Background
A large amount of sulfur-containing flue gas is generated in the petroleum catalytic cracking process, and problems caused by the discharge of the flue gas have attracted serious attention in various countries. The pollutants in the catalytic cracking flue gas mainly comprise sulfur oxides and smoke dust particles, the emission of the sulfur oxides is limited in China, and a series of local standards and national standards are established. For the treatment of sulfur oxides, wet scrubbing is generally used, i.e. the flue gas is scrubbed with a scrubbing solution containing alkaline substances, and the sulfur-containing acid gases therein are absorbed and converted into sulfates. However, since the petroleum contains elements such as vanadium and nickel, the elements can enter the flue gas in the petroleum refining process, when the flue gas is desulfurized, the produced flue gas desulfurization wastewater often contains toxic and harmful heavy metal substances such as vanadium and nickel, and the content of the heavy metal substances is in an excessive risk, so that deep removal is needed.
CN101113062A is treated by ion exchange method to treat vanadium-containing wastewater to 1mgL -1 In the following, the national emission standard is reached. CN103693711A is treated with weak acid ion exchange fiber to obtain nickel containing effluent with nickel content lower than 0.5mg L -1 And (5) discharging after reaching the standard. CN107188326A is treated by hydrogen peroxide-ion exchange combination to obtain nickel-containing wastewater with nickel content lower than 0.1mg L -1 Is lower than the national emission standard. However, the above patents select anion exchange or cation exchange methods for the form of ion existence in the wastewater, and only a certain type of heavy metal ions can be removed in a targeted manner, because vanadium and nickel exist in the wastewater in the form of anions and cations respectively, if the ion exchange method is adopted to treat wastewater containing vanadium and nickel, anion exchange resins and cation exchange resins need to be used in combination, so that the complexity of the process and operation is increased significantly. Meanwhile, the ion exchange method has more severe requirements on the pH of the solution, the pH required for removing different ions is different, and the treatment cost and the operation difficulty are increased by using the pH regulator and the pH regulator of the wastewater. In addition, if a large amount of sodium ions and sulfate ions exist in the wastewater, the ion exchange method is difficult to obtain a good removal effect.
Li Hualin et al (mesoporous Cr (OH) 3 Is prepared from the composition and its adsorption performance to V ions]Chemical engineering journal 2016, v.67 (12): 5283-5290.) mesoporous Cr (OH) was used 3 The vanadium-containing wastewater is adsorbed, so that the vanadium concentration in the wastewater can be reduced to 1mg L -1 Hereinafter, however, since the adsorbent used contains heavy metalsCr may introduce new Cr contaminants during the process.
CN104085949a discloses a method for removing vanadium from sodium chromate leaching solution by ferric hydroxide adsorption, which comprises the following steps: adding ferric hydroxide into the sodium chromate leaching solution with pH value of 2-14 to perform desorption reaction, wherein the ferric hydroxide and vanadium (in V 2 O 5 Calculated as mass ratio) is 2:1 to 15:1, the reaction temperature is 30-100 ℃ and the reaction time is 5-120min; filtering and separating the obtained mixed slurry at 30-100deg.C to obtain vanadium-containing residue and vanadium-removed liquid (V) 2 O 5 Meter) is less than 0.08g/L; the desorption and desorption of the vanadium-containing slag can be realized after the treatment of dilute alkali solution, the ferric hydroxide after the desorption returns to the vanadium removal stage for recycling, and the vanadium-containing liquid can be used for extracting vanadium and obtaining vanadium products by adopting the traditional methods of calcification, ammonium precipitation or neutralization and the like; the method can be operated only under normal pressure, is easy to carry out, has good safety, high vanadium removal rate and recycling ferric hydroxide. However, the patent realizes the removal of vanadium in sodium chromate solution, has stricter requirements on residual concentration of heavy metals for catalytic cracking flue gas desulfurization wastewater, and has to be further improved because vanadium, nickel and a large amount of sodium sulfate are simultaneously present in the wastewater.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for treating catalytic cracking flue gas desulfurization wastewater. According to the invention, specific adsorbents are selected according to the water quality characteristics of the catalytic cracking flue gas desulfurization wastewater, vanadium and nickel in the wastewater can be simultaneously adsorbed and removed, and the saturated adsorbents can be recycled after regeneration, so that the high-efficiency recovery of vanadium and nickel is realized.
