CN116038223A - Improved control system of box girder H-shaped steel integrated assembly machine - Google Patents
Improved control system of box girder H-shaped steel integrated assembly machine Download PDFInfo
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- CN116038223A CN116038223A CN202310114780.1A CN202310114780A CN116038223A CN 116038223 A CN116038223 A CN 116038223A CN 202310114780 A CN202310114780 A CN 202310114780A CN 116038223 A CN116038223 A CN 116038223A
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- elastic
- electric push
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 75
- 239000010959 steel Substances 0.000 title claims abstract description 75
- 230000006835 compression Effects 0.000 claims abstract description 25
- 238000007906 compression Methods 0.000 claims abstract description 25
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 230000001050 lubricating effect Effects 0.000 claims abstract description 10
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 10
- 238000007790 scraping Methods 0.000 claims description 38
- 229920000742 Cotton Polymers 0.000 claims description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 229910021389 graphene Inorganic materials 0.000 claims description 14
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 11
- 239000003921 oil Substances 0.000 description 44
- 239000010687 lubricating oil Substances 0.000 description 31
- 239000012535 impurity Substances 0.000 description 20
- 230000005611 electricity Effects 0.000 description 8
- 230000003068 static effect Effects 0.000 description 8
- 238000005461 lubrication Methods 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 230000007774 longterm Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/14—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means
- F16N7/16—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means the oil being carried up by a lifting device
- F16N7/24—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means the oil being carried up by a lifting device with discs, rollers, belts or the like contacting the shaft to be lubricated
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- B08B1/165—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/14—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means
- F16N7/26—Splash lubrication
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses an improved control system of an H-shaped steel integrated assembly machine for a box girder, and relates to the technical field of assembly machines. The utility model comprises an assembling machine main body, wherein a U-shaped frame is fixed at the top of the assembling machine main body, an electric control operation box is fixed on the front surface of the assembling machine main body, a compression roller device is arranged at the top of the inner wall of the U-shaped frame, and the assembling machine further comprises a clamping device, a lubricating device and a cleaning device; the clamping device comprises two electric push rods, a screw rod, a U-shaped ejector block, a pressing wheel and a stabilizing component, wherein the two electric push rods are respectively fixed on the front surface and the back surface of the U-shaped frame. According to the utility model, the screw rod and the U-shaped ejector block are matched to adjust the extension length of the extension end of the electric push rod through the arrangement of the clamping device, so that the correction of the extension length of the extension end of the electric push rod is realized, the extension lengths of the two electric push rods are ensured to be always, and the problem that the assembly machine main body is easy to tilt and shake in the process of clamping the steel plate is avoided.
Description
Technical Field
The utility model relates to the technical field of assembling machines, in particular to an improved control system of an H-shaped steel integrated assembling machine for a box girder.
Background
The H-shaped steel integral assembling machine for box beam is specially designed and produced for assembling H-shaped steel, T-shaped steel or box beam in steel structure production. A common control system is controlled by a conventional low voltage electrical appliance, and the welding operation at the time of assembly is manually performed by a worker.
The utility model patent with the publication number of CN206200400U discloses an H-shaped steel assembly machine. The utility model provides an H-shaped steel assembly machine which can be used for processing box-shaped components. The utility model comprises a pressure arm, a driving part of a first web clamping part, a driving part of a first wing plate clamping part, a driving part of a second wing plate clamping part and a pressure cylinder door frame, wherein the driving part of the first web clamping part, the driving part of the first wing plate clamping part and the driving part of the second wing plate clamping part are sequentially arranged along the transmission direction of a assemblage machine.
