CN116013682B - Winding equipment and winding method for hose type sensing component - Google Patents
Winding equipment and winding method for hose type sensing component Download PDFInfo
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- CN116013682B CN116013682B CN202310047298.0A CN202310047298A CN116013682B CN 116013682 B CN116013682 B CN 116013682B CN 202310047298 A CN202310047298 A CN 202310047298A CN 116013682 B CN116013682 B CN 116013682B
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Abstract
The invention discloses a winding device and a winding method of a hose type sensing component, comprising the following steps: the driving base is arranged at the top end of the machine table; the clamping transmission mechanisms are respectively arranged at the left end and the right end of the top of the driving base and are driven by the driving base to move oppositely and back to back; the hose fixing shaft is detachably arranged between the two clamping transmission mechanisms; the telescopic rotary driving mechanism is arranged at one end of the driving base, and the bottom of the telescopic rotary driving mechanism is fixedly connected with the machine table and used for driving the soft fixed shaft to rotate; the synchronous wire feeding mechanism is fixedly arranged on the machine table and is positioned at the rear side of the driving base. According to the invention, the hose fixing shaft is detachably arranged between the two clamping transmission mechanisms, and the hose fixing shaft can be detached after winding is completed so as to realize easy removal of the hose, and meanwhile, the hose fixing shaft which is suitable for the diameter size and the length size of the hose can be conveniently replaced, so that the universality of winding equipment is improved.
Description
Technical Field
The invention relates to the technical field of sensor component production, in particular to winding equipment and a winding method of a hose type sensor component.
Background
In winding hose type sensing components such as Hall coil and Rogowski coil, the enameled wire needs to be wound on one hose, the hose needs to be kept horizontal during winding, bending cannot be carried out, the winding of the enameled wire needs to be closely wound, and gaps cannot be formed.
The traditional winding mode is to grasp the two ends of the hose to tighten the hose for winding, but the method can change the structure of the hose, and the winding uniformity can be affected when the hose is not uniformly stretched, so that the prior art has another winding mode, namely, the hose is sleeved and fixed on a shaft, the hose is driven to rotate through the rotation of a driving shaft for winding, the uniformity of winding can be ensured in this mode, but the winding mode has the problems that the hose is inconvenient to take off after the winding is finished, the hose is inconvenient to adaptively adjust according to the length and the diameter size of the hose, and the universality is poor.
Disclosure of Invention
The invention aims to provide winding equipment and a winding method for a hose type sensing component, which are used for solving the technical problems that the hose is inconvenient to take off after the winding of the hose type sensing component is completed, the adaptability is inconvenient to adjust according to the length and the diameter of the hose, the universality is poor and the like in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
in one aspect of the present invention, there is provided a winding apparatus and a winding method of a hose type sensor component, including:
the driving base is fixedly arranged at the top end of the machine table;
the clamping transmission mechanisms are respectively arranged at the left end and the right end of the top of the driving base, and the clamping transmission mechanisms at the left end and the right end can move oppositely and back under the driving of the driving base;
the hose fixing shaft is detachably arranged between the two clamping transmission mechanisms;
the telescopic rotary driving mechanism is arranged at one end of the driving base, the bottom of the telescopic rotary driving mechanism is fixedly connected with the machine table, and the telescopic rotary driving mechanism is connected with the clamping transmission mechanism at the corresponding end of the telescopic rotary driving mechanism when extending out to drive the hose fixing shaft to rotate;
and the synchronous wire feeding mechanism is fixedly arranged on the machine table and positioned at the rear side of the driving base, and is used for synchronously feeding the enameled wires in the winding process.
Further, the driving base comprises a base with a sliding groove at the top, a first screw rod, a sliding block and a first motor, wherein the first screw rod is rotatably arranged in the sliding groove, opposite threads are respectively arranged at the two ends of the first screw rod, the sliding block is slidably arranged at the left end and the right end of the sliding groove and is respectively in threaded connection with the two ends of the first screw rod, the first motor is arranged at the end part of the base and drives the first screw rod to positively and negatively rotate, and the clamping transmission mechanisms at the left end and the right end are respectively fixedly arranged at the top ends of the sliding blocks at the left end and the right end.
Further, the clamping transmission mechanism comprises a movable seat fixedly arranged at the top end of the sliding block, a telescopic transmission assembly arranged at the outer side of the movable seat and a rotary top clamping assembly arranged at the inner side of the movable seat, the inner end of the telescopic transmission assembly penetrates out of the movable seat inwards and is detachably connected with the hose fixing shaft, the telescopic rotary driving mechanism is connected with the telescopic transmission assembly arranged at the same end in a transmission manner when extending out, and two ends of the hose fixing shaft are respectively abutted to the rotary top clamping assembly.