The invention provides a method for treating catalytic cracking flue gas desulfurization wastewater, which comprises the following steps:
(1) Adjusting the pH value of the catalytic cracking flue gas desulfurization wastewater to 2-14, and adding an iron-based adsorbent for treatment;
(2) Carrying out solid-liquid separation on the treated material to obtain an adsorbent after adsorption and wastewater after vanadium and nickel removal;
(3) And (3) carrying out stepwise desorption on the adsorbent after adsorption to obtain vanadium-containing solution, nickel-containing solution and regenerated adsorbent, and returning the regenerated adsorbent to the adsorption process for recycling.
In the invention, the catalytic cracking flue gas desulfurization wastewater in the step (1) refers to wastewater containing vanadium, nickel and sodium sulfate, which is generated in the desulfurization procedure of catalytic cracking flue gas generated in the oil refining process, wherein the vanadium content is 1-5mgL -1 Nickel content of 1-5mgL -1 Sodium sulfate content of 10000-50000mgL -1 。
In the invention, the pH value of the catalytic cracking flue gas desulfurization wastewater in the step (1) is adjusted to 2-14, and any one of inorganic acid or inorganic alkali, preferably sulfuric acid or sodium hydroxide, is adopted.
In the present invention, the iron-based adsorbent in the step (1) is at least one of ferric hydroxide, and the like.
In the present invention, the iron-based adsorbent in the step (1) is added in an amount of 0.01 to 50. 50g L -1 Preferably 0.25-5g L -1 The method comprises the steps of carrying out a first treatment on the surface of the The adsorption temperature is 0-60 ℃, preferably 1-40 ℃, and the adsorption time is 0.1-10h, preferably 0.2-2h.
In the invention, further, the step (1) is to add an oxidant for pretreatment of the catalytic cracking flue gas desulfurization wastewater, wherein the oxidant is at least one of hydrogen peroxide, persulfate, sodium chlorate or sodium hypochlorite, and the addition amount is 0.01-0.5mg L -1 。
In the invention, the solid-liquid separation of the material treated in the step (1) in the step (2) can be carried out by adopting a solid-liquid separation mode conventionally used in the field, such as filtration, centrifugation and the like, wherein the temperature of the solid-liquid separation is 0-60 ℃, preferably 1-40 ℃. And obtaining the adsorbent after adsorption and the catalytic cracking flue gas desulfurization wastewater after vanadium and nickel removal.
In the invention, the adsorbent obtained in the step (2) after adsorption is desorbed to obtain vanadium-containing solution, nickel-containing solution and regenerated adsorbent. The desorption is preferably carried out by the following method: the method comprises two steps, wherein the adsorbent is added into a strong alkali solution for desorption, and the mass concentration of the strong alkali solution is 1% -20%; the strong alkali is at least one of inorganic strong alkali such as NaOH, KOH and the like, and NaOH is preferred; the desorption temperature is 0-70 ℃, preferably 10-60 ℃; the desorption time is 0.1 to 10 hours, preferably 0.2 to 2 hours. After the desorption is completed, filtering to obtain vanadium-containing solution and nickel-containing adsorbent; and in the second step, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 1% -20%, the reaction temperature is 0-60 ℃, and the reaction time is 0.1-10h, preferably 0.2-2h. The method comprises the steps of carrying out a first treatment on the surface of the The nickel-containing solution and the regenerated adsorbent are obtained after filtration, and the regenerated adsorbent can be returned to the adsorption process for recycling.
In the invention, the vanadium-containing solution and the nickel-containing solution obtained in the step (3) are respectively used for producing corresponding vanadium and nickel products by a conventional method.
Compared with the prior art, the invention has the following beneficial effects:
(1) Aiming at the water quality characteristics of the catalytic cracking flue gas desulfurization wastewater, the adsorbent adopted by the invention can adsorb and remove vanadium and nickel in the catalytic cracking flue gas desulfurization wastewater, vanadate ions in the wastewater are adsorbed on the surface of the adsorbent in a double coordination surface complexing mode, and the adsorbent is negatively charged after adsorption, so that positively charged Ni can be adsorbed 2+ The ion realizes the high-efficiency adsorption and removal of vanadium and nickel, and the concentration of vanadium and nickel in the wastewater after adsorption can be reduced to be lower than 0.1mg L -1 。
(2) The invention can further improve the nickel removal effect by adding a proper amount of oxidant to pretreat the catalytic cracking flue gas desulfurization wastewater.
(3) The vanadium and nickel on the adsorbent after adsorption can be desorbed step by step to obtain the solution containing vanadium and nickel respectively, which is beneficial to recycling the vanadium and nickel. After the adsorbent is regenerated, the adsorbent can be recycled, the adsorption cost is low, and no new solid waste is generated.
(4) The invention has the characteristics of wide pH application range, no introduction of harmful substances, good treatment effect, low cost, simple operation and the like.
