CN116060229B - IML-like automobile switch paint spraying process and device - Google Patents
IML-like automobile switch paint spraying process and device Download PDFInfo
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- CN116060229B CN116060229B CN202211731613.3A CN202211731613A CN116060229B CN 116060229 B CN116060229 B CN 116060229B CN 202211731613 A CN202211731613 A CN 202211731613A CN 116060229 B CN116060229 B CN 116060229B
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- 239000003973 paint Substances 0.000 title claims abstract description 102
- 238000005507 spraying Methods 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title abstract description 10
- 230000008569 process Effects 0.000 title abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 49
- 239000007921 spray Substances 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 22
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 7
- 230000005012 migration Effects 0.000 abstract description 3
- 238000013508 migration Methods 0.000 abstract description 3
- 210000001161 mammalian embryo Anatomy 0.000 description 6
- 238000007592 spray painting technique Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0271—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the object or work standing still during the spraying operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses an IML-like automobile switch paint spraying process and device, and relates to the technical field of automobile accessory processing; the invention comprises a paint spraying table, wherein the upper surface of the paint spraying table is provided with a through groove, the inside of the through groove is provided with uniformly distributed return-type frame plates, the lower surface of the paint spraying table is fixedly provided with a collecting box, one surface of the collecting box, which is far away from the paint spraying table, is fixedly provided with a discharge pipe, one end of the discharge pipe, which is far away from the collecting box, is movably inserted with a sealing plug, one surface of the paint spraying table, which is far away from the collecting box, is fixedly provided with a U-shaped frame, and one surface of the paint spraying table, which is close to the collecting box, is fixedly provided with uniformly distributed supporting legs; through driving the movable seat horizontal migration, the movable seat makes shower nozzle horizontal direction remove through U type seat, pivot, adapter sleeve and connecting rod, and the horizontal migration of shower nozzle accomplishes the paint spraying of a plurality of car switch blanks in a plurality of circuit frame boards to the convenient paint spraying that has realized batch car switch blanks, and then the effectual paint spraying efficiency that has improved car switch blanks.
Description
Technical Field
The invention relates to the technical field of automobile accessory processing, in particular to an IML-simulated automobile switch paint spraying process and device.
Background
Automobile fittings: an automobile accessory is a product that serves an automobile as well as individual units that make up the automobile as a whole. Automobile accessories are various, and with the improvement of the living standard of people, people consume automobiles more and more, and the market of the automobile accessories is becoming larger and larger. Automobile parts manufacturers have also evolved rapidly in recent years. The prior art has the following problems when spraying paint on an automobile switch:
1. in the prior art, when the automobile switch is sprayed with paint, a lot of automobile switch blanks are simultaneously clamped, so that the paint spraying of the automobile switch blanks is inconvenient to realize, and the paint spraying efficiency of the automobile switch blanks is lower;
2. meanwhile, when the paint spraying device in the prior art sprays paint on an automobile switch, most of spray heads of the paint spraying device are inconvenient to spray paint on the surface of an automobile switch blank uniformly, so that the paint spraying effect of the automobile switch blank is poor, double-sided paint spraying of the automobile switch blank is inconvenient to realize, and aiming at the problems, the inventor proposes an IML-like automobile switch paint spraying process and device for solving the problems.
Disclosure of Invention
In order to solve the problems that the paint spraying efficiency of the automobile switch blanks is low and the paint spraying effect of the automobile switch blanks is poor; the invention aims to provide an IML-like automobile switch paint spraying process and device.
In order to solve the technical problems, the invention adopts the following technical scheme: an IML-like automobile switch paint spraying process comprises the following steps:
s1, adhesion of automobile switch blanks
The injection molding of the automobile switch blank is completed by adopting an injection molding semitransparent highlight black process, and after the automobile switch blank is molded, the automobile switch blank and the silk screen panel are adhered through an adhesion device;
s2, clamping of automobile switch
Clamping the adhered blanks of the plurality of automobile switches through a clamping mechanism;
s3, paint spraying for automobile switch
Uniformly spraying paint on a plurality of automobile switch blanks through a paint spraying mechanism and a swinging mechanism;
s4, overturning of automobile switch
The turning mechanism is used for turning over the multiple automobile switch blanks, and then the paint spraying mechanism and the swinging mechanism are used for uniformly spraying paint on the other surfaces of the multiple automobile switch blanks.
The utility model provides an imitative IML car switch paint spraying apparatus, includes the platform that sprays paint, open the groove has been seted up to the upper surface of platform that sprays paint, the inside of opening the groove is equipped with evenly distributed's back type frame board, the lower fixed surface of platform that sprays paint installs the collecting box, the one side fixed mounting that the platform was kept away from to the collecting box has the discharge tube, the one end activity grafting that the collecting box was kept away from to the discharge tube has the sealed end cap, the one side fixed mounting that the collecting box was kept away from to the platform that sprays paint has the U type frame, the one side fixed mounting that the platform that sprays paint is close to the collecting box has evenly distributed's supporting leg, the inside of back type frame board is equipped with fixture, be equipped with tilting mechanism between platform and the back type frame board that sprays paint, the inside of U type frame is equipped with paint spraying mechanism, paint mechanism's surface is equipped with swing mechanism.
