seed cotton cleaning machine, which provides a conventional structure of a grid, and is provided with two end plates and a plurality of flat steels, namely grid bars, wherein the two end plates are arranged in parallel and used for determining the width of the grid, the flat steels are sequentially arranged and fixedly connected on the upper edges of the end plates, and a plurality of rib plates are further arranged between the two end plates and are interwoven with the flat steels into a net shape for improving the overall rigidity. The flat steel is used for replacing round steel, so that the cleaning effect is improved, however, the distance between the flat steel cannot be adjusted, in other words, the cleaning effect is relatively fixed, and the vehicle can not be matched due to flowers.
Disclosure of Invention
The invention aims to solve the problem that the existing seed cotton cleaning machine cannot adjust device parameters according to the difference of raw material characteristics of seed cotton, and provides a grid group with adjustable gaps, which is reasonable in structure, economical and practical, for further improving seed cotton cleaning quality.
The grid set with adjustable gaps mainly comprises grid bars and a grid gap adjusting mechanism, wherein the grid bar structure comprises a plurality of grid bar supporting wallboards, adjustable grid bars and fixed round grid bars;
the grid support wallboards are vertically arranged at intervals in parallel front and back, the upper edge of each grid support wallboard is an arc-shaped curved surface, and a plurality of support holes which are arranged at intervals are formed in the upper edge of each grid support wallboard along the trend of the arc-shaped curved surface.
The cross section of each adjustable grating strip is rectangular with round corners, each adjustable grating strip and each fixed round grating strip penetrate through the grating support wallboards which are vertically arranged, the adjustable grating strips and the fixed round grating strips are arranged at intervals, a fixed round grating strip is arranged between every two adjustable grating strips, and each adjustable grating strip is connected with a support hole on each grating support wallboard through a shaft sleeve, so that each adjustable grating strip can rotate freely relative to each grating support wallboard; and each fixed round grid bar is fixedly arranged with a supporting hole on the grid bar supporting wallboard.
Each adjustable lattice bar is provided with a shaft head end extending out of the outermost lattice bar grid supporting wallboard, and is connected with the lattice bar gap adjusting mechanism, and the structure of the lattice bar gap adjusting mechanism mainly comprises: the gear is arranged at the end head end of each adjustable bar, which extends out; the arc-shaped rack is positioned below the gear, the shape of the arc-shaped rack is arc-shaped and is matched with the shape of the upper edge of the grid supporting wallboard, the upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail; one end of the push rod of the electric push rod is hinged with the arc-shaped rack.
Preferably, in the structure of the grid group with adjustable gaps, the two groups of grid bars are provided, the adjustable grid bars on each group of grid bars are provided with shaft ends extending out of the outermost grid bar supporting wall plates, and are connected with the grid bar gap adjusting mechanism, and the structure of the grid bar gap adjusting mechanism mainly comprises: the gear is arranged at the end of each adjustable strip, which extends out; each grid is provided with a group of arc racks and a group of sliding rails, the arc racks are positioned below the gears, the arc racks are arc-shaped and are matched with the upper edge of the grid supporting wallboard in shape, teeth are arranged on the upper edge of each arc rack, and the teeth are meshed with the gears; the arc-shaped rack is embedded in the sliding rail and slides left and right along the sliding rail;
the connecting arm is a T-shaped connecting piece, two transverse end parts are respectively hinged with the arc racks of the two groups of grid bars, and the lower end part is hinged with one end of the push rod of the electric push rod.
Optionally, in the grid structure, reinforcing rib plates are respectively arranged on the inner side walls of the two grid support wallboards positioned at the outermost side.
