CN116062545A - Automatic wire arrangement inorganic fiber winding device and method - Google Patents
Automatic wire arrangement inorganic fiber winding device and method Download PDFInfo
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- CN116062545A CN116062545A CN202310189578.5A CN202310189578A CN116062545A CN 116062545 A CN116062545 A CN 116062545A CN 202310189578 A CN202310189578 A CN 202310189578A CN 116062545 A CN116062545 A CN 116062545A
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- 238000004804 winding Methods 0.000 title claims abstract description 127
- 239000012784 inorganic fiber Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000835 fiber Substances 0.000 claims abstract description 30
- 230000009286 beneficial effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 5
- 239000002657 fibrous material Substances 0.000 description 4
- 229920006253 high performance fiber Polymers 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 229910000629 Rh alloy Inorganic materials 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 description 1
- 206010035653 pneumoconiosis Diseases 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Landscapes
- Winding Filamentary Materials (AREA)
Abstract
The invention discloses an automatic wire-arranging inorganic fiber winding device and a method, wherein the device consists of a PLC power supply control box, a movable bracket, a roller, a first L-shaped bracket, a high-speed motor rotor shaft, a wire winding hollow roller, a supporting bearing, a wire winding hollow roller shaft, a wire winding cylinder, a spiral wire passing coil, a telescopic rod, a limit screw, a crank sliding block bearing, a rocker, a second L-shaped bracket and a gear motor, the gear motor is controlled by opening the PLC power supply control box, the crank sliding block bearing is driven to rotate by the gear motor, the rocker is driven to rotate by the crank sliding block bearing, the telescopic rod is driven to reciprocate by the bearing, and the telescopic rod is connected with the spiral wire passing coil through a coupler, so that the spiral wire passing coil reciprocates, the relative position of the fiber and the wire passing coil can be automatically changed along with the size of stress in the wire arranging process, and the wire breakage phenomenon caused by uneven stress of the fiber in the wire arranging process is reduced. Has the characteristics of improving the yield of continuous inorganic fibers and obtaining inorganic fibers with different diameter specifications.
Description
Technical Field
The invention relates to the technical field of inorganic fiber production, in particular to an automatic winding displacement inorganic fiber winding device and method.
Background
Mineral is taken as raw material, crushed and added into a melting furnace, melted in the melting furnace at 1100-1450 ℃, and rapidly drawn into continuous inorganic fibers through a platinum-rhodium alloy wire drawing bushing. Besides higher mechanical properties, the inorganic fiber also has a series of special properties, such as good insulating property, excellent temperature resistance and thermal stability, strong radiation resistance, good chemical stability, wide use temperature range and the like. As a novel inorganic environment-friendly green high-performance fiber material, inorganic fibers are not easy to inhale into lungs because of the large fiber length, so that diseases such as pneumoconiosis and the like are caused, and meanwhile, compared with other high-performance fibers, the inorganic environment-friendly green high-performance fiber material has lower energy consumption in the production process and no pollution in the preparation process, so that the inorganic environment-friendly high-performance fiber material is called as a green material. The mineral ore of the related components is utilized to develop the inorganic fiber and the products thereof with great economic and social benefits.