Preferably, the fixture comprises a clamping plate, an anti-slip pad is fixedly arranged on the inner wall of the clamping plate, a sliding groove is formed in the inner wall of the back-shaped frame plate, two sliding blocks are slidably connected to the inner wall of the sliding groove, one side of each sliding block is fixedly connected with the outer wall of the clamping plate, a double-head screw is rotatably arranged on one side of the back-shaped frame plate, the double-head screw penetrates through the sliding groove and is in threaded rotary connection with the two sliding blocks, a synchronous wheel is fixedly arranged at one end of each double-head screw, synchronous belts are connected between two adjacent synchronous wheels in a transmission mode, a first motor is fixedly arranged at one side of the back-shaped frame plate, a driving output end of the first motor is fixedly connected with one end of each double-head screw, and a first fixing block is fixedly arranged on the outer wall of each first motor and is fixedly connected with one side of the back-shaped frame plate.
Preferably, the tilting mechanism is including two first dwang, the one end of first dwang rotates with the inner wall of logical groove to be connected, the other end of first dwang and one side fixed connection of returning the type frame board, adjacent two equal fixed mounting has the fixed axle between the type frame board returns, one the one end fixed mounting of first dwang has the worm wheel, one side of spraying paint the platform is equipped with the worm, worm and worm wheel meshing are connected, one side fixed mounting of spraying paint the platform has the fixed plate, the one end of worm rotates with the upper surface of fixed plate to be connected, the one end fixed mounting that the fixed plate was kept away from to the worm has the handle.
Preferably, the paint spraying mechanism comprises a movable seat, two guide grooves are formed in the inner wall of the U-shaped frame, guide blocks are slidably connected to the inner walls of the guide grooves, two guide blocks are fixedly connected to the lower surfaces of the guide blocks and the upper surfaces of the movable seat, the movable seat is far away from the U-shaped seat, one side of the two guide blocks is fixedly provided with the U-shaped seat, the inner wall of the U-shaped seat is rotatably provided with a rotating shaft, the outer wall of the rotating shaft is fixedly provided with a connecting sleeve, the outer wall of the connecting sleeve is fixedly provided with a connecting rod, one end of the connecting rod far away from the connecting sleeve is fixedly provided with a spray head, one end of the spray head is fixedly provided with a connecting hose, the connecting hose penetrates through the U-shaped frame and is movably connected with one side of the U-shaped frame in an inserting mode, a lead screw penetrates through the movable seat and is in threaded rotary connection with the movable seat, one side of the U-shaped frame is fixedly provided with a second motor, the driving output end of the second motor is fixedly connected with one side of the lead screw, the outer wall of the second motor is fixedly provided with a second fixing block, and one side of the second fixing block is fixedly connected with one side of the U-shaped frame.
Preferably, the swing mechanism comprises a first gear, one end of a rotating shaft is fixedly connected with one side of the first gear, an L-shaped fixed rod is fixedly arranged on the lower surface of the U-shaped seat, one end of the L-shaped fixed rod, which is far away from the U-shaped seat, is rotationally provided with a swing plate, one end of the swing plate is fixedly provided with a cambered surface toothed ring, the cambered surface toothed ring is meshed with the first gear and connected with the first gear, one side of the swing plate is provided with a strip-shaped groove, the lower surface of the moving seat is provided with a second rotating rod, the lower surface of the moving seat is fixedly provided with a first supporting plate, the second rotating rod penetrates through the first supporting plate and is rotationally connected with the first supporting plate, one end of the second rotating rod is fixedly provided with a rotating disc, one side of the rotating disc, which is far away from the second rotating rod, is in movable contact with the inner wall of the strip-shaped groove, the lower surface of the moving seat is fixedly provided with a second supporting plate, the transmission rod penetrates through the second supporting plate and is connected with the second rotating rod, the second bevel gear is meshed with the second bevel gear, the other end of the second rotating rod is fixedly provided with the second bevel gear, and the other end of the second bevel gear is meshed with the first bevel gear, and the second bevel gear is fixedly connected with the second bevel gear.