However, the current assembly machine has the following problems: when the assembling machine clamps steel plates with different sizes, as the clamping rods of the assembling machine are uncorrected after long-term use, the extending sizes of the clamping rods of the assembling machine have certain deviation, so that the phenomenon that the steel plates shake in the using process of the assembling machine is easy to occur, and therefore, the control system of the improved box beam H-shaped steel integrated assembling machine is provided.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an improved control system of an H-shaped steel integrated assembly machine for a box girder, which solves the problem that the clamping rods of the assembly machine have certain deviation in extending size because the clamping rods of the assembly machine are uncorrected after long-term use when the assembly machine clamps steel plates with different sizes, so that the phenomenon of shaking of the steel plates is easy to occur in the use process of the assembly machine.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the improved box beam H-shaped steel integrated assembly machine control system comprises an assembly machine main body, wherein a U-shaped frame is fixed at the top of the assembly machine main body, an electric control operation box is fixed on the front of the assembly machine main body, a compression roller device is arranged at the top of the inner wall of the U-shaped frame, and the system further comprises a clamping device, a lubricating device and a cleaning device;
the clamping device comprises two electric push rods, a screw rod, a U-shaped ejector block, a pressing wheel and a stabilizing component, wherein the two electric push rods are respectively fixed on the front surface and the back surface of the U-shaped frame, the telescopic ends of the two electric push rods penetrate through the outer wall of the U-shaped frame, the U-shaped ejector block penetrates through and is slidably arranged at the telescopic end of the electric push rod, the pressing wheel is rotatably arranged at one end, far away from the electric push rod, of the U-shaped ejector block, the screw rod is in threaded connection with the telescopic end of the electric push rod, one end, far away from the electric push rod, of the screw rod is rotatably connected with one end, close to the electric push rod, of the U-shaped ejector block, and the stabilizing component is arranged on the left side of the U-shaped ejector block and pushes the U-shaped ejector block to move so as to achieve the purpose of adjusting the extension length of the telescopic end of the electric push rod, so that the extension length of the telescopic end of the electric push rod is corrected, the extension length of the two electric push rods is always ensured, and the problem that inclination and shaking easily occurs in the process of clamping a steel plate by a main body of the assembly machine is avoided;
wherein the lubrication device comprises two oil tanks, four pressing pieces, four nozzles, a starting component and a residual oil utilization device, the two oil tanks are fixed on the front and the back of the top of the compression roller device, the four pressing pieces are respectively arranged on the left side and the right side of the two oil tanks, the four nozzles are respectively embedded and fixed on the left side and the right side of the two oil tanks, the starting component is arranged above the nozzles, the residual oil utilization device is arranged below the oil tanks, the starting component comprises four friction rollers, the four friction rollers are respectively rotatably arranged on the left side and the right side of the two oil tanks, a torsion spring is arranged between the friction rollers and the oil tanks, an abutting plate is fixed on the top of the outer wall of each friction roller, when lubricating oil is lost between the compression roller device and the slideway of the U-shaped frame, the friction force between the friction roller and the slideway of the U-shaped frame is increased, the friction roller drives the abutting plate to extrude the pressing piece to drive lubricating oil in the oil tank to be sprayed on the slideway of the U-shaped frame from the nozzle, so that the aim of automatically lubricating the slideway of the U-shaped frame is fulfilled, a cotton block is embedded in the abutting plate, a brush plate is fixed at the top of the cotton block, the compression roller device moves upwards along the slideway of the U-shaped frame each time, the friction roller drives the abutting plate to lean against the slideway of the U-shaped frame, so that the brush plate can uniformly spread lubricating oil sprayed on the slideway of the U-shaped frame, and meanwhile, the cotton block can absorb and store the lubricating oil, so that the brush plate is convenient for uniformly spreading the lubricating oil;
wherein, cleaning device includes scraper blade and spring subassembly, the right side at U-shaped kicking block is articulated to the scraper blade, be equipped with the torsional spring between scraper blade and the U-shaped kicking block, spring subassembly sets up in the outside of scraper blade, and the U-shaped kicking block drives the scraper blade and leans on H shaped steel and the scraper blade clear up the impurity of adhesion on the H shaped steel to avoided the pinch roller to fall impurity, leaded to the problem that the slope appears in the H shaped steel.
Preferably, the stabilizing component comprises an L-shaped elastic telescopic rod and two abutting wheel rods, the L-shaped elastic telescopic rod is fixed on the left side of the U-shaped jacking block, the two abutting wheel rods are hinged to the top and the bottom of one end of the U-shaped jacking block, which are far away from the U-shaped jacking block, an elastic piece is arranged between the abutting wheel rods and the L-shaped elastic telescopic rod, the starting component comprises four friction rollers, the four friction rollers are respectively rotatably arranged on the left side and the right side of two oil tanks, the four friction rollers are in contact with the inner wall of a slideway of the U-shaped frame, a torsion spring is arranged between the friction rollers and the oil tanks, an abutting plate is fixed on the top of the outer wall of the friction roller, a cotton block is embedded in the inside of the abutting plate, a brush plate is fixed on one side of the abutting plate, which is far away from the oil tank, and the elastic force generated in the H-shaped steel transportation process is buffered by the L-shaped elastic telescopic rod and the abutting wheel rods under the action of elastic force of elastic sheets corresponding to the abutting wheel rods, so that the probability of shaking H-shaped steel is reduced.