Further, the telescopic transmission assembly comprises a sliding sleeve fixedly arranged on the outer side wall of the movable seat, a bearing fixing block arranged in the sliding sleeve in a sliding manner, a first bearing fixedly arranged in an inner hole of the bearing fixing block, a transmission rod fixedly arranged in the inner hole of the first bearing in a penetrating manner, and a pressure spring sleeved on the transmission rod and connected with the bearing fixing block and the outer end part of the sliding sleeve; the outer end of the transmission rod penetrates out of the outer end portion of the sliding sleeve, a first clamping rod is arranged at the inner end of the transmission rod, a first avoiding hole is formed in a position, corresponding to the transmission rod, of the movable seat, the first clamping rod penetrates through the first avoiding hole, first clamping grooves matched with the first clamping rod are formed in positions, corresponding to the positions, of the end portion of the hose fixing shaft and the first clamping rod, the first clamping rod is inserted into the first clamping grooves, the sections of the first clamping rod and the first clamping grooves are polygonal, the pressure spring is in a free state, and the inner end of the first clamping rod exceeds the length of the rotary top clamping assembly and is larger than the depth of the first clamping grooves.
Further, a clamping block is arranged on the outer wall of the bearing fixing block, a straight groove is formed in the position, corresponding to the clamping block, of the inner wall of the sliding sleeve, and the clamping block is arranged in the straight groove in a sliding mode.
Further, the rotary top clamp assembly comprises a first annular plate, a top plate, a second annular plate and a second bearing, wherein the first annular plate is arranged on the inner side wall of the movable seat and positioned at the periphery of the first avoidance hole, the top plate is arranged on the outer side of the first annular plate, the second annular plate is arranged on the inner side of the top plate and stretches into the inner side of the first annular plate, and the second bearing is arranged between the first annular plate and the second annular plate; the position of the top plate corresponding to the position of the transmission rod is provided with a second avoiding hole, the end part of the first clamping rod penetrates through the second avoiding hole, and the left end and the right end of the hose fixing shaft are respectively tightly propped against the top plate.
Further, the telescopic rotary driving mechanism comprises a first fixing seat arranged at the end part of the driving base, an air cylinder arranged at the outer side of the first fixing seat, a motor mounting plate arranged at the inner side of the first fixing seat and fixedly connected with the end part of a piston rod of the air cylinder, a second motor fixedly arranged at the inner side of the motor mounting plate, a connecting block fixedly arranged at the end part of a rotating shaft of the second motor, and a first guide rod arranged at the outer side of the motor mounting plate and slidably penetrating through the first fixing seat; the connecting block is provided with a second clamping groove on the side wall opposite to the transmission rod, a second clamping rod is arranged at the outer end of the transmission rod, which corresponds to the telescopic rotary driving mechanism, the second clamping rod is matched with the second clamping groove, the section of the second clamping rod is polygonal, and when the second motor stretches out inwards due to driving of the cylinder, the second clamping rod can be inserted into the second clamping groove.
Further, the outer ports of the first clamping groove and the second clamping groove are respectively provided with a flaring part.
Further, the synchronous wire feeding mechanism comprises two second fixing seats which are arranged at the top end of the machine table at intervals in the transverse direction and are positioned at the rear side of the driving base, a second screw rod which is arranged between the two second fixing seats in a rotating mode, a third motor which is arranged on the outer side wall of one second fixing seat and drives the second screw rod to rotate, a moving block which is in threaded connection with the second screw rod, a wire outlet nozzle which is fixedly arranged at the top end of the moving block, and a second guide rod which is arranged between the two second fixing seats and is connected with the moving block in a sliding penetrating mode.
In another aspect of the present invention, there is provided a winding method of a hose type sensing element, comprising the steps of:
winding the enameled wire on an unreeling roller, pulling out the free end of the enameled wire, and sequentially passing through a tensioner and a synchronous wire feeding mechanism to be penetrated out;
selecting a hose fixing shaft matched with the hose according to the length and the diameter of the hose, and tightly sleeving the hose on the hose fixing shaft;
clamping and fixing the hose fixing shaft between clamping transmission mechanisms at two ends;
fixing the free end of the enameled wire penetrating out of the synchronous wire feeding mechanism to one end of a hose sleeved on a hose fixing shaft;
the telescopic rotary driving mechanism extends out to be connected with the clamping transmission mechanism at the corresponding end of the telescopic rotary driving mechanism and drives the hose fixing shaft to rotate, so that winding work is performed, and in the winding process, the synchronous wire feeding mechanism synchronously moves to feed enameled wires;
after winding is completed, the telescopic rotary driving mechanism contracts, the hose fixing shaft is detached from the clamping transmission mechanisms at the two ends, and then the hose is taken down from the hose fixing shaft, so that the winding of the hose type sensing component is completed.