The seed cotton cleaner with adjustable grating gaps comprises a shell, a cotton feeding port, a spike roller, a cotton outlet and a impurity discharging port, and is characterized by further comprising a grating group with adjustable gaps, wherein the grating group mainly comprises grating and grating gap adjusting mechanisms, and the grating structure comprises a plurality of grating supporting wallboards, adjustable grating and fixed round grating;
the grid support wallboards are vertically arranged at intervals in parallel front and back, the upper edge of each grid support wallboard is an arc-shaped curved surface, and a plurality of support holes which are arranged at intervals are formed in the upper edge of each grid support wallboard along the trend of the arc-shaped curved surface;
the cross section of each adjustable grating is rectangular with round corners, each adjustable grating and each fixed round grating penetrate through the grating support wallboards which are vertically arranged, the adjustable grating and each fixed round grating are arranged at intervals, a fixed round grating is arranged between every two adjustable grating, and each adjustable grating is connected and installed with a support hole on each grating support wallboard through a shaft sleeve, so that each adjustable grating can freely rotate relative to each grating support wallboard; each fixed round grid bar is fixedly arranged with a supporting hole on the grid bar supporting wallboard;
each adjustable lattice bar is provided with a shaft head end extending out of the outermost lattice bar grid supporting wallboard, and is connected with the lattice bar gap adjusting mechanism, and the structure of the lattice bar gap adjusting mechanism mainly comprises: the gear is arranged at the end head end of each adjustable bar, which extends out; the arc-shaped rack is positioned below the gear, the shape of the arc-shaped rack is arc-shaped and is matched with the shape of the upper edge of the grid supporting wallboard, the upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail; one end of the push rod of the electric push rod is hinged with the arc-shaped rack.
Optionally, in the structure of the seed cotton cleaning machine with adjustable grating gaps, the grating groups include two groups of grating, the adjustable grating on each group of grating is provided with a shaft head end extending out of the outermost grating support wallboard, and is connected with the grating gap adjusting mechanism, and the structure of the grating gap adjusting mechanism mainly comprises: the gear is arranged at the end of each adjustable strip, which extends out; each grid is provided with a group of arc racks and a group of sliding rails, the arc racks are positioned below the gear, the shape of each arc rack is arc-shaped and is matched with the shape of the upper edge of a grid supporting wallboard of each grid, teeth are arranged on the upper edge of each arc rack, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail;
the connecting arm is a T-shaped connecting piece, two transverse end parts are respectively hinged with the arc racks of the two groups of grid bars, and the lower end part is hinged with one end of the push rod of the electric push rod.
Preferably, the electric push rod is provided with a fisheye bearing at one end of the top, hinged with the connecting arm, and one end of the tail is connected with the grid support frame through a rotatable bracket, and the electric push rod stretches and contracts to provide power for the grid gap adjusting mechanism. The rotatable support is arranged, so that the electric push rod and the connecting arm can be flexibly matched and movable.
The structure of the grid bar grating group with adjustable gaps comprises a plurality of grid bar grating support wallboards, wherein the number of the support wallboards can be arranged at equal intervals and vertically according to the length of the grid bars, all the support wallboards are mutually parallel, the upper edges of arc-shaped curved surfaces are arranged on the support wallboards to be matched with the rotating track of the spike roller, and a plurality of support holes are formed in the upper edges of the arc-shaped curved surfaces.
The adjustable strip is an drift diameter piece, is integrally cuboid, and four edges are subjected to round corner treatment so as to reduce damage to cotton fibers. The adjustable lattice bar is provided with a shaft sleeve, the shaft sleeve is of a type that the inner ring is the same as the adjustable lattice bar in size and the outer ring can be matched with the supporting holes of the supporting wall plates, the position of the shaft sleeve on the adjustable lattice bar corresponds to the supporting holes of the supporting wall plates, and at least one end of the adjustable lattice bar is required to extend out of the boundary of the supporting wall plates so as to be matched with the lattice bar gap adjusting mechanism.
And (3) setting up reinforcing rib plates on the inner walls of the two grid supporting wallboards positioned at the outermost sides so as to increase the integral strength of the grid group. Every two adjustable grids are arranged at intervals, and round grids which are not adjustable are arranged in the middle of each adjustable grid, so that the overall mechanical property and stability of the grid are improved.
The lattice bar clearance adjusting mechanism of the invention comprises:
a gear installed at an end of the adjustable bar; the shape of the upper edges of the arc-shaped racks and the supporting wallboard is concentric circles, and teeth on the arc-shaped racks are matched with gears of the adjustable bar shaft heads. When the arc-shaped rack moves to drive the gear to rotate, the grid clearance can be adjusted.
The sliding rail is matched with the arc-shaped rack to guide and position the arc-shaped rack.
