CN116062667B - Nutrient solution filling equipment - Google Patents
Nutrient solution filling equipment Download PDFInfo
- Publication number
- CN116062667B CN116062667B CN202310086606.0A CN202310086606A CN116062667B CN 116062667 B CN116062667 B CN 116062667B CN 202310086606 A CN202310086606 A CN 202310086606A CN 116062667 B CN116062667 B CN 116062667B
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- Prior art keywords
- fixedly connected
- filling
- plate
- shaped plate
- shaped
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Links
- 235000015097 nutrients Nutrition 0.000 title claims abstract description 65
- 229920000742 Cotton Polymers 0.000 claims abstract description 24
- 238000007790 scraping Methods 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 25
- 230000010412 perfusion Effects 0.000 claims description 23
- 238000007664 blowing Methods 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 13
- 238000004659 sterilization and disinfection Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 abstract description 19
- 241000894006 Bacteria Species 0.000 abstract description 9
- 238000005429 filling process Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 55
- 239000006260 foam Substances 0.000 description 17
- 239000007788 liquid Substances 0.000 description 14
- 150000001413 amino acids Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Abstract
The invention provides nutrient solution filling equipment which is used for filling bottles. A nutrient solution filling device comprising: a first L-shaped plate, a conveyor belt, a base and the like; the upper parts of the opposite sides of the two first L-shaped plates are connected with a conveyor belt in a common rotation way; the left parts of the opposite sides and the right parts of the opposite sides of the two first L-shaped plates are respectively fixedly connected with a base. According to the invention, under the action of the scraping ring and the wiping cotton, the situation that the filling head and the round table are generally exposed in the air for a long time is avoided, although a production workshop generally carries out dust-free treatment, a small amount of dust is inevitably brought to staff, so that a small amount of dust and some bacteria are adhered to the filling head and the round table, and if the filling head and the round table are not cleaned and sterilized in time, the dust and the bacteria influence nutrient solution in the subsequent filling process, so that the safety of the nutrient solution is reduced.
Description
Technical Field
The invention belongs to the technical field of filling, and particularly relates to nutrient solution filling equipment.
Background
The existing domestic filling machine for filling the amino acid injection glass bottles usually adopts a high-capacity injection glass bottle filling machine, and the existing filling machine has the following defects in filling:
amino acid generally falls into the filling bottle vertically, the liquid in the filling bottle is stimulated by vertical impact force to cause a large amount of bubbles, the volume of the filling bottle is increased, and the problem that the liquid overflows or splashes during filling after bubbles are generated easily occurs because the volume of the filling bottle is fixed;
meanwhile, part of amino acid flows out of the filling head to generate foam in the filling bottle along with the rise of the liquid level in the bottle, when the filling is about to be finished, the generated foam can be deposited at the bottle mouth, so that when the subsequent filling bottle moves, the deposited foam is easy to shake and overflow at the bottle mouth, the deposited foam also affects the amino acid in the filling bottle, and the filling head needs to enter the bottle body when filling, but is in a state of being exposed in the air for a long time, although a production workshop generally carries out dust-free treatment, a small amount of dust is inevitably brought on the body of a worker, so that dust and some bacteria are adhered on the filling head, and if the cleaning is not carried out, the quality of a product is problematic.
Disclosure of Invention
The invention aims to provide nutrient solution filling equipment for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a nutrient solution filling device comprises a first L-shaped plate, a conveyor belt, a base and a limiting rod; the upper parts of the opposite sides of the two first L-shaped plates are connected with a conveyor belt in a common rotation way; the left parts of the opposite sides and the right parts of the opposite sides of the two first L-shaped plates are respectively fixedly connected with a base; the rear parts of the two bases in front are fixedly connected with a limiting rod together; the front parts of the two bases at the rear are fixedly connected with another limiting rod;
the device also comprises a tight cover assembly, a clear cover assembly, a filling head, a cleaning assembly, a sucking assembly and a blowing assembly; the right parts of the upper sides of the two first L-shaped plates are commonly connected with a cover tightening assembly for covering and tightening the filling bottles; the cover cleaning assembly is connected with the cover tightening assembly and is used for cleaning and sterilizing the bottle cover; the left parts of the two first L-shaped plates are commonly connected with a filling assembly for storing nutrient solution and stirring the nutrient solution; the lower side of the filling assembly is connected with four filling heads which are distributed in a left-right equidistant way; the filling assembly is connected with a cleaning assembly for cleaning the filling head; and the cleaning component is connected with the filling head; the four filling heads are respectively connected with a sucking component for sucking foam generated after filling; the upper parts of the inner sides of the four filling heads are respectively connected with a blowing component used for blowing the inner wall of the filling head, so that the liquid remained on the inner wall of the filling head can accelerate the outflow.
The tight cover assembly comprises a second L-shaped plate, a blanking disc, a guide rail, a first supporting frame, a first power motor, a tight cover disc, a third L-shaped plate, a connecting rod, a first elastic piece and a pressing plate; the right part of the upper side of the first L-shaped plate at the rear part is fixedly connected with a second L-shaped plate; the upper side of the second L-shaped plate is fixedly connected with a blanking disc; the blanking disc is fixedly connected with a guide rail; the right parts of the upper sides of the two first L-shaped plates are fixedly connected with first supporting frames together; the second L-shaped plate is positioned behind the first support frame; six first power motors are fixedly connected to the upper side of the first support frame; the six first power motor output shafts are fixedly connected with a cover plate respectively; the left part of the upper side of the first support frame is fixedly connected with a third L-shaped plate; the left part of the third L-shaped plate is connected with a connecting rod in a sliding way; the outer ring surface of the connecting rod is provided with a first elastic piece; one end of the first elastic piece is connected with the third L-shaped plate; the lower side of the connecting rod is fixedly connected with a pressing plate; the other end of the first elastic piece is connected with the pressing plate.
