Quenching classification system and method for producing insoluble sulfur by low-temperature melting method
Technical Field
The utility model belongs to the technical field of petrochemical industry, and relates to a quenching classification system and a quenching classification method for producing insoluble sulfur by a low-temperature melting method.
Background
With the rapid increase of petroleum consumption, global petroleum resources are increasingly scarce, and the weight and the inferior quality of refinery raw materials are increasingly serious; meanwhile, environmental protection regulations of various countries are becoming stricter, and the control of total sulfur content of petroleum products and natural gas is becoming stricter. Therefore, the capacity of sulfur recovery units in large refineries and natural gas purification plants is rapidly increased. The common sulfur has a tendency to be saturated in domestic and foreign markets, so the price is low. How to provide sulfur products with high added value, which are short of the market, is an important concern for related enterprises.
The insoluble sulfur is a high-efficiency rubber vulcanizing agent, has the advantages of good distribution stability in rubber materials, uniform product vulcanization crosslinking points and the like, can overcome the frosting of the surface of the rubber materials, and improves the adhesive property of rubber and steel wires or chemical fiber cord threads. From the international market perspective, only a few countries and regions (e.g., united states, russia, japan, germany, france, india, and eastern europe, etc.) are currently producing insoluble sulfur. The production method of insoluble sulfur mainly includes low-temperature melting method and gasification method.
Patent CN102070127a discloses a method for producing insoluble sulfur, which comprises the following steps: (1) melt polymerization; (2) atomization cold extraction; (3) curing; (4) centrifugal separation; (5) continuously drying; (6) crushing, screening and oil filling to obtain a finished product; the method is a continuous production method, but the sulfur polymerization operation temperature and the sulfur polymerization operation pressure are both high, the operation temperature is 580-690 ℃, the operation pressure is 0.8-1.2 MPa, and the requirements on reaction equipment are high.
Patent CN 206915765U discloses a production system of insoluble sulfur, which comprises a polymerization reaction unit and an extrusion granulating unit, wherein a discharge port of the polymerization reaction unit is communicated with a feed port of the extrusion granulating unit, and the polymerization reaction unit is used for polymerizing raw material sulfur to obtain insoluble sulfur melt; the extrusion granulating unit comprises an extruder, a die surface granulator, a quenching container, a dehydrator and air conveying equipment. The utility model has reasonable structure, can shorten the process flow, reduce the material loss, save the cost, improve the production efficiency, reduce the labor intensity, improve the working environment and realize the safe production of insoluble sulfur. However, when the temperature of sulfur is 250-270 ℃, the viscosity of sulfur is high, the wire drawing of materials is serious, and the problem of difficult extrusion and grain cutting exists. Therefore, a production system using insoluble sulfur disclosed in this patent is not suitable for producing insoluble sulfur by a low-temperature melting method.
At present, insoluble sulfur produced by the existing low-temperature melting method has poor thermal stability, low yield, intermittent operation of a system, high viscosity of polymerized sulfur and difficult granulation.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides a quenching classification system and a quenching classification method for producing insoluble sulfur by a low-temperature melting method.
According to a first aspect of the utility model, there is provided a quench fractionation system for producing insoluble sulfur by a low temperature melting process.
The quenching classification system comprises a quenching tower, a circulating pump and a cyclone separator, wherein the quenching tower sequentially comprises a quenching tower feeding section, a quenching tower shearing section and a quenching tower crushing section from top to bottom; wherein, the liquid crystal display device comprises a liquid crystal display device,
the quenching tower feeding section is positioned at the upper part of the quenching tower and is a gas phase space in the quenching tower; a quenching liquid inlet, a sulfur inlet and a sulfur distributor are arranged in the quenching tower feeding section, and the sulfur inlet is communicated with the sulfur distributor liquid inlet through a pipeline;
the quenching tower shearing section is positioned in the middle of the quenching tower, and a shearing sheet is arranged in the quenching tower shearing section;
the crushing section of the quenching tower is positioned at the lower part of the quenching tower, a stirring rod and a crushing ball are arranged in the crushing section, and a discharging screen plate is arranged at the bottom of the crushing section;
the feed inlet and the discharge outlet of the circulating pump are respectively connected with the discharge outlet of the bottom plate of the quenching tower and the feed inlet of the cyclone separator through pipelines;
the cyclone separator is used for classifying sulfur powder particles; the first outlet (i.e. coarse material port) of the cyclone separator is communicated with the top of the quenching tower, and the second outlet (i.e. fine material port) of the cyclone separator is communicated with the discharging pipe.
