CN116065242A - Grating bar grating group with adjustable gap and seed cotton cleaning machine formed by same - Google Patents
Grating bar grating group with adjustable gap and seed cotton cleaning machine formed by same Download PDFInfo
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 85
- 238000004140 cleaning Methods 0.000 title abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 239000012535 impurity Substances 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 241000251468 Actinopterygii Species 0.000 claims 1
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- 229910000831 Steel Inorganic materials 0.000 description 7
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- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003351 stiffener Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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Abstract
本发明属于农业机械领域,尤其是涉及一种可根据籽棉情况的不同而调节格条间隙的格条栅组,以及所构成的籽棉清理机。一种可调节间隙的格条栅组,包括格条栅、格条间隙调节机构,所述格条栅的结构包含多个格条栅支撑墙板、可调格条、固定圆格条;一种格条栅间隙可调节的籽棉清理机,包括机壳、喂棉口、刺钉辊、出棉口、排杂口,还设有可调节间隙的格条栅组。本发明所提供的可调节间隙的格条栅组,结构合理、经济实用,实现控制调节格条间的间隙。本发明提供的格条栅间隙可调节的籽棉清理机,结构合理,根据籽棉的原料特性的差别对装置参数进行调整,大大提高籽棉清理质量,实现因花配车。
The invention belongs to the field of agricultural machinery, and in particular relates to a grid group which can adjust the gap between grids according to different conditions of seed cotton, and a seed cotton cleaning machine formed therefrom. A grid group with adjustable gaps, including grids and a grid gap adjustment mechanism, the structure of the grids includes a plurality of grids supporting wall panels, adjustable grids, and fixed round grids; A seed cotton cleaning machine with adjustable gaps between the grilles, including a casing, a cotton feeding port, a nail roller, a cotton outlet, and a miscellaneous discharge port, and a grill group with adjustable gaps. The gap-adjustable grill grid group provided by the invention has a reasonable structure, is economical and practical, and realizes the control and adjustment of the gap between the grill bars. The seed cotton cleaning machine with adjustable gaps between the grids provided by the invention has a reasonable structure, and the parameters of the device are adjusted according to the difference in the raw material characteristics of the seed cotton, which greatly improves the cleaning quality of the seed cotton and realizes matching machines according to the flowers.
Description
技术领域technical field
本发明属于农业机械领域,尤其是涉及一种可根据籽棉情况的不同而调节格条间隙的格条栅组,以及所构成的籽棉清理机。The invention belongs to the field of agricultural machinery, and in particular relates to a grid grid group which can adjust the grid gap according to different conditions of seed cotton, and a seed cotton cleaning machine formed therefrom.
背景技术Background technique
目前我国籽棉清理设备总体存在棉花加工设备落后、智能化自动控制程度偏低、不能根据棉花的不同自然性状而自动控制,采取不同的机构参数,对籽棉清理机的自动化改造,对提高我国籽棉清理工艺、缩小与先进国家的差距具有重大的意义。At present, my country's seed cotton cleaning equipment generally has backward cotton processing equipment, low degree of intelligent automatic control, and cannot be automatically controlled according to different natural properties of cotton. Different institutional parameters are adopted to automate the transformation of seed cotton cleaning machines. It is of great significance to improve technology and narrow the gap with advanced countries.
目前存在的籽棉清理机可按照棉花的流动情况分为两种:棉流水平流动的水平式籽棉清理机和棉流倾斜流动的倾斜式籽棉清理机,The existing seed cotton cleaning machines can be divided into two types according to the flow of cotton: a horizontal seed cotton cleaning machine with a horizontal flow of cotton flow and an inclined seed cotton cleaning machine with an inclined flow of cotton flow.
中国专利CN20489154U展示了一种倾斜式籽棉清理机,从其结构可知,其配有多个刺钉辊,并在每个刺钉辊下方一定距离处配有格条栅,格条栅中隔条之间的间隙是影响籽棉清理效率的一个重要因素。中国专利文献CN204849154U中并未明示格条栅的基本结构,格条栅可以认为是若干相互间平行的格条通过端板装配而成的总成,整体上类同于栅栏结构,而被称为格条栅。相邻格条间间距大致相同,清理所产生的杂质会通过格条间间隙落下。格条的不规范名称还有格栅条﹑栅条等。Chinese patent CN20489154U shows a kind of inclined seed cotton cleaning machine. It can be known from its structure that it is equipped with a plurality of nailing rollers, and a grid is provided at a certain distance below each nailing roller. The gap between them is an important factor affecting the cleaning efficiency of seed cotton. Chinese patent document CN204849154U does not specify the basic structure of the grid. The grid can be considered as an assembly of several parallel grids assembled through end plates. It is similar to the fence structure as a whole, so it is called Grille. The spacing between adjacent grid bars is roughly the same, and the impurities generated by cleaning will fall through the gaps between the grid bars. The non-standard name of the grid bar also includes grid bar, grid bar and so on.
需要说明的是,格条栅的作用不仅仅是将籽棉与所分离出的杂质分隔开,格条栅与旋转运动的刺钉辊间存在较大的相对运动,刺钉辊所缠绕籽棉在行进过程中会与格条栅产生摩擦和击打,从而使得杂质与籽棉的分离。摩擦和击打的剧烈程度与格条栅上格条的形状及间距有关,因此,针对不同质量的籽棉,适配不同的格条间距,符合因花配车的技术发展方向。然而,目前市场存在的籽棉清理机所配格条栅上的格条,与端板间普遍采用焊接结构,即格条相对固定,无法进行相互间的间距调整,从而无法实现因花配车。It should be noted that the function of the grille is not only to separate the seed cotton from the separated impurities, there is a relatively large relative movement between the grille and the rotating spike roller, and the seed cotton wound by the spike roller During the traveling process, there will be friction and impact with the grid, so that the impurities and the seed cotton will be separated. The intensity of friction and beating is related to the shape and spacing of the bars on the grille. Therefore, for different quality seed cotton, adapting different bar spacings is in line with the technical development direction of matching cars with flowers. However, the grids on the grids of the seed cotton cleaning machines that exist in the market are generally welded to the end plates, that is, the grids are relatively fixed, and the distance between them cannot be adjusted, so that it is impossible to match the car according to the flower.