The connecting arm is a T-shaped connecting piece, two ends of the upper portion are mutually matched and hinged with two groups of arc racks, the two groups of arc racks are connected into one group, the lower end portion is matched with an electric push rod, the push rod of the electric push rod drives the connecting arm to swing left and right, the two groups of arc racks respectively drive gears on the two groups of grid bars to rotate, and the adjustable grid bars on the two groups of grid bars can synchronously adjust gaps between the round grid bars.
The electric push rod is fixed relative to the grid wall plate, the fish eye bearing is arranged at the top of the push rod, the rotatable bracket is arranged at the tail of the push rod, the electric push rod is matched with the connecting arm, and the push rod stretches out and draws back to provide power for the integral adjusting mechanism.
Each group of grid bars can be provided with an independent electric push rod for adjusting the gap, and the two groups of grid bars can be synchronously adjusted by one electric push rod through a connecting arm.
In the structure of the invention, the grid bars are arranged at intervals by the adjustable grid bars and the fixed round grid bars, so that the control of the grid bar gaps can be realized, and in addition, the accuracy and the stability of the grid bar gap adjustment can be realized by matching the arc-shaped racks with the gears at the end parts of the adjustable grid bars. Two groups of grating bars in the grating bar groups are connected through the connecting arm and driven by the electric push rod, so that synchronous change of the two groups of grating bars is realized, the electric push rod is driven to have stable transmission, and the characteristic of good controllability can enable the adjusting performance of the grating bar groups to be better.
The seed cotton cleaner with the adjustable grating gaps comprises a cotton-piercing roller and a grating group with adjustable gaps, wherein a cotton feeding port is positioned at the uppermost end of the cotton-piercing roller; the cotton outlet is positioned at the upper end of the grid bars of the cotton cleaning part; the impurity discharging port is positioned at the lowest end of the cleaning part. The grid gap adjusting mechanism is a rotary variable-diameter type gap adjusting mechanism and is positioned at one side of the grid bar group; the rotary motion of the adjustable bars is completed by the transmission cooperation of the electric push rod, the gear and the arc-shaped rack. The control signal is transmitted to the electric push rod, and the electric push rod drives the grid gap adjusting mechanism, so that the adjustable grid can rotate a certain angle according to the requirement, and finally, the purpose of controlling the grid gap of the grid is achieved. The controller controls the electric push rod, so that the control of the grid bar rotation angle is completed, and the finally obtained clearance parameter reaches an expected value.
The base of the electric push rod is fixedly connected with the integral casing, the gear of the grid group and the arc-shaped rack are matched with one end of the grid, the gear is relatively fixed with the adjustable grid, the position of the arc-shaped rack is limited by the guide rail, so that the arc-shaped rack can move on a specific track, the guide rail is fixed on the casing, and the adjustable grid is fixed on the grid support plate through the shaft sleeve and can rotate.
Compared with the prior art, the grid bar grating group with adjustable gaps is reasonable in structure, economical and practical, and the electric push rod drives the grid bar gap adjusting mechanism, so that the adjustable grid bars rotate by a certain angle according to the needs, and the gaps among the grid bars are controlled and adjusted. The seed cotton cleaning machine with adjustable grating gaps is reasonable in structure, device parameters are adjusted according to the difference of raw material characteristics of seed cotton, the grating gaps can be adjusted according to seed cotton conditions, seed cotton cleaning quality is greatly improved, and pattern matching is realized.
Drawings
Fig. 1 is a schematic diagram of a front view structure of an embodiment of a seed cotton cleaning machine according to the present invention.
Fig. 2 is a schematic perspective view of a seed cotton cleaner according to the present invention.
Fig. 3 is a schematic view of another angle perspective structure of the seed cotton cleaner of the present invention.
Fig. 4 is a schematic view of the installation and matching structure of the spike roller and the grid set in the seed cotton cleaner according to the embodiment of the invention.
FIG. 5 is a schematic view of the installation position of two groups of grids in the embodiment of the adjustable gap grid set of the present invention.
FIG. 6 is a schematic diagram of the installation position of a group of grids with adjustable gaps according to the present invention.
Fig. 7 is a schematic perspective view of fig. 6.
