Disclosure of Invention
Aiming at the defects existing in the prior art, the main purpose of the invention is to provide an oil-soluble organic metal salt composition, a preparation method and application thereof, and the provided organic metal salt composition has the characteristics of high content of active metal components, good dispersibility, fluidity and thermal stability, wherein the total metal content in the organic metal salt composition is higher than 20%.
In order to achieve the above object, the present invention provides in a first aspect an oil-soluble organometallic salt composition comprising molybdenum ions, cobalt ions, and an organic anion bonded to both metal ions; the organic anions are one or more of organic carboxylate radicals with carbon atoms of C6-C11 and containing branched chains, and one or more of organic carboxylate radicals with benzene rings and total carbon atoms of C10-C16.
Further, in the oil-soluble organic metal salt composition, the total metal content in the composition is more than or equal to 20wt% based on elements, wherein the cobalt content is more than or equal to 2wt% and the main active metal molybdenum content is more than or equal to 18wt%; wherein, on the valence distribution of molybdenum, 10.8 percent is more than or equal to 2.4 percent of Mo 4+≥3.6%,7.2%≥Mo5+≥3.6%,7.2%≥Mo6+.
Further, in the oil-soluble organic metal salt composition, the organic anion may be specifically selected from one or more of 2-methylpentanoate, 2-methylheptanoate, 2-ethylheptanoate, 3-ethylheptanoate, 4-ethylheptanoate, 2-methylhexanoate, 2-ethylhexyl ate, 2, 5-dimethyloctanoate, 7-dimethyloctanoate, 4-ethyloctanoate, 2-propyloctanoate, 4-butylbenzoate, 4-pentylbenzoate, 4-hexylbenzoate, 4-heptylbenzoate, 4-octylbenzoate, 4-nonylbenzoate, phenylbutyrate, phenylpentanoate, phenylheptanoate, phenyloctanoate, phenylnonanoate, preferably one or more of 2-methylpentanoate, 2-ethylhexyl ate, 4-butylbenzoate, 4-pentylbenzoate, phenylbutyrate and phenyloctanoate.
Further, in the oil-soluble organic metal salt composition, the dynamic viscosity mu 40 of the organic metal salt composition is 75-150 mPa.s at 40 ℃; the weight loss 50% temperature T 50 is not lower than 280 ℃; the proportion of single-layer MoS 2 wafers in the as-sulfided MoS 2 wafers in the sulfide formation is > 90%.
In order to achieve the above object, a second aspect of the present invention provides a method for producing an oil-soluble organometallic salt composition, comprising the steps of:
(1) Under the contact condition, uniformly mixing a cobalt source, inorganic acid and an organic solvent to obtain a first material flow;
(2) Under the contact condition, mixing the first material flow and the first organic acid uniformly, and obtaining a second material flow after reaction;
(3) Uniformly mixing a molybdenum source, an organic solvent and polystyrene microspheres under a contact condition to obtain a third material flow;
(4) Uniformly mixing the third material flow, the first organic acid and the second organic acid, then adding a reaction promoter, and reacting to obtain a fourth material flow;
(5) The second stream and the fourth stream are mixed uniformly and further separated to obtain the organic metal salt composition.
Further, in the above-mentioned method for preparing the organometallic salt composition, the cobalt source may be selected from one or more of cobalt oxide, hydroxide, nitrate, sulfate, hydrochloride and basic carbonate, preferably cobalt hydroxide and/or nitrate. Further, the cobalt source may be specifically selected from one or more of cobaltosic oxide, cobalt hydroxide, cobalt nitrate, cobalt sulfate, anhydrous cobalt chloride, tetrahydrate cobalt chloride, hexahydrate cobalt chloride, and basic cobalt carbonate.