中国专利文献CN204849132U公开了一种籽棉清理机所用格条栅筛网,其给出了格栅的惯常结构,其具有两块端板和若干扁钢,即格条,两块端板平行设置用于确定出格条栅的宽度,扁钢在端板上缘依序排布并固定连接,为提高整体的刚度,在两块端板间还设有若干筋板﹐筋板与扁钢间交织成网状。其使用扁钢取代圆钢,以此来提高清理效果,不过其扁钢间间距无法调整,换言之,其清理效果相对固定,无法做到因花配车。Chinese patent document CN204849132U discloses a grid grid screen used in a seed cotton cleaning machine, which provides the usual structure of the grid, which has two end plates and a number of flat steel bars, that is, grid bars, and the two end plates are arranged in parallel. In order to determine the width of the grid, the flat steel plates are arranged in sequence on the top of the end plates and fixedly connected. In order to improve the overall rigidity, there are several ribs between the two end plates. The ribs and the flat steel are interwoven into a mesh. It uses flat steel instead of round steel to improve the cleaning effect, but the distance between the flat steel cannot be adjusted. In other words, its cleaning effect is relatively fixed, and it is impossible to match cars with flowers.
发明内容Contents of the invention
本发明的目的是为了解决现有籽棉清理机不能根据籽棉的原料特性的差别对装置参数进行调整的的问题,为进一步提高籽棉清理质量,本发明提供了一种结构合理、经济实用的可调节间隙的格条栅组,进一步提供了一种结构合理,针对不同质量的籽棉,可根据籽棉情况的不同能够调节格条间隙,大大提高籽棉清理质量,实现因花配车的籽棉清理机。The purpose of the present invention is to solve the problem that the existing seed cotton cleaning machine cannot adjust the device parameters according to the difference in the raw material characteristics of the seed cotton. In order to further improve the quality of seed cotton cleaning, the present invention provides a reasonable structure, economical and practical adjustable The gap grid grid group further provides a reasonable structure. For different quality seed cotton, the gap between the grid bars can be adjusted according to the different conditions of the seed cotton, which greatly improves the quality of seed cotton cleaning and realizes the seed cotton cleaning machine that matches the car according to the flower.
一种可调节间隙的格条栅组,主要包括格条栅、格条间隙调节机构,所述格条栅的结构包含多个格条栅支撑墙板、可调格条、固定圆格条;A grid group with adjustable gaps mainly includes a grid and a grid gap adjustment mechanism. The structure of the grid includes a plurality of grid support wall panels, adjustable grids, and fixed round grids;
多个所述格条栅支撑墙板,为平行地前、后间隔竖向排列,每个格条栅支撑墙板的上缘为弧形曲面,在格条栅支撑墙板的上缘,沿弧形曲面走向,设有多个间隔排列的支撑孔。A plurality of the grid support wallboards are vertically arranged at intervals in front and back in parallel, and the upper edge of each grid support wallboard is an arc-shaped curved surface. On the upper edge of the grid support wallboard, along The arc-shaped curved surface is provided with a plurality of supporting holes arranged at intervals.
所述可调格条的横截面形状为带圆角的长方形,所述可调格条、固定圆格条,均穿过所述的多个竖向排列的格条栅支撑墙板,所述可调格条、固定圆格条间隔排列,且每两个可调格条之间设有一根固定圆格条,每个所述可调格条均通过轴套,与所述格条栅支撑墙板上的支撑孔连接安装,使得每个可调格条,相对于所述格条栅支撑墙板可自由转动;每个所述固定圆格条与所述格条栅支撑墙板上的支撑孔固定安装。The cross-sectional shape of the adjustable grid bar is a rectangle with rounded corners. The adjustable grid bar and the fixed round grid bar pass through the plurality of vertically arranged grid bars to support the wall panels. The adjustable grid bars and the fixed round grid bars are arranged at intervals, and a fixed round grid bar is arranged between every two adjustable grid bars. Each of the adjustable grid bars is supported by the grid through a shaft sleeve The support holes on the wallboard are connected and installed so that each adjustable grid can rotate freely relative to the grid support wallboard; each of the fixed round grids and the grid support wallboard Support holes for fixed installation.
每个上述的可调格条,均设有伸出最外侧的格条栅支撑墙板的轴头端,与所述的格条间隙调节机构连接,格条间隙调节机构的结构主要包含:多个齿轮、弧形齿条、滑轨、电动推杆,所述齿轮安装于每个上述可调格条伸出的端头端;所述弧形齿条位于齿轮的下方,弧形齿条的形状为弧形,与格条栅支撑墙板的上缘的形状相适配,弧形齿条上缘设有齿牙,所述齿牙与所述齿轮相啮合;弧形齿条嵌装于所述滑轨内,可沿滑轨左右滑动;所述电动推杆的推杆一端与弧形齿条铰接。Each of the above-mentioned adjustable grids is provided with the shaft head end of the outermost grid supporting the wallboard, which is connected with the grid gap adjustment mechanism. The structure of the grid gap adjustment mechanism mainly includes: a gear, an arc rack, a slide rail, and an electric push rod, and the gear is installed on the protruding end of each of the above-mentioned adjustable grid bars; the arc rack is located below the gear, and the arc rack is located below the gear. The shape is arc-shaped, which matches the shape of the upper edge of the grid supporting the wallboard. The upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the Inside the slide rail, it can slide left and right along the slide rail; one end of the push rod of the electric push rod is hinged with the arc-shaped rack.