In the drawing process of inorganic fibers, the fibers are easy to break due to the fact that the fibers are too fine, waste is caused, and the requirement of continuous drawing is not met. The existing inorganic fiber winding device is often unable to provide good guiding measures for fibers when winding, so that the existing fiber winding device is easy to cause winding disorder and breakage when winding, thereby affecting the wire drawing efficiency and the quality of fiber materials. In addition, when the existing fiber winding device is used for winding, the winding roller is rotated at a constant speed, and when the inorganic fibers outside the winding roller are wound thicker, if the winding is continued according to the same rotating speed, the pulling force of the winding roller on the fibers is increased, so that the diameters of the inorganic fibers are possibly inconsistent, and the fiber quality is affected.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide an automatic winding device and method for inorganic fibers, wherein the device consists of a PLC power supply control box, a movable bracket, a roller, a first L-shaped bracket, a high-speed motor, a rotor shaft of the high-speed motor, a hollow wire winding roller, a support bearing, a hollow wire winding roller shaft, a wire winding drum, a spiral coil, a telescopic rod, a limit screw, a crank sliding block bearing, a second L-shaped bracket and a decelerating direct current motor, the decelerating direct current motor is controlled by opening the PLC power supply control box to drive the crank sliding block bearing to rotate, the crank sliding block bearing drives the rocker to rotate, the rocker drives the telescopic rod to reciprocate through the bearing, and the telescopic rod is connected with the spiral coil through a coupler, so that the spiral coil reciprocates. The spiral passing coil is made of graphite or tetrafluoroethylene, has a smooth surface, does not damage fibers, and has good wear resistance. Due to the special structure of the spiral winding, the relative positions of the fibers and the winding can be automatically changed along with the stress in the winding displacement process, so that the stress of the fibers is reduced, and the structure is beneficial to reducing the phenomenon of broken wires caused by uneven stress of the fibers in the winding displacement process. The method has the characteristics of improving the uniformity of the diameter of the inorganic fiber, improving the yield of the continuous inorganic fiber and obtaining the inorganic fibers with different diameter specifications.
The invention relates to an automatic wire arrangement inorganic fiber winding device, which consists of a PLC power supply control box (1), a movable support (2), a roller (3), a first L-shaped support (4), a high-speed motor (5), a high-speed motor rotor shaft (6), a wire winding hollow roller (7), a support bearing (8), a wire winding hollow roller shaft (9), a wire winding drum (10), a spiral coil (11), a telescopic rod (12), a limit screw (13), a crank sliding block bearing (14), a rocker (15), a second L-shaped support (16) and a speed reducing motor (17), wherein the upper layer of the movable support (2) is respectively fixed with the PLC power supply control box (1), the second L-shaped support (16), one end of the speed reducing motor (17) is connected with the PLC power supply control box (1), one side of the lower layer of the movable support (2) is provided with the first L-shaped support (4), the high-speed motor (5) is fixed on the first L-shaped support (4), one end of the high-speed motor (5) is connected with one end of the wire winding drum (10) through the high-speed motor rotor shaft (6), the other end of the yarn winding cylinder (10) is connected with a yarn winding hollow roll shaft (9) in the yarn winding hollow roll (7) and a supporting bearing (8).
A plurality of limit screws (13) are arranged on the movable support (2) at one end of the second L-shaped support (16), and the relative positions of the second L-shaped support (16) and the movable support (2) are adjusted through the limit screws (13).
One end of a speed reducing motor (17) is connected with a crank sliding block bearing (14), and the crank sliding block bearing (14) is connected with a spiral coil (11) through a telescopic rod (12).
An automatic winding method for inorganic fibers of a flat cable is carried out according to the following steps:
a. the wire winding cylinder (10) is sleeved on the wire winding hollow roll shaft (9), one end of the wire winding hollow roll shaft (9) is connected with the support bearing (8), and the PLC power supply control box (1) controls the speed reducing motor (17) so as to be beneficial to real-time adjustment of the rotating speed;
b. after the installation is ready, the PIC power supply control box (1) is started, the high-speed motor (5) moves at the speed of 500r/min, the fiber bundles are manually wound on the yarn winding drum (10) after waiting for stable operation, after 5s of operation, the high-speed motor (5) starts to increase the rotating speed, and the rotating speed 3000r/min of the high-speed motor (5) is finally determined according to the required speed;
c. after the high-speed motor (5) runs stably, starting the PIC power supply control box (1), determining the rotating speed 6r/min of the speed reduction motor (17) according to the tightness degree of the winding to perform winding, and finally replacing the clean winding drum (10) after the winding is finished to perform the next winding operation.