Further, the quenching tower is used for quenching, shearing and crushing the high Wen Liuhuang, and is of a cylindrical structure.
Further, the quenching liquid inlet and the sulfur inlet can be positioned at the top of the quenching tower or on the side wall of the upper end of the quenching tower, and the sulfur distributor is arranged in the quenching tower.
Further, sulfur powder with the diameter of more than 0.15mm can be separated and recycled and then is crushed again in the quenching tower.
Further, 2-8 shearing sheets can be arranged in the shearing section of the quenching tower.
Further, a motor is arranged outside the top of the quenching tower, a rotating shaft is arranged in the center of the quenching tower shaft, and the rotating shaft penetrates through the quenching tower feeding section, the quenching tower shearing section and the quenching tower crushing section; the shearing sheets and the stirring rods are uniformly distributed on the rotating shaft and fixedly connected with the rotating shaft; the crushing balls are in bulk in the crushing section; the discharging screen plate is positioned at the center of the crushing section shaft.
Further, the discharging screen plate comprises a screen plate top cover and a screen plate cylinder. Wherein the screen cylinder is provided with a plurality of meshes, the width or diameter of the meshes is 0.5-0.8 times of the diameter of the crushing ball, and the screen top cover is fixedly connected with the rotating shaft; the screen plate and the rotating shaft are coaxially centered. A gap is formed between the lower end of the screen plate cylinder and the bottom plate of the quenching tower, and the gap is 0.5-0.8 times of the diameter of the crushing ball.
Further, the discharging screen plate is used for blocking the crushing balls from entering the discharging screen plate. The bottom plate center of quench tower sets up the discharge gate, and discharge gate diameter is less than otter board section of thick bamboo diameter.
Further, the discharge port is communicated with a feed port of a circulating pump through a pipeline, and the discharge port of the circulating pump is communicated with a feed port of a cyclone separator; the cyclone separator is positioned at the top of the quenching tower, and a coarse material port of the cyclone separator is directly communicated with the top of the quenching tower; the fine material port of the cyclone separator is communicated with the discharge pipe.
Further, the sulfur distributor may be a granulator, a bar extruder, or an atomizer. The sulfur distributor was used to disperse the height Wen Liuhuang in the quench tower.
According to a second aspect of the utility model, the utility model provides a quenching and classifying method for producing insoluble sulfur by a low-temperature melting method, wherein the quenching and classifying system for the insoluble sulfur is adopted.
Specifically, the quenching and classifying method for producing insoluble sulfur by the low-temperature melting method comprises the following steps:
(1) The quenching liquid continuously enters the quenching tower through the quenching liquid inlet, the liquid level of the quenching liquid in the quenching tower is controlled, and meanwhile, the quenching liquid is continuously discharged out of the quenching tower through the bottom plate discharge hole;
(2) After the liquid level of the quenching liquid in the quenching tower is controlled to be stable, introducing the high Wen Liuhuang with the temperature of 250-300 ℃ into the quenching tower through a sulfur distributor; the dispersed sulfur enters quenching liquid for quenching, and the quenched sulfur is sheared in a shearing section of a quenching tower and enters a crushing section of the quenching tower for crushing; in the crushing process, sulfur powder smaller than the aperture of the discharging screen plate enters the grading screen plate through the mesh holes and enters the circulating pump together with the quenching liquid through the discharging hole;
(3) The quenching liquid containing sulfur powder is lifted by a circulating pump and then enters a cyclone separator, and solid and liquid are subjected to cyclone separation in the cyclone separator; fine sulfur powder with the particle size smaller than the target particle size (such as 0.15 mm) is discharged along with the quenching liquid through a second outlet (namely a fine material port) by adjusting process conditions (such as controlling parameters such as feeding pressure and the like), so that sulfur powder meeting the requirements is obtained; sulfur powder particles larger than the target particle size (e.g., 0.15 mm) are returned from the first outlet (i.e., coarse feed port) to the quench tower for re-circulation pulverization.