作为优选,所述的可调节间隙的格条栅组的结构中,所述的格条栅为两组,每组格条栅上的可调格条均设有伸出最外侧的格条栅支撑墙板的轴头端,与所述的格条间隙调节机构连接,所述格条间隙调节机构的结构,主要包含:多个齿轮、两组弧形齿条、两组滑轨、连接臂、电动推杆,所述齿轮安装于每个上述可调格条伸出的端头端;每个格条栅配有一组弧形齿条、一组滑轨,所述弧形齿条位于齿轮的下方,弧形齿条的形状为弧形,与格条栅支撑墙板的上缘的形状相适配,弧形齿条上缘设有齿牙,所述齿牙与所述齿轮相啮合;弧形齿条嵌装于所述滑轨内,沿滑轨左右滑动;As a preference, in the structure of the gap-adjustable grid group, the grids are divided into two groups, and the adjustable grids on each set of grids are provided with the outermost grids. The shaft end of the supporting wallboard is connected with the grille gap adjustment mechanism. The structure of the grille gap adjustment mechanism mainly includes: multiple gears, two sets of arc-shaped racks, two sets of slide rails, connecting arms , electric push rod, the gear is installed on the end of each of the above-mentioned adjustable grids; each grid is equipped with a set of arc racks and a set of slide rails, and the arc racks are located Below, the arc-shaped rack is arc-shaped, matching the shape of the upper edge of the grid support wall panel, and the upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear ; The curved rack is embedded in the slide rail and slides left and right along the slide rail;
连接臂为“T”型连接件,横向两个端部分别与两组格条栅的弧形齿条铰接,下端部与所述电动推杆的推杆一端铰接。The connecting arm is a "T"-shaped connector, the two horizontal ends are respectively hinged with the arc-shaped racks of the two groups of grilles, and the lower end is hinged with one end of the push rod of the electric push rod.
可选的,所述格条栅的结构中,在所述的位于最外侧的两个格条栅支撑墙板的内侧壁,均设立加强筋板。Optionally, in the structure of the grid, stiffeners are set on the inner walls of the two outermost grid support wall panels.
一种格条栅间隙可调节的籽棉清理机,包括机壳、喂棉口、刺钉辊、出棉口、排杂口,其特征在于还设有可调节间隙的格条栅组,所述格条栅组主要包括格条栅、格条间隙调节机构,所述格条栅的结构包含多个格条栅支撑墙板、可调格条、固定圆格条;A seed cotton cleaning machine with adjustable gaps between grids, including a machine casing, a cotton feeding port, a nail roller, a cotton outlet, and a miscellaneous discharge port, and is characterized in that it is also provided with a grid group with adjustable gaps. The grille group mainly includes a grille and a grille gap adjustment mechanism, and the structure of the grille includes a plurality of grille support wall panels, adjustable grilles, and fixed round grilles;
多个所述格条栅支撑墙板,为平行地前、后间隔竖向排列,每个格条栅支撑墙板的上缘为弧形曲面,在格条栅支撑墙板的上缘,沿弧形曲面走向,设有多个间隔排列的支撑孔;A plurality of the grid support wallboards are vertically arranged at intervals in front and back in parallel, and the upper edge of each grid support wallboard is an arc-shaped curved surface. On the upper edge of the grid support wallboard, along The arc-shaped surface has a plurality of support holes arranged at intervals;
所述可调格条的横截面形状为带圆角的长方形,所述可调格条、固定圆格条均穿过所述的多个竖向排列的格条栅支撑墙板,所述可调格条、固定圆格条间隔排列,且每两个可调格条之间设有一根固定圆格条,每个所述可调格条均通过轴套与所述格条栅支撑墙板上的支撑孔连接安装,使得每个可调格条,相对于所述格条栅支撑墙板可自由转动;每个所述固定圆格条与所述格条栅支撑墙板上的支撑孔固定安装;The cross-sectional shape of the adjustable grid bar is a rectangle with rounded corners. The adjustable grid bar and the fixed round grid bar pass through the plurality of vertically arranged grid bars to support the wall panels. Adjustable grid bars and fixed round grid bars are arranged at intervals, and there is a fixed round grid bar between every two adjustable grid bars, and each adjustable grid bar supports the wallboard through the shaft sleeve and the grid bar The support holes on the grid are connected and installed so that each adjustable grid bar can rotate freely relative to the grid support wall panel; each of the fixed round grid bars is connected with the support hole on the grid support wall panel Fixed installation;
每个上述的可调格条,均设有伸出最外侧的格条栅支撑墙板的轴头端,与所述的格条间隙调节机构连接,格条间隙调节机构的结构主要包含:多个齿轮、弧形齿条、滑轨、电动推杆,所述齿轮安装于每个上述可调格条伸出的端头端;所述弧形齿条位于齿轮的下方,弧形齿条的形状为弧形,与格条栅支撑墙板的上缘的形状相适配,弧形齿条上缘设有齿牙,所述齿牙与所述齿轮相啮合;弧形齿条嵌装于所述滑轨内,可沿滑轨左右滑动;所述电动推杆的推杆一端与弧形齿条铰接。Each of the above-mentioned adjustable grids is provided with the shaft head end of the outermost grid supporting the wallboard, which is connected with the grid gap adjustment mechanism. The structure of the grid gap adjustment mechanism mainly includes: a gear, an arc rack, a slide rail, and an electric push rod, and the gear is installed on the protruding end of each of the above-mentioned adjustable grid bars; the arc rack is located below the gear, and the arc rack is located below the gear. The shape is arc-shaped, which matches the shape of the upper edge of the grid supporting the wallboard. The upper edge of the arc-shaped rack is provided with teeth, and the teeth are meshed with the gear; the arc-shaped rack is embedded in the Inside the slide rail, it can slide left and right along the slide rail; one end of the push rod of the electric push rod is hinged with the arc-shaped rack.
