CN118456244A - Single motor driven planetary polishing device and use method thereof - Google Patents
Single motor driven planetary polishing device and use method thereof Download PDFInfo
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- CN118456244A CN118456244A CN202410647254.6A CN202410647254A CN118456244A CN 118456244 A CN118456244 A CN 118456244A CN 202410647254 A CN202410647254 A CN 202410647254A CN 118456244 A CN118456244 A CN 118456244A
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- 238000005498 polishing Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 238000010276 construction Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
Description
技术领域Technical Field
本申请涉及抛光设备技术领域,更具体地说,涉及一种单电机驱动行星式抛光装置及其使用方法。The present application relates to the technical field of polishing equipment, and more specifically, to a single-motor driven planetary polishing device and a method of using the same.
背景技术Background Art
作为一种应用广泛的表面处理技术,抛光能够让产品的表面光滑、平整,有效提高物体的品质和价值。在对指定产品进行抛光的过程中,为了提高抛光效率,相关工作人员经常会用到单电机驱动行星式抛光装置。As a widely used surface treatment technology, polishing can make the surface of the product smooth and flat, effectively improving the quality and value of the object. In the process of polishing a specified product, in order to improve the polishing efficiency, the relevant staff often use a single motor driven planetary polishing device.
现有技术公开号为CN108673322A的文献提供了行星轮式抛光装置,该装置通过设置动力源,能够对不同尺寸的工件进行批量抛光操作,并且能够保证抛光效率以及抛光质量;生产制造方便、成本适中、适合于在中小型企业中推广使用。The document with prior art publication number CN108673322A provides a planetary wheel polishing device, which can perform batch polishing operations on workpieces of different sizes by setting a power source, and can ensure polishing efficiency and polishing quality; it is easy to produce and manufacture, has moderate cost, and is suitable for promotion and use in small and medium-sized enterprises.
上述中的现有技术方案虽然抛光效率较高,但是仍存在以下缺陷;使用者在实际施工或制造产品的过程中,经常需要抛光柱状或管状的产品,而上述技术方案仅适用于对平整的物品进行抛光,同时市面上传统的管状打磨设备又大多结构复杂且体积较大,不便于工作人员在施工现场使用。鉴于此,我们提出一种单电机驱动行星式抛光装置及其使用方法。Although the above-mentioned existing technical solutions have high polishing efficiency, they still have the following defects: users often need to polish columnar or tubular products during actual construction or product manufacturing, while the above-mentioned technical solutions are only applicable to polishing flat objects. At the same time, most of the traditional tubular polishing equipment on the market has a complex structure and a large volume, which is not convenient for workers to use at the construction site. In view of this, we propose a single-motor driven planetary polishing device and its use method.
发明内容Summary of the invention
1.要解决的技术问题1. Technical problems to be solved
本申请的目的在于提供一种单电机驱动行星式抛光装置及其使用方法,解决了现有技术难以抛光柱状或管状的产品的技术问题,在对柱状或管状物体打磨抛光时,由工作人员通过三爪卡盘对物体进行固定,在转动机构的作用下,三爪卡盘带动物体转动,使得工作人员能够方便快捷的对此类设备抛光,同时简单的结构易于工作人员在施工现场使用。The purpose of the present application is to provide a single-motor driven planetary polishing device and a method of using the same, which solves the technical problem that it is difficult to polish cylindrical or tubular products in the prior art. When grinding and polishing cylindrical or tubular objects, the worker fixes the object with a three-jaw chuck, and under the action of a rotating mechanism, the three-jaw chuck drives the object to rotate, so that the worker can polish such equipment conveniently and quickly. At the same time, the simple structure makes it easy for the worker to use it at the construction site.
2.技术方案2. Technical solution
本申请实施例提供了一种单电机驱动行星式抛光装置,包括:安装底座,所述安装底座一侧固定安装有承载柱,所述承载柱上滑动连接有压板,所述压板一侧固定安装有承接板,所述承接板下方呈环形安装有若干个外打磨辊,所述安装底座上还转动连接有三爪卡盘,所述三爪卡盘一侧安装有转动机构,所述转动机构用于带动三爪卡盘转动。An embodiment of the present application provides a single-motor driven planetary polishing device, comprising: a mounting base, a bearing column fixedly mounted on one side of the mounting base, a pressure plate slidably connected to the bearing column, a receiving plate fixedly mounted on one side of the pressure plate, a plurality of external grinding rollers are annularly mounted below the receiving plate, a three-jaw chuck is also rotatably connected to the mounting base, a rotating mechanism is mounted on one side of the three-jaw chuck, and the rotating mechanism is used to drive the three-jaw chuck to rotate.
通过采用上述技术方案,由工作人员通过三爪卡盘对待打磨抛光的物体进行固定,然后由工作人员手持压板向下移动,使得外打磨辊与待打磨抛光物体外壁紧密接触,在转动机构的作用下,三爪卡盘带动物体转动,外打磨辊随即对其进行抛光。这种方式使得工作人员能够方便快捷的对此类设备抛光,同时简单的结构易于工作人员在施工现场使用。By adopting the above technical solution, the staff fixes the object to be polished by the three-jaw chuck, and then moves the pressing plate downward with the staff hand, so that the outer grinding roller is in close contact with the outer wall of the object to be polished. Under the action of the rotating mechanism, the three-jaw chuck drives the object to rotate, and the outer grinding roller polishes it immediately. This method allows the staff to polish such equipment conveniently and quickly, and the simple structure is easy for the staff to use at the construction site.