Compared with the prior art, the invention has the following beneficial effects:
in the invention, the hose is sleeved on the hose fixing shaft firstly during winding, the hose fixing shaft is detachably arranged between the two clamping transmission mechanisms, the clamping transmission mechanisms at the left end and the right end can move in opposite directions and back directions under the drive of the driving base, the hose can be conveniently and rapidly taken down after the winding is completed by disassembling the hose fixing shaft, and meanwhile, the universality of winding equipment is improved according to the hose fixing shaft with the diameter size and the length size matched with the diameter size of the hose.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
FIG. 1 is a view of a winding apparatus for a hose-type sensing element according to the present invention;
FIG. 2 is a schematic view of a driving base structure according to the present invention;
FIG. 3 is a schematic view of a clamping transmission mechanism according to the present invention;
FIG. 4 is a cross-sectional view of a clamping transmission mechanism in accordance with the present invention;
FIG. 5 is an enlarged schematic view of the structure A in FIG. 4 according to the present invention;
FIG. 6 is a schematic view of a telescopic rotary driving mechanism according to the present invention;
FIG. 7 is an enlarged schematic view of the structure B in FIG. 4 according to the present invention;
fig. 8 is a schematic structural diagram of a synchronous wire feeding mechanism in the present invention.
Reference numerals in the drawings are respectively as follows:
1-a drive base; 2-clamping the transmission mechanism; 3-hose fixing shaft; 4-a telescopic rotary driving mechanism; 5-a synchronous wire feeding mechanism; 6, a machine;
11-a base; 12-a first screw; 13-a slider; 14-a first motor; 21-a mobile seat; 22-telescoping transmission assembly; 23-a rotary top clamp assembly; 31-a first clamping groove; 41-a first fixing seat; 42-cylinder; 43-motor mounting plate; 44-a second motor; 45-connecting blocks; 46-a first slide guide bar; 51-a second fixing seat; 52-a second screw; 53-a third motor; 54-moving blocks; 55-outlet nozzle; 56-a second slide guide bar;
111-a chute; 211-a first avoidance hole; 221-sliding sleeve; 222-bearing fixing blocks; 223-a first bearing; 224-a drive rod; 225-a compression spring; 231-a first ring plate; 232-top plate; 233-a second annular plate; 234-a second bearing; 451-a second clamping groove;
2211-straight groove; 2221-clamping block; 2241-a first clamping bar; 2242-a second clamping bar; 2321-a second dodge aperture.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the present invention provides a winding apparatus for a hose type sensor component, comprising:
the driving base 1 is fixedly arranged at the top end of the machine table 6;
the clamping transmission mechanisms 2 are respectively arranged at the left end and the right end of the top of the driving base 1, and the clamping transmission mechanisms 2 at the left end and the right end can move oppositely and back under the driving of the driving base 1;
a hose fixing shaft 3, wherein the hose fixing shaft 3 is detachably arranged between the two clamping transmission mechanisms 2;
the telescopic rotary driving mechanism 4 is arranged at one end of the driving base 1, the bottom of the telescopic rotary driving mechanism 4 is fixedly connected with the machine table 6, and the telescopic rotary driving mechanism 4 is connected with the clamping transmission mechanism 2 at the corresponding end of the telescopic rotary driving mechanism when extending out to drive the hose fixing shaft 3 to rotate;
and the synchronous wire feeding mechanism 5 is fixedly arranged on the machine table 6 and positioned at the rear side of the driving base 1, and is used for synchronously feeding the enameled wires in the winding process.
In this embodiment, when coiling, establish hose inseparable cover on hose fixed axle 3 earlier, again with hose fixed axle 3 detachable dress to left and right both ends between clamping transmission mechanism 2, left and right both ends clamping transmission mechanism 2 can move in opposite directions and dorsad under the drive of drive base 1, after the coiling is accomplished, can dismantle hose fixed axle 3 fast, so that convenient and fast takes down hose from hose fixed axle 3, simultaneously, the regulation of the distance between the clamping transmission mechanism 2 at left and right both ends can be applicable to the hose coiling of different diameter sizes and length sizes, during the coiling only need change with hose fixed axle 3 of hose diameter size and length size looks adaptation can, the commonality of coiling equipment has been improved.
