CN116021367A - Metal pipe end polishing device - Google Patents
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- 239000002184 metal Substances 0.000 title claims abstract description 51
- 238000005498 polishing Methods 0.000 title abstract 6
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 230000001360 synchronised effect Effects 0.000 claims description 24
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明涉及机械加工技术领域,具体地,涉及一种金属管端部打磨装置。The invention relates to the technical field of mechanical processing, in particular to a metal pipe end grinding device.
背景技术Background technique
金属管都是以六米、十米、十二米等常规长度在制造售卖,加工厂家在购买后需要根据自己的需求对钢管进行加工,立柱和玻璃组合在多层商场内被作为护栏使用,立柱在制造时需要将切割完成的钢管两端分别焊接上法兰盘和用于安装扶手的安装头,在钢管的侧壁上焊接用于安装玻璃的安装架,用于立柱需要支撑玻璃,需要采用厚度大于两毫米的钢管制造,在钢管切割时端部会产生毛刺,毛刺会影响后续的焊接,由于钢管截面是圆形的,所以常见的毛刺刮刀使用不便,用角磨机不仅无法控制打磨量,且会快速消耗操作人员的体力。Metal pipes are manufactured and sold in regular lengths of six meters, ten meters, twelve meters, etc. After purchase, the processing manufacturers need to process the steel pipes according to their own needs. The combination of columns and glass is used as guardrails in multi-storey shopping malls. When the column is manufactured, the two ends of the cut steel pipe need to be welded to the flange plate and the installation head for installing the handrail, and the installation frame for installing the glass is welded on the side wall of the steel tube. The glass needs to be supported for the column. It is made of steel pipe with a thickness greater than two millimeters. When the steel pipe is cut, burrs will be generated at the end, which will affect the subsequent welding. Since the cross section of the steel pipe is circular, the common burr scraper is inconvenient to use. It is not only impossible to control the amount of grinding with an angle grinder , and will quickly consume the physical strength of the operator.
我国授权公开号为CN111958377B的发明专利“一种不同管径钢管端部快速打磨装置”,其公开了一种不同管径钢管端部快速打磨装置,通过打磨架伸缩油缸来带动打磨轮靠近钢管移动,而打磨架伸缩油缸不能精确控制打磨轮的行程,只能够控制打磨轮对钢管的压力,压力小导致不打磨效率差,压力过大又会过度打磨钢管,导致钢管的打磨程度难以控制,且打磨轮围绕钢管转动一周,由于打磨架伸缩油缸的压力不变,对毛刺和没有毛刺的钢管侧壁都会进行相同程度的打磨,导致钢管打磨的一致性低,因此需要设计一种金属管端部打磨装置。China's authorized publication number is CN111958377B's invention patent "a fast grinding device for the ends of steel pipes with different diameters", which discloses a fast grinding device for the ends of steel pipes with different diameters, which drives the grinding wheel to move close to the steel pipes through the telescopic oil cylinder of the grinding frame , and the telescopic oil cylinder of the grinding frame cannot accurately control the stroke of the grinding wheel, but can only control the pressure of the grinding wheel on the steel pipe. If the pressure is small, the efficiency of non-grinding will be poor. The grinding wheel rotates around the steel pipe for a circle. Since the pressure of the telescopic oil cylinder of the grinding frame remains unchanged, the side wall of the steel pipe without burrs and burrs will be polished to the same degree, resulting in low consistency of steel pipe grinding. Therefore, it is necessary to design a metal pipe end Grinding device.
发明内容Contents of the invention
针对上述技术问题,本发明的目的是克服现有技术中在去除毛刺时会过度打磨钢管的问题。In view of the above technical problems, the purpose of the present invention is to overcome the problem of excessive grinding of steel pipes in the prior art when removing burrs.