作为本申请文件技术方案的一种可选方案,所述承载柱外侧套设有弹簧,所述弹簧与压板抵接配合。As an optional solution of the technical solution of the present application document, a spring is sleeved on the outer side of the bearing column, and the spring is in abutment with the pressure plate.
通过采用上述技术方案,弹簧的设置便于对压板进行支撑及复位。By adopting the above technical solution, the setting of the spring makes it easy to support and reset the pressure plate.
作为本申请文件技术方案的一种可选方案,所述承接板下方固定安装有定位板,所述定位板上开设有限位槽,所述限位槽内滑动连接有调节块,所述调节块上穿设有用于安装外打磨辊的连接杆,所述定位板一侧安装有推动机构,所述推动机构用于带动调节块做直线移动。As an optional solution to the technical solution of the present application document, a positioning plate is fixedly installed under the receiving plate, a limiting groove is provided on the positioning plate, an adjustment block is slidably connected in the limiting groove, a connecting rod for installing an external grinding roller is passed through the adjustment block, and a pushing mechanism is installed on one side of the positioning plate, and the pushing mechanism is used to drive the adjustment block to move in a straight line.
通过采用上述技术方案,在推动机构的作用下,调节块能够带动外打磨辊沿着限位槽内进行滑动,使得工作人员能够对多种外径尺寸的管状物体进行打磨抛光,有效提高了本技术方案的适用性。By adopting the above technical solution, under the action of the pushing mechanism, the adjusting block can drive the outer grinding roller to slide along the limiting groove, so that the staff can grind and polish tubular objects with various outer diameters, effectively improving the applicability of this technical solution.
作为本申请文件技术方案的一种可选方案,所述推动机构包括转动连接在承接板一侧的连接套,所述连接套一侧固定连接有驱动盘,所述驱动盘上开设有若干个推动槽,所述推动槽内滑动连接有导杆,所述导杆与相应的调节块连接固定,所述驱动盘一侧安装有带动机构,所述带动机构用于带动驱动盘转动。As an optional solution to the technical solution of the present application document, the pushing mechanism includes a connecting sleeve rotatably connected to one side of the receiving plate, a driving disk is fixedly connected to one side of the connecting sleeve, a plurality of pushing grooves are opened on the driving disk, a guide rod is slidably connected in the pushing groove, the guide rod is fixedly connected to the corresponding adjusting block, and a driving mechanism is installed on one side of the driving disk, and the driving mechanism is used to drive the driving disk to rotate.
通过采用上述技术方案,在带动机构的作用下,驱动盘及推动槽转动,导杆随即带动调节块向一侧移动。By adopting the above technical solution, under the action of the driving mechanism, the driving disc and the pushing groove rotate, and the guide rod then drives the adjusting block to move to one side.
作为本申请文件技术方案的一种可选方案,所述带动机构包括固设在承接板上的固定块,所述固定块上螺纹连接有推动丝杆,所述推动丝杆端部转动连接有齿条,所述齿条受限于承接板并与其滑动连接,所述连接套一侧套接固定有齿环,所述齿条与齿环啮合连接。As an optional solution to the technical solution of the present application document, the driving mechanism includes a fixed block fixed on the supporting plate, a pushing screw is threadedly connected to the fixed block, the end of the pushing screw is rotatably connected to a rack, the rack is limited by the supporting plate and slidably connected thereto, a gear ring is fixedly sleeved on one side of the connecting sleeve, and the rack is meshingly connected to the gear ring.
通过采用上述技术方案,由工作人员转动推动丝杆,齿条做直线移动,由于齿条与齿环啮合连接,连接套随即带动驱动盘转动。By adopting the above technical solution, the staff rotates and pushes the screw rod, and the rack moves linearly. Since the rack is meshed and connected with the gear ring, the connecting sleeve then drives the driving disk to rotate.
作为本申请文件技术方案的一种可选方案,所述连接杆受限于调节块并与其转动连接,所述连接杆一侧安装有驱动机构,所述驱动机构用于带动连接杆转动,所述驱动机构包括固定安装在承接板上的双轴电机,所述双轴电机输出端端部固定连接有主动齿轮,所述连接杆一侧套接固定有从动齿轮,所述主动齿轮与从动齿轮啮合连接,所述从动齿轮与连接杆之间固定连接有万向连接轴。As an optional solution to the technical solution of the present application document, the connecting rod is restricted by the adjusting block and is rotatably connected thereto, a driving mechanism is installed on one side of the connecting rod, and the driving mechanism is used to drive the connecting rod to rotate, and the driving mechanism includes a dual-axis motor fixedly installed on a supporting plate, a driving gear is fixedly connected to the output end of the dual-axis motor, a driven gear is sleeved and fixed on one side of the connecting rod, the driving gear is meshed with the driven gear, and a universal connecting shaft is fixedly connected between the driven gear and the connecting rod.