The invention relates to an automatic winding device and a method for an inorganic fiber, wherein the upper layer of a movable bracket is a winding part, a PLC power supply control box (1) and a second L-shaped bracket (16) are respectively fixed, a gear motor (17) is fixedly connected with the second L-shaped bracket (16), one end of the gear motor (17) is connected with the PLC power supply control box (1), the lower layer of the movable bracket (2) is a winding part, one side of the movable bracket (2) is provided with a first L-shaped bracket (4), a high-speed motor (5) is fixed on the first L-shaped bracket (4), one end of the high-speed motor (5) is connected with one end of a wire winding drum (10) through a high-speed motor rotor shaft (6), and a wire winding hollow roll shaft (9) in the wire winding hollow roll (7) at the other end of the wire winding drum (10) is connected with a support bearing (8); the winding displacement part and the winding part are fixed on the movable bracket through the limit screw, and when the relative position of the winding displacement part and the winding part is required to be changed, the limit screw (13) is only required to be unscrewed, and the limit screw (13) is required to be screwed again after the proper position is determined.
The gear motor (17) is arranged on one side of the second L-shaped bracket (16), and four corners are fixed through screws, so that relative sliding is avoided during working.
The PLC power control box (1) is connected to gear motor (17) power one end, second L type support (16) are installed on movable platform (1) upper strata, and a plurality of stop screw of platform upper strata installation are convenient for adjust L type support and moving platform relative position.
One end of the gear motor (17) is connected with a crank sliding block bearing (14), the crank sliding block bearing (14) is connected with a rocker (15), the rocker (15) is connected with a telescopic rod (12) through a bearing and a screw, and the telescopic rod (12) is connected with the bearing to ensure stable movement of the telescopic rod (12).
The other end of the telescopic rod (12) is connected with the spiral passing coil (11) through a coupler.
The novel high-speed motor is characterized in that the first L-shaped motor support (14) is fixed on the lower layer of the movable support table and is connected with the movable support table through a limit screw (13), the high-speed motor (5) is fixed on the first L-shaped support (4) through a screw, the direct-current voltage-regulating power supply is connected with the high-speed motor (5), and one end of the rotor shaft (6) of the high-speed motor is connected with the hollow roller (9) of the winding wire through a coupler.
The yarn winding cylinder (10) is sleeved on the yarn winding hollow roller (9), and one end of the yarn winding hollow roller (9) is connected with the support bearing (8).
When the spiral winding (11) is adopted for winding displacement, the stress of the fiber bundles is uniform, and the phenomenon of broken filaments caused by uneven stress of the fibers during winding displacement is avoided.
The power supplies of the winding wire part and the winding part are all PLC power supply control boxes (1), so that the rotating speed can be regulated in real time, the change of the fiber diameter caused by the difference of the diameters of the upper part and the lower part of the wire winding drum in the winding process is reduced, and the uniformity of the fiber diameter is facilitated.
The yarn winding drum (10) is made of conical plastic, and the outer surface of the yarn winding drum is provided with radial anti-slip patterns, so that slipping of fiber bundles during winding can be effectively prevented; the inner surface is provided with anti-slip patterns forming an angle of 45 degrees along the axial direction, the anti-slip patterns can be tightly attached to the rubber gasket of the hollow yarn winding roller, the yarn winding drum (10) is prevented from sliding off from the hollow yarn winding roller (9), the yarn winding drum (10) is also convenient to replace, and corresponding mechanical devices are reduced to limit the relative positions of the yarn winding drum and the hollow yarn winding roller, so that the device is more concise.
When this device makes the fibre carry out rolling work, more stable and at the uniform velocity carry out the rolling with inorganic fiber, this device simple structure, the atress is even when can making the fibre twine on a reel.
Compared with the prior art, the invention provides an automatic winding device and method for inorganic fibers, which have the following innovations:
according to the automatic wire-arranging inorganic fiber winding device, the PLC power supply control box (1) is opened, the gear motor (17) drives the crank sliding block bearing (14) to rotate, the crank sliding block bearing (14) rotates to drive the rocker (15) to rotate, the rocker (15) drives the telescopic rod (12) to reciprocate through the bearing, and the telescopic rod (12) is connected with the spiral wire-passing coil (11) through the coupler, so that the spiral wire-passing coil (11) reciprocates. The spiral passing coil (11) is made of graphite or tetrafluoroethylene, has a smooth surface, does not damage fibers, and has good wear resistance. Due to the special structure of the spiral passing coil (11), the relative positions of the fibers and the passing coil can be automatically changed along with the stress in the wire arrangement process, so that the stress of the fibers is reduced, and the structure is beneficial to reducing the phenomenon of wire breakage of the fibers due to uneven stress in the wire arrangement process.