The cover cleaning assembly comprises a cover plate, a fourth L-shaped plate, a second power motor, a first electric push rod, a first connecting plate, a telescopic column, a brush roll, a first vent pipe and an ultraviolet disinfection lamp; the upper side of the guide rail is fixedly connected with a cover plate; the left part of the upper side of the cover plate is fixedly connected with a fourth L-shaped plate; the upper side of the fourth L-shaped plate is fixedly connected with a second power motor; the right side of the fourth L-shaped plate is fixedly connected with a first electric push rod; the first electric push rod telescopic part is fixedly connected with a first connecting plate; the inner lower side of the fourth L-shaped plate is rotationally connected with a telescopic column; the telescopic column is connected with the output shaft of the second power motor; the first connecting plate is rotationally connected with the telescopic part of the telescopic column; the lower side of the telescopic column is fixedly connected with a brush roller; the lower part of the brush roller is provided with a plurality of through holes which are distributed in annular equidistant mode; the upper part of the brush roller is communicated with a first vent pipe; the inner ring surface of the cover plate is fixedly connected with two ultraviolet disinfection lamps which are symmetrical front and back.
The filling assembly comprises a first supporting plate, a second electric push rod, a baffle, a second supporting frame, a storage box, a third power motor, stirring blades, a feeding pipe, a guide rod, a second connecting plate and an air cylinder; the left part of the front side of the front first L-shaped plate is fixedly connected with two first support plates; the upper parts of the two first support plates are fixedly connected with a second electric push rod respectively; the two second electric push rod telescopic parts are fixedly connected with a baffle respectively; the left part of the upper side of the first L-shaped plate at the rear part is fixedly connected with a second supporting frame; the upper side of the second support frame is fixedly connected with a storage box; the middle part of the upper side of the storage box is fixedly connected with a third power motor; the lower side in the storage box is rotationally connected with stirring blades; the stirring blade is connected with the output shaft of the third power motor; the front part of the upper side of the storage box is communicated with a feed pipe; the left part of the upper side of the first L-shaped plate at the rear part is fixedly connected with two guide rods; the guide rod is positioned in front of the second support frame; the upper parts of the two guide rods are connected with a second connecting plate in a sliding way; the front part of the second support frame is fixedly connected with an air cylinder; the cylinder is connected with the second connecting plate; the front part of the second connecting plate is fixedly connected with four perfusion heads which are distributed in a left-right equidistant way; the filling head is communicated with the storage box through a hose.
Further described, the cleaning component comprises a fifth L-shaped plate, a first disc, a second elastic piece, a second disc, an air inlet pipe, a scraping ring, a round sleeve, a touch pad, wiping cotton and screws; a fifth L-shaped plate is fixedly connected to the front side of the second support frame; the upper parts of the four pouring heads are fixedly connected with a first disc respectively; the outer ring surfaces of the four pouring heads are respectively provided with a second elastic piece; one end of the second elastic piece is connected with the first disc; the other ends of the four second elastic pieces are fixedly connected with a second disc respectively; the inner ring surface of the second disk is provided with a plurality of through holes which are distributed in an annular equidistant manner; the rear parts of the four second discs are respectively communicated with an air inlet pipe; the inner ring surfaces of the four second discs are fixedly connected with a scraping ring respectively; the lower sides of the four second discs are fixedly connected with a round sleeve respectively; the outer ring surfaces of the four circular sleeves are fixedly connected with a touch pad respectively; the touch pad is matched with the fifth L-shaped plate; the inner ring surfaces of the four circular sleeves are respectively provided with a piece of wiping cotton; two screws which are symmetrical front and back are fixedly connected to the lower sides of the four circular sleeves respectively.
Further illustratively, the wiper ring is rubber.
Further illustratively, the wipe is provided in a loop shape and the wipe is a sponge.
Further described, the rightmost suction component comprises a second supporting plate, an L-shaped pipe, a round table and a needle tube; the lower part of the inner annular surface of the rightmost perfusion head is fixedly connected with a second support plate; the middle part of the second supporting plate is fixedly connected with an L-shaped pipe; one end of the L-shaped pipe passes through the perfusion head; the lower side of the L-shaped pipe is fixedly connected with a round table; the inner ring surface of the round table is fixedly connected with four needle tubes which are distributed in an annular equidistant manner; one end of the needle tube is communicated with the L-shaped tube.
Further stated, the rightmost air blowing component comprises a circular ring, a second air vent pipe and an air blowing port; the upper part of the inner ring surface of the rightmost perfusion head is fixedly connected with a circular ring; the circular ring is communicated with a second vent pipe; the second vent pipe passes through the perfusion head; the lower side of the circular ring is fixedly connected with a plurality of annular equally distributed air blowing ports.
Further illustratively, the blow ports are configured as a chevron.