Compared with the prior art, the invention has the beneficial effects that:
1. the plurality of automobile switch blanks are placed in the plurality of return-type frame plates one by one, and the adjacent two sliding blocks are driven to slide in opposite directions, so that the plurality of clamping plates and the plurality of anti-slip pads move synchronously, and the adjacent two clamping plates and the two anti-slip pads clamp and fix the plurality of automobile switch blanks, so that the clamping and fixing of the plurality of automobile switch blanks are realized conveniently, and the convenience for clamping the plurality of automobile switch blanks is improved effectively;
2. the movable seat is driven to horizontally move, the movable seat horizontally moves the spray head through the U-shaped seat, the rotating shaft, the connecting sleeve and the connecting rod, and the horizontal movement of the spray head completes the spray painting of a plurality of automobile switch blanks in a plurality of back frame plates, so that the spray painting of batch automobile switch blanks is conveniently realized, and the spray painting efficiency of the automobile switch blanks is effectively improved;
3. the first gear is driven to reciprocally rotate, the first gear enables the rotating shaft to reciprocally rotate, the rotating shaft enables the spray head to reciprocally swing by taking the axle center of the rotating shaft as the circle center through the connecting sleeve and the connecting rod, and paint is evenly sprayed on the upper surface of the automobile switch blank through reciprocal swing of the spray head, so that even paint spraying of the automobile switch blank is conveniently realized, and further the paint spraying effect of the automobile switch blank is effectively improved;
4. through making the worm rotate, worm drive worm wheel rotates, and the worm wheel makes first dwang rotate, and first dwang makes the axle center that returns the dwang to use first dwang to overturn as the centre of a circle, and the car switch embryo material of returning in the frame board is synchronous overturns, makes the another side of car switch embryo material vertical upwards can to convenient realization the upset of car switch embryo material, and then the two-sided paint spraying of completion car switch embryo material follow-up of being convenient for.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention.
FIG. 2 is a schematic view showing a sectional structure of a paint spraying table and a collecting box according to the present invention.
Fig. 3 is a schematic diagram showing connection between the frame plate and the clamping mechanism and the turnover mechanism.
Fig. 4 is an enlarged schematic view of the portion a in fig. 3 according to the present invention.
Fig. 5 is a schematic diagram of a sectional structure of a U-shaped frame of the present invention.
Fig. 6 is an enlarged schematic view of the portion B in fig. 5 according to the present invention.
Fig. 7 is a schematic connection diagram of the swing mechanism of the present invention.
Fig. 8 is an enlarged schematic view of the portion C in fig. 7 according to the present invention.
In the figure: 1. a paint spraying table; 11. a through groove; 12. a frame plate of the return type; 13. a collection box; 14. a discharge pipe; 15. sealing the plugs; 16. a U-shaped frame; 17. support legs; 2. a clamping mechanism; 21. a clamping plate; 22. an anti-slip pad; 23. a chute; 24. a slide block; 25. a double-ended screw; 26. a synchronizing wheel; 27. a synchronous belt; 28. a first motor; 29. a first fixed block; 3. a turnover mechanism; 31. a first rotating lever; 32. a fixed shaft; 33. a worm wheel; 34. a worm; 35. a fixing plate; 36. a handle; 4. a paint spraying mechanism; 41. a movable seat; 42. a guide groove; 43. a guide block; 44. a U-shaped seat; 45. a rotating shaft; 46. connecting sleeves; 47. a connecting rod; 48. a spray head; 49. a connecting hose; 5. a screw rod; 51. a second motor; 52. a second fixed block; 6. a swinging mechanism; 61. a first gear; 62. an L-shaped fixing rod; 63. a swinging plate; 64. a cambered surface toothed ring; 65. a bar-shaped groove; 66. a second rotating lever; 67. a first support plate; 68. a rotating disc; 69. a driving rod; 7. a transmission rod; 71. a second support plate; 72. bevel gears; 73. a second gear; 74. toothed plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-8, the invention provides an IML-simulated automobile switch paint spraying process, which comprises the following steps:
s1, adhesion of automobile switch blanks
The injection molding of the automobile switch blank is completed by adopting an injection molding semitransparent highlight black process, and after the automobile switch blank is molded, the automobile switch blank and the silk screen panel are adhered through an adhesion device;
s2, clamping of automobile switch
Clamping the adhered blanks of the plurality of automobile switches through a clamping mechanism 2;
s3, paint spraying for automobile switch
Uniformly spraying paint on a plurality of automobile switch blanks through a paint spraying mechanism 4 and a swinging mechanism 6;
s4, overturning of automobile switch
The turning mechanism 3 turns over a plurality of automobile switch blanks, and then the paint spraying mechanism 4 and the swinging mechanism 6 evenly spray paint the other surfaces of the automobile switch blanks.
The utility model provides an imitative IML car switch paint spraying apparatus, including spray booth 1, open groove 11 has been seted up to the upper surface of spray booth 1, open groove 11's inside is equipped with evenly distributed's back type frame board 12, spray booth 1's lower fixed surface installs collecting box 13, spray booth 1 keeps away from collecting box 13's one side fixed mounting has U type frame 16, back type frame board 12's inside is equipped with fixture 2, be equipped with tilting mechanism 3 between spray booth 1 and the back type frame board 12, U type frame 16's inside is equipped with paint spraying mechanism 4, paint spraying mechanism 4's surface is equipped with swing mechanism 6.