Compared with the prior art, the utility model has the following beneficial effects:
1. in the quenching grading system for producing insoluble sulfur by a low-temperature melting method, the continuous operation process of quenching and crushing polymeric sulfur is realized by means of distribution of a sulfur distributor, wet granulation and wet crushing, the quenching effect of high Wen Liuhuang is improved, and the yield and the thermal stability of products are ensured.
2. In the quenching classification system for producing insoluble sulfur by a low-temperature melting method, the high Wen Liuhuang completes sulfur distribution, shearing, crushing and discharging in a quenching tower, and the sulfur is subjected to cyclone separation in a cyclone separator, so that the high Wen Liuhuang is directly converted into sulfur powder meeting the product target particle size requirement (the sulfur powder particle size requirement is generally smaller than 0.15 mm), the solid sulfur particles are prevented from being conveyed, the problem of blockage of a conventional quenching system is avoided, and the technical problems of high viscosity, difficult granulation, wiredrawing during granulation and the like of polymerized sulfur are solved.
3. In the quenching classification system for producing insoluble sulfur by a low-temperature melting method, high Wen Liuhuang ball milling and crushing and cyclone classification in a quenching tower can realize that all sulfur feed is crushed into sulfur powder which meets the product requirement of less than 0.15mm, improve the uniformity of the particle size distribution of crushed sulfur, avoid classification and filtration of discharged materials after sulfur ball milling, and simplify the process flow.
4. Compared with the intermittent quenching process for producing the insoluble sulfur by the conventional low-temperature melting method, the quenching classification system for producing the insoluble sulfur by the low-temperature melting method has the advantages of safety, reliability, simple equipment and operation, low operation cost and the like.
Drawings
FIG. 1 is a schematic diagram of a quenching classification system for producing insoluble sulfur by a low-temperature melting method.
FIG. 2 is a schematic diagram of a classifying screen plate in a quenching classifying system for producing insoluble sulfur by a low-temperature melting method.
In the figure, each numerical label corresponds to: 1-sulphur feed line, 2-sulphur import, 3-quenching liquid feed line, 4-quenching liquid import, 5-motor, 6-sulphur distributor, 7-quench tower, 8-axis of rotation, 9-shear slice, 10-stirring rod, 11-crushing ball, 12-classification otter board, 13-circulating pump, 14-discharge gate, 15-cyclone separator, 16-coarse fodder mouth, 17-feed mouth, 18-fine fodder mouth, 19-discharging pipe, 20-mesh, 21-otter board top cap, 22-otter board section of thick bamboo, A-quench tower feed section, B-quench tower shear section, C-quench tower crushing section.
Detailed Description
The present utility model will be further illustrated by the following examples, but is not limited to the examples.
Example 1
The embodiment describes the low-temperature melting insoluble sulfur quenching classification system of the present utility model in detail.
As shown in FIG. 1, the low-temperature melting insoluble sulfur quenching classification system of the utility model comprises a quenching tower 7, a circulating pump 13 and a cyclone separator 15. The quenching tower 7 is of a barrel structure, and comprises a quenching tower feeding section A, a quenching tower shearing section B and a quenching tower crushing section C from top to bottom.
Wherein, quench tower feed section A is located quench tower upper portion. The quenching tower feeding section is internally provided with a quenching liquid inlet 4, a sulfur inlet 2 and a sulfur distributor 6, wherein the sulfur inlet 2 is communicated with the liquid inlet of the sulfur distributor 6 through a pipeline. The quenching tower shearing section B is positioned in the middle of the quenching tower, and a shearing sheet 9 is arranged in the quenching tower shearing section B. The crushing section C of the quenching tower is positioned at the lower part of the quenching tower 7, a stirring rod 10 and crushing balls 11 are arranged in the crushing section C, and the crushing balls 11 are scattered in the crushing section C. The lower part or the bottom of the crushing section C is provided with a discharging screen 12.