Compared with the prior art, the invention has the following beneficial effects:
A. according to the invention, the stirring blade is used for uniformly stirring the nutrient solution in the storage tank, so that the phenomenon that partial nutrient solution is easy to precipitate or the active ingredients are unevenly distributed due to the property of the nutrient solution is prevented from standing in the storage tank, and the filling quality is influenced in the filling process.
B. The invention also avoids the situation that the filling head and the round table are generally exposed in the air for a long time under the action of the scraping ring and the wiping cotton, although a production workshop generally carries out dust-free treatment, a small amount of dust is inevitably brought to staff, so that a small amount of dust and some bacteria are adhered to the filling head and the round table, if the filling head and the round table are not cleaned and sterilized in time, the dust and the bacteria influence nutrient solution in the follow-up filling process, so that the safety of the nutrient solution is reduced, and when the wiping cotton needs to be replaced, an operator only needs to unscrew the screw on the round sleeve and then take out the wiping cotton, thereby achieving the convenience in replacing the wiping cotton.
C. The nutrient solution flowing out of the filling head flows onto the round table and flows along the round table to the periphery, and the flowing nutrient solution is in contact with the inner wall of the filling bottle, so that part of the nutrient solution flows downwards along the inner wall of the filling bottle, and the problem that in the prior art, when the filling bottle is filled, liquid in the filling bottle is stimulated to a large amount of bubbles due to the fact that the nutrient solution directly vertically falls into the filling bottle, the volume of the filling bottle is increased, and the problem that the liquid overflows or splashes during filling is easily caused after the bubbles are generated due to the fact that the volume of the filling bottle is fixed is avoided;
D. the invention also sucks the foam on the liquid surface through the needle tube, so that the foam generated at the position of the bottle mouth is deposited at the position near the end of filling, and the foam deposited at the position of the bottle mouth is easy to shake and overflow when the subsequent filling bottle moves, and the deposited foam also affects the nutrient solution in the filling bottle.
E. The invention also enables the blown air to blow the residual nutrient solution on the inner wall of the filling head through the air blowing port, so that the nutrient solution on the inner wall of the filling head can flow into the filling bottle quickly, thereby avoiding the pollution to the conveying belt or the filling bottle and the waste of the nutrient solution caused by the residual nutrient solution falling on the conveying belt or the filling bottle after the filling head leaves the filling bottle.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic view of a first view of a nutrient solution filling apparatus of the present invention;
FIG. 2 is a schematic view of a second view of the nutrient solution filling apparatus of the present invention;
FIG. 3 is a cross-sectional view of the nutrient solution filling apparatus of the present invention;
FIG. 4 is a first partial cross-sectional view of the nutrient solution filling apparatus of the present invention;
FIG. 5 is a second partial cross-sectional view of the nutrient solution filling apparatus of the present invention;
FIG. 6 is a third partial cross-sectional view of the nutrient solution filling apparatus of the present invention;
FIG. 7 is an enlarged view of the nutrient solution filling apparatus of the present invention at A;
FIG. 8 is a fourth partial cross-sectional view of the nutrient solution filling apparatus of the present invention;
FIG. 9 is an enlarged view of the nutrient solution filling apparatus of the present invention at B;
FIG. 10 is a fifth partial cross-sectional view of the nutrient solution filling apparatus of the present invention;
fig. 11 is a sixth partial cross-sectional view of the nutrient solution filling apparatus of the present invention.
The reference symbols in the drawings: 1-a first L-shaped plate, 2-a conveyor belt, 3-a base, 4-a limit rod and 412-a pouring head;
the device comprises a first L-shaped plate, a second L-shaped plate, a feeding disc, a guide rail, a first supporting frame, a first power motor, a tight cover disc, a third L-shaped plate, a connecting rod, a first elastic piece and a pressing plate, wherein the second L-shaped plate is 201-shaped, the feeding disc is 202-shaped, the guide rail is 204-shaped, the first supporting frame is 205-shaped, the tight cover disc is 206-shaped, the third L-shaped plate is 207-shaped, the connecting rod is 208-shaped, the first elastic piece is 209-shaped, and the pressing plate is 210-shaped;
301-a cover plate, 302-a fourth L-shaped plate, 303-a second power motor, 304-a first electric push rod, 305-a first connecting plate, 306-a telescopic column, 307-a brush roller, 308-a first vent pipe and 309-an ultraviolet disinfection lamp;
401-a first supporting plate, 402-a second electric push rod, 403-a baffle plate, 404-a second supporting frame, 405-a storage box, 406-a third power motor, 407-a stirring blade, 408-a feeding pipe, 409-a guide rod, 410-a second connecting plate and 411-a cylinder;
501-a fifth L-shaped plate, 502-a first disc, 503-a second elastic piece, 504-a second disc, 505-an air inlet pipe, 506-a scraping ring, 507-a round sleeve, 508-a touch pad, 509-wiping cotton and 510-a screw;
601-a second supporting plate, 602-an L-shaped tube, 603-a round table and 604-a needle tube;
605-ring, 606-second vent tube, 607-blow port.
Detailed Description
The invention will be further described with reference to specific examples, illustrative examples and illustrations of which are provided herein to illustrate the invention, but are not to be construed as limiting the invention.