Through adopting above-mentioned technical scheme, through setting up collecting box 13 at the lower surface of spray booth 1, collecting box 13 is convenient for collect the paint that splashes when spraying paint the operation, after car switch stock is placed in the inside of returning frame board 12, through setting up fixture 2, fixture 2 is convenient for realize the centre gripping of car switch stock fixedly, through setting up tilting mechanism 3, tilting mechanism 3 is convenient for realize the upset of car switch stock, thereby be convenient for realize the two-sided paint spraying of car switch stock, through setting up paint spraying mechanism 4, paint spraying mechanism 4 is convenient for realize the one by one of a plurality of car switch blanks, thereby improve the paint spraying efficiency of car switch stock, through setting up swing mechanism 6, swing mechanism 6 is convenient for realize the even paint spraying of car switch stock, thereby improve the paint spraying effect of car switch stock.
The one side of collecting box 13 far away from spray booth 1 fixed mounting has drain pipe 14, and the one end that drain pipe 14 kept away from collecting box 13 activity grafting has sealed end cap 15, and the one side of spray booth 1 near collecting box 13 fixed mounting has evenly distributed's supporting leg 17.
Through adopting above-mentioned technical scheme, through extracting sealed end cap 15, the paint of collecting in the collection box 13 is discharged through discharge tube 14, through setting up supporting leg 17, the supporting leg 17 improves the stability of spraying paint platform 1.
The clamping mechanism 2 comprises a clamping plate 21, an anti-slip pad 22 is fixedly arranged on the inner wall of the clamping plate 21, a sliding groove 23 is formed in the inner wall of a return-type frame plate 12, two sliding blocks 24 are slidably connected to the inner wall of the sliding groove 23, one side of one sliding block 24 is fixedly connected with the outer wall of the clamping plate 21, a double-head screw 25 is rotatably arranged on one side of the return-type frame plate 12, the double-head screw 25 penetrates through the sliding groove 23 and is in threaded rotary connection with the two sliding blocks 24, one end of the double-head screw 25 is fixedly provided with a synchronous wheel 26, and synchronous belts 27 are in transmission connection between two adjacent synchronous wheels 26.
Through adopting above-mentioned technical scheme, after car switch stock is placed in the inside of returning frame board 12, through driving a double-end screw rod 25 rotation, a double-end screw rod 25 makes a plurality of double-end screw rods 25 synchronous syntropy through two synchronizing wheels 26 and hold-in range 27 that correspond, a plurality of double-end screw rods 25 make adjacent two sliders 24 slide in opposite directions along the inner wall of a spout 23, a plurality of sliders 24 make a plurality of grip blocks 21 and a plurality of slipmats 22 synchronous movement, two adjacent grip blocks 21 carry out the centre gripping to a car switch stock through two slipmats 22.
A first motor 28 is fixedly arranged on one side of the square frame plate 12, a driving output end of the first motor 28 is fixedly connected with one end of a double-headed screw 25, a first fixing block 29 is fixedly arranged on the outer wall of the first motor 28, and the first fixing block 29 is fixedly connected with one side of the square frame plate 12.
By adopting the above technical scheme, the double-ended screw 25 is rotated by turning on the first motor 28, and the drive shaft of the first motor 28.
The turnover mechanism 3 comprises two first rotating rods 31, one end of each first rotating rod 31 is rotatably connected with the inner wall of the through groove 11, the other end of each first rotating rod 31 is fixedly connected with one side of one back-shaped frame plate 12, a fixed shaft 32 is fixedly installed between two adjacent back-shaped frame plates 12, a worm wheel 33 is fixedly installed at one end of each first rotating rod 31, a worm 34 is arranged on one side of the paint spraying table 1, the worm 34 is in meshed connection with the worm wheel 33, a fixed plate 35 is fixedly installed on one side of the paint spraying table 1, one end of the worm 34 is rotatably connected with the upper surface of the fixed plate 35, and a handle 36 is fixedly installed at one end, far away from the fixed plate 35, of the worm 34.
Through adopting above-mentioned technical scheme, through knob handle 36, handle 36 makes worm 34 rotate, and worm 34 drive worm wheel 33 rotates, and worm wheel 33 makes first dwang 31 rotate, and first dwang 31 makes a plurality of circuit board 12 overturn with the axle center of first dwang 31 as the centre of a circle to realize the upset of car switch embryo, and then be convenient for realize the two-sided paint spraying of car switch embryo.