可选的,所述的格条栅间隙可调节的籽棉清理机的结构中,所述的格条栅组,所包括的格条栅为两组,每组格条栅上的可调格条均设有伸出最外侧的格条栅支撑墙板的轴头端,与所述的格条间隙调节机构连接,所述格条间隙调节机构的结构,主要包含:多个齿轮、两组弧形齿条、两组滑轨、连接臂、电动推杆,所述齿轮安装于每个上述可调格条伸出的端头端;每个格条栅配有一组弧形齿条、一组滑轨,所述弧形齿条位于齿轮的下方,弧形齿条的形状为弧形,与格条栅的格条栅支撑墙板的上缘的形状相适配,弧形齿条上缘设有齿牙,所述齿牙与所述齿轮相啮合;弧形齿条嵌装于所述滑轨内,可沿滑轨左右滑动;Optionally, in the structure of the seed cotton cleaning machine with adjustable grid gaps, the grid grid group includes two groups of grid grids, and the adjustable grid bars on each group of grid grids Both are equipped with the shaft head end of the outermost grid supporting the wallboard, which is connected with the grid gap adjustment mechanism. The structure of the grid gap adjustment mechanism mainly includes: multiple gears, two sets of arcs Shaped racks, two sets of slide rails, connecting arms, and electric push rods, the gears are installed on the protruding ends of each of the above-mentioned adjustable grids; each grid is equipped with a set of arc-shaped racks, a set of The slide rail, the arc-shaped rack is located below the gear, and the shape of the arc-shaped rack is arc-shaped, which is suitable for the shape of the upper edge of the grille grid supporting wallboard of the grille. The upper edge of the arc-shaped rack There are teeth, and the teeth mesh with the gear; the arc-shaped rack is embedded in the slide rail and can slide left and right along the slide rail;
所述连接臂为“T”型连接件,横向两个端部分别与两组格条栅的弧形齿条铰接,下端部与所述电动推杆的推杆一端铰接。The connecting arm is a "T"-shaped connecting piece, the two lateral ends are respectively hinged with the arc-shaped racks of the two groups of grilles, and the lower end is hinged with one end of the push rod of the electric push rod.
作为优选,所述的电动推杆,其顶部一端设有鱼眼轴承,与连接臂铰接,尾部一端通过可转动的支架与格条栅支撑架连接,电动推杆的伸缩为格条间隙调节机构提供动力。设置可转动的支架,可使电动推杆与连接臂更灵活地配合活动。As a preference, the electric push rod has a fish-eye bearing at the top end, which is hinged with the connecting arm, and one end of the tail is connected with the grid support frame through a rotatable bracket, and the expansion and contraction of the electric push rod is a grid gap adjustment mechanism. Provide power. A rotatable bracket is provided, so that the electric push rod and the connecting arm can cooperate more flexibly.
本发明所提供的可调节间隙的格条栅组的结构中,包括多个格条栅支撑墙板,支撑墙板的多少,可根据格条长度,等距排列并竖向放置,所有支撑墙板相互平行,其上均设有弧形曲面的上缘,以配合刺钉辊的转动轨迹,在弧形曲面的上缘设有多个支撑孔。In the structure of the gap-adjustable grid group provided by the present invention, it includes a plurality of grids to support wallboards, and the number of supporting wallboards can be arranged equidistantly and placed vertically according to the length of the grids. All the supporting walls The plates are parallel to each other, and upper edges of arc-shaped surfaces are arranged on them to match the rotation track of the nailing roller, and a plurality of support holes are arranged on the upper edges of the arc-shaped surfaces.
可调格条,为通径件,整体呈长方体,四条棱进行圆角处理,以减少对棉纤维的损伤。可调格条上装配有轴套,轴套选用内圈为与可调格条尺寸相同、外圈可与支撑墙板支撑孔相配合的类型,轴套在可调格条上的位置与支撑墙板的支撑孔对应,可调格条必须至少一端伸出支撑墙板边界,用来与格条间隙调节机构进行配合。The adjustable grid is a through-diameter piece, which is in the shape of a cuboid as a whole, and the four edges are rounded to reduce damage to cotton fibers. The adjustable grid is equipped with a shaft sleeve. The inner ring of the shaft sleeve is the same size as the adjustable grid, and the outer ring can be matched with the supporting hole of the supporting wall. The position and support of the shaft sleeve on the adjustable grid Corresponding to the support holes of the wallboard, at least one end of the adjustable grid bar must protrude from the boundary of the supporting wallboard to cooperate with the grid bar gap adjustment mechanism.
在位于最外侧的两个格条栅支撑墙板的内壁,设立加强筋板,以增加格条栅组整体的强度。将每两个可调节格条间隔设置,中间设有不可调节的圆格条,增加格条栅的整体力学性能与稳定性。On the inner walls of the two outermost grilles supporting wall panels, stiffeners are set up to increase the overall strength of the grilles. Every two adjustable grids are set at intervals, with non-adjustable round grids in the middle to increase the overall mechanical properties and stability of the grid.