为了实现上述目的,本发明提供了一种金属管端部打磨装置,包括水平移动机构、用于夹住水平状钢管的夹具机构和用于带动夹具机构竖直移动的升降机构,还包括安装在水平移动机构输出端上的旋转机构和安装在水平移动机构输出端上且与旋转机构的输出轴连接的行星齿轮组;其中,In order to achieve the above object, the present invention provides a metal pipe end grinding device, which includes a horizontal movement mechanism, a clamp mechanism for clamping a horizontal steel pipe, and a lifting mechanism for driving the clamp mechanism to move vertically. The rotation mechanism on the output end of the horizontal movement mechanism and the planetary gear set installed on the output end of the horizontal movement mechanism and connected with the output shaft of the rotation mechanism; wherein,
所述行星齿轮组包括远离旋转机构设置的行星架、能以自身轴线转动且与行星架轴接的水平状的中心轴和若干个与中心轴平行能围绕中心轴公转且同时自转的与行星架轴接的行星轴,所述行星架上安装有若干组与若干个行星轴一一对应连接的传动机构,所述传动机构包括能在行星架上沿中心轴径向方向滑动且与中心轴平行的跟随行星轴自转而以自身轴线转动的打磨轴,所述打磨轴远离旋转机构的端部上同轴可拆卸连接有钢丝轮,所述中心轴上安装有用于带动打磨轴在行星架上滑动的调节机构,所述调节机构包括与中心轴同轴设置且与若干组传动机构连接的调节架,所述调节架能以中心轴为轴转动或固定。The planetary gear set includes a planetary carrier arranged away from the rotating mechanism, a horizontal central shaft that can rotate on its own axis and is pivoted to the planetary carrier, and several planetary carriers that are parallel to the central shaft and can revolve around the central axis and rotate simultaneously. A shaft-connected planetary shaft, the planetary carrier is equipped with several groups of transmission mechanisms that are connected to several planetary shafts one by one, and the transmission mechanism includes a A grinding shaft that follows the rotation of the planetary shaft and rotates on its own axis. The end of the grinding shaft away from the rotating mechanism is coaxially detachably connected with a wire wheel. The adjustment mechanism includes an adjustment frame coaxially arranged with the central axis and connected with several groups of transmission mechanisms, and the adjustment frame can be rotated or fixed around the central axis.
优选地,所述传动机构还包括与行星架沿中心轴径向方向滑动且与打磨轴轴接的第一滑块、至少一对连接杆和同步带,一对连接杆的一端通过第一铰接栓转动连接,一个连接杆的另一端与第一滑块通过第二铰接栓转动连接,另一个连接杆的另一端通过第三铰接栓与行星架转动连接,且第三铰接栓靠近行星轴设置,第一铰接栓、第二铰接栓和第三铰接栓均与打磨轴平行且均通过第一轴承套设有第一同步轮,所述打磨轴和对应的行星轴上均同轴固定套设有第二同步轮,若干个第一同步轮和若干个第二同步轮均通过同步带传动连接,所述调节架上凹陷有与中心轴径向方向一致且供第一铰接栓滑动穿过的第一条形通槽。Preferably, the transmission mechanism further includes a first slider that slides with the planetary carrier along the radial direction of the central axis and is axially connected with the grinding shaft, at least one pair of connecting rods and a timing belt, and one end of a pair of connecting rods is hinged by a first hinge The other end of one connecting rod is rotationally connected with the first slider through the second hinged pin, and the other end of the other connecting rod is rotationally connected with the planet carrier through the third hinged pin, and the third hinged pin is arranged close to the planetary shaft , the first hinged bolt, the second hinged bolt and the third hinged bolt are all parallel to the grinding shaft and are provided with a first synchronous wheel through the first bearing sleeve, and the grinding shaft and the corresponding planetary shaft are coaxially and fixedly sleeved There is a second synchronous wheel, several first synchronous wheels and several second synchronous wheels are all connected by synchronous belt transmission, and the adjustment frame is recessed with a hole that is consistent with the radial direction of the central axis and allows the first hinge bolt to slide through. The first strip channel.