Example 1
1-11, a nutrient solution filling device comprises a first L-shaped plate 1, a conveyor belt 2, a base 3 and a limiting rod 4; the upper parts of the opposite sides of the two first L-shaped plates 1 are connected with a conveyor belt 2 in a common rotation way; the left parts of the opposite sides and the right parts of the opposite sides of the two first L-shaped plates 1 are fixedly connected with a base 3 respectively; the rear parts of the two bases 3 in front are fixedly connected with a limiting rod 4; the front parts of the two bases 3 at the rear are fixedly connected with another limiting rod 4;
the device also comprises a cover tightening assembly, a cover cleaning assembly, a filling head 412, a cleaning assembly, a sucking assembly and a blowing assembly; the right parts of the upper sides of the two first L-shaped plates 1 are commonly connected with a tight cover assembly; the cover cleaning component is connected with the cover tightening component; the left parts of the two first L-shaped plates 1 are commonly connected with a filling assembly; four filling heads 412 which are distributed at equal intervals left and right are connected to the lower side of the filling assembly; the filling assembly is connected with a cleaning assembly; and the cleaning assembly is connected to the perfusion head 412; one suction assembly is connected to each of the four perfusion heads 412; one blowing assembly is connected to each of the four perfusion heads 412 at the upper inner side thereof.
The tight cover assembly comprises a second L-shaped plate 201, a blanking disc 202, a guide rail 203, a first supporting frame 204, a first power motor 205, a tight cover disc 206, a third L-shaped plate 207, a connecting rod 208, a first elastic piece 209 and a pressing plate 210; the right part of the upper side of the first L-shaped plate 1 at the rear is fixedly connected with a second L-shaped plate 201; the upper side of the second L-shaped plate 201 is fixedly connected with a blanking disc 202; the lower tray 202 is fixedly connected with a guide rail 203; the right parts of the upper sides of the two first L-shaped plates 1 are fixedly connected with a first supporting frame 204; the second L-shaped plate 201 is positioned behind the first support frame 204; six first power motors 205 are connected to the upper side of the first support frame 204 through bolts; the six output shafts of the first power motors 205 are fixedly connected with a cover plate 206 respectively; a third L-shaped plate 207 is fixedly connected to the left part of the upper side of the first support frame 204; the left part of the third L-shaped plate 207 is connected with a connecting rod 208 in a sliding way; the outer ring surface of the connecting rod 208 is provided with a first elastic piece 209; first resilient member 209 is connected at one end to third L-shaped plate 207; the lower side of the connecting rod 208 is fixedly connected with a pressing plate 210; the other end of the first elastic member 209 is connected to the pressing plate 210.
The cover cleaning assembly comprises a cover plate 301, a fourth L-shaped plate 302, a second power motor 303, a first electric push rod 304, a first connecting plate 305, a telescopic column 306, a brush roller 307, a first vent pipe 308 and an ultraviolet disinfection lamp 309; a cover plate 301 is fixedly connected to the upper side of the guide rail 203; a fourth L-shaped plate 302 is fixedly connected to the left part of the upper side of the cover plate 301; the upper side of the fourth L-shaped plate 302 is connected with a second power motor 303 through bolts; the right side of the fourth L-shaped plate 302 is connected with a first electric push rod 304 through a bolt; the telescopic part of the first electric push rod 304 is fixedly connected with a first connecting plate 305; the lower side of the inner side of the fourth L-shaped plate 302 is rotatably connected with a telescopic column 306; the telescopic column 306 is connected with the output shaft of the second power motor 303; the first connecting plate 305 is rotatably connected with the telescopic part of the telescopic column 306; the lower side of the telescopic column 306 is fixedly connected with a brush roller 307; the lower part of the brush roller 307 is provided with a plurality of through holes which are distributed in an annular equidistant manner; the upper part of the brush roller 307 is communicated with a first vent pipe 308; the inner ring surface of the cover plate 301 is fixedly connected with two ultraviolet disinfection lamps 309 which are symmetrical in front-back direction.
The filling assembly comprises a first supporting plate 401, a second electric push rod 402, a baffle 403, a second supporting frame 404, a storage box 405, a third power motor 406, stirring blades 407, a feeding pipe 408, a guide rod 409, a second connecting plate 410 and a cylinder 411; the left part of the front side of the first L-shaped plate 1 is fixedly connected with two first support plates 401; the upper parts of the two first support plates 401 are respectively connected with a second electric push rod 402 through bolts; the telescopic parts of the two second electric push rods 402 are fixedly connected with a baffle 403 respectively; the left part of the upper side of the first L-shaped plate 1 at the rear is fixedly connected with a second supporting frame 404; the upper side of the second support frame 404 is fixedly connected with a storage box 405; a third power motor 406 is connected to the middle part of the upper side of the storage tank 405 through bolts; the stirring blade 407 is rotatably connected to the inner lower side of the storage tank 405; the stirring blade 407 is connected with the output shaft of the third power motor 406; a feed pipe 408 is communicated with the front part of the upper side of the storage tank 405; the left part of the upper side of the first L-shaped plate 1 at the rear is fixedly connected with two guide rods 409; the guide lever 409 is located in front of the second support frame 404; the upper parts of the two guide rods 409 are connected with a second connecting plate 410 in a sliding way; the front part of the second support frame 404 is connected with an air cylinder 411 through bolts; the cylinder 411 is connected to the second connection plate 410; the front part of the second connecting plate 410 is fixedly connected with four perfusion heads 412 which are distributed at equal intervals left and right; the filling head 412 communicates with the storage tank 405 via a hose.