Further, in the above-mentioned method for producing an organometallic salt composition, the organic solvent may be one or more of C1-C3 alkylbenzene, C6-C12 linear alkane, and C6-C12 cycloalkane. Wherein, the C1-C3 alkylbenzene can be one or more of toluene, ethylbenzene, o-xylene, m-xylene, p-xylene and isopropylbenzene, and is preferably p-xylene and/or isopropylbenzene; the C6-C12 linear alkane can be selected from one or more of n-heptane, n-octane, n-decane, n-nonane and n-dodecane, and is preferably n-octane and/or n-dodecane; the C6-C12 cycloalkane may be one or more selected from cyclohexane, cyclooctane and cyclododecane, preferably cyclohexane and/or cyclooctane.
Further, in the above-mentioned method for producing an organometallic salt composition, the first organic acid is an organic carboxylic acid having a carbon number of from C6 to C11 and containing a branched chain, and specifically may be at least one selected from 2-methylpentanoic acid, 2-methylheptanoic acid, 2-ethylheptanoic acid, 3-ethylheptanoic acid, 4-ethylheptanoic acid, 2-methylhexanoic acid, 2-ethylhexanoic acid, 2-propylhexanoic acid, 2, 5-dimethyloctanoic acid, 7-dimethyloctanoic acid, 4-ethyloctanoic acid, 2-propyloctanoic acid, preferably 2-methylpentanoic acid and/or 2-ethylhexanoic acid.
Further, in the above-mentioned method for producing an organometallic salt composition, the molybdenum source may be selected from one or more of molybdenum halides, molybdenum oxides, molybdenum alkali metal salts, molybdenum ammonium salts, and molybdic acids, and preferably molybdenum ammonium salts and/or molybdic acids. Further, the molybdenum source may be specifically selected from one or more of molybdenum hexafluoride, molybdenum trioxide, potassium molybdate, sodium molybdate, calcium molybdate, ammonium dimolybdate, ammonium tetramolybdate, ammonium heptamolybdate, and molybdic acid.
Further, in the preparation method of the organic metal salt composition, the second organic acid is an organic carboxylic acid containing a benzene ring and having a total carbon number of 10 to 16, wherein the carboxyl group may be directly connected to the benzene ring or may not be directly connected to the benzene ring; when the carboxyl group is on the benzene ring, the second organic acid may be at least one selected from 4-butylbenzoic acid, 4-pentylbenzoic acid, 4-hexylbenzoic acid, 4-heptylbenzoic acid, 4-octylbenzoic acid, 4-nonylbenzoic acid, preferably 4-butylbenzoic acid and/or 4-pentylbenzoic acid; when the carboxyl group is not directly connected with the benzene ring, the second organic acid is phenylalkyl carboxylic acid, and specifically can be at least one of phenylbutyric acid, phenylvaleric acid, phenylheptanoic acid, phenyloctanoic acid and phenylnonanoic acid, and preferably phenylbutyric acid and/or phenyloctanoic acid.
Further, in the preparation method of the organometallic salt composition, the inorganic acid in the step (1) is one or more of sulfuric acid, nitric acid and hydrochloric acid.
Further, in the preparation method of the organometallic salt composition, in the step (4), the reaction promoter is halogenated alkane, and the halogenated alkane has 6 to 15 carbon atoms, preferably Cl, br and I; specifically, the solvent may be at least one selected from chlorooctane, bromooctane, iodooctane, 1, 8-diiodooctane, chlorononane, 1, 9-dichlorononane, 1-trichlorononane, bromononane, chlorodecane, 1, 10-dichlorodecane, bromodecane, iododecane, 1, 10-diiododecane, chloroundecane, bromoundecane and iodoundecane, preferably at least one selected from chlorooctane, bromooctane and chlorodecane.
Further, in the preparation method of the organometallic salt composition, the dosages of the molybdenum source, the cobalt source, the inorganic acid, the organic solvent, the first organic acid, the second organic acid, the reaction accelerator and the polystyrene microsphere are respectively as follows in parts by weight: 100 parts of molybdenum source, 10-30 parts of cobalt source, 0.5-6 parts of inorganic acid, 100-1000 parts of organic solvent, 225-900 parts of first organic acid, 25-100 parts of second organic acid, 0.02-2.5 parts of reaction accelerator and 1-10 parts of polystyrene microsphere; preferably 100 parts of molybdenum source, 12-20 parts of cobalt source, 0.6-4 parts of inorganic acid, 275-750 parts of organic solvent, 337.5-675 parts of first organic acid, 37.5-75 parts of second organic acid, 0.2-2 parts of reaction accelerator and 2-6 parts of polystyrene microsphere.