优选地,所述行星齿轮组还包括与中心轴同轴线且与水平移动机构的输出端固定连接的环形齿条、同轴固定套设在中心轴上的太阳轮和若干个一一对应套设在对应行星轴上的行星轮。Preferably, the planetary gear set also includes a ring rack coaxial with the central shaft and fixedly connected to the output end of the horizontal movement mechanism, a sun gear coaxially fixedly sleeved on the central shaft, and several one-to-one corresponding sleeves. Planetary gears arranged on corresponding planetary shafts.
优选地,所述环形齿条靠近水平移动机构的一侧外围同轴固定连接有环片,所述环片远离环形齿条的一侧同轴固定连接有与水平移动机构输出端固定连接的第一防尘筒,所述中心轴与第一防尘筒轴接且穿出第一防尘筒与旋转机构连接,所述环片远离第一防尘筒的一侧同轴滑动连接有套设在环形齿条、若干组传动机构外侧和调节架外侧且与行星架固定连接的第二防尘筒,且第二防尘筒的开口端贴合环片,所述打磨轴穿出第二防尘筒与钢丝轮可拆卸连接。Preferably, a ring piece is coaxially and fixedly connected to the peripheral side of the ring rack close to the horizontal movement mechanism, and a first ring piece is coaxially fixedly connected to the side of the ring piece away from the ring rack and is fixedly connected to the output end of the horizontal movement mechanism. A dust-proof cylinder, the central axis is axially connected with the first dust-proof cylinder and passes through the first dust-proof cylinder to connect with the rotating mechanism. The second dust-proof tube is fixedly connected with the planet carrier on the outside of the ring rack, several groups of transmission mechanisms and the outside of the adjustment frame, and the opening end of the second dust-proof tube is attached to the ring piece, and the grinding shaft passes through the second dust-proof tube. The dust cylinder is detachably connected with the wire wheel.
优选地,所述第二防尘筒的底部凹陷有供对应的打磨轴水平移动的第二条形通槽,所述打磨轴上轴接有与第二条形通槽滑动的第二滑块,所述第二滑块相对的两个侧壁上均固定连接有贴合第二防尘筒外壁用于遮盖第二条形通槽的拦截板。Preferably, the bottom of the second dust-proof cylinder is recessed with a second bar-shaped through-groove for the corresponding grinding shaft to move horizontally, and a second slider that slides with the second bar-shaped through-groove is axially connected to the grinding shaft , the two opposite side walls of the second slider are fixedly connected with an intercepting plate attached to the outer wall of the second dust-proof cylinder for covering the second strip-shaped through groove.
优选地,所述调节架上凸出有通过第二轴承套设在中心轴上且穿过第二防尘筒的管套,且,所述传动机构还包括同轴套设在管套外侧且固定设置第二防尘筒外壁的第一卡盘、沿管套轴线滑动套设在管套外侧且能与第一卡盘分离或卡接的第二卡盘、与第二卡盘固定连接的握柄、固定在管套端部上的端盖和用于推动第二卡盘靠近第一卡盘移动的弹簧。Preferably, a pipe sleeve protrudes from the adjustment frame, which is sleeved on the central shaft through the second bearing and passes through the second dust-proof cylinder, and the transmission mechanism also includes a coaxial sleeve arranged outside the pipe sleeve and The first chuck fixed on the outer wall of the second dust-proof cylinder, the second chuck that is slidably sleeved on the outside of the pipe sleeve along the axis of the pipe sleeve and can be separated or clamped with the first chuck, and the second chuck that is fixedly connected to the second chuck A handle, an end cap secured to the end of the socket, and a spring for urging the second chuck to move closer to the first chuck.