Preferably, the residual oil utilization device comprises two fixing shells, the two fixing shells are respectively fixed on the front side and the back side of the inner wall of the assembly machine main body, an oil nozzle is embedded at the bottom of the fixing shells and corresponds to the rotating roller of the assembly machine main body, a cotton plate is fixed at the bottom of the inner wall of the fixing shells, a fork plate is slidably mounted in the fixing shells and is positioned above the cotton plate, large elastic plates are respectively fixed on the left side and the right side of the top of the fork plate, the large elastic plates are positioned below the compression roller device, redundant lubricating oil at the sliding way of the U-shaped frame can drop into the fixing shells and is adsorbed by the cotton plate, the compression roller device drives the fork plate to extrude the cotton plate through the large elastic plates, and the lubricating oil adsorbed by the cotton plate drops onto the rotating roller of the assembly machine main body through the oil nozzle, so that the purpose of utilizing residual oil is achieved.
Preferably, two small spring plates are fixed between the large spring plates, an air injection bag is fixed between the small spring plates, an air nozzle of the air injection bag penetrates through the outer wall of the large spring plate, the air nozzle of the air injection bag is arranged towards the sliding way of the U-shaped frame, meanwhile, the large spring plates extrude the small spring plates to deform, and the small spring plates extrude the air injection bag, so that the air injection bag injects air towards the sliding way of the U-shaped frame, and the speed of excessive lubricating oil dripping of the sliding way of the U-shaped frame is promoted.
Preferably, the elastic assembly comprises an elastic plate, a fixed plate, an elastic arc plate and a graphene plate, wherein the fixed plate is fixed on the outer wall surface of the rotating shaft of the pressing wheel, the elastic arc plate is slidably arranged at the top of the scraping plate, a spring is arranged between the elastic arc plate and the scraping plate, one end of the elastic plate is fixed at one end of the scraping plate far away from the U-shaped jacking block, the other end of the elastic plate is fixed at the bottom of the elastic arc plate, the graphene plate is fixed at one side of the scraping plate far away from the elastic plate, one end of the elastic arc plate far away from the scraping plate is positioned on the movement track of the fixed plate, and meanwhile, the pressing wheel drives the fixed plate to push the elastic arc plate to drive the elastic plate to deform, so that the elastic plate flies impurities scraped by the scraping plate, the impurities are prevented from adhering to the scraping plate, and secondary pollution to H-shaped steel is caused by the scraping plate; meanwhile, the scraping plate drives the graphene plate to lean against the H-shaped steel, negative ions are generated by friction between the graphene plate and the H-shaped steel, static electricity generated when the H-shaped steel and the scraping plate are rubbed is eliminated, and therefore the problem of impurity adhesion caused by static electricity is avoided.
The utility model provides an improved control system of an H-shaped steel integrated assembly machine for a box girder. The beneficial effects are as follows:
(1) According to the utility model, through the arrangement of the clamping device, the extension length of the extension end of the electric push rod is adjusted by the screw rod and the U-shaped ejector block in a matched manner, so that the correction of the extension length of the extension end of the electric push rod is realized, the extension lengths of the two electric push rods are ensured to be always, and the problem that inclination and shaking are easy to occur in the process of clamping a steel plate by the main body of the assembly machine is avoided; meanwhile, the electric push rod, the U-shaped ejector block, the L-shaped elastic telescopic rod and the abutting wheel rod are matched to buffer vibration force generated in the transportation process of the H-shaped steel, so that the shaking probability of the H-shaped steel is reduced.
(2) According to the utility model, through the arrangement of the lubricating device, lubricating oil in the oil tank is driven by the compression roller device, the U-shaped frame, the friction roller and the collision plate to spray on the slideway of the U-shaped frame from the spray nozzle, so that the aim of automatically lubricating the slideway of the U-shaped frame is fulfilled, meanwhile, the friction roller, the collision plate and the U-shaped frame are matched to drive the brush plate to uniformly paint the lubricating oil sprayed on the slideway of the U-shaped frame, and meanwhile, the cotton block can absorb and store the lubricating oil, so that the brush plate is convenient for uniformly paint the lubricating oil.
(3) According to the utility model, through the arrangement of the residual oil utilization device, excessive lubricating oil at the slideway of the U-shaped frame can drop into the fixed shell and be absorbed by the cotton plate, and the compression roller device, the large spring plate, the fork-shaped plate and the cotton plate are matched to enable the lubricating oil absorbed by the cotton plate to drop on the rotating roller of the assembly machine main body through the oil nozzle, so that the rotating roller of the assembly machine main body is lubricated, and the purpose of residual oil utilization is achieved; meanwhile, the large elastic plate and the small elastic plate are matched to extrude the jet bag, so that the jet bag jets air towards the slideway of the U-shaped frame, and the speed of excessive lubricating oil dripping of the slideway of the U-shaped frame is promoted.