本发明中所述的格条间隙调节机构,包括:The grid gap adjustment mechanism described in the present invention includes:
齿轮,安装于上述可调格条的端部;弧形齿条,弧形齿条与支撑墙板上缘的形状为同心圆,弧形齿条上的齿牙与可调格条轴头的齿轮配合。当弧形齿条移动带动齿轮转动,可以对格条栅间隙进行调整。The gear is installed at the end of the above-mentioned adjustable grid bar; the arc rack, the shape of the arc rack and the upper edge of the supporting wallboard is a concentric circle, and the teeth on the arc rack and the shaft head of the adjustable grid Gear fit. When the arc-shaped rack moves to drive the gear to rotate, the gap between the grilles can be adjusted.
滑轨,与弧形齿条进行配合,对弧形齿条起导向与定位作用。The slide rail cooperates with the arc rack to guide and position the arc rack.
连接臂,为“T”型连接件,上部两端与两组的弧形齿条相互配合铰接,将两组弧形齿条连结为一组,下端部与电动推杆配合,电动推杆的推杆带动连接臂左右摆动,两组的弧形齿条,分别带动两组格条栅上的齿轮转动,两组格条栅上的可调格条可同步调整与圆格条之间的间隙。The connecting arm is a "T"-shaped connector. The two ends of the upper part are hinged with the two groups of arc-shaped racks to connect the two groups of arc-shaped racks into one group. The lower end cooperates with the electric push rod. The push rod drives the connecting arm to swing left and right, and the two groups of arc-shaped racks respectively drive the gears on the two groups of grilles to rotate. The adjustable grilles on the two groups of grilles can be adjusted synchronously to adjust the gap between them and the round grilles. .
电动推杆,与格条栅墙板相对固定,推杆顶部为鱼眼轴承,推杆尾部为可转动支架,与连接臂相互配合,推杆伸缩为整体调节机构提供动力。The electric push rod is relatively fixed to the grid wall panel. The top of the push rod is a fish-eye bearing, and the tail of the push rod is a rotatable bracket, which cooperates with the connecting arm. The telescopic push rod provides power for the overall adjustment mechanism.
每一组格条栅可以设立单独的电动推杆进行间隙的调整,也可以通过连接臂,使得两组格条栅,通过一个是电动推杆,同步进行间隙调整。Each group of grilles can be set up with a separate electric push rod to adjust the gap, or through the connecting arm, the two groups of grills can be adjusted synchronously through an electric push rod.
本发明的结构中,所述格条栅由可调格条与固定圆格条间隔排列,可实现对格条间隙的控制,此外,通过弧形齿条与可调格条端部的齿轮相配合,可以实现格条间隙调整的准确性和稳定性。格条栅组中的两组格条栅通过连接臂连接,再通过电动推杆驱动,使得两组格条栅实现同步变化,电动推杆驱动具有的传动平稳,控制性好的特性可以使得格条栅组的调节性能更好。In the structure of the present invention, the grids are arranged at intervals between the adjustable grids and the fixed circular grids, which can realize the control of the gap between the grids. With cooperation, the accuracy and stability of the gap adjustment of the grille can be realized. The two groups of grids in the grid group are connected by connecting arms, and then driven by electric push rods, so that the two groups of grids can change synchronously. The electric push rod drive has stable transmission and good controllability, which can make the grid The adjustment performance of the grid group is better.
本发明所提供的格条栅间隙可调节的籽棉清理机,其中的清花部包括刺钉辊、间隙可调节的格条栅组,喂棉口位于清花部的最上端;出棉口位于清花部格条栅上端;排杂口位于清花部最下端。格条间隙调节机构为旋转变径式间隙调节机构,格条间隙调节机构位于格条栅组一侧;可调格条的旋转运动由电动推杆、齿轮、弧形齿条传动配合完成。控制信号传递给电动推杆,电动推杆带动格条间隙调节机构,使得可调格条根据需要旋转一定的角度,最终达到控制格条栅间隙的目的。控制器通过对电动推杆进行控制,从而完成对格条旋转角度的控制,使最终得出的间隙参数达到预期值。In the seed cotton cleaning machine with adjustable gaps between grids provided by the present invention, the cleaning part includes a spike roller and a grid group with adjustable gaps. The cotton feeding port is located at the uppermost end of the cleaning part; the cotton outlet is located at the The upper end of the grille in the cleaning department; the miscellaneous discharge port is located at the bottom of the cleaning department. The grille gap adjustment mechanism is a rotary variable-diameter gap adjustment mechanism, and the grille gap adjustment mechanism is located on the side of the grille group; the rotary movement of the adjustable grille is completed by the electric push rod, gear, and arc-shaped rack. The control signal is transmitted to the electric push rod, and the electric push rod drives the grid gap adjustment mechanism, so that the adjustable grid rotates a certain angle according to the need, and finally achieves the purpose of controlling the grid gap. The controller completes the control of the rotation angle of the grid bar by controlling the electric push rod, so that the finally obtained gap parameter reaches the expected value.
所述电动推杆的底座与整体机壳固定连接,格条栅组的所述齿轮、弧形齿条的配合置于格条栅一端,齿轮与可调格条相对固定,弧形齿条的位置由导轨进行限定,以确保弧形齿条可在特定轨迹上运动,导轨固定于机壳,可调格条通过轴套固定于格条栅支撑板并可保证转动。The base of the electric push rod is fixedly connected with the overall casing, the gear of the grid group and the arc rack are matched at one end of the grid, the gear and the adjustable grid are relatively fixed, and the arc rack The position is limited by the guide rail to ensure that the arc rack can move on a specific track. The guide rail is fixed to the casing, and the adjustable grill is fixed to the grill support plate through the bushing to ensure rotation.