通过采用上述技术方案,在双轴电机的作用下,主动齿轮转动,由于主动齿轮与从动齿轮啮合连接且在万向连接轴的连接作用下,连接杆带动外打磨辊进行自转,使得外打磨辊不同位置都能够与物体接触,有效保证打磨效果。By adopting the above technical solution, under the action of the dual-axis motor, the driving gear rotates. Since the driving gear is meshed and connected with the driven gear and under the connection of the universal joint shaft, the connecting rod drives the outer grinding roller to rotate, so that different positions of the outer grinding roller can contact the object, effectively ensuring the grinding effect.
作为本申请文件技术方案的一种可选方案,所述承接板下侧还安装有内打磨组件,所述内打磨组件包括固定连接在双轴电机另一侧输出端端部的安装壳体,所述安装壳体下侧安装有两个转动架,所述转动架上转动连接有内打磨辊,所述安装壳体内转动连接有双向丝杆,所述双向丝杆上螺纹连接有驱动板,所述驱动板受限于安装壳体并与其滑动连接。As an optional solution to the technical solution of the present application document, an internal grinding assembly is also installed on the lower side of the receiving plate, and the internal grinding assembly includes a mounting shell fixedly connected to the output end of the other side of the dual-axis motor, and two rotating frames are installed on the lower side of the mounting shell, and the rotating frames are rotatably connected to the internal grinding rollers, and a bidirectional screw is rotatably connected in the mounting shell, and a drive plate is threadedly connected to the bidirectional screw, and the drive plate is limited by the mounting shell and slidably connected to it.
通过采用上述技术方案,在双轴电机运行期间,安装壳体能够带动内打磨辊转动,对管状物体的内壁进行抛光,同时双向丝杆的设置,使得工作人员能够根据物体内径大小的不同,调整内打磨辊的位置,进一步提升了本技术方案的适用性。By adopting the above technical solution, during the operation of the dual-axis motor, the installation shell can drive the inner grinding roller to rotate to polish the inner wall of the tubular object. At the same time, the setting of the bidirectional screw allows the staff to adjust the position of the inner grinding roller according to the different inner diameters of the object, further improving the applicability of this technical solution.
作为本申请文件技术方案的一种可选方案,所述转动机构包括可转动的穿设在安装底座一侧的承接件,所述承接件及三爪卡盘一侧均固定连接有第一带动轮,所述三爪卡盘一侧安装有第一皮带,所述第一带动轮与第一皮带摩擦传动,所述双轴电机其中一侧输出端端部固定连接有花键轴,所述花键轴外侧滑动连接有花键套,所述花键套一侧固定连接有承载板,所述花键套一侧及承接件另一侧均固定连接有第二带动轮,所述承载板一侧安装有第二皮带,所述第二皮带与第二带动轮摩擦传动。As an optional scheme of the technical scheme of the present application document, the rotating mechanism includes a receiving member rotatably arranged on one side of the mounting base, the receiving member and one side of the three-jaw chuck are fixedly connected with a first driving wheel, a first belt is installed on one side of the three-jaw chuck, and the first driving wheel and the first belt are frictionally transmitted, one side of the output end of the dual-axis motor is fixedly connected with a spline shaft, a spline sleeve is slidably connected to the outer side of the spline shaft, one side of the spline sleeve is fixedly connected with a bearing plate, one side of the spline sleeve and the other side of the receiving member are fixedly connected with a second driving wheel, a second belt is installed on one side of the bearing plate, and the second belt and the second driving wheel are frictionally transmitted.
通过采用上述技术方案,在双轴电机运行时,花键轴及花键套转动,在第二皮带与第二带动轮的作用下,承接件转动,由于第二皮带与第二带动轮的连接作用,三爪卡盘随即转动。By adopting the above technical solution, when the dual-axis motor is running, the spline shaft and the spline sleeve rotate, and under the action of the second belt and the second driving wheel, the receiving part rotates. Due to the connection between the second belt and the second driving wheel, the three-jaw chuck rotates immediately.
作为本申请文件技术方案的一种可选方案,所述外打磨辊可拆卸的固定安装在连接杆上,所述驱动板可拆卸的固定安装在相应的转动架上,所述承接件包括可转动的穿设在安装底座上的连接柱,所述连接柱上互动连接有滑套,所述滑套与承载板转动连接,所述滑套与相应的第二带动轮连接固定,所述滑套上螺纹连接有若干个螺栓,所述螺栓内端与连接柱摩擦接触。As an optional solution of the technical solution of the present application document, the outer grinding roller is detachably fixedly mounted on the connecting rod, the driving plate is detachably fixedly mounted on the corresponding rotating frame, the receiving part includes a connecting column rotatably penetrated on the mounting base, a sliding sleeve is interactively connected to the connecting column, the sliding sleeve is rotatably connected to the bearing plate, the sliding sleeve is connected and fixed to the corresponding second driving wheel, a plurality of bolts are threadedly connected to the sliding sleeve, and the inner ends of the bolts are in frictional contact with the connecting column.
通过采用上述技术方案,螺栓的设置,外打磨辊及转动架均呈可拆卸结构安装,工作人员在需要时,可将外打磨辊拆下重新安装抛光片后,直接手持压板对平面物体进行抛光打磨,有效提升了本技术方案的实用性。By adopting the above technical solution, the bolts are set, and the external grinding roller and the rotating frame are installed in a detachable structure. When necessary, the staff can remove the external grinding roller and reinstall the polishing sheet, and then directly hold the pressure plate to polish the flat object, which effectively improves the practicality of the technical solution.