(4) According to the utility model, through the arrangement of the cleaning device, the scraping plate is used for cleaning impurities adhered to the H-shaped steel, so that the problem that the H-shaped steel tilts due to the fact that the pressing wheel presses down the impurities is avoided; meanwhile, the pinch roller, the fixed plate, the elastic arc plate and the elastic plate are matched to enable the elastic plate to flick impurities scraped by the scraping plate, so that the problem that the impurities adhere to the scraping plate and the scraping plate causes secondary pollution to H-shaped steel is avoided; meanwhile, the scraping plate drives the graphene plate to rub with the H-shaped steel to generate negative ions and eliminates static electricity generated when the H-shaped steel rubs with the scraping plate, so that the problem of impurity adhesion caused by static electricity is avoided.
Drawings
FIG. 1 is a schematic diagram of the overall utility model;
FIG. 2 is a schematic view in partial cross-section of the entirety of the present utility model;
FIG. 3 is a schematic view of a clamping device of the present utility model;
FIG. 4 is a schematic view of a lubrication apparatus of the present utility model;
FIG. 5 is a schematic cross-sectional view of a partial structure of a lubrication apparatus according to the present utility model;
FIG. 6 is a schematic partial cross-sectional view of the residual oil utilizing apparatus of the present utility model;
fig. 7 is a schematic view of a cleaning device of the present utility model.
In the figure: 1. assembling a main body of the machine; 2. a U-shaped frame; 3. an electric control operation box; 4. a press roll device; 5. a clamping device; 51. an electric push rod; 52. a screw; 53. a U-shaped top block; 54. a pinch roller; 55. an L-shaped elastic telescopic rod; 56. a contact wheel rod; 6. a lubrication device; 61. an oil tank; 62. a contact plate; 63. a friction roller; 64. a pressing member; 65. a nozzle; 66. cotton block; 67. brushing a plate; 7. a cleaning device; 71. a scraper; 72. an elastic plate; 73. a fixing plate; 74. an elastic arc plate; 75. a graphene sheet; 8. a residual oil utilizing device; 81. a fixed case; 82. a nipple; 83. a cotton plate; 84. a fork-shaped plate; 85. a large spring plate; 86. a small spring plate; 87. and (5) spraying an air bag.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-7, the present utility model provides a technical solution: an improved box beam H-shaped steel integrated assembly machine control system comprises an assembly machine main body 1, wherein a U-shaped frame 2 is fixed at the top of the assembly machine main body 1, an electric control operation box 3 is fixed on the front surface of the assembly machine main body 1, a compression roller device 4 is arranged at the top of the inner wall of the U-shaped frame 2, and the system further comprises a clamping device 5, a lubricating device 6 and a cleaning device 7;
the clamping device 5 comprises two electric push rods 51, a screw rod 52, a U-shaped ejector block 53, a pressing wheel 54 and a stabilizing component, wherein the two electric push rods 51 are respectively fixed on the front surface and the back surface of the U-shaped frame 2, the telescopic ends of the two electric push rods 51 penetrate through the outer wall of the U-shaped frame 2, the U-shaped ejector block 53 penetrates through and is slidably arranged at the telescopic end of the electric push rods 51, the pressing wheel 54 is rotatably arranged at one end, far away from the electric push rods 51, of the U-shaped ejector block 53, the screw rod 52 is in threaded connection with the telescopic end of the electric push rods 51, one end, far away from the electric push rods 51, of the screw rod 52 is rotatably connected with one end, close to the electric push rods 51, of the U-shaped ejector block 53, and the stabilizing component is arranged on the left side of the U-shaped ejector block 53 and pushes the U-shaped ejector block 53 to move through the screw rod 52, so that the purpose of adjusting the extension length of the telescopic end of the electric push rods 51 is achieved, the extension length of the telescopic end of the electric push rods 51 is corrected, the extension length of the two electric push rods 51 is ensured, and the problem that inclination and shaking easily occurs in the process of clamping a steel plate of the assembly main body 1 is avoided;