Further, in the preparation method of the organic metal salt composition, the organic solvent in the step (1) is used in an amount of 50 to 200 parts by weight, preferably 75 to 150 parts by weight, and the organic solvent in the step (3) is used in an amount of 50 to 800 parts by weight, preferably 200 to 600 parts by weight.
Further, in the preparation method of the organic metal salt composition, the amount of the first organic acid used in the step (2) is 50 to 200 parts by weight, preferably 75 to 150 parts by weight, and the amount of the first organic acid used in the step (4) is 175 to 700 parts by weight, preferably 262.5 to 525 parts by weight.
Further, in the above-mentioned method for producing an organometallic salt composition, the mixing temperature in the step (1) is 40 to 120 ℃, preferably 60 to 100 ℃.
Further, in the above-mentioned method for producing an organometallic salt composition, the reaction temperature in the step (2) is 100 to 250 ℃, preferably 120 to 200 ℃, and the reaction time is 2 to 10 hours, preferably 4 to 8 hours.
Further, in the above-mentioned method for producing an organometallic salt composition, the mixing temperature in the step (3) is 40 to 120 ℃, preferably 60 to 100 ℃.
Further, in the preparation method of the organometallic salt composition, the reaction temperature in the step (4) is 120 to 300 ℃, preferably 150 to 250 ℃; the reaction time is 4 to 24 hours, preferably 8 to 20 hours.
Further, in the above-mentioned method for producing an organometallic salt composition, the mixing temperature in the step (5) is 100 to 160 ℃, preferably 120 to 150 ℃.
Further, in the preparation method of the organic metal salt composition, water generated by the reaction is removed in a reflux manner in the reaction process in the step (2) and the step (4).
Further, in the above-mentioned method for preparing an organometallic salt composition, the separation process in the step (5) generally comprises two operations of suction filtration and distillation, typically, suction filtration is performed to remove the solid phase first, and then distillation is further performed to remove the solvent, wherein the distillation is preferably performed by vacuum distillation, the operation pressure of the vacuum distillation is 1.3-2.0 KPa, the operation temperature is 120-180 ℃, and the distillation end point can be determined according to the total amount of the remaining materials being 250-300 parts.
In a third aspect, the present invention provides a method for hydrogenating inferior heavy oil, comprising contacting the inferior heavy oil with the above-mentioned organometallic salt composition in the presence of hydrogen and carrying out hydrogenation reaction.
Further, in the above-mentioned inferior heavy oil hydrogenation method, the inferior heavy oil may be one or more of heavy distillate oil, atmospheric residuum, vacuum residuum, coal tar, catalytic slurry oil, crude oil, and other raw materials.
Further, in the above-mentioned inferior heavy oil hydrogenation method, the reaction conditions are generally as follows: the reaction pressure is 14-20 MPa, the reaction temperature is 380-420 ℃, and the reaction time is 1-20 h.
Further, in the inferior heavy oil hydrogenation method, the concentration of the organic metal salt composition in the inferior heavy oil is 200-2000mg/kg.
Furthermore, in the above-mentioned inferior heavy oil hydrogenation method, the organometallic salt composition generally needs to be vulcanized before use, and a person skilled in the art can select a proper vulcanization mode according to actual situations and needs.
Further, in the above-mentioned inferior heavy oil hydrogenation method, the reactor used in the hydrogenation reaction may be a slurry bed reactor and/or a suspended bed reactor.
