CN116013612A - Rubber coating device for cable processing - Google Patents
Rubber coating device for cable processing Download PDFInfo
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- CN116013612A CN116013612A CN202310218166.XA CN202310218166A CN116013612A CN 116013612 A CN116013612 A CN 116013612A CN 202310218166 A CN202310218166 A CN 202310218166A CN 116013612 A CN116013612 A CN 116013612A
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Abstract
本发明涉及电力设备技术领域,具体为一种电缆加工用包胶装置,包括壳体、支撑腿、绷紧机构、缠绕机构,平移组件和驱动机构,缠绕机构包括圆环,圆环上设置有辊轴,辊轴上设置安装筒,平移组件由限位滑板和安装架组成,安装架上连接有旋转机构,旋转机构均具有一个旋转输出端,驱动机构具有一个平移输出端,壳体上成形第一避让开口,圆环上成形有第二避让开口,本设备通过旋转机构驱使圆环转动,且圆环转动的过程中跟随旋转机构匀速平移,对电缆的包胶更加均匀,确保包胶后的电缆绝缘和防水效果更好,通过调节强磁环与安装筒之间的距离来改变胶布对电缆缠绕的松紧度,通过充电式手电钻驱动本设备,无需接电,在户外使用本设备更加方便。
The invention relates to the technical field of electric power equipment, in particular to a rubber covering device for cable processing, which includes a shell, a supporting leg, a tensioning mechanism, a winding mechanism, a translation assembly and a driving mechanism, and the winding mechanism includes a ring on which a The roller shaft is equipped with a mounting cylinder. The translation assembly is composed of a limit slide plate and a mounting frame. The mounting frame is connected with a rotating mechanism. The rotating mechanism has a rotating output end, and the driving mechanism has a translation output end. The first avoidance opening and the second avoidance opening are formed on the ring. This equipment drives the ring to rotate through the rotating mechanism, and the ring moves with the rotating mechanism at a uniform speed during the rotation process, so that the rubber covering of the cable is more uniform and ensures The insulation and waterproof effect of the cable is better. By adjusting the distance between the strong magnetic ring and the installation cylinder to change the tightness of the tape around the cable, the device is driven by a rechargeable hand drill without power connection, and it is more convenient to use the device outdoors. convenient.
Description
技术领域technical field
本发明涉及电缆加工,具体为一种电缆加工用包胶装置。The invention relates to cable processing, in particular to a rubber covering device for cable processing.
背景技术Background technique
电缆是用以传输电(磁)能,信息和实现电磁能转换的线材产品,电缆一般是指绝缘电缆,它可定义为由一根或多根绝缘线芯,以及它们各自具有的包覆层、总保护层以及外护层;Cables are wire products used to transmit electric (magnetic) energy, information and realize the conversion of electromagnetic energy. Cables generally refer to insulated cables, which can be defined as consisting of one or more insulated cores and their respective coatings. , the total protective layer and the outer protective layer;
随着我国基础建设工作的快速发展,越来越多的公共设施得到完善,随着建筑项目越来越多,在建筑项目中,有一部分不可缺少的工程就是电力线路的铺设,而电力铺设的过程中需要对大量的电缆进行重新接线和包扎;With the rapid development of my country's infrastructure work, more and more public facilities have been improved, and with more and more construction projects, in construction projects, an indispensable part of the project is the laying of power lines, and the laying of power lines A large number of cables need to be rewired and wrapped during the process;
为了确保用电安全,拼接后的电缆需要重新包扎绝缘胶布以及防水胶布,目前拼接后的电缆包扎都是电工通过手工来完成的,首先是将需要连接的两端电缆线进行拼接,然后手动将绝缘胶布和防水胶布包扎在电缆线上,通常的电缆为三根线芯,通过电工手动进行包扎需要重复6次以上的胶布包扎动作,非常费时,且通过人工包扎,可能会使胶布在电缆上的排列参差不齐,难以保证拼接后电缆的绝缘以及防水效果。In order to ensure the safety of electricity use, the spliced cables need to be re-wrapped with insulating tape and waterproof tape. At present, the cable wrapping after splicing is done manually by electricians. First, the two ends of the cables that need to be connected are spliced. Insulating tape and waterproof tape are wrapped on the cable. Usually the cable has three wire cores. Manual wrapping by an electrician needs to repeat the tape wrapping action more than 6 times. The arrangement is uneven, and it is difficult to ensure the insulation and waterproof effect of the spliced cables.