wherein the lubrication device 6 comprises two oil tanks 61, four pressing pieces 64, four nozzles 65, a starting assembly and a residual oil utilizing device 8, the two oil tanks 61 are fixed on the front and back surfaces of the top of the compression roller device 4, the four pressing pieces 64 are respectively arranged on the left side and the right side of the two oil tanks 61, the four nozzles 65 are respectively embedded on the left side and the right side of the two oil tanks 61, the starting assembly is arranged above the nozzles 65, the residual oil utilizing device 8 is arranged below the oil tanks 61, the starting assembly comprises four friction rollers 63, the four friction rollers 63 are respectively rotatably arranged on the left side and the right side of the two oil tanks 61, a torsion spring is arranged between the friction rollers 63 and the oil tanks 61, a collision plate 62 is fixed on the top of the outer wall of the friction rollers 63, when lubricating oil is lost between the compression roller device 4 and the slideway of the U-shaped frame 2, the friction force between the friction roller 63 and the slideway of the U-shaped frame 2 is increased, the friction roller 63 drives the abutting plate 62 to extrude the pressing piece 64 to drive lubricating oil in the oil tank 61 to be sprayed on the slideway of the U-shaped frame 2 from the nozzle 65, so that the aim of automatically lubricating the slideway of the U-shaped frame 2 is fulfilled, a cotton block 66 is embedded in the abutting plate 62, a brush plate 67 is fixed at the top of the cotton block 66, the compression roller device 4 moves upwards along the slideway of the U-shaped frame 2 each time, the friction roller 63 drives the abutting plate 62 to lean against the slideway of the U-shaped frame 2, so that the brush plate 67 spreads the lubricating oil uniformly on the slideway of the U-shaped frame 2, and meanwhile the cotton block 66 can absorb and store the lubricating oil, so that the brush plate 67 spreads the lubricating oil uniformly;
wherein, cleaning device 7 includes scraper blade 71 and spring assembly, and scraper blade 71 articulates on the right side of U-shaped kicking block 53, is equipped with the torsional spring between scraper blade 71 and the U-shaped kicking block 53, and spring assembly sets up in the outside of scraper blade 71, and U-shaped kicking block 53 drives scraper blade 71 and leans on to H shaped steel and the scraper blade 71 clear up the impurity of adhesion on the H shaped steel to avoided pinch roller 54 to press down the impurity, lead to the problem that the slope appears in the H shaped steel.
The stabilizing component comprises an L-shaped elastic telescopic rod 55 and two abutting-against wheel rods 56, the L-shaped elastic telescopic rod 55 is fixed on the left side of the U-shaped jacking block 53, the two abutting-against wheel rods 56 are hinged to the top and the bottom of one end of the L-shaped elastic telescopic rod 55, which are far away from the U-shaped jacking block 53, an elastic piece is arranged between the abutting-against wheel rods 56 and the L-shaped elastic telescopic rod 55, the starting component comprises four friction rollers 63, the four friction rollers 63 are respectively rotatably arranged on the left side and the right side of the two oil tanks 61, the four friction rollers 63 are in contact with the inner walls of the slide ways of the press roller device 4 and the U-shaped frame 2, torsion springs are arranged between the friction rollers 63 and the oil tanks 61, abutting-against plates 62 are fixed on the top of the outer walls of the friction rollers 63, cotton blocks 66 are embedded inside the abutting-against plates 66, the brush plates 67 are arranged on one side of the abutting-against plates 62, which are far away from the oil tanks 61, and the L-shaped elastic telescopic rod 55 and the abutting-against wheel rods 56 are in the action of elastic spring pieces corresponding to the abutting-against wheel rods 56, so that the vibration force generated in the H-shaped steel transportation process is buffered by the vibration wheels 55, and the probability of shaking H-shaped steel is reduced.
The residual oil utilizing device 8 comprises two fixing shells 81, the two fixing shells 81 are respectively fixed on the front side and the back side of the inner wall of the assembling machine main body 1, an inherent oil nozzle 82 is embedded at the bottom of the fixing shell 81, the oil nozzle 82 corresponds to a rotating roller of the assembling machine main body 1, a cotton plate 83 is fixed at the bottom of the inner wall of the fixing shell 81, a fork plate 84 is slidably arranged in the fixing shell 81, the fork plate 84 is located above the cotton plate 83, large spring plates 85 are respectively fixed on the left side and the right side of the top of the fork plate 84, the large spring plates 85 are located below the press roller device 4, excessive lubricating oil at the sliding way of the U-shaped frame 2 can drop into the fixing shell 81 and be adsorbed by the cotton plate 83, the press roller device 4 drives the fork plate 84 to squeeze the cotton plate 83 through the large spring plates 85, and the lubricating oil adsorbed by the cotton plate 83 drops onto the rotating roller of the assembling machine main body 1, so that the purpose of utilizing residual oil is achieved.