The cleaning component comprises a fifth L-shaped plate 501, a first disc 502, a second elastic piece 503, a second disc 504, an air inlet pipe 505, a scraping ring 506, a round sleeve 507, a touch pad 508, wiping cotton 509 and screws 510; a fifth L-shaped plate 501 is fixedly connected to the front side of the second support frame 404; the upper parts of the four perfusion heads 412 are fixedly connected with a first disc 502 respectively; the outer ring surfaces of the four pouring heads 412 are respectively provided with a second elastic part 503; one end of the second elastic member 503 is connected to the first disc 502; the other ends of the four second elastic pieces 503 are fixedly connected with a second disc 504 respectively; the inner ring surface of the second disc 504 is provided with a plurality of through holes which are distributed in an annular equidistant manner; the rear parts of the four second discs 504 are respectively communicated with an air inlet pipe 505; the inner ring surfaces of the four second discs 504 are fixedly connected with a scraping ring 506 respectively; the lower sides of the four second discs 504 are fixedly connected with a circular sleeve 507 respectively; the outer ring surfaces of the four circular sleeves 507 are fixedly connected with a touch pad 508 respectively; the touch pad 508 is matched with the fifth L-shaped plate 501; the inner ring surfaces of the four circular sleeves 507 are respectively provided with a wiping cotton 509; two screws 510 which are symmetrical in front-back are fixedly connected to the lower sides of the four circular sleeves 507 respectively.
In one embodiment of the present invention, the wiper ring 506 is rubber to better accommodate cleaning of the irrigation head 412 and the suction assembly.
In one embodiment of the present invention, the wiper 509 is provided in the form of a ring and the wiper 509 is a sponge to better accommodate wiping of the perfusion head 412 and the blotting assembly.
The rightmost sucking component comprises a second supporting plate 601, an L-shaped pipe 602, a round table 603 and a needle tube 604; the lower part of the inner annular surface of the rightmost perfusion head 412 is fixedly connected with a second support plate 601; the middle part of the second supporting plate 601 is fixedly connected with an L-shaped pipe 602; one end of the L-shaped tube 602 passes through the perfusion head 412; the lower side of the L-shaped pipe 602 is fixedly connected with a round table 603; the inner ring surface of the round table 603 is fixedly connected with four needle tubes 604 which are distributed in an annular equidistant manner; one end of needle cannula 604 communicates with L-tube 602.
The rightmost blowing component comprises a circular ring 605, a second vent pipe 606 and a blowing port 607; the upper part of the inner ring surface of the rightmost perfusion head 412 is fixedly connected with a circular ring 605; the circular ring 605 is communicated with a second vent pipe 606; the second vent tube 606 passes through the perfusion head 412; a plurality of annular equally distributed air blowing ports 607 are fixedly connected to the lower side of the circular ring 605.
In one embodiment of the present invention, the gas-blowing port 607 is configured in a splayed shape to better diffuse the gas so that the liquid remaining on the inner wall of the perfusion head 412 is completely blown off.
Specifically, the working principle of the nutrient solution filling equipment is as follows:
when cleaning the filling head 412 and the round table 603:
firstly, the nutrient solution filling equipment is in butt joint with an external blanking device, namely the external blanking device is positioned at the left side of a first L-shaped plate 1, then the filling bottles are moved onto a conveyor belt 2 through the cooperation of the blanking device, then the conveyor belt 2 is controlled to work, so that the conveyor belt 2 drives the filling bottles to move rightwards, along with the movement of the filling bottles, the first filling bottle on the right is contacted with a right baffle 403 and limited by the baffle 403, the filling bottles stop moving rightwards, in the moving process of the filling bottles, a third power motor 406 is controlled to rotate a stirring blade 407, the stirring blade 407 uniformly stirs nutrient solution in a storage tank 405, the phenomenon that part of nutrient solution is easy to stand in the storage tank 405 and sediment or uneven distribution of effective components is generated due to the property of the nutrient solution is avoided, thus, the filling quality is affected in the filling process, when the storage tank 405 needs to be filled with nutrient solution, the nutrient solution can be added through the feeding pipe 408, after the filling bottles stop moving, the first filling bottle on the right is located right below the rightmost filling head 412, at this time, the control cylinder 411 moves the second connecting plate 410 downwards, the filling head 412, the first disc 502, the second elastic member 503, the second disc 504, the air inlet pipe 505, the scraping ring 506, the round sleeve 507, the touch pad 508, the wiping cotton 509, the screw 510, the sucking component and the blowing component move synchronously along with the second connecting plate 410, the fifth L-shaped plate 501 is contacted with the touch pad 508 and pushes the touch pad 508 to move upwards, the second disc 504, the air inlet pipe 505, the scraping ring 506, the round sleeve 507, the wiping cotton 509 and the screw 510 move synchronously along with the touch pad 508, the second elastic member 503 is compressed, and in the process of moving downwards the filling head 412, the scraping ring 506 cleans the pouring head 412 and the round table 603, and the scraping ring 506 is rubber, so that the scraping ring 506 deforms when the scraping ring 506 works, the scraping ring 506 is better suitable for the shapes of the pouring head 412 and the round table 603, meanwhile, as the air inlet pipe 505 is communicated with an external dust collector, negative pressure is generated in the second disc 504 when the dust collector works, so that the scraping ring 506 sucks fallen dust into the second disc 504 through the through holes on the second disc 504 when the pouring head 412 and the round table 603 are cleaned, then enters the dust collector through the air inlet pipe 505 and is collected, then the downward-moving pouring head 412 and the round table 603 are contacted with the wiping cotton 509, the wiping cotton 509 wipes the pouring head 412 and the round table 603, the wiping cotton 509 is compressed, as the wiping cotton 509 adsorbs alcohol, under the action of the alcohol, bacteria on the filling head 412 and the round table 603 are killed, so that under the action of the scraping ring 506 and the wiping cotton 509, the situation that the filling head 412 and the round table 603 are always exposed to air for a long time is avoided, although a production workshop is generally subjected to dust-free treatment, a small amount of dust is inevitably brought to workers, so that the filling head 412 and the round table 603 are adhered with a small amount of dust and some bacteria, if the filling head 412 and the round table 603 are not cleaned and sterilized in time, the dust and the bacteria influence nutrient solution in the subsequent filling, the safety of the nutrient solution is reduced, and when the wiping cotton 509 needs to be replaced, an operator only needs to unscrew the screw 510 on the round sleeve 507 and then take out the wiping cotton 509, so that convenience in replacing the wiping cotton 509 is achieved;