与现有技术相比,本发明所提供的可调节间隙的格条栅组,结构合理、经济实用,通过电动推杆带动格条间隙调节机构,使得可调格条根据需要旋转一定的角度,实现控制调节格条间的间隙。本发明提供的格条栅间隙可调节的籽棉清理机,结构合理,根据籽棉的原料特性的差别对装置参数进行调整,可根据籽棉情况来调节格条间隙,大大提高籽棉清理质量,实现因花配车。Compared with the prior art, the gap-adjustable grid group provided by the present invention is reasonable in structure, economical and practical, and the grid gap adjustment mechanism is driven by the electric push rod, so that the adjustable grid can rotate a certain angle according to the need, Realize the control and adjustment of the gap between the grid bars. The seed cotton cleaning machine with adjustable gaps between the grids provided by the present invention has a reasonable structure. The parameters of the device are adjusted according to the differences in the raw material characteristics of the seed cotton, and the gap between the grids can be adjusted according to the conditions of the seed cotton. with car.
附图说明Description of drawings
图1为本发明籽棉清理机实施例的主视结构示意图。Fig. 1 is a front structural schematic diagram of an embodiment of a seed cotton cleaning machine of the present invention.
图2为本发明籽棉清理机的立体结构示意图。Fig. 2 is a three-dimensional schematic diagram of the seed cotton cleaning machine of the present invention.
图3为本发明籽棉清理机的另一角度立体结构示意图。Fig. 3 is a three-dimensional structure schematic diagram of another angle of the seed cotton cleaning machine of the present invention.
图4为本发明籽棉清理机实施例中的刺钉辊与格条栅组安装配合结构示意图。Fig. 4 is a schematic diagram of the installation and cooperation structure of the nailing roller and the grid group in the embodiment of the seed cotton cleaning machine of the present invention.
图5为本发明可调节间隙的格条栅组,在实施例中的两组格条栅安装位置结构示意图。Fig. 5 is a structural schematic diagram of the installation positions of the two groups of grilles in the embodiment of the grille group with adjustable gap in the present invention.
图6为本为本发明可调节间隙的格条栅组,一组格条栅安装位置结构示意图。Fig. 6 is a schematic diagram of the structure of the installation position of a group of grilles, which is a group of grilles with adjustable gaps according to the present invention.
图7为图6的立体结构示意图。FIG. 7 is a schematic perspective view of the three-dimensional structure of FIG. 6 .
如图所示:1为刺钉辊,2为格条栅,3为前格条栅组件,4为中格条栅组件,5为后格条栅组件,6为可调格条,7为固定圆格条,8为齿轮,9为弧形齿条,10为连接臂,11为电动推杆,12为格条栅支撑墙板,13为轴套,14为格条栅支撑架,15为弧形齿条滑轨,16为机壳,17为喂棉口,18为出棉口,19为排杂口。As shown in the figure: 1 is the nail roller, 2 is the grille, 3 is the front grille assembly, 4 is the middle grille assembly, 5 is the rear grille assembly, 6 is the adjustable grille, and 7 is the Fixed circular grid, 8 is gear, 9 is arc rack, 10 is connecting arm, 11 is electric push rod, 12 is grid support wallboard, 13 is shaft sleeve, 14 is grid support frame, 15 Be the arc rack slide rail, 16 is the casing, 17 is the cotton feeding mouth, 18 is the cotton outlet, and 19 is the miscellaneous outlet.
具体实施方式Detailed ways
下面结合附图,通过具体实施方式对本发明作进一步详细说明。The present invention will be further described in detail through specific embodiments below in conjunction with the accompanying drawings.
实施例1:Example 1:
如图5所示,一种可调节间隙的格条栅组,主要包括格条栅2、格条间隙调节机构,所述格条栅2的结构包含多个格条栅支撑墙板12、可调格条6、固定圆格条7;As shown in Figure 5, a grid group with adjustable gaps mainly includes a
多个所述格条栅支撑墙板12,为平行地前、后间隔竖向排列,每个格条栅支撑墙板12的上缘为弧形曲面,在格条栅支撑墙板12的上缘,沿弧形曲面走向,设有多个间隔排列的支撑孔。A plurality of the