Two small spring plates 86 are fixed between the two large spring plates 85, an air injection bag 87 is fixed between the two small spring plates 86, an air nozzle of the air injection bag 87 penetrates through the outer wall of the large spring plate 85, the air nozzle of the air injection bag 87 is arranged towards the sliding way of the U-shaped frame 2, meanwhile, the large spring plates 85 extrude the small spring plates 86 to deform, and the small spring plates 86 extrude the air injection bag 87, so that the air injection bag 87 injects air towards the sliding way of the U-shaped frame 2, and the speed of excessive lubricating oil dripping of the sliding way of the U-shaped frame 2 is promoted.
The elastic assembly comprises an elastic plate 72, a fixed plate 73, an elastic arc plate 74 and a graphene plate 75, wherein the fixed plate 73 is fixed on the outer wall surface of a rotating shaft of the pressing wheel 54, the elastic arc plate 74 is slidably arranged at the top of the scraping plate 71, a spring is arranged between the elastic arc plate 74 and the scraping plate 71, one end of the elastic plate 72 is fixed at one end of the scraping plate 71 far away from the U-shaped jacking block 53, the other end of the elastic plate 72 is fixed at the bottom of the elastic arc plate 74, the graphene plate 75 is fixed at one side of the scraping plate 71 far away from the elastic plate 72, one end of the elastic arc plate 74 far away from the scraping plate 71 is positioned on the movement track of the fixed plate 73, meanwhile, the pressing wheel 54 drives the fixed plate 73 to push the elastic arc plate 74 to deform, so that the elastic plate 72 ejects impurities scraped by the scraping plate 71, and the problem that impurities adhere to the scraping plate 71 and cause secondary pollution to H-shaped steel is avoided; meanwhile, the scraper 71 drives the graphene plate 75 to lean against the H-shaped steel, negative ions are generated by friction between the graphene plate 75 and the H-shaped steel, static electricity generated when the H-shaped steel and the scraper 71 are rubbed is eliminated, and therefore the problem of impurity adhesion caused by static electricity is avoided.
When the steel plate assembling machine is used, the electric push rod 51 and the compression roller device 4 are started, the electric push rod 51 drives the pressing wheel 54 and the compression roller device 4 to clamp H-shaped steel through the U-shaped ejector block 53, meanwhile, the screw rod 52 stretches out of the telescopic end of the electric push rod 51, and the screw rod 52 pushes the U-shaped ejector block 53 to move along the outer wall of the telescopic end of the electric push rod 51 in the direction away from the electric push rod 51, so that the purpose of adjusting the stretching length of the telescopic end of the electric push rod 51 is achieved, the stretching length of the telescopic end of the electric push rod 51 is corrected, the stretching lengths of the two electric push rods 51 are ensured to be always, and the problem that inclination and shaking easily occur in the process of clamping a steel plate by the assembling machine main body 1 is avoided; meanwhile, the electric push rod 51 pushes the U-shaped top block 53 to drive the L-shaped elastic telescopic rod 55 to lean against the H-shaped steel, the L-shaped elastic telescopic rod 55 drives the contact wheel rod 56 to abut against the upper steel plate and the lower steel plate of the H-shaped steel, and the L-shaped elastic telescopic rod 55 and the contact wheel rod 56 buffer vibration force generated in the transportation process of the H-shaped steel under the elastic action of the elastic piece corresponding to the L-shaped elastic telescopic rod 55 and the contact wheel rod 56, so that the shaking probability of the H-shaped steel is reduced.
In the use of the compression roller device 4, the compression roller device 4 moves downwards along the slideway of the U-shaped frame 2 every time, when lubricating oil is absent between the compression roller device 4 and the slideway of the U-shaped frame 2, friction force between the friction roller 63 and the slideway of the U-shaped frame 2 is increased, at the moment, the friction roller 63 overcomes the elasticity of a corresponding torsion spring to do work, the friction roller 63 drives the abutting plate 62 to rotate towards the pressing piece 64, the abutting plate 62 drives lubricating oil in the oil tank 61 to spray on the slideway of the U-shaped frame 2 from the nozzle 65 through the pressing piece 64, thereby realizing the purpose of automatically lubricating the slideway of the U-shaped frame 2, the compression roller device 4 moves upwards along the slideway of the U-shaped frame 2 every time, the friction roller 63 drives the abutting plate 62 to rotate towards the slideway of the U-shaped frame 2, the abutting plate 62 drives the brush plate 67 to lean against the slideway of the U-shaped frame 2, thereby enabling the brush plate 67 to uniformly spread the lubricating oil sprayed on the slideway of the U-shaped frame 2, and simultaneously the cotton block 66 can absorb and store the lubricating oil, thereby facilitating the brush plate 67 to uniformly spread the lubricating oil.