Compared with the prior art, the oil-soluble organic metal salt composition and the preparation method and application thereof have the following advantages:
(1) The oil-soluble organic metal salt composition provided by the invention has the characteristics of high content of active metal components, good dispersibility, good fluidity and good thermal stability, wherein the total metal content in the organic metal salt composition is higher than 20%, the molybdenum content of the active metal components is higher than 18%, and the maximum value of the molybdenum content in the organic metal salt composition prepared by the prior art is generally lower than 16%, so that the method provided by the invention obviously improves the molybdenum content in the product, and can improve the catalytic activity of the material when the catalyst is used for poor heavy oil hydrogenation catalytic materials. Meanwhile, the organic metal salt composition prepared by the method has good fluidity, can greatly promote dilution and dispersion in inferior heavy oil, has good thermal stability, is favorable for keeping stable structure before presulfiding, and avoids active metal components from gathering and reducing activity due to premature decomposition in a heating stage of a hydrogenation device in the use process. Solves the technical problems that when the existing oil-soluble organic metal salt product is used, the product is decomposed in advance in the heating stage so as to generate aggregation in the reaction stage, and the hydrogenation activity of the nano-scale catalyst particles is seriously affected.
(2) According to the preparation method of the organic metal salt composition, nano-scale polystyrene microspheres with the particle size of monodisperse distribution are introduced, the nano-scale polystyrene microspheres are adsorbed at an inorganic molybdenum particle/organic solvent interface to form a Pickering emulsion, the Pickering emulsion has strong stability, the inorganic molybdenum particles are highly dispersed in the organic solvent, active sites are fully exposed, the reaction efficiency of an organic ligand and molybdenum is greatly improved under the further promotion of halogenated alkane, the molybdenum content in the molybdenum salt composition is improved, and meanwhile, the molybdenum salt composition with the molybdenum in a highly dispersed state can be obtained.
(3) In the preparation method of the organic metal salt composition, the auxiliary catalytic metal cobalt is introduced as the second metal component, and the stability and the dispersibility of the active metal component molybdenum are improved by introducing cobalt. Meanwhile, two 4s orbitals exist in the arrangement of the cobalt electronic layer, compared with 5s 1 and 34 d orbitals of molybdenum, the attraction capacity to sulfur is stronger, so that the presulfiding process of the cobalt-molybdenum bimetallic organic salt composition is more sufficient compared with that of the single-metal organic salt composition, and the catalytic activity of MoS 2 after presulfiding is higher.
(4) In the preparation method of the organic metal salt composition, the first organic acid and the second organic acid are used together as the composite organic ligand of molybdenum, the aromatic ring structure in the second organic acid provides larger steric hindrance, the generation of low-valence molybdenum, especially tetravalent molybdenum, is promoted, and the relative content of molybdenum is improved. Meanwhile, the interaction between the aromatic ring structure in the second organic acid and the inferior heavy oil raw material promotes the miscibility of the organic metal salt composition and the inferior heavy oil raw material. In addition, under the coordination of the two ligands, especially the use of the second organic acid obviously improves the heat stability of the organic metal salt composition, avoids the severe decomposition of the organic metal salt composition before the presulfiding reaction, leads to the aggregation of active metal components and reduces the catalytic efficiency
(5) The preparation method of the organic metal salt composition has the characteristics of simple and convenient process, high reaction conversion rate, safe and environment-friendly production process, and is beneficial to industrial production and application.
Detailed Description
The following describes the preparation and use of the organometallic salt compositions of the present invention by way of specific examples, but is not intended to limit the invention.
The molybdenum content of the organic metal salt composition in the embodiment and the comparative example is measured by using an inductively coupled plasma emission spectrometer of the Shimadzu corporation ICPE-9000 full spectrum type; the metal valence state of molybdenum is analyzed by adopting an X-ray photoelectric energy spectrum of Siemens Feishul ESCALAB-250Xi, and the peak area is calculated after the peak separation treatment of the obtained XPS spectrogram to obtain the proportion of molybdenum in different valence states; the dynamic viscosity of the organometallic salt composition product is measured according to ASTM D5018-2018; the thermal stability of the organometallic salt composition product was analyzed using a mertler TGA-2 thermogravimetric analyzer. The morphology of the MoS2 wafer was characterized using a JEM-2200FS type 200kV energy filtered field emission transmission electron microscope (JEOL) from Japanese electronics Co.