filling the filling bottle and sucking foam when:
as the filling head 412 moves down, the filling head 412, the L-shaped tube 602, the round table 603 and the needle tube 604 enter the filling bottle, i.e. the needle tube 604 is flush with the bottleneck of the filling bottle, at this time, the electromagnetic valve in the filling head 412 is controlled to work, so that the nutrient solution in the storage tank 405 enters the filling head 412 through the hose and flows out from one end of the filling head 412, the filling of the filling bottle can be completed, the nutrient solution flowing out from the filling head 412 falls onto the round table 603 and flows around along the round table 603, and the flowing nutrient solution contacts with the inner wall of the filling bottle, so that part of the nutrient solution flows downwards along the inner wall of the filling bottle, thereby avoiding the problem that in the prior art, when the filling bottle is filled, the nutrient solution directly falls into the filling bottle vertically, the liquid in the filling bottle is excited by a large amount of bubbles due to the vertical impact force, the volume of the filling bottle is increased, the problem that liquid overflows or splashes outwards during filling is easy to occur after bubbles are generated, meanwhile, part of nutrient solution flows out of the filling head 412 to generate foam in the filling bottle in the filling process, as the liquid level in the bottle rises, the generated foam can be accumulated at the bottle mouth when the filling is about to end, so that the foam accumulated at the bottle mouth is easy to shake and overflow when the subsequent filling bottle moves, and the accumulated foam also affects the nutrient solution in the filling bottle, so that when the nutrient solution is filled to the bottleneck of the filling bottle, the electromagnetic valve in the filling head 412 is stopped, the liquid level in the filling bottle is positioned at the mouth of the needle tube 604, and the L-shaped tube 602 is communicated with an external water pump and works through the water pump, so that the foam on the liquid level is sucked by the needle tube 604, the sucked foam and nutrient solution will enter the L-shaped tube 602 and then enter the water pump and be collected;
when the nutrient solution remained on the inner wall of 412 is treated:
in the process of adsorbing by the needle tube 604, controlling the peripheral fan to work at the same time, enabling generated air to enter the circular ring 605 through the second vent pipe 606, then blowing out the air from the air blowing port 607, enabling residual nutrient solution on the inner wall of the filling head 412 to flow into the filling bottles quickly, thereby avoiding pollution to the conveying belt 2 or the filling bottles caused by residual nutrient solution drops falling on the conveying belt 2 or the filling bottles after the filling head 412 leaves the filling bottles, and causing nutrient solution waste, after foam is absorbed, controlling the air cylinder 411 to enable the second connecting plate 410 to move upwards for resetting, simultaneously controlling the left second electric push rod 402 to enable the baffle 403 to move backwards, enabling the right second electric push rod 403 to be inserted between the two filling bottles, then controlling the right baffle 403 to move forwards, enabling the right second electric push rod 403 to be separated from the filling bottles to continue to move rightwards under the conveying of the conveying belt 2, then controlling the right second electric push rod 402 to enable the right second push rod 403 to move backwards, and enabling the left electric push rod 403 to move leftwards and the rest of the filling bottles to move rightwards to be located right repeatedly;
cleaning the bottle cap:
when the filled filling bottles move right, the blanking disc 202 is controlled to work at the same time, bottle caps in the blanking disc 202 enter the guide rail 203 and slide along the guide rail 203, when the bottle caps are positioned right below the brush roller 307, the first electric push rod 304 is controlled to enable the first connecting plate 305 to move downwards, the telescopic column 306, the brush roller 307 and the first vent pipe 308 move synchronously along the first connecting plate 305, the telescopic column 306 is stretched, the brush roller 307 is contacted with the bottle caps, meanwhile, the second power motor 303 is controlled to enable the telescopic column 306 to rotate, and the first vent pipe 308 is communicated with an external small dust collector, so that the brush roller 307, the first vent pipe 308 and the small dust collector synchronously rotate along the telescopic column 306, brush bristles on the brush roller 307 clean the bottle caps, and meanwhile, floating dust generated during cleaning is controlled to be sucked by through holes on the brush roller 307, then enters the small dust collector through the first vent pipe 308 to be collected, and some bacteria in the bottle caps are killed under the action of the ultraviolet disinfection lamp 309, and the quality of the bottle caps is guaranteed, so that the nutrition liquid is improved;
when the bottle cap is tightly covered:
when the filled filling bottle passes under the guide rail 203, the guide rail 203 places the bottle cap on the bottle mouth of the filling bottle, the bottle cap on the filling bottle is contacted with the pressing plate 210 along with the continuous right movement of the filling bottle, the pressing plate 210 presses the bottle cap under the action of the first elastic piece 209, so that the bottle cap is better contacted with the bottle mouth of the filling bottle, then the first power motor 205 is controlled to rotate the cap tightening disc 206, when the filling bottle and the bottle cap move right, the bottle cap is contacted with the cap tightening disc 206, and the bottle cap is rotated through the cap tightening disc 206, so that the bottle cap is screwed down, and the cap tightening of the filling bottle is completed.