Excessive lubricating oil at the slide way of the U-shaped frame 2 can drop into the fixed shell 81 and is adsorbed by the cotton plate 83, when the compression roller device 4 moves downwards along the slide way of the U-shaped frame 2 each time, the compression roller device 4 extrudes the large elastic plate 85, the large elastic plate 85 extrudes the cotton plate 83 through the fork-shaped plate 84, and the lubricating oil adsorbed by the cotton plate 83 drops on the rotating roller of the assembly machine main body 1 through the oil nozzle 82, so that the rotating roller of the assembly machine main body 1 is lubricated, and the purpose of utilizing the residual oil is achieved; meanwhile, the large elastic plate 85 deforms when being extruded, the large elastic plate 85 extrudes the small elastic plate 86 to deform, and the small elastic plate 86 extrudes the jet bag 87, so that the jet bag 87 jets air towards the slideway of the U-shaped frame 2, and the speed of excessive lubricating oil dripping from the slideway of the U-shaped frame 2 is promoted.
When the U-shaped top block 53 drives the pinch roller 54 to clamp H-shaped steel, the U-shaped top block 53 can drive the scraping plate 71 to lean against the H-shaped steel, the scraping plate 71 is tightly attached to the H-shaped steel under the action of the elasticity of a torsion spring corresponding to the scraping plate 71, and when the H-shaped steel is conveyed and moved, the scraping plate 71 can clean impurities adhered to the H-shaped steel, so that the problem that the pinch roller 54 overturns the impurities to cause the inclination of the H-shaped steel is avoided, and meanwhile, when the pinch roller 54 rotates, the pinch roller 54 drives the fixed plate 73 to push the elastic arc plate 74 to drive the elastic plate 72 to deform, so that the elastic plate 72 ejects the impurities scraped by the scraping plate 71, and the problem that the impurities adhere to the scraping plate 71 and cause secondary pollution to the H-shaped steel is avoided; meanwhile, the scraper 71 drives the graphene plate 75 to lean against the H-shaped steel, negative ions are generated by friction between the graphene plate 75 and the H-shaped steel, static electricity generated when the H-shaped steel and the scraper 71 are rubbed is eliminated, and therefore the problem of impurity adhesion caused by static electricity is avoided.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (8)
1. The utility model provides an integrated assemblage machine control system of improved generation box roof beam H shaped steel, includes assemblage machine main part (1), the top of assemblage machine main part (1) is fixed with U-shaped frame (2), the front of assemblage machine main part (1) is fixed with automatically controlled operation box (3), the inner wall top of U-shaped frame (2) is provided with compression roller device (4), its characterized in that: the device also comprises a clamping device (5), a lubricating device (6) and a cleaning device (7);
the clamping device (5) comprises two electric push rods (51), a screw rod (52), a U-shaped ejector block (53), a pressing wheel (54) and a stabilizing component, wherein the two electric push rods (51) are respectively fixed on the front face and the back face of the U-shaped frame (2), the telescopic ends of the two electric push rods (51) penetrate through the outer wall of the U-shaped frame (2), the U-shaped ejector block (53) penetrates through and is slidably mounted at the telescopic end of the electric push rod (51), the pressing wheel (54) is rotatably mounted at one end, far away from the electric push rod (51), of the U-shaped ejector block (53), the screw rod (52) is in threaded connection with the telescopic end, far away from the electric push rod (51), of one end, close to the electric push rod (51), of the screw rod (52) is rotatably connected with one end, close to the electric push rod (51), of the U-shaped ejector block (53), and the stabilizing component is arranged at the left side of the U-shaped ejector block (53).
The lubricating device (6) comprises two oil tanks (61), four pressing pieces (64), four nozzles (65), a starting assembly and a residual oil utilization device (8), wherein the two oil tanks (61) are fixed on the front surface and the back surface of the top of the compression roller device (4), the four pressing pieces (64) are respectively arranged on the left side and the right side of the two oil tanks (61), the four nozzles (65) are respectively embedded and fixed on the left side and the right side of the two oil tanks (61), the starting assembly is arranged above the nozzles (65), and the residual oil utilization device (8) is arranged below the oil tanks (61);
the cleaning device (7) comprises a scraping plate (71) and a bouncing component, wherein the scraping plate (71) is hinged to the right side of the U-shaped jacking block (53), a torsion spring is arranged between the scraping plate (71) and the U-shaped jacking block (53), and the bouncing component is arranged on the outer side of the scraping plate (71).