The organometal salt composition of the examples and comparative examples of the present invention had a dynamic viscosity of mu 40 at 40 ℃; the temperature corresponding to the weight loss of the organic metal salt composition reaching 50% is T 50; the statistical proportion of single-layer MoS 2 wafers in the transmission electron microscope photo is N 1%
The ratios of materials appearing in all examples and comparative examples below are generally ratios of parts by weight of materials without special emphasis.
The polystyrene microspheres described in the examples and comparative examples of the present invention may be prepared using methods known in the art, such as those described in CN 109988333A.
Example 1
15.4 Parts of cobalt nitrate, 1.4 parts of hydrochloric acid and 94 parts of isopropylbenzene are fully and uniformly mixed at 92 ℃, 82 parts of 2-methyl valeric acid is added, the temperature is raised to 188 ℃ after the fully and uniformly mixed, and the organic cobalt salt composition is obtained after the reaction for 6.5 hours at the same temperature. 100 parts of molybdenum hexafluoride, 352 parts of n-decane, 5.8 parts of polystyrene microspheres (average particle diameter 433 nm) were thoroughly mixed at 87.5℃to form a homogeneous suspension. Then 282.5 parts of 2-methylheptanoic acid and 44.5 parts of 4-amyl benzoic acid are added and uniformly mixed at the same temperature. Adding 1.5 parts of bromooctane into the system, fully and uniformly mixing, heating to 238 ℃, reacting at the temperature for 18.5 hours, and stopping the reaction to obtain the organic molybdenum salt composition. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 144 ℃, then the solid phase is removed by suction filtration, reduced pressure distillation is carried out at 1.53KPa and 151 ℃, and the total amount of the residual materials is 272 parts, so as to obtain the organic metal salt composition. The total metal content of the organometallic salt composition was 21.6wt%, wherein the cobalt content was 2.2wt%, the molybdenum content was 19.4wt%, and the Mo 4+、Mo5+、Mo6+ content was 10.6wt%, 5.2wt%, 3.6wt%, μ 40=99mPa·s,T50=320℃,N1% = 94.5%, respectively.
Example 2
Uniformly mixing 10 parts of cobaltosic oxide, 0.5 part of nitric acid and 50 parts of n-heptane at 40 ℃, adding 50 parts of 4-ethylheptanoic acid, uniformly mixing, heating to 100 ℃, and reacting for 2 hours at the same temperature to obtain an organic cobalt salt composition; 100 parts of potassium molybdate, 50 parts of cyclohexane and 1 part of polystyrene microspheres (average particle diameter 185 nm) were thoroughly mixed at 60℃to form a uniform suspension system. Then 700 parts of 2-ethylheptanoic acid and 100 parts of 4-amyl benzoic acid are added and uniformly mixed at the same temperature. Adding 0.02 part of chlorooctane into the system, fully and uniformly mixing, heating to 150 ℃, reacting for 20 hours at the temperature, and obtaining the organic molybdenum salt composition after the reaction. And fully and uniformly mixing the organic molybdenum salt composition and the organic cobalt salt composition at 100 ℃, filtering to remove solid phase by suction, and carrying out reduced pressure distillation at 1.3KPa and 120 ℃ to obtain the organic metal salt composition, wherein the total amount of the residual materials is 250 parts. The total metal content of the organometallic salt composition was 20.5wt%, wherein the cobalt content was 2.3wt%, the molybdenum content was 18.2wt%, and the Mo 4+、Mo5+、Mo6+ content was 10.8wt%, 5.0wt%, 2.4wt%, and μ 40=150mPa·s,T50=308℃,N1% = 92.3%, respectively.