Detailed Description
The catalytic cracking flue gas desulfurization wastewater treatment method and the effect thereof according to the present invention are further described below by way of examples. The embodiment is implemented on the premise of the technical scheme of the invention, and detailed implementation modes and specific operation processes are given, but the protection scope of the invention is not limited to the following embodiment.
The experimental methods in the following examples, unless otherwise specified, are all conventional in the art. The experimental materials used in the examples described below were purchased from biochemical reagent stores unless otherwise specified.
The catalytic cracking flue gas desulfurization wastewater adopted in the embodiment of the invention is wastewater containing vanadium, nickel and sodium sulfate, wherein the initial concentration of the vanadium and the nickel in the wastewater is 3.6mg L respectively, and the wastewater is produced in the desulfurization procedure of catalytic cracking flue gas generated in the oil refining process -1 And 1.65mg L -1 Sodium sulfate content of 50000mgL -1 。
In the invention, ICP-MS is adopted to measure the vanadium and nickel contents in the wastewater before and after adsorption.
Example 1
The pH value of the catalytic cracking flue gas desulfurization wastewater is adjusted to 2, ferric hydroxide is added into the wastewater, and the addition amount is 5g L -1 The adsorption temperature is 30 ℃, the adsorption time is 2 hours, the treated wastewater and the adsorbent after adsorption are obtained after filtration, and the removal rates of vanadium and nickel are respectively 99.97% and 95.75% after detection and calculation.
And (3) desorbing the adsorbent after adsorption in two steps, wherein the mass concentration of the adsorbent is 1% in NaOH and solution, the desorption temperature is 0 ℃, and the desorption time is 0.2h. After the desorption is completed, filtering to obtain vanadium-containing solution and nickel-containing adsorbent; and secondly, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 1%, the desorption temperature is 30 ℃, and the desorption time is 0.2h. After filtration, a nickel-containing solution and a regenerated adsorbent are obtained, the content of vanadium and nickel in the desorption liquid is measured, and the calculated desorption rates of the vanadium and the nickel can reach 90.3% and 91.1% respectively.
Example 2
The pH value of the catalytic cracking flue gas desulfurization wastewater is adjusted to 7, ferric hydroxide is added into the wastewater, and the addition amount is 5g L -1 The adsorption temperature is 30 ℃, the adsorption time is 2 hours, the treated wastewater and the adsorbent after adsorption are obtained after filtration, and the detection and calculation are carried outThe removal rates of vanadium and nickel are 99.97% and 96.93% respectively.
And (3) carrying out stepwise desorption on the adsorbent after adsorption, wherein the mass concentration of the adsorbent is 5% in NaOH and solution, the desorption temperature is 30 ℃, and the desorption time is 2 hours. And after the desorption is finished, filtering to obtain vanadium-containing solution and nickel-containing adsorbent. And secondly, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 5%, the desorption temperature is 30 ℃, and the desorption time is 2 hours. After filtration, a nickel-containing solution and a regenerated adsorbent are obtained, the content of vanadium and nickel in the desorption liquid is measured, and the calculated desorption rates of the vanadium and the nickel can reach 97.3% and 97.1% respectively.
Example 3
The pH value of the catalytic cracking flue gas desulfurization wastewater is adjusted to 14, ferric hydroxide is added into the wastewater, and the addition amount is 5g L -1 The adsorption temperature is 30 ℃, the adsorption time is 2 hours, the treated wastewater and the adsorbent after adsorption are obtained after filtration, and the removal rates of vanadium and nickel are respectively 99.95% and 95.95% after detection and calculation.
The adsorbent after adsorption is desorbed step by step, firstly, the adsorbent is added into NaOH and solution, and the mass concentration is 20%; the desorption temperature is 60 ℃ and the desorption time is 2 hours. And after the desorption is finished, filtering to obtain vanadium-containing solution and nickel-containing adsorbent. And secondly, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 20%, the desorption temperature is 60 ℃, and the desorption time is 2 hours. After filtration, a nickel-containing solution and a regenerated adsorbent are obtained, the content of vanadium and nickel in the desorption liquid is measured, and the calculated desorption rates of the vanadium and the nickel can reach 97.9% and 98.2% respectively.
Example 4
The pH value of the catalytic cracking flue gas desulfurization wastewater is adjusted to 7, ferric hydroxide is added into the wastewater, and the addition amount is 0.2g L -1 The adsorption temperature is 60 ℃, the adsorption time is 0.5h, the treated wastewater and the adsorbed ferric hydroxide are obtained after filtration, the treated wastewater and the adsorbed adsorbent are obtained after filtration, and the removal rates of vanadium and nickel are 97.65% and 93.68% respectively through detection and calculation.