In the winding process of the fiber, as the winding drum (10) adopts a conical design, if the uniform rotating speed is maintained, the diameter difference of the inorganic fiber at the upper end and the lower end of the winding drum (10) is large, the yield is difficult to ensure, and the rotating speed is changed by adjusting the input voltage of the high-speed motor (5) through the PLC power supply control box. When the inorganic fiber is at the small diameter end of the conical yarn winding drum, the rotating speed is reduced, and when the inorganic fiber is at the large diameter end of the conical yarn winding drum, the rotating speed is increased, so that the stress of the fiber is uniform, and the structure is beneficial to uniform diameter of the finished inorganic fiber.
PLC power control box (1), gyro wheel (3), first L type support (4), high-speed motor (5), high-speed motor rotor shaft (6), hollow roller of rolling up silk (7), support bearing (8), hollow roller of rolling up silk (9), a roll section of thick bamboo (10), spiral coil (11), telescopic link (12), stop screw (13), slider-crank bearing (14), rocker (15), second L type support (16) and gear motor (17) are all fixed on movable support (2), adjust the relative position of movable support (2) and wire drawing stove at any time, this kind of structure is favorable to making things convenient for technician to adjust relevant technological parameter, easy operation, occupation area is little.
A laser thickness gauge is arranged outside the wire winding drum (10), and the winding thickness of the inorganic fiber on the wire winding drum is monitored at any time. Meanwhile, the thickness data are fed back to a PLC power supply (1) control box at any time, and after the thickness data reach the specified winding thickness, the power supply is automatically turned off to stop winding.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
fig. 2 is a schematic plan view of a portion of the present invention.
In the figure: 1-a PLC power supply control box; 2-a mobile support; 3-rolling wheels; 4-a first L-shaped scaffold; 5-high speed motor; 6-a high-speed motor rotor shaft; 7-winding a hollow roller; 8-supporting bearings; 9-winding a hollow roller shaft; 10-a wire winding drum; 11-spiral turns; 12-a telescopic rod; 13-a limit screw; 14-crank sliding block bearings; 15-rocker; 16-a second L-shaped bracket; 17-a gear motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
The invention relates to an automatic wire-arranging inorganic fiber winding device, which consists of a PLC power supply control box 1, a movable bracket 2, a roller 3, a first L-shaped bracket 4, a high-speed motor 5, a high-speed motor rotor shaft 6, a wire winding hollow roller 7, a support bearing 8, a wire winding hollow roller shaft 9, a wire winding drum 10, a spiral coil 11, a telescopic rod 12, a limit screw 13, a crank sliding block bearing 14, a second L-shaped bracket 16 and a gear motor 17, wherein the upper layer of the movable bracket 2 is respectively fixed with the PLC power supply control box 1 and the second L-shaped bracket 16, the gear motor 17 is fixedly connected with the second L-shaped bracket 16, one end of the gear motor 17 is connected with the PLC power supply control box 1, one side of the lower layer of the movable bracket 2 is provided with the first L-shaped bracket 4, one end of the high-speed motor 5 is fixedly arranged on the first L-shaped bracket 4, one end of the high-speed motor 5 is connected with one end of the wire winding drum 10 through the high-speed motor rotor shaft 6, and the wire winding hollow roller shaft 9 in the other end of the wire winding hollow roller 7 is connected with the support bearing 8;
a plurality of limit screws 13 are arranged on the movable support 2 at one end of the second L-shaped support 16, and the relative positions of the second L-shaped support 16 and the movable support 2 are adjusted through the limit screws 13;
one end of a speed reducing motor 17 is connected with a crank sliding block bearing 14, the crank sliding block bearing 14 is connected with a spiral coil 11 through a telescopic rod 12, and the specific operation is carried out according to the following steps:
a. the wire winding cylinder 10 is sleeved on the wire winding hollow roll shaft 9, one end of the wire winding hollow roll shaft 9 is connected with the support bearing 8, and the PLC power supply control box 1 controls the speed reducing motor 17, so that the real-time rotation speed adjustment is facilitated;
b. after the installation is ready, the PIC power supply control box 1 is started, the high-speed motor 5 moves at the speed of 500r/min, the fiber bundle is manually wound on the wire winding drum 10 after waiting for stable operation, after 5s of operation, the high-speed motor 5 starts to increase the rotating speed, and the rotating speed 3000r/min of the high-speed motor 5 is finally determined according to the required speed;
c. after the high-speed motor 5 runs stably, the PLC power supply control box 1 is started, the rotating speed 6r/min of the speed reduction motor 17 is determined according to the tightness degree of the winding to carry out winding, and finally, the clean winding drum 10 is replaced after the winding is finished to carry out the next winding operation.