优选地,所述管套的侧壁凹陷有同长度方向且开口端与管套靠近端盖的端部连通的第三条形通槽,所述第二卡盘固定连接有与第三条形通槽竖直滑动的导向条,所述端盖上滑动穿过有与导向条旋接固定的导向栓,所述弹簧套设在导向栓上且两端分别与端盖和导向条相抵触。Preferably, the side wall of the pipe sleeve is recessed with a third strip-shaped through groove in the same length direction and the open end communicates with the end of the pipe sleeve near the end cover, and the second chuck is fixedly connected with the third strip-shaped through groove. The guide bar slides vertically through the slot, the end cover slides through a guide pin screwed and fixed with the guide bar, the spring is sleeved on the guide pin and the two ends are in conflict with the end cover and the guide bar respectively.
优选地,所述旋转机构为驱动电机,驱动电机的输出轴通过联轴器与中心轴同轴固定连接。Preferably, the rotating mechanism is a driving motor, and the output shaft of the driving motor is fixedly connected coaxially with the central shaft through a coupling.
优选地,所述钢丝轮通过安装螺栓可拆卸安装在打磨轴的端部,所述安装螺栓上还套设有抵触在钢丝轮上用于增加接触面积的垫片,所述垫片与钢丝轮接触的一侧凹陷有第一防滑凹槽。Preferably, the wire wheel is detachably mounted on the end of the grinding shaft through a mounting bolt, and the mounting bolt is also sleeved with a gasket that interferes with the wire wheel to increase the contact area, and the gasket and the wire wheel The contacting side is depressed with a first anti-slip groove.
优选地,所述打磨轴远离行星架的端部同轴凸出有用于增加与钢丝轮接触面积的环状凸缘,所述环状凸缘与钢丝轮接触的一面凹陷有第二防滑凹槽。Preferably, the end of the grinding shaft away from the planetary carrier protrudes coaxially with an annular flange for increasing the contact area with the wire wheel, and the side of the annular flange in contact with the wire wheel is recessed with a second anti-skid groove .
根据上述技术方案,本发明提供的一种金属管端部打磨装置,与现有技术相比有益效果为:其一,通过钢丝轮对金属管的毛刺进行柔性去除,在毛刺去除的同时也不会过度打磨金属管;According to the above technical solution, compared with the prior art, the metal pipe end grinding device provided by the present invention has the following beneficial effects: firstly, the burr of the metal pipe is flexibly removed by the steel wire wheel, and the burr is removed while the burr is removed. Excessive grinding of metal tubes;
其二,若干个钢丝轮能够根据金属管的规格进行调节,若干个钢丝轮聚拢或者展开以打磨金属管的端部,适合多种规格的金属管的打磨;Second, several steel wire wheels can be adjusted according to the specifications of the metal pipe, and several steel wire wheels gather or expand to polish the end of the metal pipe, which is suitable for grinding metal pipes of various specifications;
其三,通过行星齿轮组带动钢丝轮在自转的同时进行公转,提高毛刺的去除效率。Thirdly, the planetary gear set drives the steel wire wheel to revolve while rotating, so as to improve the removal efficiency of burrs.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明;而且本发明中未涉及部分均与现有技术相同或可采用现有技术加以实现。Other features and advantages of the present invention will be described in detail in the following specific embodiments; and the parts not involved in the present invention are the same as the prior art or can be realized by using the prior art.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是本发明提供的一种金属管端部打磨装置的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a metal pipe end grinding device provided by the present invention;
图2是本发明提供的一种金属管端部打磨装置的局部立体结构示意图一;Fig. 2 is a schematic diagram of a partial three-dimensional structure of a metal pipe end grinding device provided by the present invention;
图3是本发明提供的一种金属管端部打磨装置的局部立体结构示意图二;Fig. 3 is a partial three-dimensional structural schematic diagram II of a metal pipe end grinding device provided by the present invention;
图4是本发明提供的一种金属管端部打磨装置的局部立体结构示意图三;Fig. 4 is a schematic diagram of a partial three-dimensional structure of a metal pipe end grinding device provided by the present invention;
图5是本发明提供的一种金属管端部打磨装置的局部立体结构示意图四;Fig. 5 is a schematic diagram of a partial three-dimensional structure of a metal pipe end grinding device provided by the present invention;
图6是本发明提供的一种金属管端部打磨装置的局部立体结构示意图五;Fig. 6 is a schematic diagram of a partial three-dimensional structure of a metal pipe end grinding device provided by the present invention;
图7是本发明提供的一种金属管端部打磨装置的局部立体结构示意图六;Fig. 7 is a schematic diagram of a partial three-dimensional structure of a metal pipe end grinding device provided by the present invention;
图8是本发明提供的一种金属管端部打磨装置的图2中A处的放大示意图;Fig. 8 is an enlarged schematic view of A in Fig. 2 of a metal pipe end grinding device provided by the present invention;
图9是本发明提供的一种金属管端部打磨装置的调节机构的分解示意图;Fig. 9 is an exploded schematic diagram of an adjustment mechanism of a metal pipe end grinding device provided by the present invention;
图10是本发明提供的一种金属管端部打磨装置的图4中B处的放大示意图。Fig. 10 is an enlarged schematic diagram of the position B in Fig. 4 of a metal pipe end grinding device provided by the present invention.