As shown in the figure: the novel cotton feeding device comprises a nail roller 1, a grid bar 3, a front grid bar assembly, a middle grid bar assembly, a rear grid bar assembly, an adjustable grid bar 6, a fixed round grid bar 7, a gear 8, an arc-shaped rack 9, a connecting arm 10, an electric push rod 11, a grid bar supporting wallboard 12, a shaft sleeve 13, a grid bar supporting frame 14, an arc-shaped rack sliding rail 15, a machine shell 16, a cotton feeding port 17, a cotton outlet port 18 and a impurity discharging port 19.
Detailed Description
The invention will be described in further detail by means of specific embodiments with reference to the accompanying drawings.
Example 1:
as shown in fig. 5, a grid set with adjustable gaps mainly comprises grid 2 and a grid gap adjusting mechanism, wherein the structure of the grid 2 comprises a plurality of grid support wallboards 12, adjustable grid 6 and fixed round grid 7;
the grid support wallboards 12 are vertically arranged at intervals in parallel front and back, the upper edge of each grid support wallboard 12 is an arc-shaped curved surface, and a plurality of support holes are arranged at intervals along the trend of the arc-shaped curved surface at the upper edge of the grid support wallboard 12.
The cross section of each adjustable grating 6 is rectangular with rounded corners, each adjustable grating 6 and each fixed round grating 7 penetrate through the plurality of grating support wallboards 12 which are vertically arranged, each adjustable grating 6 and each fixed round grating 7 are arranged at intervals, a fixed round grating 7 is arranged between every two adjustable gratings 6, and each adjustable grating 6 is connected with a support hole on each grating support wallboard 12 through a shaft sleeve 13, so that each adjustable grating 6 can rotate freely relative to each grating support wallboard 12; each fixed round grid bar 7 is fixedly arranged with a supporting hole on the grid bar supporting wallboard 12.
Each adjustable lattice bar 6 is provided with a shaft head end extending out of the outermost lattice bar grid supporting wallboard 12, and is connected with the lattice bar gap adjusting mechanism, and the structure of the lattice bar gap adjusting mechanism mainly comprises: the gear 8 is arranged at the end of each adjustable strip 6, which extends out; the arc-shaped rack 9 is positioned below the gear 8, the shape of the arc-shaped rack 9 is arc-shaped and is matched with the shape of the upper edge of the grid supporting wallboard 12, the upper edge of the arc-shaped rack 9 is provided with teeth, and the teeth are meshed with the gear 8; the arc-shaped rack 9 is embedded in the sliding rail 15 and can slide left and right along the sliding rail 15; one end of the push rod of the electric push rod 11 is hinged with the arc-shaped rack 9.
In the structure of this embodiment, the grating bars 2 are arranged at intervals by the adjustable grating bars 6 and the fixed round grating bars 7, the gear 8 at the end parts of the adjustable grating bars 6 is meshed with the arc-shaped rack 9, the arc-shaped rack 9 is driven by the electric push rod 11, each adjustable grating bar 6 rotates a certain angle at the same time, the gap between the adjustable grating bars 6 and the fixed round grating bars 7 changes, the control and adjustment of the grating bar gap can be realized, the electric push rod 11 drives the transmission that has is stable, and the characteristic of good control can make the adjustment performance of the grating bar group better.
Example 2:
this example differs from example 1 in that:
the grid bars 2 are two groups, the adjustable grid bars 6 on each group of grid bars 2 are respectively provided with a shaft head end extending out of the outermost grid bar supporting wallboard 12 and are connected with the grid bar gap adjusting mechanism, and the structure of the grid bar gap adjusting mechanism mainly comprises: the gear 8 is arranged at the end of each adjustable grating 6, which extends out; each grid bar 2 is provided with a group of arc racks 9 and a group of sliding rails 15, the arc racks 9 are positioned below the gear 8, the shape of each arc rack 9 is arc-shaped, the arc racks are matched with the shape of the upper edge of the grid bar supporting wallboard 12, the upper edge of each arc rack 9 is provided with teeth, and the teeth are meshed with the gear 8; the arc-shaped rack 9 is embedded in the sliding rail 15 and can slide left and right along the sliding rail 15;
the connecting arm 10 is a T-shaped connecting piece, two transverse end parts are respectively hinged with the arc racks 9 of the two groups of grid bars 2, and the lower end parts are hinged with one end of a push rod of the electric push rod 11.