Claims (4)
1. An automatic wire arrangement inorganic fiber winding device is characterized by comprising a PLC power supply control box (1), a movable support (2), a roller (3), a first L-shaped support (4), a high-speed motor (5), a rotor shaft (6) of the high-speed motor, a hollow wire winding roller (7), a support bearing (8), a hollow wire winding roller shaft (9), a wire winding drum (10), a spiral coil (11), a telescopic rod (12), a limit screw (13), a crank sliding block bearing (14), a rocker (15), a second L-shaped support (16) and a speed reducing motor (17), wherein the upper layer of the movable support (2) is respectively fixed with the PLC power supply control box (1) and the second L-shaped support (16), one end of the speed reducing motor (17) is connected with the PLC power supply control box (1), the first L-shaped support (4) is arranged on one side of the lower layer of the movable support (2), the high-speed motor (5) is fixed on the first L-shaped support (4), one end of the high-speed motor (5) is connected with one end of the wire winding drum (10) through the high-speed motor (6), the other end of the yarn winding cylinder (10) is connected with a yarn winding hollow roll shaft (9) in the yarn winding hollow roll (7) and a supporting bearing (8).
2. The automatic wire-arranging inorganic fiber winding device according to claim 1, wherein a plurality of limit screws (13) are arranged on the movable support (2) at one end of the second L-shaped support (16), and the relative positions of the second L-shaped support (16) and the movable support (2) are adjusted through the limit screws (13).
3. The automatic wire-arranging inorganic fiber winding device according to claim 1, wherein one end of a speed reducing motor (17) is connected with a crank block bearing (14), and the crank block bearing (14) is connected with a spiral coil (11) through a telescopic rod (12).
4. An automatic winding method for inorganic fibers is characterized by comprising the following steps:
a. the wire winding cylinder (10) is sleeved on the wire winding hollow roll shaft (9), one end of the wire winding hollow roll shaft (9) is connected with the support bearing (8), and the PLC power supply control box (1) controls the speed reducing motor (17) so as to be beneficial to real-time adjustment of the rotating speed;
b. after the installation is ready, the PIC power supply control box (1) is started, the high-speed motor (5) moves at the speed of 500r/min, the fiber bundle is manually wound on the yarn winding drum (10) after waiting for stable operation, the high-speed motor (5) starts to increase the rotating speed after 5s of operation, and the rotating speed 3000r/min of the high-speed motor (5) is finally determined according to the required speed;
c. after the high-speed motor (5) runs stably, starting the PIC power supply control box (1), determining the rotating speed 6r/min of the speed reduction motor (17) according to the tightness degree of the winding to perform winding, and finally replacing the clean winding drum (10) after the winding is finished to perform the next winding operation.
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| CN202310189578.5A CN116062545B (en) | 2023-03-02 | 2023-03-02 | Automatic wire arrangement inorganic fiber winding device and method |
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| CN202310189578.5A CN116062545B (en) | 2023-03-02 | 2023-03-02 | Automatic wire arrangement inorganic fiber winding device and method |
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