It is to be understood that the above description is intended to be illustrative only and is not intended to be limiting. Those skilled in the art will appreciate variations of the present invention that are intended to be included within the scope of the claims herein.
Claims (6)
1. The nutrient solution filling equipment comprises a first L-shaped plate (1), a conveyor belt (2), a base (3) and a limiting rod (4); the upper parts of the opposite sides of the two first L-shaped plates (1) are connected with a conveyor belt (2) in a common rotation way; the left parts of the opposite sides and the right parts of the opposite sides of the two first L-shaped plates (1) are fixedly connected with a base (3) respectively; the rear parts of the two bases (3) in front are fixedly connected with a limiting rod (4) together; the front parts of the two rear bases (3) are fixedly connected with another limiting rod (4) together; the method is characterized in that: the device also comprises a cover tightening assembly, a cover cleaning assembly, a filling head (412), a cleaning assembly, a sucking assembly and a blowing assembly; the right parts of the upper sides of the two first L-shaped plates (1) are commonly connected with a tight cover assembly; the cover cleaning component is connected with the cover tightening component; the left parts of the two first L-shaped plates (1) are commonly connected with a filling assembly; the lower side of the filling assembly is connected with four filling heads (412) which are distributed in a left-right equidistant way; the filling assembly is connected with a cleaning assembly; and the cleaning assembly is connected with the filling head (412); the four filling heads (412) are respectively connected with a sucking component; the upper parts of the inner sides of the four perfusion heads (412) are respectively connected with an air blowing component;
the tight cover assembly comprises a second L-shaped plate (201), a blanking disc (202), a guide rail (203), a first supporting frame (204), a first power motor (205), a tight cover disc (206), a third L-shaped plate (207), a connecting rod (208), a first elastic piece (209) and a pressing plate (210); the right part of the upper side of the first L-shaped plate (1) at the rear part is fixedly connected with a second L-shaped plate (201); a blanking disc (202) is fixedly connected to the upper side of the second L-shaped plate (201); a guide rail (203) is fixedly connected to the blanking disc (202); the right parts of the upper sides of the two first L-shaped plates (1) are fixedly connected with a first supporting frame (204) together; the second L-shaped plate (201) is positioned behind the first supporting frame (204); six first power motors (205) are fixedly connected to the upper side of the first support frame (204); the output shafts of the six first power motors (205) are fixedly connected with a cover-tightening disc (206) respectively; a third L-shaped plate (207) is fixedly connected to the left part of the upper side of the first support frame (204); the left part of the third L-shaped plate (207) is connected with a connecting rod (208) in a sliding way; the outer ring surface of the connecting rod (208) is provided with a first elastic piece (209); one end of the first elastic piece (209) is connected with the third L-shaped plate (207); the lower side of the connecting rod (208) is fixedly connected with a pressing plate (210); the other end of the first elastic piece (209) is connected with the pressing plate (210);
the cover cleaning assembly comprises a cover plate (301), a fourth L-shaped plate (302), a second power motor (303), a first electric push rod (304), a first connecting plate (305), a telescopic column (306), a brush roller (307), a first vent pipe (308) and an ultraviolet disinfection lamp (309); a cover plate (301) is fixedly connected to the upper side of the guide rail (203); a fourth L-shaped plate (302) is fixedly connected to the left part of the upper side of the cover plate (301); the upper side of the fourth L-shaped plate (302) is fixedly connected with a second power motor (303); the right side of the fourth L-shaped plate (302) is fixedly connected with a first electric push rod (304); the telescopic part of the first electric push rod (304) is fixedly connected with a first connecting plate (305); the inner lower side of the fourth L-shaped plate (302) is rotatably connected with a telescopic column (306); the telescopic column (306) is connected with the output shaft of the second power motor (303); the first connecting plate (305) is rotationally connected with the telescopic part of the telescopic column (306); the lower side of the telescopic column (306) is fixedly connected with a brush roller (307); the lower part of the brush roller (307) is provided with a plurality of through holes which are distributed in an annular equidistant way; the upper part of the brush roller (307) is communicated with a first vent pipe (308); the inner ring surface of the cover plate (301) is fixedly connected with two ultraviolet disinfection lamps (309) which are symmetrical in front-back;