In an alternative embodiment, there is provided a specific structure of a driving base 1, specifically as shown in fig. 1 and 2, the driving base 1 includes a base 11 with a chute 111 at the top, a first screw 12 rotatably disposed in the chute 111 and having opposite threads at both ends, a slider 13 slidably disposed at both left and right ends of the chute 111 and screwed to both ends of the first screw 12, and a first motor 14 disposed at an end of the base 11 and driving the first screw 12 to rotate in a forward and reverse direction, and the clamping transmission mechanisms 2 at both left and right ends are fixedly disposed at top ends of the slider 13 at both left and right ends, respectively.
In this embodiment, the first motor 14 drives the first screw 12 to rotate in the forward and reverse directions, and since opposite threads are provided at two ends of the first screw 12, the forward and reverse rotation of the first screw 12 drives the two sliders 13 screwed at two ends thereof to move in opposite directions and in opposite directions, so as to drive the two clamping transmission mechanisms 2 provided at the top ends of the two sliders 13 to move in opposite directions and in opposite directions, thereby realizing adjustment of the distance between the two clamping transmission mechanisms 2 at the left and right ends.
In an alternative embodiment, a specific structure of the clamping transmission mechanism 2 is provided, specifically as shown in fig. 1 and 3, the clamping transmission mechanism 2 includes a movable seat 21 fixedly arranged at the top end of the sliding block 13, a telescopic transmission assembly 22 arranged at the outer side of the movable seat 21, and a rotary top clamp assembly 23 arranged at the inner side of the movable seat 21, the inner end of the telescopic transmission assembly 21 penetrates through the movable seat 21 and the rotary top clamp assembly 23 to be detachably connected with the hose fixing shaft 3, and when the telescopic rotary driving mechanism 4 stretches out, the telescopic transmission assembly 22 is in transmission connection with the telescopic transmission assembly at the same end, and two ends of the hose fixing shaft 3 are respectively abutted against the rotary top clamp assembly 23.
In this embodiment, the telescopic transmission assembly 22 disposed at the same end as the telescopic rotary driving mechanism 4 plays a role in transmission between the telescopic rotary driving mechanism 4 and the hose fixing shaft 3, and the rotary top clamp assembly 23 inside the movable base 21 tightly pushes up the left and right ends of the hose fixing shaft 3 and ensures that the hose fixing shaft 3 can rotate.
In an alternative embodiment, there is provided a specific structure of the telescopic transmission assembly 22, specifically as shown in fig. 3 and 4, the telescopic transmission assembly 22 includes a sliding sleeve 221 fixedly disposed on an outer sidewall of the movable base 21, a bearing fixing block 222 slidably disposed in the sliding sleeve 221, a first bearing 223 fixedly disposed in an inner hole of the bearing fixing block 222, a transmission rod 224 fixedly disposed in an inner hole of the first bearing 223 in a penetrating manner, and a compression spring 225 sleeved on the transmission rod 224 and connecting the bearing fixing block 222 with an outer end portion of the sliding sleeve 221; the outer end of the transmission rod 224 passes through the outer end of the sliding sleeve 221, a first clamping rod 2241 is arranged at the inner end of the transmission rod 224, a first avoiding hole 211 is arranged at a position corresponding to the transmission rod 224 on the movable seat 21, the first clamping rod 2241 passes through the first avoiding hole 211, first clamping grooves 31 matched with the first clamping rod 2241 are respectively arranged at positions corresponding to the position of the end part of the hose fixing shaft 3 and the first clamping rod 2241, the first clamping rod 2241 is spliced in the first clamping grooves 31, the sections of the first clamping rod 2241 and the first clamping grooves 31 are polygonal, the compression spring 225 is in a free state, and the length of the inner end of the first clamping rod 2241, which exceeds the rotary top clamping assembly 23, is greater than the depth of the first clamping grooves 31.
Firstly, the transmission rod 224 is fixedly arranged in the inner hole of the first bearing 223 in a penetrating manner, the transmission effect can be well achieved, secondly, the transmission rod 224 is sleeved with the pressure spring 225, the pressure spring 225 is connected with the bearing fixing block 222 and the outer end part of the sliding sleeve 221, therefore, under the action of the pressure spring 225, the transmission rod 224 has elasticity, in addition, the inner end of the first clamping rod 2241 exceeds the length of the rotary top clamping assembly 23 by more than the depth of the first clamping groove 31, when the hose fixing shaft 3 is installed, the first clamping rod 2241 at one end of the hose fixing shaft 3 is pulled outwards, the hose fixing shaft 3 is placed between the first clamping rods 2241 at the left end and the right end, at the moment, the first clamping rod 2241 is loosened again, the hose fixing shaft 3 is clamped between the first clamping rods 2241 at the left end and the right end, then the clamping transmission mechanism 2 at the left end and the right end is driven to move in the opposite directions by the driving base 1 until the left end and the right end of the hose fixing shaft 3 are respectively pressed tightly against the rotary top clamping assembly 23, and the hose fixing shaft 3 is installed conveniently and quickly, and when the hose fixing shaft 3 is dismounted, the hose fixing shaft is driven by the driving the left end and the transmission mechanism 2 to move back from the first clamping rods 2241 at the left end and the right end.