本申请还公开了上述单电机驱动行星式抛光装置的使用方法,包括以下步骤:The present application also discloses a method for using the above single-motor driven planetary polishing device, comprising the following steps:
S1、由工作人员通过三爪卡盘对待打磨抛光的物体进行固定,然后由工作人员转动推动丝杆,齿条做直线移动,连接套随即带动驱动盘及推动槽转动;S1. The staff fixes the object to be polished by a three-jaw chuck, and then rotates and pushes the lead screw, the rack moves linearly, and the connecting sleeve drives the driving disc and the push groove to rotate;
S2、导杆带动调节块沿着限位槽内进行滑动,直至外打磨辊与待打磨抛光物体外壁紧密接触;S2, the guide rod drives the adjustment block to slide along the limit groove until the outer grinding roller is in close contact with the outer wall of the object to be ground and polished;
S3、由工作人员转动双向丝杆,直至内打磨辊与待抛光物品的内径保持紧密接触;S3. The staff rotates the bidirectional screw until the inner grinding roller is in close contact with the inner diameter of the object to be polished;
S4、在双轴电机的作用下,花键轴及花键套转动,连接柱及滑套转动,三爪卡盘随即带动物体转动,外打磨辊及内打磨辊对物体进行抛光;S4. Under the action of the dual-axis motor, the spline shaft and the spline sleeve rotate, the connecting column and the sliding sleeve rotate, and the three-jaw chuck then drives the object to rotate, and the outer grinding roller and the inner grinding roller polish the object;
S5、在双轴电机运行期间,主动齿轮转动,连接杆带动外打磨辊进行自转,提升抛光效率。S5. During the operation of the dual-axis motor, the driving gear rotates, and the connecting rod drives the outer grinding roller to rotate, thereby improving the polishing efficiency.
3.有益效果3. Beneficial effects
本申请实施例中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
1、本申请技术方案通过设置承载柱、外打磨辊以及转动机构,在对柱状或管状物体打磨抛光时,由工作人员通过三爪卡盘对物体进行固定,在转动机构的作用下,三爪卡盘带动物体转动,使工作人员能够方便快捷的对此类设备抛光,同时简单的结构易于工作人员在施工现场使用。1. The technical solution of the present application is to set a bearing column, an external grinding roller and a rotating mechanism. When grinding and polishing a columnar or tubular object, the staff fixes the object through a three-jaw chuck. Under the action of the rotating mechanism, the three-jaw chuck drives the object to rotate, so that the staff can polish such equipment conveniently and quickly. At the same time, the simple structure is easy for the staff to use at the construction site.
2、本申请技术方案通过设置调节块以及推动机构,在推动机构的作用下,调节块能够带动外打磨辊沿着限位槽内进行滑动,使得工作人员能够对多种外径尺寸的管状物体进行打磨抛光,有效提高了本技术方案的适用性。2. The technical solution of the present application is provided with an adjusting block and a pushing mechanism. Under the action of the pushing mechanism, the adjusting block can drive the outer grinding roller to slide along the limiting groove, so that the staff can grind and polish tubular objects with various outer diameters, effectively improving the applicability of the present technical solution.
3、本申请技术方案通过设置主动齿轮、从动齿轮以及万向连接轴,在对物体进行打磨过程中,在双轴电机的作用下,连接杆会带动外打磨辊进行自转,使得外打磨辊不同位置都能够与物体接触,有效保证打磨效果。3. The technical solution of the present application is to set up a driving gear, a driven gear and a universal joint shaft. During the grinding process of the object, under the action of the dual-axis motor, the connecting rod will drive the outer grinding roller to rotate, so that different positions of the outer grinding roller can contact the object, effectively ensuring the grinding effect.
4、本申请技术方案通过设置安装壳体、转动架以及内打磨辊,使得工作人员能够同步对管状物体的内外径进行抛光,大大提升了打磨抛光效率,同时通过设置双向丝杆,使得工作人员能够根据物体内径大小的不同,调整内打磨辊的位置,进一步提升了本技术方案的适用性。4. The technical solution of the present application enables the staff to polish the inner and outer diameters of the tubular object simultaneously by setting up an installation shell, a rotating frame and an inner grinding roller, thereby greatly improving the grinding and polishing efficiency. At the same time, by setting up a bidirectional screw, the staff can adjust the position of the inner grinding roller according to the size of the inner diameter of the object, further improving the applicability of the present technical solution.