发明内容Contents of the invention
本发明的目的在于提供一种电缆加工用包胶装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a rubber covering device for cable processing, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种电缆加工用包胶装置,包括壳体以及用于支撑壳体的支撑腿,还包括:In order to achieve the above object, the present invention provides the following technical solution: a rubber covering device for cable processing, including a shell and supporting legs for supporting the shell, and also includes:
绷紧机构,数量为两个,分别设置于壳体的两端;There are two tensioning mechanisms, which are respectively arranged at both ends of the housing;
缠绕机构,位于壳体内,所述缠绕机构包括圆环,圆环呈竖直状态设置,其轴向的延伸方向与壳体的长度方向平行,所述圆环上设置有两个与圆环轴心方向一致的辊轴,两个所述辊轴远离圆环的一端均设置有用于安装胶布的安装筒,两个所述安装筒与分别与对应的辊轴轴接;The winding mechanism is located in the casing. The winding mechanism includes a ring, which is arranged in a vertical state, and its axial extension direction is parallel to the length direction of the casing. The roller shafts with the same center direction, the ends of the two roller shafts away from the ring are provided with installation cylinders for installing adhesive tape, and the two installation cylinders are respectively connected to the corresponding roller shafts;
平移组件,数量为三个,三个所述平移组件绕圆环的轴心方向等角度分布,且三个所述平移组件均位于圆环与壳体之间,每个所述平移组件均由限位滑板和安装架组成,限位滑板与壳体固定连接且限位滑板的长度方向与壳体的长度方向一致,安装架与限位滑板滑动连接,每个所述安装架上均连接有旋转机构,每个所述旋转机构均具有一个用于驱使圆环转动的旋转输出端,其中,三个所述安装架通过连接件连为一体;There are three translation assemblies, the three translation assemblies are equiangularly distributed around the axis of the ring, and the three translation assemblies are located between the ring and the housing, and each of the translation assemblies is composed of Composed of a limit slide and a mounting frame, the limit slide is fixedly connected to the housing and the length direction of the limit slide is consistent with the length of the shell, the mounting frame is slidably connected to the limit slide, and each of the mounting frames is connected with A rotating mechanism, each of which has a rotating output end for driving the ring to rotate, wherein the three mounting brackets are connected as a whole through connecting pieces;
驱动机构,所述驱动机构具有一个平移输出端,平移输出端与连接件相连的,所述平移输出端用于驱使连接件在壳体内平移;A drive mechanism, the drive mechanism has a translation output end, the translation output end is connected to the connector, and the translation output end is used to drive the connector to translate in the housing;
其中,所述壳体的一侧成形有用于供电缆通过的第一避让开口,且所述圆环靠近第一避让开口的一侧成形有用于供电缆进入圆环内的第二避让开口。Wherein, one side of the housing is formed with a first avoidance opening for cables to pass through, and the side of the ring close to the first escape opening is formed with a second escape opening for cables to enter the ring.