In order to enable the bearing fixing block 222 to stably slide in the sliding sleeve 221, as shown in fig. 5, a clamping block 2221 is arranged on the outer wall of the bearing fixing block 222, a straight groove 2211 is arranged on the inner wall of the sliding sleeve 221 at a position corresponding to the clamping block 2221, and the clamping block 2221 is slidably arranged in the straight groove 2211.
In an alternative embodiment, there is provided a specific structure of the rotary top clip assembly 23, and as shown in fig. 3 and 4, the rotary top clip assembly 23 includes a first annular plate 231 disposed on an inner sidewall of the moving seat 21 and located at an outer circumference of the first escape hole 211, a top plate 232 disposed outside the first annular plate 231, a second annular plate 233 disposed inside the top plate 232 and extending into an inside of the first annular plate 231, and a second bearing 234 disposed between the first annular plate 231 and the second annular plate 233; wherein, the position of roof 232 and transfer line 224 corresponds the department and is provided with the second and dodges hole 2321, and the tip of first clamping rod 2241 is dodged the hole 2321 from the second and is passed, and the left and right both ends of hose fixed axle 3 are respectively with roof 232 top tightly.
The left end and the right end of the hose fixing shaft 3 are respectively propped against the top plate 232, the compression spring 225 is in a free state, the length of the inner end of the first clamping rod 2241, which exceeds the top plate 232, is larger than the depth of the first clamping groove 31, the top plate 232 and the movable seat 21 are connected through the first annular plate 231, the second annular plate 233 and the second bearing 234 between the first annular plate 231 and the second annular plate 233, and under the action of the second bearing 224, the fact that the top plate 232 is propped against the hose fixing shaft 3 is guaranteed, and meanwhile, the transmission between the first clamping rod 2241 and the hose fixing shaft 3 is not influenced.
In an alternative embodiment, there is provided a specific structure of the telescopic rotary driving mechanism 4, specifically as shown in fig. 6, the telescopic rotary driving mechanism 4 includes a first fixing seat 41 disposed at an end of the driving base 1, an air cylinder 42 disposed outside the first fixing seat 41, a motor mounting plate 43 disposed inside the first fixing seat 41 and fixedly connected with a piston rod end of the air cylinder 42, a second motor 44 fixedly disposed inside the motor mounting plate 43, a connection block 45 fixedly disposed at a rotating shaft end of the second motor 44, and a first guide bar 46 disposed outside the motor mounting plate 43 and slidably passing through the first fixing seat 41; wherein, be provided with the second draw-in groove 451 on the lateral wall that connecting block 45 and transmission pole 224 are relative, the outer end of transmission pole 224 that corresponds the end with telescopic rotary driving mechanism 4 is provided with second draw-in bar 2242, and second draw-in bar 2242 and second draw-in groove 451 looks adaptation and cross-section all are the polygon, and when cylinder 42 drive second motor 44 inwards stretches out, second draw-in bar 2242 can peg graft in the second draw-in groove 451.
In this embodiment, the air cylinder 42 drives the second motor 44 to move telescopically in the transverse direction, during winding, the air cylinder 42 drives the second motor 44 to move inwards until the second clamping rod 2242 at the outer end of the transmission rod 224 is inserted into the second clamping groove 451 on the connecting block 45, when the distance between the clamping transmission mechanisms 2 at the left and right ends needs to be adjusted, the air cylinder 42 drives the second motor 44 to move outwards until the connecting block 45 at the end of the rotating shaft of the second motor 44 is far away from the second clamping rod 2242, and at this time, the distance between the clamping transmission mechanisms 2 at the left and right ends is adjusted by driving the base 1, so as to detach the hose fixing shaft 3 and replace the hose fixing shaft 3 with different diameter sizes and different length sizes, wherein the cross section shapes of the second clamping rod 2242 and the second clamping groove 451 can be triangle, quadrangle, pentagon or special polygon, etc., so that when the rotating shaft of the second motor 44 rotates, the second clamping rod 2242 can be driven to rotate to drive the transmission rod 224.
In order to facilitate the insertion of the first and second clamping bars 2241 and 2242 into the first and second clamping grooves 31 and 451, respectively, as shown in fig. 6 and 7, the outer ports of the first and second clamping grooves 31 and 451 are provided with expansion portions (not shown). The arrangement of the expansion part can play a guiding role, so that the first clamping connection rod 2241 and the second clamping connection rod 2242 are respectively inserted into the first clamping groove 31 and the second clamping groove 451.