The paint spraying mechanism 4 comprises a movable seat 41, two guide grooves 42 are formed in the inner wall of the U-shaped frame 16, guide blocks 43 are slidably connected to the inner walls of the two guide grooves 42, the lower surfaces of the two guide blocks 43 are fixedly connected with the upper surface of the movable seat 41, a U-shaped seat 44 is fixedly arranged on one surface of the movable seat 41 away from the two guide blocks 43, a rotating shaft 45 is rotatably arranged on the inner wall of the U-shaped seat 44, a connecting sleeve 46 is fixedly arranged on the outer wall of the rotating shaft 45, a connecting rod 47 is fixedly arranged on the outer wall of the connecting sleeve 46, a spray head 48 is fixedly arranged at one end of the connecting rod 47 away from the connecting sleeve 46, a connecting hose 49 is fixedly arranged at one end of the spray head 48, and the connecting hose 49 penetrates through the U-shaped frame 16 and is movably spliced with one side of the U-shaped frame 16.
Through adopting above-mentioned technical scheme, through setting up guide way 42 and guide block 43, guide block 43 is to removing seat 41 and is led, make and remove seat 41 and keep the horizontal direction removal, after coupling hose 49 is connected with outside paint storage jar, paint in the paint storage jar gets into the inside of shower nozzle 48 through coupling hose 49, through making lead screw 5 rotate, lead screw 5 makes and removes seat 41 horizontal direction remove, remove seat 41 and make shower nozzle 48 horizontal direction remove through U type seat 44, pivot 45, adapter sleeve 46 and connecting rod 47, the horizontal migration of shower nozzle 48 accomplishes the paint spraying of a plurality of car switch blanks in a plurality of circuit frame boards 12.
The inner wall of the U-shaped frame 16 is rotatably provided with a screw rod 5, the screw rod 5 penetrates through the movable seat 41 and is in threaded rotary connection with the movable seat 41, one side of the U-shaped frame 16 is fixedly provided with a second motor 51, a driving output end of the second motor 51 is fixedly connected with one end of the screw rod 5, the outer wall of the second motor 51 is fixedly provided with a second fixed block 52, and one side of the second fixed block 52 is fixedly connected with one side of the U-shaped frame 16.
By adopting the above technical scheme, the driving shaft of the second motor 51 rotates the screw 5 by turning on the second motor 51.
The swinging mechanism 6 comprises a first gear 61, one end of a rotating shaft 45 is fixedly connected with one side of the first gear 61, an L-shaped fixed rod 62 is fixedly arranged on the lower surface of a U-shaped seat 44, a swinging plate 63 is rotatably arranged on one end of the L-shaped fixed rod 62 far away from the U-shaped seat 44, an arc-shaped toothed ring 64 is fixedly arranged on one end of the swinging plate 63, the arc-shaped toothed ring 64 is meshed with the first gear 61, a strip-shaped groove 65 is formed in one side of the swinging plate 63, a second rotating rod 66 is arranged on the lower surface of a movable seat 41, a rotating disc 68 is fixedly arranged on one end of the second rotating rod 66, a driving rod 69 is fixedly arranged on one side of the rotating disc 68 far away from the second rotating rod 66, one end of the driving rod 69 is movably contacted with the inner wall of the strip-shaped groove 65, a transmission rod 7 is arranged on the lower surface of the movable seat 41, a bevel gear 72 is fixedly arranged on one end of the transmission rod 7 and the other end of the second rotating rod 66, two bevel gears 72 are meshed with each other, a second gear 73 is fixedly arranged on the other end of the transmission rod 7, a bevel gear 74 is fixedly arranged on the inner wall of the U-shaped rack 16, and the toothed plate 74 is meshed with the second gear 73.
Through the above technical scheme, when the movable seat 41 moves horizontally, the transmission rod 7 and the second gear 73 move synchronously, the toothed plate 74 drives the second gear 73 to rotate, the second gear 73 rotates the transmission rod 7, the transmission rod 7 rotates the second rotating rod 66 through the two bevel gears 72, the second rotating rod 66 rotates the driving rod 69 through the rotating disc 68 by taking the axis of the rotating disc 68 as the circle center, the driving rod 69 makes the swinging plate 63 reciprocate by taking the axis of the L-shaped fixing rod 62 as the circle center through the strip-shaped groove 65, the swinging plate 63 drives the first gear 61 to reciprocate by the cambered toothed ring 64, the first gear 61 makes the rotating shaft 45 reciprocate, the rotating shaft 45 makes the spray head 48 reciprocate by taking the axis of the rotating shaft 45 as the circle center through the connecting sleeve 46 and the connecting rod 47, and the reciprocating swing of the spray head 48 uniformly sprays paint on the upper surface of the automobile switch blank, so that the paint spraying effect of the automobile switch blank is improved.
The lower surface of the movable seat 41 is fixedly provided with a first supporting plate 67, the second rotating rod 66 penetrates through the first supporting plate 67 and is in rotating connection with the first supporting plate 67, the lower surface of the movable seat 41 is fixedly provided with a second supporting plate 71, and the transmission rod 7 penetrates through the second supporting plate 71 and is in rotating connection with the second supporting plate 71.