Example 3
Mixing 30 parts of cobalt hydroxide, 6 parts of sulfuric acid and 200 parts of paraxylene uniformly at 120 ℃, adding 200 parts of 2-methylheptanoic acid, heating to 200 ℃ after fully mixing, and reacting for 10 hours at the same temperature to obtain the organic cobalt salt composition. 100 parts of molybdenum hexafluoride, 800 parts of o-xylene, 10 parts of polystyrene microspheres (average particle size 323 nm) were thoroughly mixed at 40℃to form a homogeneous suspension. Then 525 parts of 2-methyl valeric acid and 75 parts of phenyl nonanoic acid are added and mixed uniformly at the same temperature. 2.5 parts of bromooctane is added into the system, after fully and uniformly mixing, the temperature is raised to 250 ℃, the reaction is carried out for 8 hours at the temperature, and the organic molybdenum salt composition is obtained after the reaction. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at the temperature of 126 ℃, and then the solid phase is removed by suction filtration. The distillation under reduced pressure was carried out at 1.66KPa and 174℃to give a total of 300 parts of the remaining materials, to give an organometallic salt composition. The total metal content of the organic metal salt composition is 22.8wt%, wherein the cobalt content is 2.1wt%, the molybdenum content is 20.7wt%, and the Mo 4+、Mo5+、Mo6+ content is 6.3wt%, 7.2wt%, and mu 40=75mPa·s,T50=315℃,N1% = 94.2%, respectively.
Example 4
Mixing 12 parts of cobalt sulfate, 0.6 part of hydrochloric acid and 75 parts of m-xylene uniformly at 60 ℃, adding 75 parts of 2, 5-dimethyl octanoic acid, heating to 120 ℃ after fully mixing uniformly, and reacting for 4 hours at the same temperature to obtain the organic cobalt salt composition. 100 parts of ammonium heptamolybdate, 220 parts of cumene and 2 parts of polystyrene microspheres (average particle size: 143 nm) were thoroughly mixed at 100℃to form a uniform suspension system. Then 262.5 parts of 7, 7-dimethyl octanoic acid and 25 parts of 4-hexyl benzoic acid are added and uniformly mixed at the same temperature. Adding 0.2 part of bromodecane into the system, fully and uniformly mixing, heating to 120 ℃, reacting for 24 hours at the temperature, and obtaining the organic molybdenum salt composition after the reaction. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 120 ℃, and then the solid phase is removed by suction filtration. And (3) carrying out reduced pressure distillation at the temperature of 2KPa and 180 ℃, wherein the total amount of the residual materials is 271 parts, and obtaining the organic metal salt composition. The total metal content of the organometallic salt composition was 21.7wt%, wherein the cobalt content was 2.6wt%, the molybdenum content was 19.1wt%, and the Mo 4+、Mo5+、Mo6+ content was 9.6wt%, 3.6wt%, 5.9wt%, μ 40=101mPa·s,T50=298℃,N1% = 96.6%, respectively.
Example 5
Uniformly mixing 20 parts of basic cobalt carbonate, 4 parts of nitric acid and 150 parts of n-nonane at 100 ℃, then adding 75 parts of 7, 7-dimethyl octanoic acid, fully and uniformly mixing, heating to 250 ℃, and reacting for 8 hours at the same temperature to obtain the organic cobalt salt composition. 100 parts of calcium molybdate, 600 parts of n-decane and 6 parts of polystyrene microspheres (average particle diameter 266 nm) were thoroughly mixed at 120℃to form a uniform suspension system. Then 175 parts of 2, 5-dimethyl octanoic acid and 37.5 parts of 4-butyl benzoic acid are added and uniformly mixed at the same temperature. Adding 2 parts of bromononane into the system, fully and uniformly mixing, heating to 300 ℃, reacting for 4 hours at the temperature, and obtaining the organic molybdenum salt composition after the reaction. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 160 ℃, and then the solid phase is removed by suction filtration. Vacuum distillation was carried out at 1.38KPa and 162℃with the total amount of the remaining material being 263 parts, to obtain an organometallic salt composition. The total metal content of the organometallic salt composition was 23.0wt%, wherein the cobalt content was 2.3wt%, the molybdenum content was 20.7wt%, and the Mo 4+、Mo5+、Mo6+ content was 7.8wt%, 6.4wt%, 6.5wt%, μ 40=105mPa·s,T50=292℃,N1% = 92.5%, respectively.