5、本申请技术方案通过设置滑套、螺栓以及连接柱,且外打磨辊及驱动板均呈可拆卸结构设置,使得工作人员在需要时,可将外打磨辊拆下重新安装抛光片后,直接手持压板对平面物体进行抛光打磨,有效提升了本技术方案的实用性。5. The technical solution of the present application is provided with a sliding sleeve, bolts and connecting columns, and the external grinding roller and the driving plate are both provided with a detachable structure, so that when necessary, the staff can remove the external grinding roller and reinstall the polishing sheet, and then directly hold the pressure plate to polish the flat object, which effectively improves the practicality of the present technical solution.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请一较佳实施例公开的单电机驱动行星式抛光装置的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a single-motor driven planetary polishing device disclosed in a preferred embodiment of the present application;
图2为本申请一较佳实施例公开的单电机驱动行星式抛光装置中安装底座一侧的部分结构示意图;FIG2 is a schematic diagram of a portion of the structure of one side of the mounting base in a single-motor driven planetary polishing device disclosed in a preferred embodiment of the present application;
图3为本申请一较佳实施例公开的单电机驱动行星式抛光装置安装底座一侧部分的结构仰视示意图;FIG3 is a bottom view of the structure of one side of the mounting base of a single-motor driven planetary polishing device disclosed in a preferred embodiment of the present application;
图4为本申请一较佳实施例公开的单电机驱动行星式抛光装置中承接板、驱动盘以及定位板的结构拆分示意图;FIG4 is a schematic diagram of the structural disassembly of a receiving plate, a driving disc and a positioning plate in a single-motor driven planetary polishing device disclosed in a preferred embodiment of the present application;
图5为本申请一较佳实施例公开的单电机驱动行星式抛光装置中打磨组件的结构示意图;FIG5 is a schematic structural diagram of a polishing assembly in a single-motor driven planetary polishing device disclosed in a preferred embodiment of the present application;
图6为本申请一较佳实施例公开的单电机驱动行星式抛光装置中转动机构的结构示意图;FIG6 is a schematic structural diagram of a rotating mechanism in a single-motor driven planetary polishing device disclosed in a preferred embodiment of the present application;
图中标号说明:1、安装底座;2、承载柱;3、承接板;4、连接套;5、驱动盘;501、推动槽;6、外打磨辊;7、定位板;701、限位槽;8、打磨组件;801、安装壳体;802、双向丝杆;803、驱动板;804、转动架;805、内打磨辊;9、调节块;10、导杆;11、双轴电机;12、齿环;13、推动丝杆;14、固定块;15、齿条;16、主动齿轮;17、从动齿轮;18、万向连接轴;19、连接杆;20、压板;21、三爪卡盘;22、滑套;23、花键套;24、承载板;25、第二皮带;26、花键轴;27、第一带动轮;28、螺栓;29、第一皮带;30、第二带动轮;31、连接柱;32、弹簧。Explanation of the numbers in the figure: 1. Mounting base; 2. Bearing column; 3. Receiver plate; 4. Connecting sleeve; 5. Driving plate; 501. Pushing groove; 6. External grinding roller; 7. Positioning plate; 701. Limiting groove; 8. Grinding assembly; 801. Mounting shell; 802. Bidirectional screw rod; 803. Driving plate; 804. Rotating frame; 805. Internal grinding roller; 9. Adjusting block; 10. Guide rod; 11. Dual-axis motor; 12. Gear ring; 13 , push screw; 14, fixed block; 15, rack; 16, driving gear; 17, driven gear; 18, universal joint shaft; 19, connecting rod; 20, pressure plate; 21, three-jaw chuck; 22, sliding sleeve; 23, spline sleeve; 24, bearing plate; 25, second belt; 26, spline shaft; 27, first driving wheel; 28, bolt; 29, first belt; 30, second driving wheel; 31, connecting column; 32, spring.
具体实施方式DETAILED DESCRIPTION
以下结合说明书附图对本申请作进一步详细说明。The present application is further described in detail below in conjunction with the accompanying drawings.
参照图1和图2,本申请实施例公开单电机驱动行星式抛光装置,包含:安装底座1,安装底座1一侧固定安装有承载柱2,承载柱2上滑动连接有压板20,压板20一侧固定安装有承接板3,承接板3下方呈环形安装有若干个外打磨辊6,安装底座1上还转动连接有三爪卡盘21,三爪卡盘21一侧安装有转动机构,转动机构用于带动三爪卡盘21转动。1 and 2 , the embodiment of the present application discloses a single-motor driven planetary polishing device, comprising: a mounting base 1, a bearing column 2 is fixedly mounted on one side of the mounting base 1, a pressure plate 20 is slidably connected to the bearing column 2, a receiving plate 3 is fixedly mounted on one side of the pressure plate 20, a plurality of outer grinding rollers 6 are annularly mounted below the receiving plate 3, a three-jaw chuck 21 is also rotatably connected to the mounting base 1, a rotating mechanism is mounted on one side of the three-jaw chuck 21, and the rotating mechanism is used to drive the three-jaw chuck 21 to rotate.
承载柱2外侧套设有弹簧32,弹簧32与压板20抵接配合。A spring 32 is sleeved on the outer side of the bearing column 2 , and the spring 32 is in abutment with the pressure plate 20 .
由工作人员通过三爪卡盘21对待打磨抛光的物体进行固定,然后由工作人员手持压板20向下移动,使得外打磨辊6与待打磨抛光物体外壁紧密接触,在转动机构的作用下,三爪卡盘21带动物体转动,外打磨辊6随即对其进行抛光。这种方式使得工作人员能够方便快捷的对此类设备抛光,同时简单的结构易于工作人员在施工现场使用。The staff fixes the object to be polished by the three-jaw chuck 21, and then moves the pressing plate 20 downward, so that the outer grinding roller 6 is in close contact with the outer wall of the object to be polished. Under the action of the rotating mechanism, the three-jaw chuck 21 drives the object to rotate, and the outer grinding roller 6 polishes it immediately. This method allows the staff to polish such equipment conveniently and quickly, and the simple structure is easy for the staff to use at the construction site.