所述可调格条6的横截面形状为带圆角的长方形,所述可调格条6、固定圆格条7均穿过所述的多个竖向排列的格条栅支撑墙板12,所述可调格条6、固定圆格条7间隔排列,且每两个可调格条6之间设有一根固定圆格条7,每个所述可调格条6均通过轴套13,与所述格条栅支撑墙板12上的支撑孔连接安装,使得每个可调格条6,相对于所述格条栅支撑墙板12可自由转动;每个所述固定圆格条7与所述格条栅支撑墙板12上的支撑孔固定安装。The cross-sectional shape of the
每个上述的可调格条6,均设有伸出最外侧的格条栅支撑墙板12的轴头端,与所述的格条间隙调节机构连接,格条间隙调节机构的结构主要包含:多个齿轮8、弧形齿条9、滑轨15、电动推杆11,所述齿轮8安装于每个上述可调格条6伸出的端头端;所述弧形齿条9位于齿轮8的下方,弧形齿条9的形状为弧形,与格条栅支撑墙板12的上缘的形状相适配,弧形齿条9上缘设有齿牙,所述齿牙与所述齿轮8相啮合;弧形齿条9嵌装于所述滑轨15内,可沿滑轨15左右滑动;所述电动推杆11的推杆一端与弧形齿条9铰接。Each of the above-mentioned adjustable grid bars 6 is provided with the shaft head end of the outermost grid
本实施例的结构中,所述格条栅2由可调格条6与固定圆格条7间隔排列,通过弧形齿条9与可调格条6端部的齿轮8相啮合,弧形齿条9再通过电动推杆11驱动,每个可调格条6同时转动一定的角度,可调格条6与固定圆格条7之间的间隙发生变化,就可实现了对格条间隙的控制调节,电动推杆11驱动具有的传动平稳,控制性好的特性可以使得格条栅组的调节性能更好。In the structure of this embodiment, the
实施例2:Example 2:
本实施例与实施例1相比,其不同地方在于:Compared with Embodiment 1, the present embodiment differs in that:
所述的格条栅2为两组,每组格条栅2上的可调格条6均设有伸出最外侧的格条栅支撑墙板12的轴头端,与所述的格条间隙调节机构连接,所述格条间隙调节机构的结构,主要包含:多个齿轮8、两组弧形齿条9、两组滑轨15、连接臂10、电动推杆11,所述齿轮8安装于每个上述可调格条6伸出的端头端;每组格条栅2配有一组弧形齿条9、一组滑轨15,所述弧形齿条9位于齿轮8的下方,弧形齿条9的形状为弧形,与格条栅支撑墙板12的上缘的形状相适配,弧形齿条9上缘设有齿牙,所述齿牙与所述齿轮8相啮合;弧形齿条9嵌装于所述滑轨15内,可沿滑轨15左右滑动;The grid bars 2 are two groups, and the adjustable grid bars 6 on each group of
连接臂10为“T”型连接件,横向两个端部分别与两组格条栅2的弧形齿条9铰接,下端部与所述电动推杆11的推杆一端铰接。The connecting
本发明的结构中,所述格条栅2由可调格条6与固定圆格条7间隔排列,可实现对格条间隙的控制,此外,通过弧形齿条9与可调格条6端部的齿轮8相配合,可以实现格条间隙调整的准确性和稳定性。格条栅组中的两组格条栅2通过连接臂10连接,再通过电动推杆11驱动,使得两组格条栅2实现同步变化,电动推杆11驱动具有的传动平稳,控制性好的特性可以使得格条栅组的调节性能更好。In the structure of the present invention, the
实施例3:Embodiment 3:
本实施例与实施例1相比,其不同地方在于:Compared with Embodiment 1, the present embodiment differs in that:
所述格条栅2的结构中,在所述的位于最外侧的两个格条栅支撑墙板12的内侧壁,均设立加强筋板。In the structure of the
实施例4:Embodiment 4:
一种格条栅间隙可调节的籽棉清理机,包括机壳16、喂棉口17、刺钉辊1、出棉口18、排杂口19,还设有可调节间隙的格条栅组,所述格条栅组主要包括格条栅2、格条间隙调节机构,所述格条栅2的结构包含多个格条栅支撑墙板12、可调格条6、固定圆格条7;A seed cotton cleaning machine with adjustable gaps between grids, comprising a
多个所述格条栅支撑墙板12,为平行地前、后间隔竖向排列,每个格条栅支撑墙板12的上缘为弧形曲面,在格条栅支撑墙板12的上缘,沿弧形曲面走向,设有多个间隔排列的支撑孔;A plurality of the
所述可调格条6的横截面形状为带圆角的长方形,所述可调格条6、固定圆格条7均穿过所述的多个竖向排列的格条栅支撑墙板12,所述可调格条6、固定圆格条7间隔排列,且每两个可调格条6之间设有一根固定圆格条7,每个所述可调格条6均通过轴套13,与所述格条栅支撑墙板12上的支撑孔连接安装,使得每个可调格条6,相对于所述格条栅支撑墙板12可自由转动;每个所述固定圆格条7与所述格条栅支撑墙板12的支撑孔固定安装。The cross-sectional shape of the
每个上述的可调格条6,均设有伸出最外侧的格条栅支撑墙板12的轴头端,与所述的格条间隙调节机构连接,所述格条间隙调节机构的结构,主要包含:多个齿轮8、两组弧形齿条9、两组滑轨15、连接臂10、电动推杆11,所述齿轮8安装于每个上述可调格条6伸出的端头端;每组格条栅2配有一组弧形齿条9、一组滑轨15,所述弧形齿条9位于齿轮8的下方,弧形齿条9的形状为弧形,与格条栅支撑墙板12的上缘的形状相适配,弧形齿条9上缘设有齿牙,所述齿牙与所述齿轮8相啮合;弧形齿条9嵌装于所述滑轨15内,可沿滑轨15左右滑动;Each of the above-mentioned adjustable grid bars 6 is provided with the shaft head end of the outermost grid
连接臂10为“T”型连接件,横向两个端部分别与两组格条栅的弧形齿条9铰接,下端部与所述电动推杆11的推杆一端铰接。两个格条栅2为一组,使用连接臂10进行连接,使用一个电动推杆11进行驱动。The connecting
因花配车是棉花加工机械的必要发展方向,棉花加工设备的工作参数在线可调是主要的发展方向,本实施例中,主要体现为籽棉清理机的格条之间的间距调节,结合附图详述如下:Because the flower matching machine is a necessary development direction of cotton processing machinery, the online adjustment of the working parameters of cotton processing equipment is the main development direction. The diagram is detailed as follows:
图1所示,刺钉辊组包含六个刺钉辊1,格条栅组2也对应配备六个格条栅,包括前格条栅组件3、中格条栅组件4、后格条栅组件5;此配置为籽棉清理机的基本配置。图1所示的籽棉清理机为水平式籽棉清理机,基于水平式和倾斜式籽棉清理机的格条间隙调整机构均为相对于格条的相对位置,故本发明实例同样适用于倾斜式籽棉清理机。下面就工作参数的调节进行说明。As shown in Fig. 1, the nailing roller group includes six nailing rollers 1, and the