By adopting the above technical scheme, by providing the first support plate 67 and the second support plate 71, the movable base 41 moves the second rotating lever 66 and the transmission lever 7 synchronously through the first support plate 67 and the second support plate 71.
Working principle: when the automobile switch blanks need to be sprayed, a worker firstly places the automobile switch blanks one by one in the plurality of return frame plates 12, then starts a first motor 28, a driving shaft of the first motor 28 enables a corresponding double-headed screw rod 25 to rotate, the double-headed screw rod 25 enables the double-headed screw rods 25 to synchronously rotate in the same direction through corresponding two synchronous wheels 26 and synchronous belts 27, the adjacent two sliding blocks 24 slide along the inner walls of corresponding sliding grooves 23 in opposite directions while the double-headed screw rods 25 rotate, at the moment, the plurality of sliding blocks 24 enable the plurality of clamping plates 21 and the plurality of anti-slip pads 22 to synchronously move until the adjacent two anti-slip pads 22 are tightly contacted with the outer wall of the automobile switch blank, and then the first motor 28 is closed, at the moment, the plurality of clamping plates 21 clamp the automobile switch blanks through the plurality of anti-slip pads 22, so that clamping and fixing of the automobile switch blanks are conveniently realized, and convenience of clamping the automobile switch blanks is effectively improved;
subsequently, a worker connects the connecting hose 49 with an external paint storage tank, and starts the second motor 51, the driving shaft of the second motor 51 rotates the screw rod 5, the screw rod 5 moves the movable seat 41 horizontally, the movable seat 41 moves the spray head 48 horizontally through the U-shaped seat 44, the rotating shaft 45, the connecting sleeve 46 and the connecting rod 47, and the spray head 48 horizontally moves to finish the spray painting of a plurality of automobile switch blanks in the plurality of return-type frame plates 12, so that the spray painting of batch automobile switch blanks is conveniently realized, and the spray painting efficiency of the automobile switch blanks is effectively improved;
meanwhile, the transmission rod 7 and the second gear 73 synchronously move along with the moving seat 41, the toothed plate 74 drives the second gear 73 to rotate, the second gear 73 enables the transmission rod 7 to rotate, the transmission rod 7 enables the second rotating rod 66 to rotate through the two bevel gears 72, the second rotating rod 66 enables the driving rod 69 to rotate by taking the axle center of the rotating disc 68 as the circle center through the rotating disc 68, the driving rod 69 enables the swinging plate 63 to swing reciprocally by taking the axle center of the L-shaped fixed rod 62 as the circle center through the strip-shaped groove 65, the swinging plate 63 drives the first gear 61 to swing reciprocally through the cambered surface toothed ring 64, the first gear 61 enables the rotating shaft 45 to swing reciprocally, the rotating shaft 45 enables the spray head 48 to swing reciprocally by taking the axle center of the rotating shaft 45 as the circle center through the connecting sleeve 46 and the connecting rod 47, and the reciprocal swing of the spray head 48 sprays paint evenly on the upper surface of an automobile switch blank, so that even spray of the automobile switch blank is conveniently achieved, and the spray effect of the automobile switch blank is effectively improved;
after the single-sided paint spraying of the plurality of automobile switch blanks is finished, a worker rotates the worm 34 through the knob handle 36, the worm 34 drives the worm wheel 33 to rotate, the worm wheel 33 rotates a corresponding first rotating rod 31, at the moment, the two first rotating rods 31 enable the plurality of the back frame plates 12 to turn over by taking the axes of the two first rotating rods 31 as circle centers, the automobile switch blanks in the plurality of the back frame plates 12 synchronously turn over until the other side of the automobile switch blanks is vertically upwards, and then the knob handle 36 is stopped, so that the turning over of the automobile switch blanks is conveniently realized, and the follow-up double-sided paint spraying of the automobile switch blanks is conveniently finished.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (1)
1. The utility model provides an imitative IML car switch paint spraying apparatus, includes spray booth (1), its characterized in that: the paint spraying machine comprises a paint spraying table (1), and is characterized in that a through groove (11) is formed in the upper surface of the paint spraying table (1), a return type frame plate (12) which is uniformly distributed is arranged in the through groove (11), a collecting box (13) is fixedly arranged on the lower surface of the paint spraying table (1), a U-shaped frame (16) is fixedly arranged on one surface, far away from the collecting box (13), of the paint spraying table (1), a clamping mechanism (2) is arranged in the return type frame plate (12), a turnover mechanism (3) is arranged between the paint spraying table (1) and the return type frame plate (12), a paint spraying mechanism (4) is arranged in the U-shaped frame (16), and a swinging mechanism (6) is arranged on the surface of the paint spraying mechanism (4);