In the structure of the invention, the grid bars 2 are arranged at intervals by the adjustable grid bars 6 and the fixed round grid bars 7, so that the control of the grid bar gaps can be realized, and in addition, the accuracy and the stability of the grid bar gap adjustment can be realized by matching the arc-shaped rack 9 with the gear 8 at the end part of the adjustable grid bars 6. Two groups of grid bars 2 in the grid bar groups are connected through the connecting arm 10 and driven by the electric push rod 11, so that synchronous change of the two groups of grid bars 2 is realized, the electric push rod 11 is driven to have stable transmission, and the characteristic of good controllability can enable the regulation performance of the grid bar groups to be better.
Example 3:
this example differs from example 1 in that:
in the structure of the grid 2, reinforcing rib plates are arranged on the inner side walls of the two grid support wallboards 12 positioned at the outermost side.
Example 4:
the seed cotton cleaner with adjustable grating gaps comprises a shell 16, a cotton feeding port 17, a spike roller 1, a cotton outlet 18 and a impurity discharging port 19, and is also provided with grating groups with adjustable gaps, wherein the grating groups mainly comprise grating 2 and grating gap adjusting mechanisms, and the structure of the grating 2 comprises a plurality of grating supporting wallboards 12, adjustable grating 6 and fixed round grating 7;
the grid support wallboards 12 are vertically arranged at intervals in parallel front and back, the upper edge of each grid support wallboard 12 is an arc-shaped curved surface, and a plurality of support holes which are arranged at intervals are formed along the arc-shaped curved surface on the upper edge of the grid support wallboard 12;
the cross section of each adjustable grating 6 is rectangular with rounded corners, each adjustable grating 6 and each fixed round grating 7 penetrate through the plurality of grating support wallboards 12 which are vertically arranged, each adjustable grating 6 and each fixed round grating 7 are arranged at intervals, a fixed round grating 7 is arranged between every two adjustable gratings 6, and each adjustable grating 6 is connected with a support hole on each grating support wallboard 12 through a shaft sleeve 13, so that each adjustable grating 6 can rotate freely relative to each grating support wallboard 12; each fixed round grid bar 7 is fixedly installed with the supporting holes of the grid bar supporting wallboard 12.
Each adjustable lattice bar 6 is provided with a shaft head end extending out of the outermost lattice bar grid supporting wallboard 12, and is connected with the lattice bar gap adjusting mechanism, and the structure of the lattice bar gap adjusting mechanism mainly comprises: the gear 8 is arranged at the end of each adjustable grating 6, which extends out; each grid bar 2 is provided with a group of arc racks 9 and a group of sliding rails 15, the arc racks 9 are positioned below the gear 8, the shape of each arc rack 9 is arc-shaped, the arc racks are matched with the shape of the upper edge of the grid bar supporting wallboard 12, the upper edge of each arc rack 9 is provided with teeth, and the teeth are meshed with the gear 8; the arc-shaped rack 9 is embedded in the sliding rail 15 and can slide left and right along the sliding rail 15;
the connecting arm 10 is a T-shaped connecting piece, two transverse end parts are respectively hinged with the arc racks 9 of the two groups of grid bars, and the lower end parts are hinged with one end of a push rod of the electric push rod 11. Two grid bars 2 are combined into a group, and are connected by a connecting arm 10 and driven by an electric push rod 11.
Because the cotton matching vehicle is a necessary development direction of cotton processing machinery, the online adjustable working parameters of cotton processing equipment are main development directions, and in the embodiment, the adjustment of the spacing between the grid bars of the seed cotton cleaning machine is mainly reflected, and the following detailed description is given in connection with the accompanying drawings:
as shown in fig. 1, the spike roller group comprises six spike rollers 1, and the grid bar group 2 is correspondingly provided with six grid bars, and comprises a front grid bar assembly 3, a middle grid bar assembly 4 and a rear grid bar assembly 5; this configuration is the basic configuration of the seed cotton cleaning machine. The seed cotton cleaning machine shown in fig. 1 is a horizontal seed cotton cleaning machine, and the grating gap adjusting mechanisms based on the horizontal seed cotton cleaning machine and the inclined seed cotton cleaning machine are relative positions relative to the grating, so that the embodiment of the invention is also applicable to the inclined seed cotton cleaning machine. The adjustment of the operating parameters is described below.