附图标记说明Explanation of reference signs
1、水平移动机构;2、旋转机构;3、行星架;4、中心轴;5、行星轴;6、打磨轴;7、钢丝轮;8、调节架;9、第一滑块;10、连接杆;11、同步带;12、第一铰接栓;13、第二铰接栓;14、第三铰接栓;15、第一同步轮;16、第二同步轮;17、第一条形通槽;18、环形齿条;19、太阳轮;20、行星轮;21、环片;22、第一防尘筒;23、第二防尘筒;24、第二滑块;25、拦截板;26、管套;27、第一卡盘;28、第二卡盘;29、握柄;30、端盖;31、弹簧;32、第三条形通槽;33、导向条;34、导向栓;35、安装螺栓;36、垫片;37、环状凸缘。1. Horizontal moving mechanism; 2. Rotating mechanism; 3. Planetary carrier; 4. Central shaft; 5. Planetary shaft; 6. Grinding shaft; 7. Wire wheel; 8. Adjusting frame; 9. First slider; 10. Connecting rod; 11, synchronous belt; 12, the first hinged bolt; 13, the second hinged bolt; 14, the third hinged bolt; 15, the first synchronous wheel; 16, the second synchronous wheel; 17, the first bar Groove; 18, ring rack; 19, sun gear; 20, planetary gear; 21, ring plate; 22, first dust-proof cylinder; 23, second dust-proof cylinder; 24, second slide block; 25, interception plate ; 26, pipe sleeve; 27, the first chuck; 28, the second chuck; 29, the handle; 30, the end cap; 31, the spring; 32, the third bar-shaped through groove; 33, the guide bar; 34, Guide bolt; 35, mounting bolt; 36, spacer; 37, annular flange.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本发明中,在未作相反说明的情况下,“上、下、内、外”等包含在术语中的方位词仅代表该术语在常规使用状态下的方位,或为本领域技术人员理解的俗称,而不应视为对该术语的限制。In the present invention, in the absence of a contrary statement, the orientation words included in the term, such as "upper, lower, inner, outer", etc., only represent the orientation of the term in the normal use state, or are understood by those skilled in the art. colloquial term and should not be construed as a limitation of the term.