Example 6
Mixing 16.5 parts of cobalt chloride tetrahydrate, 3.5 parts of sulfuric acid and 125 parts of n-heptane uniformly at 82 ℃, adding 92 parts of 2-ethylheptanoic acid, heating to 185 ℃ after fully mixing uniformly, and reacting for 5.5 hours at the same temperature to obtain the organic cobalt salt composition. 100 parts of sodium molybdate, 200 parts of n-octane and 3.3 parts of polystyrene microspheres (average particle size 312 nm) were thoroughly mixed at 112℃to form a uniform suspension system. Then 192 parts of 2-propylhexanoic acid and 66 parts of 4-butylbenzoic acid are added and mixed uniformly at the same temperature. Adding 0.65 part of 1, 8-diiodooctane into the system, fully and uniformly mixing, heating to 244 ℃, reacting at the temperature for 11 hours, and obtaining the organic molybdenum salt composition after the reaction. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 133 ℃, and then the solid phase is removed by suction filtration. The distillation was carried out under reduced pressure at 1.57KPa and 187℃with the total amount of the remaining materials being 291 parts, to obtain an organometallic salt composition. The total metal content of the organometallic salt composition was 21.6wt%, wherein the cobalt content was 2.6wt%, the molybdenum content was 19.0wt%, and the Mo 4+、Mo5+、Mo6+ content was 8.3wt%, 6.2wt%, 4.5wt%, μ 40=122mPa·s,T50=314℃,N1% = 96.8%, respectively.
Comparative example 1
15.4 Parts of cobalt nitrate, 1.4 parts of hydrochloric acid and 94 parts of isopropylbenzene are fully and uniformly mixed at 92 ℃, 82 parts of 2-methyl valeric acid is added, the temperature is raised to 188 ℃ after the fully and uniformly mixed, and the organic cobalt salt composition is obtained after the reaction for 6.5 hours at the same temperature. 100 parts of molybdenum hexafluoride, 352 parts of n-decane, 5.8 parts of polystyrene microspheres (average particle diameter 433 nm) were thoroughly mixed at 87.5℃to form a homogeneous suspension. Then 282.5 parts of 2-methylheptanoic acid and 44.5 parts of 4-amyl benzoic acid are added, uniformly mixed at the same temperature, then the temperature is raised to 238 ℃, and the reaction is stopped after 18.5 hours of reaction at the temperature, thus obtaining the organic molybdenum salt composition. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 144 ℃, then the solid phase is removed by suction filtration, reduced pressure distillation is carried out at 1.53KPa and 151 ℃, and the total amount of the residual materials is 272 parts, so as to obtain the organic metal salt composition. The total metal content of the organometallic salt composition was 15.9wt%, wherein the cobalt content was 2.2wt%, the molybdenum content was 13.7wt%, and the Mo 4+、Mo5+、Mo6+ content was 8.2wt%, 3.2wt%, 2.3wt%, μ 40=62mPa·s,T50=259℃,N1% = 18.2%, respectively.
Comparative example 2
15.4 Parts of cobalt nitrate, 1.4 parts of hydrochloric acid and 94 parts of isopropylbenzene are fully and uniformly mixed at 92 ℃, 82 parts of 2-methyl valeric acid is added, the temperature is raised to 188 ℃ after the fully and uniformly mixed, and the organic cobalt salt composition is obtained after the reaction for 6.5 hours at the same temperature. 100 parts of molybdenum hexafluoride and 352 parts of n-decane are thoroughly mixed at 87.5℃to form a homogeneous suspension. Then 282.5 parts of 2-methylheptanoic acid and 44.5 parts of 4-amyl benzoic acid are added and uniformly mixed at the same temperature. Adding 1.5 parts of bromooctane into the system, fully and uniformly mixing, heating to 238 ℃, reacting at the temperature for 18.5 hours, and stopping the reaction to obtain the organic molybdenum salt composition. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 144 ℃, then the solid phase is removed by suction filtration, reduced pressure distillation is carried out at 1.53KPa and 151 ℃, and the total amount of the residual materials is 272 parts, so as to obtain the organic metal salt composition. The total metal content of the organometallic salt composition was 15.6wt%, wherein the cobalt content was 2.2wt%, the molybdenum content was 13.4wt%, and the Mo 4+、Mo5+、Mo6+ content was 8.2wt%, 2.9wt%, 2.3wt%, and μ 40=64mPa·s,T50=252℃,N1% = 8.4%, respectively.