弹簧32的设置便于对压板20进行支撑及复位。The provision of the spring 32 facilitates the support and reset of the pressure plate 20 .
参照图2、图3和图4,承接板3下方固定安装有定位板7,定位板7上开设有限位槽701,限位槽701内滑动连接有调节块9,调节块9上穿设有用于安装外打磨辊6的连接杆19,定位板7一侧安装有推动机构,推动机构用于带动调节块9做直线移动。Referring to Figures 2, 3 and 4, a positioning plate 7 is fixedly installed under the receiving plate 3, and a limiting groove 701 is provided on the positioning plate 7. An adjusting block 9 is slidably connected in the limiting groove 701. A connecting rod 19 for installing the external grinding roller 6 is passed through the adjusting block 9. A pushing mechanism is installed on one side of the positioning plate 7, and the pushing mechanism is used to drive the adjusting block 9 to move in a straight line.
推动机构包括转动连接在承接板3一侧的连接套4,连接套4一侧固定连接有驱动盘5,驱动盘5上开设有若干个推动槽501,推动槽501内滑动连接有导杆10,导杆10与相应的调节块9连接固定,驱动盘5一侧安装有带动机构,带动机构用于带动驱动盘5转动。The pushing mechanism includes a connecting sleeve 4 rotatably connected to one side of the receiving plate 3, a driving disk 5 is fixedly connected to one side of the connecting sleeve 4, a plurality of pushing grooves 501 are opened on the driving disk 5, a guide rod 10 is slidably connected in the pushing groove 501, the guide rod 10 is fixedly connected to the corresponding adjusting block 9, and a driving mechanism is installed on one side of the driving disk 5, and the driving mechanism is used to drive the driving disk 5 to rotate.
带动机构包括固设在承接板3上的固定块14,固定块14上螺纹连接有推动丝杆13,推动丝杆13端部转动连接有齿条15,齿条15受限于承接板3并与其滑动连接,连接套4一侧套接固定有齿环12,齿条15与齿环12啮合连接。The driving mechanism includes a fixed block 14 fixed on the receiving plate 3, a pushing screw 13 is threadedly connected to the fixed block 14, and a rack 15 is rotatably connected to the end of the pushing screw 13. The rack 15 is limited by the receiving plate 3 and is slidably connected thereto. A gear ring 12 is sleeved and fixed on one side of the connecting sleeve 4, and the rack 15 is meshingly connected to the gear ring 12.
工作人员转动推动丝杆13,齿条15做直线移动,由于齿条15与齿环12啮合连接,连接套4随即带动驱动盘5及推动槽501转动,导杆10随即带动调节块9沿着限位槽701内进行滑动,使得工作人员能够对多种外径尺寸的管状物体进行打磨抛光,有效提高了本技术方案的适用性。The staff rotates and pushes the screw rod 13, and the rack 15 moves in a straight line. Since the rack 15 is meshed and connected with the gear ring 12, the connecting sleeve 4 immediately drives the driving disk 5 and the pushing groove 501 to rotate, and the guide rod 10 immediately drives the adjusting block 9 to slide along the limiting groove 701, so that the staff can grind and polish tubular objects with various outer diameters, effectively improving the applicability of the present technical solution.
参照图2和图4,连接杆19受限于调节块9并与其转动连接,连接杆19一侧安装有驱动机构,驱动机构用于带动连接杆19转动,驱动机构包括固定安装在承接板3上的双轴电机11,双轴电机11输出端端部固定连接有主动齿轮16,连接杆19一侧套接固定有从动齿轮17,主动齿轮16与从动齿轮17啮合连接,从动齿轮17与连接杆19之间固定连接有万向连接轴18。2 and 4 , the connecting rod 19 is restricted by the adjusting block 9 and is rotationally connected thereto. A driving mechanism is installed on one side of the connecting rod 19, and the driving mechanism is used to drive the connecting rod 19 to rotate. The driving mechanism includes a dual-axis motor 11 fixedly installed on the receiving plate 3, and a driving gear 16 is fixedly connected to the output end of the dual-axis motor 11. A driven gear 17 is sleeved and fixed on one side of the connecting rod 19, and the driving gear 16 is meshedly connected with the driven gear 17. A universal connecting shaft 18 is fixedly connected between the driven gear 17 and the connecting rod 19.
在双轴电机11的作用下,主动齿轮16转动,由于主动齿轮16与从动齿轮17啮合连接且在万向连接轴18的连接作用下,连接杆19带动外打磨辊6进行自转,使得外打磨辊6不同位置都能够与物体接触,有效保证打磨效果。Under the action of the dual-axis motor 11, the driving gear 16 rotates. Since the driving gear 16 is meshed and connected with the driven gear 17 and under the connecting action of the universal joint 18, the connecting rod 19 drives the outer grinding roller 6 to rotate, so that different positions of the outer grinding roller 6 can contact the object, effectively ensuring the grinding effect.