And (3) carrying out stepwise desorption on the adsorbent after adsorption, wherein the mass concentration of the adsorbent is 5% in NaOH and solution, the desorption temperature is 30 ℃, and the desorption time is 2 hours. And after the desorption is finished, filtering to obtain vanadium-containing solution and nickel-containing adsorbent. And secondly, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 5%, the desorption temperature is 30 ℃, and the desorption time is 2 hours. After filtration, a nickel-containing solution and a regenerated adsorbent are obtained, the content of vanadium and nickel in the desorption liquid is measured, and the calculated desorption rates of the vanadium and the nickel can reach 96.3% and 95.7% respectively.
Example 5
The pH value of the catalytic cracking flue gas desulfurization wastewater is adjusted to 7, ferric hydroxide is added into the wastewater, and the addition amount is 50g L -1 The adsorption temperature is 0 ℃, the adsorption time is 6 hours, the treated wastewater and the adsorbent after adsorption are obtained after filtration, and the removal rates of vanadium and nickel are respectively 99.98% and 95.96% after detection and calculation.
And (3) carrying out stepwise desorption on the adsorbent after adsorption, wherein the mass concentration of the adsorbent is 5% in NaOH and solution, the desorption temperature is 30 ℃, and the desorption time is 2 hours. And after the desorption is finished, filtering to obtain vanadium-containing solution and nickel-containing adsorbent. And secondly, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 5%, the desorption temperature is 30 ℃, and the desorption time is 2 hours. After filtration, a nickel-containing solution and a regenerated adsorbent are obtained, the content of vanadium and nickel in the desorption liquid is measured, and the calculated desorption rates of the vanadium and the nickel can reach 97.1% and 92.9% respectively.
Example 6
The pH value of the catalytic cracking flue gas desulfurization wastewater is adjusted to 7, ferric hydroxide is added into the wastewater, and the addition amount is 5g L -1 The adsorption temperature is 30 ℃, the adsorption time is 2 hours, the treated wastewater and the adsorbent after adsorption are obtained after filtration, and the removal rates of vanadium and nickel are respectively 99.96% and 95.90% after detection and calculation.
And (3) carrying out stepwise desorption on the adsorbent after adsorption, wherein the mass concentration of the adsorbent is 5% in NaOH and solution, the desorption temperature is 30 ℃, and the desorption time is 2 hours. And after the desorption is finished, filtering to obtain vanadium-containing solution and nickel-containing adsorbent. And secondly, adding the nickel-containing adsorbent into an ammonia water solution for reaction, wherein the mass fraction of the ammonia water solution is 5%, the desorption temperature is 30 ℃, and the desorption time is 2 hours. After filtration, a nickel-containing solution and a regenerated adsorbent are obtained, the content of vanadium and nickel in the desorption liquid is measured, and the calculated desorption rates of the vanadium and the nickel can reach 96.7% and 97.0% respectively.
Example 7
The adsorption-desorption cycle was performed under the conditions in example 2, and the adsorbent and the desorption cycle were used. After the detection and calculation, the removal rate of vanadium and nickel can still reach 98.78 percent and 94.71 percent after the adsorption-desorption cycle is repeated for 6 times, the desorption rates of vanadium and nickel are respectively 96.1 percent and 95.7 percent, and the vanadium and nickel can be desorbed in steps and recycled respectively.
Example 8
The adsorption-desorption cycle was performed under the conditions in example 6, and the adsorbent and the desorption cycle were used. After detection and calculation, after 6 times of repeated adsorption-desorption cycles, the removal rate of vanadium and nickel can still reach 99.90 percent and 94.21 percent, and the vanadium and the nickel can be desorbed step by step and recycled respectively.
Example 9
The difference from example 2 is that: step (1) adding sodium persulfate to pretreat the catalytic cracking flue gas desulfurization wastewater, wherein the addition amount is 0.05mg L -1 . The removal rates of vanadium and nickel are 99.76% and 99.1% respectively through detection calculation.
Example 10
The difference from example 2 is that: step (1) adding sodium hypochlorite to pretreat the catalytic cracking flue gas desulfurization wastewater, wherein the addition amount is 0.05mg L -1 . The removal rates of vanadium and nickel are respectively 99.55 percent and 99.88 percent through detection and calculation.
Comparative example 1
The difference from example 2 is that: wastewater from this application was treated using the method described in CN104085949 a. The removal rates of vanadium and nickel are 23.04% and 10.17% respectively through detection and calculation.
Comparative example 2
The difference from example 2 is that: ferric oxide is used as an adsorbent. The removal rates of vanadium and nickel are 11.05% and 5.71% respectively through detection calculation.