如图1-10所示,一种金属管端部打磨装置,包括水平移动机构1、用于夹住水平状钢管的夹具机构和用于带动夹具机构竖直移动的升降机构,还包括安装在水平移动机构1输出端上的旋转机构2和安装在水平移动机构1输出端上且与旋转机构2的输出轴连接的行星齿轮组;其中,As shown in Figure 1-10, a metal pipe end grinding device includes a
所述行星齿轮组包括远离旋转机构2设置的行星架3、能以自身轴线转动且与行星架3轴接的水平状的中心轴4和若干个与中心轴4平行能围绕中心轴4公转且同时自转的与行星架3轴接的行星轴5,所述行星架3上安装有若干组与若干个行星轴5一一对应连接的传动机构,所述传动机构包括能在行星架3上沿中心轴4径向方向滑动且与中心轴4平行的跟随行星轴5自转而以自身轴线转动的打磨轴6,所述打磨轴6远离旋转机构2的端部上同轴可拆卸连接有钢丝轮7,所述中心轴4上安装有用于带动打磨轴6在行星架3上滑动的调节机构,所述调节机构包括与中心轴4同轴设置且与若干组传动机构连接的调节架8,所述调节架8能以中心轴4为轴转动或固定。The planetary gear set includes a
水平移动机构1包括水平的支撑板、若干个固定安装在旋转机构2上且与支撑板滑动连接的滑轮和固定安装在支撑板上且活塞杆端部与旋转机构2固定连接的第一液压缸;The
夹具机构包括若干组沿金属管长度方向间距设置的夹具构件,升降机构包括与若干组夹具构件一一对应连接的若干组升降构件,夹具构件包括用于托住金属管的折弯夹板、安装在折弯夹板上呈导向状态的下压气缸和固定在下压气缸输出端上的夹块,折弯夹板的长端与水平面呈锐角状态,折弯夹板的短端竖直朝上,下压气缸安装在折弯夹板的短端上,折弯夹板长端的倾斜角度偏于金属管滚到折弯夹板的弯折处被夹块夹持住,升降构件包括若干个固定安装在地面上的竖直的活塞杆与折弯夹板固定连接的第二液压缸,用于在金属管规格改变时带动折弯夹板竖直移动,使得金属管的轴线与中心轴4的轴线共线。The clamping mechanism includes several sets of clamping components arranged at intervals along the length direction of the metal pipe. The lifting mechanism includes several sets of lifting components connected one by one to several sets of clamping components. The downward pressure cylinder in the guiding state on the bending splint and the clamp block fixed on the output end of the downward pressure cylinder, the long end of the bending splint and the horizontal plane form an acute angle, the short end of the bending splint is vertically upward, and the downward pressure cylinder is installed On the short end of the bending splint, the inclination angle of the long end of the bending splint is biased towards the metal pipe and rolls to the bend of the bending splint to be clamped by the clamp block. The second hydraulic cylinder with the piston rod fixedly connected to the bending splint is used to drive the bending splint to move vertically when the specification of the metal pipe changes, so that the axis of the metal pipe is collinear with the axis of the
将金属管用夹具机构夹持住,水平移动机构1推动旋转机构2靠近金属端的端部移动,带动若干个钢丝轮7接触到金属管的外部,旋转机构2带动行星齿轮组启动,若干个行星轴5围绕中心轴4公转且每个行星轴5也在围绕自身轴线自转,行星轴5通过传动构件带动打磨轴6自转,打磨轴6带动钢丝轮7自转,若干个钢丝轮7自转并公转,对金属管进行打磨,在毛刺去除的同时也不会过度打磨金属管。Clamp the metal pipe with a clamp mechanism, and the