参照图2、图3和图5,承接板3下侧还安装有内打磨组件8,内打磨组件8包括固定连接在双轴电机11另一侧输出端端部的安装壳体801,安装壳体801下侧安装有两个转动架804,转动架804上转动连接有内打磨辊805,安装壳体801内转动连接有双向丝杆802,双向丝杆802上螺纹连接有驱动板803,驱动板803受限于安装壳体801并与其滑动连接。Referring to Figures 2, 3 and 5, an internal grinding assembly 8 is also installed on the lower side of the receiving plate 3, and the internal grinding assembly 8 includes a mounting shell 801 fixedly connected to the output end of the other side of the dual-axis motor 11, and two rotating frames 804 are installed on the lower side of the mounting shell 801. The rotating frames 804 are rotatably connected to the internal grinding rollers 805, and a bidirectional screw rod 802 is rotatably connected inside the mounting shell 801. The bidirectional screw rod 802 is threadedly connected to a drive plate 803, and the drive plate 803 is restricted by the mounting shell 801 and is slidably connected thereto.
由工作人员转动双向丝杆802,直至内打磨辊805与待抛光物品的内径保持紧密接触,在双轴电机11的作用下,安装壳体801能够带动内打磨辊805转动,对管状物体的内壁进行抛光。The staff rotates the bidirectional screw 802 until the inner grinding roller 805 maintains close contact with the inner diameter of the object to be polished. Under the action of the dual-axis motor 11, the mounting housing 801 can drive the inner grinding roller 805 to rotate to polish the inner wall of the tubular object.
参照图1、图4和图6,转动机构包括可转动的穿设在安装底座1一侧的承接件,承接件及三爪卡盘21一侧均固定连接有第一带动轮27,三爪卡盘21一侧安装有第一皮带29,第一带动轮27与第一皮带29摩擦传动,双轴电机11其中一侧输出端端部固定连接有花键轴26,花键轴26外侧滑动连接有花键套23,花键套23一侧固定连接有承载板24,花键套23一侧及承接件另一侧均固定连接有第二带动轮30,承载板24一侧安装有第二皮带25,第二皮带25与第二带动轮30摩擦传动。1, 4 and 6, the rotating mechanism includes a receiving member rotatably penetrated on one side of the mounting base 1, the receiving member and one side of the three-jaw chuck 21 are fixedly connected with a first driving wheel 27, a first belt 29 is installed on one side of the three-jaw chuck 21, the first driving wheel 27 and the first belt 29 are frictionally driven, one side of the output end of the dual-axis motor 11 is fixedly connected to a spline shaft 26, the outer side of the spline shaft 26 is slidably connected to a spline sleeve 23, one side of the spline sleeve 23 is fixedly connected to a bearing plate 24, one side of the spline sleeve 23 and the other side of the receiving member are fixedly connected to a second driving wheel 30, a second belt 25 is installed on one side of the bearing plate 24, and the second belt 25 and the second driving wheel 30 are frictionally driven.
外打磨辊6可拆卸的固定安装在连接杆19上,驱动板803可拆卸的固定安装在相应的转动架804上,承接件包括可转动的穿设在安装底座1上的连接柱31,连接柱31上互动连接有滑套22,滑套22与承载板24转动连接,滑套22与相应的第二带动轮30连接固定,滑套22上螺纹连接有若干个螺栓28,螺栓28内端与连接柱31摩擦接触。The outer grinding roller 6 is detachably fixedly mounted on the connecting rod 19, the driving plate 803 is detachably fixedly mounted on the corresponding rotating frame 804, and the receiving part includes a connecting column 31 rotatably penetrated on the mounting base 1, and the connecting column 31 is interactively connected with a sliding sleeve 22, the sliding sleeve 22 is rotatably connected to the bearing plate 24, the sliding sleeve 22 is connected and fixed to the corresponding second driving wheel 30, and a plurality of bolts 28 are threadedly connected to the sliding sleeve 22, and the inner ends of the bolts 28 are in friction contact with the connecting column 31.
在双轴电机11运行时,花键轴26及花键套23转动,在第二皮带25与第二带动轮30的作用下,连接柱31及滑套22转动,由于第二皮带25与第二带动轮的连接作用,三爪卡盘21随即转动。When the dual-axis motor 11 is running, the spline shaft 26 and the spline sleeve 23 rotate. Under the action of the second belt 25 and the second driving wheel 30, the connecting column 31 and the sliding sleeve 22 rotate. Due to the connection between the second belt 25 and the second driving wheel, the three-jaw chuck 21 rotates accordingly.
螺栓28的设置且外打磨辊6及转动架804均呈可拆卸结构安装,工作人员在需要时,可将外打磨辊6拆下重新安装抛光片后,直接手持压板20对平面物体进行抛光打磨,有效提升了本技术方案的实用性。The bolt 28 is set and the outer grinding roller 6 and the rotating frame 804 are installed in a detachable structure. When necessary, the staff can remove the outer grinding roller 6 and reinstall the polishing sheet, and then directly hold the pressure plate 20 to polish the flat object, which effectively improves the practicality of the present technical solution.