the filling assembly comprises a first supporting plate (401), a second electric push rod (402), a baffle (403), a second supporting frame (404), a storage box (405), a third power motor (406), stirring blades (407), a feed pipe (408), a guide rod (409), a second connecting plate (410) and a cylinder (411); the left part of the front side of the front first L-shaped plate (1) is fixedly connected with two first support plates (401); the upper parts of the two first support plates (401) are fixedly connected with a second electric push rod (402) respectively; the telescopic parts of the two second electric push rods (402) are fixedly connected with a baffle plate (403) respectively; the left part of the upper side of the first L-shaped plate (1) at the rear part is fixedly connected with a second supporting frame (404); the upper side of the second supporting frame (404) is fixedly connected with a storage box (405); a third power motor (406) is fixedly connected to the middle part of the upper side of the storage box (405); the lower side in the storage box (405) is rotationally connected with a stirring blade (407); the stirring blade (407) is connected with the output shaft of the third power motor (406); the front part of the upper side of the storage box (405) is communicated with a feed pipe (408); the left part of the upper side of the first L-shaped plate (1) at the rear part is fixedly connected with two guide rods (409); the guide rod (409) is positioned in front of the second support frame (404); the upper parts of the two guide rods (409) are connected with a second connecting plate (410) in a sliding way; the front part of the second supporting frame (404) is fixedly connected with an air cylinder (411); the air cylinder (411) is connected with the second connecting plate (410); the front part of the second connecting plate (410) is fixedly connected with four perfusion heads (412) which are distributed in a left-right equidistant way; the filling head (412) is communicated with the storage tank (405) through a hose;
the cleaning assembly comprises a fifth L-shaped plate (501), a first disc (502), a second elastic piece (503), a second disc (504), an air inlet pipe (505), a scraping ring (506), a round sleeve (507), a touch pad (508), wiping cotton (509) and screws (510); a fifth L-shaped plate (501) is fixedly connected to the front side of the second support frame (404); the upper parts of the four perfusion heads (412) are fixedly connected with a first disc (502) respectively; the outer ring surfaces of the four pouring heads (412) are respectively provided with a second elastic piece (503); one end of the second elastic piece (503) is connected with the first disc (502); the other ends of the four second elastic pieces (503) are fixedly connected with a second disc (504) respectively; the inner ring surface of the second disc (504) is provided with a plurality of through holes which are distributed in an annular equidistant manner; the rear parts of the four second discs (504) are respectively communicated with an air inlet pipe (505); the inner ring surfaces of the four second discs (504) are fixedly connected with a scraping ring (506) respectively; the lower sides of the four second discs (504) are fixedly connected with a round sleeve (507) respectively; the outer ring surfaces of the four circular sleeves (507) are fixedly connected with a touch pad (508) respectively; the touch pad (508) is matched with the fifth L-shaped plate (501); the inner ring surfaces of the four circular sleeves (507) are respectively provided with a wiping cotton (509); two screws (510) which are symmetrical in front-back are fixedly connected to the lower sides of the four circular sleeves (507).
2. The nutrient solution filling equipment as claimed in claim 1, wherein: the scraping ring (506) is made of rubber.
3. The nutrient solution filling equipment as claimed in claim 1, wherein: the wiping cotton (509) is provided in a ring shape, and the wiping cotton (509) is a sponge.
4. A nutrient solution filling apparatus as claimed in claim 3, wherein: the rightmost sucking component comprises a second supporting plate (601), an L-shaped pipe (602), a round table (603) and a needle tube (604); the lower part of the inner annular surface of the rightmost perfusion head (412) is fixedly connected with a second support plate (601); the middle part of the second supporting plate (601) is fixedly connected with an L-shaped pipe (602); one end of the L-shaped tube (602) passes through the perfusion head (412); the lower side of the L-shaped pipe (602) is fixedly connected with a round table (603); the inner annular surface of the round table (603) is fixedly connected with four needle tubes (604) which are distributed in an annular equidistant manner; one end of the needle tube (604) is communicated with the L-shaped tube (602).
5. The nutrient solution filling equipment as claimed in claim 4, wherein: the rightmost blowing component comprises a circular ring (605), a second vent pipe (606) and a blowing port (607); the upper part of the inner ring surface of the rightmost perfusion head (412) is fixedly connected with a circular ring (605); the circular ring (605) is communicated with a second vent pipe (606); a second vent tube (606) passing through the perfusion head (412); the lower side of the circular ring (605) is fixedly connected with a plurality of annular equally distributed air blowing ports (607).
6. The nutrient solution filling equipment as claimed in claim 5, wherein: the air blowing port (607) is arranged in a splayed shape.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310086606.0A CN116062667B (en) | 2023-02-09 | 2023-02-09 | Nutrient solution filling equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310086606.0A CN116062667B (en) | 2023-02-09 | 2023-02-09 | Nutrient solution filling equipment |
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| CN116062667A CN116062667A (en) | 2023-05-05 |
| CN116062667B true CN116062667B (en) | 2024-02-09 |
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| CN114162767A (en) * | 2021-08-13 | 2022-03-11 | 河南鑫奥特智能装备制造有限公司 | Negative pressure filling device and negative pressure filling equipment |
| WO2022104975A1 (en) * | 2020-11-17 | 2022-05-27 | 山东丰香园食品股份有限公司 | Fully automatic sesame oil filling machine having transportation function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102202978A (en) * | 2008-09-30 | 2011-09-28 | Sig技术股份公司 | Filling method and device |
| CN112850616A (en) * | 2019-11-28 | 2021-05-28 | 内蒙古伊利实业集团股份有限公司 | Aseptic filling device and aseptic carbonation system |
| CN211283703U (en) * | 2020-06-28 | 2020-08-18 | 陈伟华 | Full-automatic liquid feed filling production line |
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