Comparative example 3
15.4 Parts of cobalt nitrate, 1.4 parts of hydrochloric acid and 94 parts of isopropylbenzene are fully and uniformly mixed at 92 ℃, 82 parts of 2-methyl valeric acid is added, the temperature is raised to 188 ℃ after the fully and uniformly mixed, and the organic cobalt salt composition is obtained after the reaction for 6.5 hours at the same temperature. 100 parts of molybdenum hexafluoride, 352 parts of n-decane, 5.8 parts of polystyrene microspheres (average particle diameter 433 nm) were thoroughly mixed at 87.5℃to form a homogeneous suspension. Then 327 parts of 2-methylheptanoic acid are added and mixed uniformly at the same temperature. Adding 1.5 parts of bromooctane into the system, fully and uniformly mixing, heating to 238 ℃, reacting at the temperature for 18.5 hours, and stopping the reaction to obtain the organic molybdenum salt composition. The organic molybdenum salt composition and the organic cobalt salt composition are fully and uniformly mixed at 144 ℃, then the solid phase is removed by suction filtration, reduced pressure distillation is carried out at 1.53KPa and 151 ℃, and the total amount of the residual materials is 272 parts, so as to obtain the organic metal salt composition. The total metal content of the organometallic salt composition was 16.6wt%, wherein the cobalt content was 2.2wt%, the molybdenum content was 14.2wt%, and the Mo 4+、Mo5+、Mo6+ content was 3.2wt%, 3.5wt%, 7.5wt%, and μ 40=41mPa·s,T50=242℃,N1% = 25.6%, respectively.
Evaluation of Performance
The performance of the organic molybdenum catalyst of the examples and the comparative examples is evaluated by using straight-run vacuum residuum of a certain factory as a raw material and using a high-pressure reactor. The process conditions are as follows: the reaction pressure is 16MPa, the reaction temperature is 420 ℃, the reaction time is 2.5h, the adding amount of the organic metal salt composition is 650mg/kg, and the organic metal salt composition can be presulfided in a reactor in the heating process without separate presulfiding operation because the sulfur content in raw oil is higher (3.25 wt%).
The properties of the raw materials for reducing slag and the produced oil are shown in Table 1. As can be seen from the table, when the organic molybdenum catalyst described in examples 1-6 is used for processing the straight-run slag reduction raw material, compared with the raw material density and carbon residue value, the obtained product oil is reduced, meanwhile, the saturated component content in the product composition is generally improved, the saturated component content is improved by 23.7% at most, and the asphaltene content is obviously reduced. The catalyst shows that the organic molybdenum catalyst with high dispersion and good thermal stability has high catalytic activity and strong coke inhibition capability, and is beneficial to the generation of light components. When the organic molybdenum catalyst in comparative examples 1-3 is used for processing the straight-run slag reduction raw material, the saturation fraction in the product is 8.5% lower than that in examples 1-6, and the asphaltene yield is obviously improved. This indicates that the comparative sample has poor dispersibility and thermal stability, resulting in lower catalytic activity, lower hydrocracking efficiency of the feedstock, and severe coking during thermal cracking.
TABLE 1 raw materials for straight run slag reduction and oil-forming properties
As shown in the micro-morphology pairs of the catalysts of the example 1 and the comparative example 2, such as fig. 1 and fig. 2, the MoS 2 wafers formed in the sulfur-containing residual oil by the organomolybdenum catalyst prepared by the method of the example 1 are almost all single-layer wafers, the dispersibility is good, and the active sites are fully exposed; the MoS 2 wafer formed by the organic molybdenum catalyst prepared by the method of comparative example 2 is in a multi-layer stacked shape, has serious aggregation and poor dispersibility, and seriously affects the hydrogenation catalytic activity.