The seed cotton cleaner with adjustable grating gaps comprises a spike roller 1, a grating group 2 (comprising a front grating assembly 3, a middle grating assembly 4 and a rear grating assembly 5), adjustable grating 6, round grating 7, a gear 8, an arc-shaped rack 9, a connecting arm 10, an electric push rod 11, a grating wall plate 12, a shaft sleeve 13, a grating support frame 14, an arc-shaped rack slide rail 15, a shell 16, a cotton feeding port 17, a cotton outlet 18 and a trash discharging port 19.
Unlike conventional grid bars, the grid bars in the present example have gap adjustment capability, and thus the layout of the grid bars thereon is different from that of the existing grid bars. The nail-piercing roller 1 matched with the grid set is positioned above the grid 2, the part of the grid matched with the nail-piercing roller 1 is arc-shaped, the grid is also arc-shaped, the upper surface of the grid is parallel to the tangent plane of the cambered surface of the nail-piercing roller 1 in the initial state, and all adjustable grid 6 rotate by the same angle under the drive of the gear when the adjustment is started, so that the good matching of the nail-piercing roller 1 and the grid 2 and the most stable structure of the grid 2 are ensured, and the best impurity-removing effect is achieved.
The grid gap adjusting mechanism is arranged on the grid support frame 14, each grid 2 is a group, and is connected by using the connecting arm 10 and driven by using the electric push rod 11; the electric push rod 11 is fixed on the steel plate of the grid support frame 14, and keeps the same movement trend with the grid, so that the relative movement of the grid and the electric push rod 11 is only the movement caused by the expansion and contraction of the electric push rod, thereby ensuring the stability and reliability of the electric push rod 11 during operation; the top end of each adjustable grating 6 is provided with a gear 8, each grating group of the grating bars is matched with an arc-shaped rack 9, and the arc-shaped racks 9 are matched with the gears 8 at the end parts of each adjustable grating 6 to form a group of actuating mechanisms; the two ends of each arc-shaped rack are provided with sliding rails 15 matched with the arc-shaped racks, the sliding rails 15 play a role in fixing and guiding the arc-shaped racks 9, and the sliding rails 15 are fixed and keep relative static with the grid support frames 14;
the working process of the embodiment comprises the following steps:
when the seed cotton cleaner works in combination with figures 2, 3 and 4, seed cotton enters a cleaning part from a cotton feeding port 17 to be cleaned and decontaminated, different grid adjustment signals are transmitted to an electric push rod 11 according to different seed cotton characteristics, the electric push rod 11 receives the signals and then adjusts, the push rod moves linearly, and the electric push rod 11 stretches and contracts for a given length, so that an adjustable grid 6 rotates for a certain angle; the arc-shaped rack 9 slides along the sliding rail under the action of the electric push rod; the arc-shaped rack 9 drives the gear 8 at the end part of the grating to rotate, so that the motion is transmitted to the adjustable grating 6, the adjustable grating 6 rotates for a certain angle, and the relative position relation is changed; because the grid bars are non-circular, when the grid bars rotate to different angles, the distance between two adjacent grid bars can be changed, so that the purpose of controlling the gaps of the grid bars is achieved; when seed cotton enters the cleaning part from the cotton feeding port 17, the spike roller 1 winds the seed cotton to rotate anticlockwise, and then friction and striking are generated between the spike roller 1 and the grid set 2, so that impurities are separated from the seed cotton, the impurities separated from the cleaning part are discharged from the impurity discharging port 19 of the recovery part, and the seed cotton cleaned by the cleaning part is discharged from the cotton discharging port 18, so that the whole cleaning process is completed.
The automatic adjusting performance of the seed cotton cleaning machine is improved, so that the automation degree of the seed cotton cleaning machine is improved; the cotton cleaning machine can adapt to the improvement direction of different working parameters according to the characteristics of raw materials of seed cotton, conforms to the development direction of cotton processing technology due to the matching of cotton, and can effectively improve the working quality of the seed cotton cleaning machine.