In an alternative embodiment, there is provided a specific structure of the synchronous wire feeding mechanism 5, specifically as shown in fig. 1 and 8, the synchronous wire feeding mechanism 5 includes two second fixing bases 51 disposed at the top end of the machine 6 at intervals in the transverse direction and located at the rear side of the driving base 1, a second screw 52 rotatably disposed between the two second fixing bases 51, a third motor 53 disposed on the outer side wall of one second fixing base 51 and driving the second screw 52 to rotate, a moving block 54 screwed on the second screw 52, a wire outlet nozzle 55 fixedly disposed at the top end of the moving block 54, and a second guide bar 56 disposed between the two second fixing bases 51 and slidably penetrating the moving block 54.
In the winding process, the third motor 53 drives the second screw 52 to rotate, and the moving block 54 and the wire outlet nozzle 55 are driven to synchronously move to carry out wire feeding through the rotation of the second screw 52, so that the winding uniformity of the enamelled wire on the hose is ensured.
The following provides a winding method of a hose type sensing component by combining the winding equipment of the hose type sensing component, which comprises the following steps:
the enameled wire is wound on an unreeling roller, and the free end of the enameled wire is pulled out and sequentially passes through a tensioner and an outlet nozzle 55 in the synchronous wire feeding mechanism 5 to be penetrated out;
selecting a hose fixing shaft 3 matched with the hose according to the length and the diameter of the hose, and tightly sleeving the hose on the hose fixing shaft 3;
clamping and fixing the hose fixing shaft 3 between the clamping transmission mechanisms 2 at the two ends, pulling the first clamping connection rod 2241 at one end of the hose fixing shaft 3 outwards, placing the hose fixing shaft 3 between the first clamping connection rods 2241 at the left end and the right end, loosening the first clamping connection rod 2241 at the moment, clamping the hose fixing shaft 3 between the first clamping connection rods 2241 at the left end and the right end, and driving the clamping transmission mechanisms 2 at the left end and the right end to move in opposite directions through the driving base 1 until the left end and the right end of the hose fixing shaft 3 are respectively propped against the top plate 232;
fixing the free end of the enameled wire penetrating out of the wire outlet nozzle 55 in the synchronous wire feeding mechanism 5 to one end of a hose sleeved on the hose fixing shaft 3;
the cylinder 42 in the telescopic rotary driving mechanism 4 drives the second motor 44 to move inwards until the second clamping connection rod 2242 at the outer end of the transmission rod 224 at the corresponding end of the second motor is spliced with the second clamping groove 451 on the connecting block 45 at the rotating shaft end of the second motor 44, then the second motor 44 is started to drive the second clamping connection rod 2242, the transmission rod 224 and the first clamping connection rod 2241 to synchronously rotate with the hose fixing shaft 3, winding is carried out, the synchronous wire feeding mechanism 5 synchronously moves in the winding process, wire feeding of enameled wires is carried out, and when wire feeding is carried out, the third motor 53 in the synchronous wire feeding mechanism 5 drives the second screw 52 to rotate, and the moving block 54 and the wire outlet nozzle 55 synchronously move to feed wires through the rotation of the second screw 52, so that the winding uniformity of enameled wires on the hose is ensured;
after winding is completed, the air cylinder 42 in the telescopic rotary driving mechanism 4 drives the second motor 44 to move inwards, the clamping transmission mechanisms 2 at the left end and the right end are driven by the driving base 1 to move back, the first clamping rods 2241 at the left end and the right end are withdrawn from the first clamping grooves 31 at the two ends of the hose fixing shaft 3, the hose fixing shaft 3 is detached from the clamping transmission mechanisms 2 at the two ends, and then the hose is taken down from the hose fixing shaft 3, so that winding of the hose type sensing element is completed.
The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application, the scope of which is defined by the claims. Various modifications and equivalent arrangements may be made to the present application by those skilled in the art, which modifications and equivalents are also considered to be within the scope of the present application.