The feed inlet and the discharge outlet of the circulating pump 13 are respectively connected with the discharge outlet 14 of the bottom plate of the quenching tower 7 and the feed inlet 17 of the cyclone separator 15 through pipelines. A cyclone separator 15 is located at the top of the quenching tower 7 for classifying the sulfur powder particles. A first outlet (i.e. coarse inlet) 16 of the cyclone 15 communicates with the top of the quenching tower 7 and a second outlet (i.e. fine inlet) 18 of the cyclone 15 communicates with a discharge pipe 19.
In the utility model, the quenching liquid inlet 4 and the sulfur inlet 2 are preferably positioned at the top or the upper side wall of the quenching tower, and the sulfur distributor 6 is positioned in the quenching tower.
The motor 5 is arranged outside the top of the quenching tower 7, the rotating shaft 8 is arranged in the center of the quenching tower shaft, and the rotating shaft 8 penetrates through the quenching tower feeding section A, the quenching tower shearing section B and the quenching tower crushing section C. The shearing sheets 9 and the stirring rods 10 are uniformly distributed on the rotating shaft 8 and fixedly connected with the rotating shaft 8. The crushing balls 11 are in bulk in the crushing section C; the discharging screen 12 is positioned at the center of the C axis of the crushing section.
As shown in fig. 2, the discharging screen 12 includes a screen top cover 21 and a screen cylinder 22. The screen cylinder 22 is provided with a plurality of meshes 20, and the width or diameter of the meshes 20 is 0.5-0.8 times of the diameter of the crushing ball 11. The top cover of the screen 12 is fixedly connected with the rotating shaft 8 and is coaxial with the rotating shaft 8. A gap is formed between the lower end of the screen cylinder 22 and the bottom plate of the quenching tower 7, and the gap is 0.5-0.8 times of the diameter of the crushing ball 11. The discharging screen 12 is used for blocking the crushing balls 11 from entering the discharging screen 12. The center of the bottom plate of the quenching tower 7 is provided with a discharge hole 14, and the diameter of the discharge hole 14 is smaller than that of the screen cylinder 22.
The sulphur distributor 6 may be a granulator, a rod extruder or an atomizer. The sulfur distributor was used to disperse the height Wen Liuhuang in the quench tower.
Example 2
The embodiment describes the low-temperature melting insoluble sulfur quenching classification system of the present utility model in detail.
Referring to FIGS. 1-2, the quenching and classifying method for producing insoluble sulfur by the low-temperature melting method comprises the following steps:
(1) The quenching liquid continuously enters the quenching tower 7 through the quenching liquid inlet 4, the liquid level of the quenching liquid in the quenching tower 7 is controlled, and meanwhile, the quenching liquid is continuously discharged out of the quenching tower 7 through the bottom plate discharge hole 14;
(2) After the liquid level of the quenching liquid in the quenching tower 7 is controlled to be stable, the high Wen Liuhuang with the temperature of 250-300 ℃ enters a quenching tower feeding section A through a sulfur distributor 6; the dispersed sulfur enters quenching liquid for quenching, and the quenched sulfur is sheared in a shearing section B of the quenching tower and enters a crushing section C of the quenching tower for crushing; in the crushing process, sulfur powder with the aperture smaller than 0.15mm of the discharging screen plate enters the classifying screen plate 12 through the mesh holes, and enters the circulating pump 13 through the discharging port 14 together with the quenching liquid;
(3) The quenching liquid containing sulfur powder is lifted by a circulating pump 13 and enters a cyclone separator 15, and is subjected to cyclone separation in the cyclone separator; fine sulfur powder with the particle size smaller than the target particle size (such as 0.15 mm) is discharged along with the quenching liquid through a second outlet (namely a fine material opening) 18 by adjusting process conditions (such as controlling parameters of feeding pressure and the like), so that sulfur powder meeting the requirements is obtained; sulfur powder particles larger than the target particle size (e.g., 0.15 mm) are returned from the first outlet 16 (i.e., coarse feed port) to the quench tower for re-circulation pulverization.