2. The improved box girder H-section steel integrated assembler control system of claim 1, wherein: the stabilizing assembly comprises an L-shaped elastic telescopic rod (55) and two abutting wheel rods (56), wherein the L-shaped elastic telescopic rod (55) is fixed on the left side of a U-shaped top block (53), the two abutting wheel rods (56) are respectively hinged to the top and the bottom of one end, far away from the U-shaped top block (53), of the L-shaped elastic telescopic rod (55), and an elastic piece is arranged between the abutting wheel rods (56) and the L-shaped elastic telescopic rod (55).
3. The improved box girder H-section steel integrated assembler control system of claim 1, wherein: the starting assembly comprises four friction rollers (63), the four friction rollers (63) are respectively rotatably arranged on the left side and the right side of two oil tanks (61), torsion springs are arranged between the friction rollers (63) and the oil tanks (61), an abutting plate (62) is fixed at the top of the outer wall of each friction roller (63), cotton blocks (66) are embedded in the abutting plate (62), and brush plates (67) are fixed at the tops of the cotton blocks (66).
4. An improved box girder H-section steel integrated assembler control system as claimed in claim 3, wherein: the four friction rollers (63) are in contact with the inner walls of the slide ways of the compression roller device (4) and the U-shaped frame (2), and the brush plate (67) is arranged on one side, far away from the oil tank (61), of the abutting plate (62).
5. The improved box girder H-section steel integrated assembler control system of claim 1, wherein: the residual oil utilization device (8) comprises two fixing shells (81), the two fixing shells (81) are respectively fixed on the front side and the back side of the inner wall of the assembly machine main body (1), an inherent oil nozzle (82) is embedded at the bottom of the fixing shells (81), the oil nozzle (82) corresponds to a rotating roller of the assembly machine main body (1), a cotton plate (83) is fixed at the bottom of the inner wall of the fixing shells (81), a fork-shaped plate (84) is slidably mounted in the fixing shells (81), the fork-shaped plate (84) is located above the cotton plate (83), a large spring plate (85) is fixed on the left side and the right side of the top of the fork-shaped plate (84), and the large spring plate (85) is located below the compression roller device (4).
6. The improved box girder H-section steel integrated assembler control system of claim 5, wherein: two small spring plates (86) are fixed between the two large spring plates (85), an air injection bag (87) is fixed between the two small spring plates (86), an air nozzle of the air injection bag (87) penetrates through the outer wall of the large spring plates (85), and the air nozzle of the air injection bag (87) is arranged towards the slideway direction of the U-shaped frame (2).
7. The improved box girder H-section steel integrated assembler control system of claim 1, wherein: the elastic assembly comprises an elastic plate (72), a fixing plate (73), an elastic arc plate (74) and a graphene plate (75), wherein the fixing plate (73) is fixed on the outer wall surface of a rotating shaft of the pressing wheel (54), the elastic arc plate (74) is slidably mounted on the top of the scraping plate (71), a spring is arranged between the elastic arc plate (74) and the scraping plate (71), one end of the elastic plate (72) is fixed at one end, far away from the U-shaped ejector block (53), of the scraping plate (71), the other end of the elastic plate (72) is fixed at the bottom of the elastic arc plate (74), and the graphene plate (75) is fixed at one side, far away from the elastic plate (72), of the scraping plate (71).
8. The improved box girder H-section steel integrated assembler control system of claim 7, wherein: one end of the elastic arc plate (74) far away from the scraping plate (71) is positioned on the movement track of the fixed plate (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310114780.1A CN116038223A (en) | 2023-02-15 | 2023-02-15 | Improved control system of box girder H-shaped steel integrated assembly machine |
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| CN202310114780.1A CN116038223A (en) | 2023-02-15 | 2023-02-15 | Improved control system of box girder H-shaped steel integrated assembly machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117226408A (en) * | 2023-11-14 | 2023-12-15 | 靖江市黄埔机械部件制造有限公司 | Welding equipment for brake processing |
| CN117481071A (en) * | 2024-01-02 | 2024-02-02 | 中国农业大学 | Fish tank descaling robot |
-
2023
- 2023-02-15 CN CN202310114780.1A patent/CN116038223A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117226408A (en) * | 2023-11-14 | 2023-12-15 | 靖江市黄埔机械部件制造有限公司 | Welding equipment for brake processing |
| CN117226408B (en) * | 2023-11-14 | 2024-01-26 | 靖江市黄埔机械部件制造有限公司 | Welding equipment for brake processing |
| CN117481071A (en) * | 2024-01-02 | 2024-02-02 | 中国农业大学 | Fish tank descaling robot |
| CN117481071B (en) * | 2024-01-02 | 2024-04-26 | 中国农业大学 | Fish tank descaling robot |
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