one surface of the collecting box (13) far away from the paint spraying table (1) is fixedly provided with a discharge pipe (14), one end of the discharge pipe (14) far away from the collecting box (13) is movably inserted with a sealing plug (15), and one surface of the paint spraying table (1) near the collecting box (13) is fixedly provided with uniformly distributed supporting legs (17);
the clamping mechanism (2) comprises a clamping plate (21), an anti-slip pad (22) is fixedly arranged on the inner wall of the clamping plate (21), a sliding groove (23) is formed in the inner wall of the square frame plate (12), two sliding blocks (24) are slidably connected to the inner wall of the sliding groove (23), one side of each sliding block (24) is fixedly connected with the outer wall of the clamping plate (21), a double-head screw (25) is rotatably arranged on one side of the square frame plate (12), the double-head screw (25) penetrates through the sliding groove (23) and is in threaded rotary connection with the two sliding blocks (24), a synchronous wheel (26) is fixedly arranged at one end of each double-head screw (25), and a synchronous belt (27) is connected between every two adjacent synchronous wheels (26) in a transmission mode;
a first motor (28) is fixedly arranged on one side of the square frame plate (12), a driving output end of the first motor (28) is fixedly connected with one end of a double-head screw rod (25), a first fixing block (29) is fixedly arranged on the outer wall of the first motor (28), and the first fixing block (29) is fixedly connected with one side of the square frame plate (12);
the turnover mechanism (3) comprises two first rotating rods (31), one end of each first rotating rod (31) is connected with the inner wall of a through groove (11) in a rotating mode, the other end of each first rotating rod (31) is fixedly connected with one side of a back-shaped frame plate (12), a fixed shaft (32) is fixedly installed between every two adjacent back-shaped frame plates (12), a worm wheel (33) is fixedly installed at one end of each first rotating rod (31), a worm (34) is arranged on one side of each paint spraying table (1), the worm (34) is connected with the worm wheel (33) in a meshing mode, a fixed plate (35) is fixedly installed on one side of each paint spraying table (1), one end of each worm (34) is connected with the upper surface of the corresponding fixed plate (35), and a handle (36) is fixedly installed at one end, far away from the fixed plate (35), of each worm (34);
the paint spraying mechanism (4) comprises a movable seat (41), two guide grooves (42) are formed in the inner wall of the U-shaped frame (16), guide blocks (43) are slidably connected to the inner walls of the two guide grooves (42), the lower surfaces of the two guide blocks (43) are fixedly connected with the upper surface of the movable seat (41), a U-shaped seat (44) is fixedly arranged on one surface of the movable seat (41) away from the two guide blocks (43), a rotating shaft (45) is rotatably arranged on the inner wall of the U-shaped seat (44), a connecting sleeve (46) is fixedly arranged on the outer wall of the rotating shaft (45), a connecting rod (47) is fixedly arranged on the outer wall of the connecting sleeve (46), a spray head (48) is fixedly arranged at one end of the connecting rod (47) away from the connecting sleeve (46), a connecting hose (49) is fixedly arranged at one end of the spray head (48), and the connecting hose (49) penetrates through the U-shaped frame (16) and is movably spliced with one side of the U-shaped frame (16);
the swinging mechanism (6) comprises a first gear (61), one end of a rotating shaft (45) is fixedly connected with one side of the first gear (61), an L-shaped fixed rod (62) is fixedly arranged on the lower surface of a U-shaped seat (44), a swinging plate (63) is rotatably arranged at one end of the L-shaped fixed rod (62) far away from the U-shaped seat (44), a cambered surface toothed ring (64) is fixedly arranged at one end of the swinging plate (63), the cambered surface toothed ring (64) is meshed with the first gear (61) and connected, a strip-shaped groove (65) is formed in one side of the swinging plate (63), a second rotating rod (66) is arranged on the lower surface of a movable seat (41), a rotating disc (68) is fixedly arranged at one end of the second rotating rod (66), a driving rod (69) is fixedly arranged at one side of the rotating disc (68), one end of the driving rod (69) far away from the rotating disc (68) is movably contacted with the inner wall of the strip-shaped groove (65), a transmission rod (7) is arranged at the lower surface of the movable seat (41), a transmission rod (7) is arranged at the other end of the other bevel gear (72), the other bevel gear (72) is fixedly arranged at the other end of the bevel gear (7), a toothed plate (74) is fixedly arranged on the inner wall of the U-shaped frame (16), and the toothed plate (74) is in meshed connection with a second gear (73);
the lower surface of the movable seat (41) is fixedly provided with a first supporting plate (67), the second rotating rod (66) penetrates through the first supporting plate (67) and is rotationally connected with the first supporting plate (67), the lower surface of the movable seat (41) is fixedly provided with a second supporting plate (71), and the transmission rod (7) penetrates through the second supporting plate (71) and is rotationally connected with the second supporting plate (71);