Claims (6)
1. A winding apparatus for a hose-type sensing element, comprising:
the driving base (1) is fixedly arranged at the top end of the machine table (6);
the clamping transmission mechanisms (2) are respectively arranged at the left end and the right end of the top of the driving base (1), and the clamping transmission mechanisms (2) at the left end and the right end can move oppositely and back under the driving of the driving base (1);
a hose fixing shaft (3), wherein the hose fixing shaft (3) is detachably arranged between the two clamping transmission mechanisms (2);
the telescopic rotary driving mechanism (4) is arranged at one end of the driving base (1) and the bottom of the telescopic rotary driving mechanism (4) is fixedly connected with the machine table (6), and the telescopic rotary driving mechanism (4) is connected with the clamping transmission mechanism (2) at the corresponding end of the telescopic rotary driving mechanism when extending out to drive the hose fixing shaft (3) to rotate;
the synchronous wire feeding mechanism (5) is fixedly arranged on the machine table (6) and positioned at the rear side of the driving base (1), and is used for synchronously feeding the enameled wires in the winding process;
the driving base (1) comprises a base (11) with a sliding groove (111) at the top, a first screw (12) rotatably arranged in the sliding groove (111) and provided with opposite threads at two ends, a sliding block (13) slidably arranged at the left end and the right end of the sliding groove (111) and respectively screwed with two ends of the first screw (12), and a first motor (14) arranged at the end of the base (11) and used for driving the first screw (12) to rotate positively and negatively, wherein the clamping transmission mechanisms (2) at the left end and the right end are respectively fixedly arranged at the top ends of the sliding blocks (13) at the left end and the right end;
the clamping transmission mechanism (2) comprises a movable seat (21) fixedly arranged at the top end of the sliding block (13), a telescopic transmission assembly (22) arranged at the outer side of the movable seat (21) and a rotary top clamp assembly (23) arranged at the inner side of the movable seat (21), the inner end of the telescopic transmission assembly (22) penetrates out of the movable seat (21) and the rotary top clamp assembly (23) inwards to be detachably connected with the hose fixing shaft (3), and the telescopic rotary driving mechanism (4) is in transmission connection with the telescopic transmission assembly (22) arranged at the same end when extending out, and two ends of the hose fixing shaft (3) are respectively abutted against the rotary top clamp assembly (23);
the telescopic transmission assembly (22) comprises a sliding sleeve (221) fixedly arranged on the outer side wall of the movable seat (21), a bearing fixing block (222) arranged in the sliding sleeve (221) in a sliding manner, a first bearing (223) fixedly arranged in an inner hole of the bearing fixing block (222), a transmission rod (224) fixedly arranged in the inner hole of the first bearing (223) in a penetrating manner, and a pressure spring (225) sleeved on the transmission rod (224) and connected with the bearing fixing block (222) and the outer end part of the sliding sleeve (221);
the outer end of the transmission rod (224) penetrates out of the outer end part of the sliding sleeve (221), a first clamping rod (2241) is arranged at the inner end of the transmission rod (224), a first avoiding hole (211) is formed in the position, corresponding to the position of the transmission rod (224), of the movable seat (21), the first clamping rod (2241) penetrates through the first avoiding hole (211), first clamping grooves (31) matched with the first clamping rod (2241) are respectively formed in the positions, corresponding to the positions of the end part of the hose fixing shaft (3) and the first clamping rod (2241), of the first clamping rod (2241) in an inserted mode, the sections of the first clamping rod (2241) and the first clamping groove (31) are all polygonal, and the length, exceeding the rotary top clamping assembly (23), of the inner end of the first clamping rod (2241) is larger than the depth of the first clamping groove (31) in a free state;
the rotary top clamp assembly (23) comprises a first annular plate (231) arranged on the inner side wall of the movable seat (21) and positioned at the periphery of the first avoidance hole (211), a top plate (232) arranged on the outer side of the first annular plate (231), a second annular plate (233) arranged on the inner side of the top plate (232) and extending into the inner side of the first annular plate (231), and a second bearing (234) arranged between the first annular plate (231) and the second annular plate (233);
the position of the top plate (232) corresponding to the position of the transmission rod (224) is provided with a second avoidance hole (2321), the end part of the first clamping connection rod (2241) penetrates through the second avoidance hole (2321), and the left end and the right end of the hose fixing shaft (3) are respectively tightly propped against the top plate (232).
2. A winding device for a flexible pipe-type sensor component as defined in claim 1, wherein,
the bearing fixing block is characterized in that a clamping block (2221) is arranged on the outer wall of the bearing fixing block (222), a straight groove (2211) is arranged on the inner wall of the sliding sleeve (221) at a position corresponding to the clamping block (2221), and the clamping block (2221) is slidably arranged in the straight groove (2211).