本发明的格条栅间隙可调节的籽棉清理机,包括刺钉辊1、格条栅组2(包括前格条栅组件3、中格条栅组件4、后格条栅组件5)、可调格条6、圆格条7、齿轮8、弧形齿条9、连接臂10、电动推杆11、格条栅墙板12、轴套13、格条栅支撑架14、弧形齿条滑轨15、机壳16、喂棉口17、出棉口18、排杂口19。The seed cotton cleaning machine with adjustable grid gap of the present invention comprises a nailing roller 1, a grid grid group 2 (including a front
区别于传统的格条栅,在本发明实例中格条栅具有间隙调节能力,因此,其上格条的布局区别于现有格条的布局。与该格条栅组适配的刺钉辊1位于格条栅2上方,格条栅中与刺钉辊1配合的部分呈弧状,格条也呈弧状分布,初始状态时,格条的上表面与刺钉辊1弧面的切面相平行,开始调整时,所有可调格条6在齿轮的带动下转动同样的角度,以此保证刺钉辊1与格条栅2配合良好且格条栅2的结构最为稳定,以达到最佳的清杂效果。Different from the traditional grid, the grid in the example of the present invention has the ability to adjust the gap, so the layout of the grid is different from the layout of the existing grid. The nailing roller 1 adapted to the grid group is located above the
格条栅间隙调节机构置于格条栅支撑架14之上,每个格条栅2为一组,使用连接臂10进行连接,使用一个电动推杆11进行驱动;电动推杆11固定于格条栅支撑架14的钢板上,保持与格条栅有相同的运动趋势,使得格条栅与电动推杆11的相对运动,仅为电动推杆伸缩时引起的运动,从而保证电动推杆11在工作时的稳定性与可靠性;每根可调格条6的顶端均配备齿轮8,且每个格条栅组都与弧形齿条9相配合,弧形齿条9与每个可调格条6端部的齿轮8配合,形成一组执行机构;每个弧形齿条两端均有与之配合的滑轨15,起固定与引导弧形齿条9的作用,滑轨15固定,且保持与格条栅支撑架14相对静止;The grid gap adjustment mechanism is placed on the
本实施例工作过程:The working process of this embodiment:
结合图2、3、4,籽棉清理机工作时,籽棉由喂棉口17进入清花部进行清理除杂,根据不同的籽棉特性,不同的格条栅调节信号输送到电动推杆11,电动推杆11接收信号后做出调节,推杆做直线运动,电动推杆11伸缩给定的长度,使得可调格条6转过一定的角度;弧形齿条9在电动推杆的作用下沿滑轨做滑动;弧形齿条9带动格条端部的齿轮8转动,从而将运动传送到可调格条6,使得可调格条6转动一定的角度,改变相对位置关系;由于格条非圆形,故当转动到不同的角度时,相邻两格条的间距会产生变化,从而达到控制格条间隙的目的;当籽棉从喂棉口17进入到清花部,刺钉辊1缠绕着籽棉逆时针旋转,然后刺钉辊1与格条栅组2产生摩擦和打击,从而将杂质从籽棉中分离出来,清花部分离出的杂质由回收部排杂口19排出,经清花部清理后的籽棉通过出棉口18排出,完成整个清理过程。Combined with Figures 2, 3, and 4, when the seed cotton cleaning machine is working, the seed cotton enters the cleaning part from the
通过增加籽棉清理机的自动调节性能,提高了籽棉清理机的自动化程度;能够根据籽棉的原料特性而适应不同的工作参数的改进方向,顺应棉花加工技术因花配车的发展方向,可以有效提高籽棉清理机的工作质量。By increasing the automatic adjustment performance of the seed cotton cleaning machine, the automation degree of the seed cotton cleaning machine is improved; it can adapt to the improvement direction of different working parameters according to the raw material characteristics of the seed cotton, and conforms to the development direction of cotton processing technology due to flower matching, which can effectively improve The working quality of the seed cotton cleaning machine.
实施例5:Embodiment 5:
本实施例与实施例4相比,其不同地方在于:Compared with embodiment 4, the present embodiment differs in that:
所述的格条栅间隙可调节的籽棉清理机结构中,所述的格条栅组,所包括的格条栅2为一组,格条栅2上的可调格条6均设有伸出最外侧的格条栅支撑墙板12的轴头端,与所述的格条间隙调节机构连接,格条间隙调节机构的结构主要包含:多个齿轮8、弧形齿条9、滑轨15、电动推杆11,所述齿轮8安装于每个上述可调格条6伸出的端头端;所述弧形齿条9位于齿轮8的下方,弧形齿条9的形状为弧形,与格条栅支撑墙板12的上缘的形状相适配,弧形齿条9上缘设有齿牙,所述齿牙与所述齿轮8相啮合;弧形齿条9嵌装于所述滑轨15内,可沿滑轨15左右滑动;所述电动推杆11的推杆一端与弧形齿条9铰接。每组格条栅2的弧形齿条9,由一个电动推杆11带动,沿滑轨15左右滑动。In the structure of the seed cotton cleaning machine with adjustable gaps between the grids, the grid group includes the
实施例6:Embodiment 6:
本实施例与实施例4相比,其不同地方在于:所述的电动推杆11,其顶部一端设有鱼眼轴承,与连接臂10铰接,尾部一端通过可转动的支架与格条栅支撑架14连接,电动推杆11的伸缩为格条间隙调节机构提供动力。设置可转动的支架,可使电动推杆11与连接臂10更灵活地配合活动。Compared with Embodiment 4, this embodiment differs in that: the top end of the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,应当指出,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. It should be pointed out that any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the present invention. within the scope of protection of the invention.
Claims (6)
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