当金属管的规格改变时,通过升降机构调整夹具机构的高度,使得金属管的轴线与中心轴4共线,再通过调节机构带动调节架8转动,调节架8带动若干个打磨轴6聚拢或展开,使得若干个钢丝轮7能接触到金属管的端部,再将调节架8与中心轴4固定住。When the specification of the metal pipe changes, adjust the height of the fixture mechanism through the lifting mechanism so that the axis of the metal pipe is in line with the
所述传动机构还包括与行星架3沿中心轴4径向方向滑动且与打磨轴6轴接的第一滑块9、至少一对连接杆10和同步带11,一对连接杆10的一端通过第一铰接栓12转动连接,一个连接杆10的另一端与第一滑块9通过第二铰接栓13转动连接,另一个连接杆10的另一端通过第三铰接栓14与行星架3转动连接,且第三铰接栓14靠近行星轴5设置,第一铰接栓12、第二铰接栓13和第三铰接栓14均与打磨轴6平行且均通过第一轴承套设有第一同步轮15,所述打磨轴6和对应的行星轴5上均同轴固定套设有第二同步轮16,若干个第一同步轮15和若干个第二同步轮16均通过同步带11传动连接,所述调节架8上凹陷有与中心轴4径向方向一致且供第一铰接栓12滑动穿过的第一条形通槽17。The transmission mechanism also includes a first slider 9 that slides with the
因为调节架8的第一条形通槽17所在的径向线与第一滑块9所在的径向线是呈相交状态的,两个径向线的交点在中心轴4的轴线处,转动调节架8,两个径向线之间的夹角角度增大时,第一铰接栓12在第一条形通槽17内靠近中心轴4滑动,带动一对连接杆10的夹角减小,由于一个连接杆10的一端是通过第三铰接栓14与行星架3铰接的,所以另外一个连接杆10就会带动第一滑块9靠近行星轴5移动,使得打磨轴6靠近中心轴4聚拢;反向转动调节架8,两个径向线之间的夹角角度缩小时,第一铰接栓12在第一条形通槽17内远离中心轴4滑动,一对连接杆10之间的角度增大,就会推动第一滑块9远离行星轴5滑动。Because the radial line where the first bar-shaped through
第一铰接栓12、第二铰接栓13和第三铰接栓14均与打磨轴6平行且均通过第一轴承套设有第一同步轮15,所述打磨轴6和对应的行星轴5上均同轴固定套设有第二同步轮16,所以在一对连接杆10之间的夹角角度改变时,行星轴5上的第二同步轮16也能够通过同步带11带动打磨轴6上的第二同步轮16转动。The
所述行星齿轮组还包括与中心轴4同轴线且与水平移动机构1的输出端固定连接的环形齿条18、同轴固定套设在中心轴4上的太阳轮19和若干个一一对应套设在对应行星轴5上的行星轮20。The planetary gear set also includes a
环形齿条18是固定的,所以在旋转机构2带动中心轴4转动时,中心轴4会通过太阳轮19带动若干个行星轮20公转且自转。The
所述环形齿条18靠近水平移动机构1的一侧外围同轴固定连接有环片21,所述环片21远离环形齿条18的一侧同轴固定连接有与水平移动机构1输出端固定连接的第一防尘筒22,所述中心轴4与第一防尘筒22轴接且穿出第一防尘筒22与旋转机构2连接,所述环片21远离第一防尘筒22的一侧同轴滑动连接有套设在环形齿条18、若干组传动机构外侧和调节架8外侧且与行星架3固定连接的第二防尘筒23,且第二防尘筒23的开口端贴合环片21,所述打磨轴6穿出第二防尘筒23与钢丝轮7可拆卸连接。The
第一防尘筒22、第二防尘筒23和环片21组成一个封闭的空间,使得在打磨过程中的金属屑影响设备的运行,第二防尘筒23与环片21贴合滑动,因为第二防尘筒23需要跟随行星架3以中心轴4为轴转动。The first dust-
所述第二防尘筒23的底部凹陷有供对应的打磨轴6水平移动的第二条形通槽,所述打磨轴6上轴接有与第二条形通槽滑动的第二滑块24,所述第二滑块24相对的两个侧壁上均固定连接有贴合第二防尘筒23外壁用于遮盖第二条形通槽的拦截板25。The bottom of the second dust-
在若干个打磨轴6聚拢或者展开时,打磨轴6会带动第二滑块24在第二条形通槽内滑动,为了避免金属屑通过第二条形通槽进入第二防尘筒23内,所以设置拦截板25,在第二滑块24滑动时会带动拦截板25一起移动,而拦截板25始终会遮盖住第二条形通槽。When several grinding
所述调节架8上凸出有通过第二轴承套设在中心轴4上且穿过第二防尘筒23的管套26,且,所述传动机构还包括同轴套设在管套26外侧且固定设置第二防尘筒23外壁的第一卡盘27、沿管套26轴线滑动套设在管套26外侧且能与第一卡盘27分离或卡接的第二卡盘28、与第二卡盘28固定连接的握柄29、固定在管套26端部上的端盖30和用于推动第二卡盘28靠近第一卡盘27移动的弹簧31。A