the inner wall of the U-shaped frame (16) is rotatably provided with a screw rod (5), the screw rod (5) penetrates through the movable seat (41) and is in threaded rotation connection with the movable seat (41), one side of the U-shaped frame (16) is fixedly provided with a second motor (51), a driving output end of the second motor (51) is fixedly connected with one end of the screw rod (5), the outer wall of the second motor (51) is fixedly provided with a second fixed block (52), and one side of the second fixed block (52) is fixedly connected with one side of the U-shaped frame (16);
when the automobile switch blanks are required to be sprayed, a worker firstly places the automobile switch blanks one by one in the plurality of return frame plates (12), then starts a first motor (28), a driving shaft of the first motor (28) enables a corresponding double-headed screw (25) to rotate, and the double-headed screw (25) enables the plurality of double-headed screws (25) to synchronously rotate in the same direction through two corresponding synchronous wheels (26) and a synchronous belt (27);
further, two adjacent sliding blocks (24) slide along the inner walls of corresponding sliding grooves (23) while rotating based on a plurality of double-headed screws (25), at the moment, the plurality of sliding blocks (24) enable a plurality of clamping plates (21) and a plurality of anti-skid pads (22) to synchronously move until the two adjacent anti-skid pads (22) are tightly contacted with the outer wall of one automobile switch blank and then the first motor (28) is closed, and at the moment, the plurality of clamping plates (21) clamp the plurality of automobile switch blanks through the plurality of anti-skid pads (22), so that clamping and fixing of the plurality of automobile switch blanks are conveniently realized;
the transmission rod (7) and the second gear (73) synchronously move along with the moving seat (41), the toothed plate (74) drives the second gear (73) to rotate, the second gear (73) enables the transmission rod (7) to rotate, the transmission rod (7) enables the second rotating rod (66) to rotate through two bevel gears (72), the second rotating rod (66) enables the driving rod (69) to rotate by taking the axle center of the rotating disc (68) as the center of a circle through the rotating disc (68), the driving rod (69) enables the swinging plate (63) to swing back and forth by taking the axle center of the L-shaped fixed rod (62) as the center of a circle through the strip-shaped groove (65), the swinging plate (63) drives the first gear (61) to rotate back and forth through the cambered toothed ring (64), the first gear (61) enables the rotating shaft (45) to rotate back and forth, the rotating shaft (45) enables the spray head (48) to swing back and forth by taking the axle center of the rotating shaft (45) as the center of a circle through the connecting sleeve (46) and the connecting rod (47), the back and forth swinging of the spray paint on the upper surface of an automobile switch blank, so that the automobile switch blank is conveniently and evenly sprayed, and the automobile switch effect is improved;
after the single-sided paint spraying of a plurality of automobile switch blanks is finished, a worker rotates a worm (34) through a knob handle (36), the worm (36) drives a worm wheel (33) to rotate, the worm wheel (33) drives a corresponding first rotating rod (31) to rotate, at the moment, the two first rotating rods (31) enable the plurality of return-type frame plates (12) to turn around by taking the axes of the two first rotating rods (31) as circle centers, the automobile switch blanks in the plurality of return-type frame plates (12) synchronously turn around until the other side of the automobile switch blanks is vertically upwards, and then the knob handle (36) is stopped, so that the turning of the automobile switch blanks is conveniently realized, and the follow-up double-sided paint spraying of the automobile switch blanks is conveniently finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211731613.3A CN116060229B (en) | 2022-12-30 | 2022-12-30 | IML-like automobile switch paint spraying process and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211731613.3A CN116060229B (en) | 2022-12-30 | 2022-12-30 | IML-like automobile switch paint spraying process and device |
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| Publication Number | Publication Date |
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| CN116060229A CN116060229A (en) | 2023-05-05 |
| CN116060229B true CN116060229B (en) | 2023-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211731613.3A Active CN116060229B (en) | 2022-12-30 | 2022-12-30 | IML-like automobile switch paint spraying process and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117798456A (en) * | 2024-02-29 | 2024-04-02 | 江苏核电有限公司 | Circuit welding auxiliary device |
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| WO2022262200A1 (en) * | 2021-06-17 | 2022-12-22 | 浙江金港重工科技有限公司 | Even paint spraying device for processing of special-shaped steel structural member |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108970857A (en) * | 2018-08-17 | 2018-12-11 | 东莞市联洲知识产权运营管理有限公司 | A kind of spraying clamping device of air conditioning for automobiles blade |
| CN109876961A (en) * | 2019-03-19 | 2019-06-14 | 苏州钧峰新能源科技有限公司 | Proton Exchange Membrane for DMFC catalyst coating equipment and coating process |
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| CN116060229A (en) | 2023-05-05 |
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