3. A winding device for a flexible pipe-type sensor component as defined in claim 1, wherein,
the telescopic rotary driving mechanism (4) comprises a first fixed seat (41) arranged at the end part of the driving base (1), an air cylinder (42) arranged at the outer side of the first fixed seat (41), a motor mounting plate (43) arranged at the inner side of the first fixed seat (41) and fixedly connected with the end part of a piston rod of the air cylinder (42), a second motor (44) fixedly arranged at the inner side of the motor mounting plate (43), a connecting block (45) fixedly arranged at the end part of a rotating shaft of the second motor (44), and a first guide rod arranged at the outer side of the motor mounting plate (43) and slidably penetrating through the first fixed seat (41);
wherein, connecting block (45) with be provided with second draw-in groove (451) on the lateral wall that transfer line (224) are relative, with the outer end of transfer line (224) of telescopic rotary driving mechanism (4) corresponding end is provided with second clamping rod (2242), second clamping rod (2242) with second draw-in groove (451) looks adaptation and cross-section all are the polygon, cylinder (42) drive when second motor (44) inwards stretches out, second clamping rod (2242) can peg graft in second draw-in groove (451).
4. A winding apparatus for a flexible pipe type sensor component as set forth in claim 3, wherein,
the outer ports of the first clamping groove (31) and the second clamping groove (451) are respectively provided with a flaring part.
5. A winding device for a flexible pipe-type sensor component as defined in claim 1, wherein,
the synchronous wire feeding mechanism (5) comprises two second fixing seats (51) which are arranged at the top end of the machine table (6) at intervals in the transverse direction and are positioned at the rear side of the driving base (1), a second screw rod (52) which is arranged between the two second fixing seats (51) in a rotating mode, a third motor (53) which is arranged on the outer side wall of one second fixing seat (51) and drives the second screw rod (52) to rotate, a moving block (54) which is in threaded connection with the second screw rod (52), a wire outlet nozzle (55) which is fixedly arranged at the top end of the moving block (54) and a second guide slide rod (56) which is arranged between the two second fixing seats (51) and is in sliding penetrating connection with the moving block (54).
6. A winding method of a hose type sensor component, applied to a winding apparatus of a hose type sensor component as set forth in any one of claims 1 to 5, characterized by comprising the steps of:
winding the enameled wire on an unreeling roller, pulling out the free end of the enameled wire, and sequentially passing through a tensioner and a synchronous wire feeding mechanism (5) to be penetrated out;
selecting a hose fixing shaft (3) matched with the hose according to the length and the diameter of the hose, and tightly sleeving the hose on the hose fixing shaft (3);
clamping and fixing the hose fixing shaft (3) between the clamping transmission mechanisms (2) at the two ends;
fixing the free end of the enameled wire penetrating out of the synchronous wire feeding mechanism (5) to one end of a hose sleeved on the hose fixing shaft (3);
the telescopic rotary driving mechanism (4) extends out to be connected with the clamping transmission mechanism (2) at the corresponding end of the telescopic rotary driving mechanism and drives the hose fixing shaft (3) to rotate, so that winding work is performed, and in the winding process, the synchronous wire feeding mechanism (5) synchronously moves to feed enameled wires;
after winding is completed, the telescopic rotary driving mechanism (4) is contracted, the hose fixing shaft (3) is detached from the clamping transmission mechanisms (2) at the two ends, and then the hose is taken down from the hose fixing shaft (3), so that winding of the hose type sensing component is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310047298.0A CN116013682B (en) | 2023-01-31 | 2023-01-31 | Winding equipment and winding method for hose type sensing component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310047298.0A CN116013682B (en) | 2023-01-31 | 2023-01-31 | Winding equipment and winding method for hose type sensing component |
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| CN116013682A CN116013682A (en) | 2023-04-25 |
| CN116013682B true CN116013682B (en) | 2023-06-23 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206363882U (en) * | 2016-12-23 | 2017-07-28 | 新视界长治市照明电器有限公司 | A kind of electrodeless lamp coupler produces coil winding machine |
| CN114464450A (en) * | 2022-01-25 | 2022-05-10 | 华研电子科技(徐州)有限公司 | Transformer insulating sleeve manufacturing and processing machine and manufacturing and processing method |
| CN115312321A (en) * | 2022-08-08 | 2022-11-08 | 东莞市鑫华翼自动化科技有限公司 | Double-sleeve automatic winding equipment and machining method thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105185569B (en) * | 2011-03-18 | 2017-06-09 | Sht有限公司 | Automatic coil winder, hollow coil and its winding method |
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- 2023-01-31 CN CN202310047298.0A patent/CN116013682B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206363882U (en) * | 2016-12-23 | 2017-07-28 | 新视界长治市照明电器有限公司 | A kind of electrodeless lamp coupler produces coil winding machine |
| CN114464450A (en) * | 2022-01-25 | 2022-05-10 | 华研电子科技(徐州)有限公司 | Transformer insulating sleeve manufacturing and processing machine and manufacturing and processing method |
| CN115312321A (en) * | 2022-08-08 | 2022-11-08 | 东莞市鑫华翼自动化科技有限公司 | Double-sleeve automatic winding equipment and machining method thereof |
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