Example 5:
this example differs from example 4 in that:
in the seed cotton cleaning machine structure with adjustable grating gaps, the grating groups comprise a group of grating bars 2, the adjustable grating bars 6 on the grating bars 2 are respectively provided with a shaft head end of the grating bar supporting wallboard 12 extending out of the outermost side, the shaft head ends are connected with the grating gap adjusting mechanism, and the structure of the grating gap adjusting mechanism mainly comprises: the gear 8 is arranged at the end of each adjustable strip 6, which extends out; the arc-shaped rack 9 is positioned below the gear 8, the shape of the arc-shaped rack 9 is arc-shaped and is matched with the shape of the upper edge of the grid supporting wallboard 12, the upper edge of the arc-shaped rack 9 is provided with teeth, and the teeth are meshed with the gear 8; the arc-shaped rack 9 is embedded in the sliding rail 15 and can slide left and right along the sliding rail 15; one end of the push rod of the electric push rod 11 is hinged with the arc-shaped rack 9. The arc racks 9 of each group of grid bars 2 are driven by an electric push rod 11 to slide left and right along the slide rail 15.
Example 6:
this example differs from example 4 in that: the electric push rod 11 is provided with a fish eye bearing at one end of the top, and is hinged with the connecting arm 10, one end of the tail is connected with the grid support frame 14 through a rotatable bracket, and the expansion and contraction of the electric push rod 11 provides power for the grid gap adjusting mechanism. The rotatable bracket is arranged, so that the electric push rod 11 and the connecting arm 10 can be flexibly matched and movable.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and it is to be understood that the invention is not limited to the specific form disclosed, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The grid set with adjustable gaps is characterized by mainly comprising grid bars and a grid bar gap adjusting mechanism, wherein the grid bar structure comprises a plurality of grid bar supporting wallboards, adjustable grid bars and fixed round grid bars;
the grid support wallboards are vertically arranged at intervals in parallel front and back, the upper edge of each grid support wallboard is an arc-shaped curved surface, and a plurality of support holes which are arranged at intervals are formed in the upper edge of each grid support wallboard along the trend of the arc-shaped curved surface;
the cross section of each adjustable grating strip is rectangular with round corners, the adjustable grating strips and the fixed round grating strips penetrate through the grating support wallboards which are vertically arranged, the adjustable grating strips and the fixed round grating strips are arranged at intervals, a fixed round grating strip is arranged between every two adjustable grating strips, and each adjustable grating strip is connected with a support hole on the grating support wallboard through a shaft sleeve, so that each adjustable grating strip can rotate freely relative to the grating support wallboard; each fixed round grid bar is fixedly arranged with a supporting hole on the grid bar supporting wallboard;
each adjustable lattice bar is provided with a shaft head end extending out of the outermost lattice bar grid supporting wallboard, and is connected with the lattice bar gap adjusting mechanism, and the structure of the lattice bar gap adjusting mechanism mainly comprises: the gear is arranged at the end head end of each adjustable bar, which extends out; the arc-shaped rack is positioned below the gear, the shape of the arc-shaped rack is arc-shaped and is matched with the shape of the upper edge of the grid supporting wallboard, the upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail; one end of the push rod of the electric push rod is hinged with the arc-shaped rack.
2. The adjustable gap grating set as set forth in claim 1, wherein said grating is divided into two groups, each of said adjustable grating sets having an end of said shaft extending beyond said outermost grating support wall plate, said adjustable gap grating set being connected to said grating gap adjustment mechanism, said adjustable gap grating set comprising: the gear is arranged at the end of each adjustable strip, which extends out; each grid is provided with a group of arc racks and a group of sliding rails, the arc racks are positioned below the gears, the arc racks are arc-shaped and are matched with the upper edge of the grid supporting wallboard in shape, teeth are arranged on the upper edge of each arc rack, and the teeth are meshed with the gears; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail;
the connecting arm is a T-shaped connecting piece, two transverse end parts are respectively hinged with the arc racks of the two groups of grid bars, and the lower end part is hinged with one end of the push rod of the electric push rod.