本实施例中记载的单电机驱动行星式抛光装置的使用方法,包括以下步骤:The method for using the single-motor driven planetary polishing device described in this embodiment comprises the following steps:
S1、由工作人员通过三爪卡盘21对待打磨抛光的物体进行固定,然后由工作人员转动推动丝杆13,齿条15做直线移动,连接套4随即带动驱动盘5及推动槽501转动;S1. The staff fixes the object to be polished by the three-jaw chuck 21, and then rotates and pushes the screw rod 13, the rack 15 moves linearly, and the connecting sleeve 4 then drives the driving disc 5 and the pushing groove 501 to rotate;
S2、导杆10带动调节块9沿着限位槽701内进行滑动,直至外打磨辊6与待打磨抛光物体外壁紧密接触;S2, the guide rod 10 drives the adjustment block 9 to slide along the limiting groove 701 until the outer grinding roller 6 is in close contact with the outer wall of the object to be ground and polished;
S3、由工作人员转动双向丝杆802,直至内打磨辊805与待抛光物品的内径保持紧密接触;S3, the staff rotates the bidirectional screw 802 until the inner grinding roller 805 is in close contact with the inner diameter of the object to be polished;
S4、在双轴电机11的作用下,花键轴26及花键套23转动,连接柱31及滑套22转动,三爪卡盘21随即带动物体转动,外打磨辊6及内打磨辊805对物体进行抛光;S4. Under the action of the dual-axis motor 11, the spline shaft 26 and the spline sleeve 23 rotate, the connecting column 31 and the sliding sleeve 22 rotate, and the three-jaw chuck 21 then drives the object to rotate, and the outer grinding roller 6 and the inner grinding roller 805 polish the object;
S5、在双轴电机11运行期间,主动齿轮16转动,连接杆19带动外打磨辊6进行自转,提升抛光效率。S5. During the operation of the dual-axis motor 11, the driving gear 16 rotates, and the connecting rod 19 drives the outer grinding roller 6 to rotate, thereby improving the polishing efficiency.
本申请实施例一种单电机驱动行星式抛光装置实施原理为:当相关工作人员需要使用本技术方案对管状物体的内外壁进行抛光时,首先由工作人员通过三爪卡盘21对待打磨抛光的物体进行固定,然后由工作人员转动推动丝杆13,齿条15做直线移动,由于齿条15与齿环12啮合连接,连接套4随即带动驱动盘5及推动槽501转动,导杆10随即带动调节块9沿着限位槽701内进行滑动,直至外打磨辊6与待打磨抛光物体外壁紧密接触。The implementation principle of a single-motor driven planetary polishing device in an embodiment of the present application is as follows: when relevant staff need to use the present technical solution to polish the inner and outer walls of a tubular object, the staff first fixes the object to be polished by means of a three-jaw chuck 21, and then rotates and pushes the lead screw 13, and the rack 15 moves in a straight line. Since the rack 15 is meshed and connected with the gear ring 12, the connecting sleeve 4 then drives the driving disk 5 and the pushing groove 501 to rotate, and the guide rod 10 then drives the adjusting block 9 to slide along the limiting groove 701 until the outer grinding roller 6 is in close contact with the outer wall of the object to be polished.
然后由工作人员转动双向丝杆802,直至内打磨辊805与待抛光物品的内径保持紧密接触。Then the staff rotates the bidirectional screw 802 until the inner grinding roller 805 is in close contact with the inner diameter of the object to be polished.
随后,在双轴电机11的作用下,花键轴26及花键套23转动,在第二皮带25与第二带动轮30的作用下,连接柱31及滑套22转动,由于第二皮带25与第二带动轮的连接作用,三爪卡盘21随即带动物体转动,外打磨辊6及内打磨辊805对物体进行抛光。Subsequently, under the action of the dual-axis motor 11, the spline shaft 26 and the spline sleeve 23 rotate, and under the action of the second belt 25 and the second driving wheel 30, the connecting column 31 and the sliding sleeve 22 rotate. Due to the connection between the second belt 25 and the second driving wheel, the three-jaw chuck 21 then drives the object to rotate, and the outer grinding roller 6 and the inner grinding roller 805 polish the object.
同时,在双轴电机11运行期间,主动齿轮16转动,由于主动齿轮16与从动齿轮17啮合连接且在万向连接轴18的连接作用下,连接杆19带动外打磨辊6进行自转,有效提升打磨效率。At the same time, during the operation of the dual-axis motor 11, the driving gear 16 rotates. Since the driving gear 16 is meshed and connected with the driven gear 17 and under the connection of the universal joint shaft 18, the connecting rod 19 drives the outer grinding roller 6 to rotate, effectively improving the grinding efficiency.
Claims (10)
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| CN202410647254.6A CN118456244A (en) | 2024-05-23 | 2024-05-23 | Single motor driven planetary polishing device and use method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119457211A (en) * | 2025-01-15 | 2025-02-18 | 厦门理工学院 | Cylinder liner inner side milling device |
| CN120244810A (en) * | 2025-06-05 | 2025-07-04 | 潍坊利德尔精工科技有限公司 | A processing and polishing device and method for a straw baler roller shaft head |
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2024
- 2024-05-23 CN CN202410647254.6A patent/CN118456244A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119457211A (en) * | 2025-01-15 | 2025-02-18 | 厦门理工学院 | Cylinder liner inner side milling device |
| CN119457211B (en) * | 2025-01-15 | 2025-05-20 | 厦门理工学院 | Cylinder liner inner side milling device |
| CN120244810A (en) * | 2025-06-05 | 2025-07-04 | 潍坊利德尔精工科技有限公司 | A processing and polishing device and method for a straw baler roller shaft head |
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Application publication date: 20240809 |