需要带动调节架8转动时,向远离第一卡盘27的方向拨动握柄29,握柄29带动第二卡盘28在管套26上滑动与第一卡盘27分离,转动握柄29,通过第二卡盘28带动管套26转动,管套26带动调节架8转动,松开握柄29,弹簧31会推动第二卡盘28在管套26上靠近第一卡盘27滑动,使得第一卡盘27与第二卡盘28卡接,将调节架8固定住。When it is necessary to drive the
所述管套26的侧壁凹陷有同长度方向且开口端与管套26靠近端盖30的端部连通的第三条形通槽32,所述第二卡盘28固定连接有与第三条形通槽32竖直滑动的导向条33,所述端盖30上滑动穿过有与导向条33旋接固定的导向栓34,所述弹簧31套设在导向栓34上且两端分别与端盖30和导向条33相抵触。The side wall of the
握住握柄29向远离第一卡盘27方向移动时,带动第二卡盘28远离第一卡盘27移动,导向条33在第三条形通槽32内远离第一卡盘27滑动,由于导向栓34限制了端盖30的位置,导向条33和端盖30之间的间距缩小,弹簧31被压缩。When holding the
因为导向条33只能够在第三条形通槽32内沿管套26的轴线方向滑动,所以在转动握柄29时,第二卡盘28才能够通过导向条33带动管套26转动,从而带动调节架8转动,在松开握柄29后,弹簧31会推动导向条33在第三条形通槽32内靠近第一卡盘27滑动,带动第二卡盘28与第一卡盘27卡接。Because the
所述旋转机构2为驱动电机,驱动电机的输出轴通过联轴器与中心轴4同轴固定连接。The
所述钢丝轮7通过安装螺栓35可拆卸安装在打磨轴6的端部,所述安装螺栓35上还套设有抵触在钢丝轮7上用于增加接触面积的垫片36,所述垫片36与钢丝轮7接触的一侧凹陷有第一防滑凹槽。The
通过安装螺栓35可进行更换钢丝轮7,垫片36增加了受力面积,并且第一防护凹槽能够起到防滑作用。The
所述打磨轴6远离行星架3的端部同轴凸出有用于增加与钢丝轮7接触面积的环状凸缘37,所述环状凸缘37与钢丝轮7接触的一面凹陷有第二防滑凹槽。The end of the grinding
因为需要在打磨轴6上进行钻孔并进行攻丝,以供安装螺栓35螺纹连接,为了增强打磨轴6的强度,所以增加环状凸缘37,并且第二防滑凹槽还能够增加与打磨轮之间的摩擦力,减小打磨轮打滑的概率。Because it is necessary to carry out drilling and tapping on the grinding
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的。In addition, any combination of various implementations of the present invention can also be made, as long as they do not violate the idea of the present invention, they should also be regarded as disclosed in the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116372598A (en) * | 2023-06-06 | 2023-07-04 | 西安钧诚精密制造有限公司 | Metal tube cutting edging processingequipment |
CN117754417A (en) * | 2024-02-21 | 2024-03-26 | 胜利新大新材料股份有限公司 | polishing device for end part of slender shaft made of composite material |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116372598A (en) * | 2023-06-06 | 2023-07-04 | 西安钧诚精密制造有限公司 | Metal tube cutting edging processingequipment |
CN116372598B (en) * | 2023-06-06 | 2023-09-15 | 西安钧诚精密制造有限公司 | Metal tube cutting edging processingequipment |
CN117754417A (en) * | 2024-02-21 | 2024-03-26 | 胜利新大新材料股份有限公司 | polishing device for end part of slender shaft made of composite material |
CN117754417B (en) * | 2024-02-21 | 2024-06-04 | 胜利新大新材料股份有限公司 | Polishing device for end part of slender shaft made of composite material |
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