3. The gap-adjustable grid set as claimed in claim 1 or 2, wherein reinforcing rib plates are respectively arranged on the inner side walls of the two grid support wallboards positioned at the outermost side in the grid structure.
4. The seed cotton cleaner with adjustable grating gaps comprises a shell, a cotton feeding port, a spike roller, a cotton outlet and a impurity discharging port, and is characterized by further comprising a grating group with adjustable gaps, wherein the grating group mainly comprises grating and grating gap adjusting mechanisms, and the grating structure comprises a plurality of grating supporting wallboards, adjustable grating and fixed round grating;
the grid support wallboards are vertically arranged at intervals in parallel front and back, the upper edge of each grid support wallboard is an arc-shaped curved surface, and a plurality of support holes which are arranged at intervals are formed in the upper edge of each grid support wallboard along the trend of the arc-shaped curved surface;
the cross section of each adjustable grating is rectangular with round corners, each adjustable grating and each fixed round grating penetrate through the grating support wallboards which are vertically arranged, the adjustable grating and each fixed round grating are arranged at intervals, a fixed round grating is arranged between every two adjustable grating, and each adjustable grating is connected and installed with a support hole on each grating support wallboard through a shaft sleeve, so that each adjustable grating can freely rotate relative to each grating support wallboard; each fixed round grid bar is fixedly arranged with a supporting hole on the grid bar supporting wallboard;
each adjustable lattice bar is provided with a shaft head end extending out of the outermost lattice bar grid supporting wallboard, and is connected with the lattice bar gap adjusting mechanism, and the structure of the lattice bar gap adjusting mechanism mainly comprises: the gear is arranged at the end head end of each adjustable bar, which extends out; the arc-shaped rack is positioned below the gear, the shape of the arc-shaped rack is arc-shaped and is matched with the shape of the upper edge of the grid supporting wallboard, the upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail; one end of the push rod of the electric push rod is hinged with the arc-shaped rack.
5. The seed cotton cleaner with adjustable grating gaps as claimed in claim 4, wherein the grating groups comprise two groups of grating, the adjustable grating on each group of grating is provided with a shaft head end extending out of the outermost grating support wallboard, and the adjustable grating is connected with the grating gap adjusting mechanism, and the grating gap adjusting mechanism mainly comprises: the gear is arranged at the end of each adjustable strip, which extends out; each grid is provided with a group of arc racks and a group of sliding rails, the arc racks are positioned below the gear, the shape of each arc rack is arc-shaped and is matched with the shape of the upper edge of a grid supporting wallboard of each grid, teeth are arranged on the upper edge of each arc rack, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the sliding rail and can slide left and right along the sliding rail;
the connecting arm is a T-shaped connecting piece, two transverse end parts are respectively hinged with the arc racks of the two groups of grid bars, and the lower end part is hinged with one end of the push rod of the electric push rod.
6. The seed cotton cleaner with adjustable grid gaps as claimed in claim 4 or 5, wherein the electric push rod is provided with a fish eye bearing at one end of the top and hinged with the connecting arm, and one end of the tail is connected with the grid support frame through a rotatable bracket, and the electric push rod stretches and contracts to provide power for the grid gap adjusting mechanism.
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CN202211044999.0A CN116065242A (en) | 2022-08-30 | 2022-08-30 | Grating bar grating group with adjustable gap and seed cotton cleaning machine formed by same |
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CN202211044999.0A CN116065242A (en) | 2022-08-30 | 2022-08-30 | Grating bar grating group with adjustable gap and seed cotton cleaning machine formed by same |
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CN211170974U (en) * | 2019-10-18 | 2020-08-04 | 石河子大学 | Multifunctional compound impurity removing machine for unginned cotton |
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GB484485A (en) * | 1936-11-05 | 1938-05-05 | Eugene Victor Hayes Gratze | A new or improved machine for decorticating and softening vegetable fibres |
CN1952228A (en) * | 2005-10-21 | 2007-04-25 | 特鲁菲舍尔股份有限公司及两合公司 | Apparatus at a spinning preparation machine especially a flat card, roller card for the purpose of monitoring |
EP1852529A1 (en) * | 2006-05-04 | 2007-11-07 | Alessandro Fratini | Process for extracting collagen fibres from animal skin tissues and machine for carrying out the process |
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