优选的,每个所述绷紧机构均包括支撑座,支撑座位于壳体的旁侧,支撑座上连接有用于夹紧电缆的夹具,其中一个所述支撑座与所述壳体固定连接,另一支撑座通过两个滑杆与壳体之间相连且该支撑座与两个所述滑杆滑动配合,两个所述滑杆与壳体固定连接,靠近滑杆的所述支撑座远离壳体的一侧设置有挡板,所述挡板与两个所述滑杆远离壳体的一端固定连接,其中,靠近挡板的所述支撑座的旁侧设置有一个第一锁紧螺栓,所述第一锁紧螺栓穿过该支撑座的侧壁与其中一个所述滑杆抵接。Preferably, each of the tensioning mechanisms includes a support base, the support base is located on the side of the housing, and a clamp for clamping the cable is connected to the support base, wherein one of the support bases is fixedly connected to the housing, The other support seat is connected with the housing through two slide bars, and the support seat is slidingly fitted with the two slide bars. The two slide bars are fixedly connected with the housing, and the support seat close to the slide bar is far away A baffle is provided on one side of the housing, and the baffle is fixedly connected to the ends of the two slide bars away from the housing, wherein a first locking bolt is provided on the side of the support seat close to the baffle , the first locking bolt passes through the side wall of the support seat and abuts against one of the sliding rods.
优选的,所述夹具包括:Preferably, the clamp includes:
上夹头,呈水平状态设置于支撑座的上方,所述上夹头的底部设置有上胶垫;The upper chuck is arranged horizontally above the support seat, and the bottom of the upper chuck is provided with an upper rubber pad;
下夹头,呈水平状态设置于支撑座与上夹头之间,所述下夹头的顶部设置有下胶垫;The lower chuck is arranged horizontally between the support seat and the upper chuck, and the top of the lower chuck is provided with a lower rubber pad;
升降调节座,呈竖直状态设置于下夹头的旁侧且与下夹头固定连接,所述升降调节座上成形有与其长度方向一致的限位滑槽;The lifting adjustment seat is vertically arranged on the side of the lower chuck and fixedly connected with the lower chuck, and the lifting adjustment seat is formed with a limit chute consistent with its length direction;
盖板,设置于升降调节座的顶部与升降调节座固定连接;The cover plate is arranged on the top of the lifting adjustment seat and is fixedly connected with the lifting adjustment seat;
调节滑块,位于盖板的下方,调节滑块的其中一端伸入限位滑槽内与升降调节座滑动配合,另一端与上夹头固定连接;The adjustment slider is located under the cover plate, one end of the adjustment slider extends into the limit chute to slide and cooperate with the lifting adjustment seat, and the other end is fixedly connected with the upper chuck;
调节螺栓,呈竖直状态设置于盖板的上方,调节螺栓的下端向下穿过盖板与盖板螺纹连接,且调节螺栓的下端向下伸入调节滑块内与调节滑块铰接;The adjusting bolt is vertically arranged above the cover plate, the lower end of the adjusting bolt passes downward through the cover plate and is threadedly connected with the cover plate, and the lower end of the adjusting bolt extends downward into the adjusting slider and is hinged with the adjusting slider;
其中,所述下夹头的底部固定连接有两个调节杆,两个所述调节杆向下穿过所述支撑座向支撑座的下方延伸,其中一个所述调节杆的旁侧设置有第二锁紧螺栓,所述第二锁紧螺栓穿过支撑座的侧壁与该调节杆抵接。Wherein, the bottom of the lower chuck is fixedly connected with two adjustment rods, and the two adjustment rods extend downward through the support seat to the bottom of the support seat, and one side of the adjustment rod is provided with a second Two locking bolts, the second locking bolt passes through the side wall of the support base and abuts against the adjusting rod.
优选的,所述限位滑板的两侧成型有限位槽,所述安装架的两侧成形有与限位槽一一对应且滑动配合的限位凸楞。Preferably, the two sides of the limiting slide are formed with limiting grooves, and the two sides of the mounting bracket are formed with limiting ribs corresponding to the limiting grooves one by one and slidingly fitted.
优选的,所述驱动机构为丝杆滑台,所述丝杆滑台具有一个平移滑块和用于驱动平移滑块移动的螺纹杆,所述螺纹杆与平移滑块螺纹配合,所述螺纹杆靠近圆环的端部设置有矩形连杆,所述矩形连杆穿过相邻的支撑座向远离支撑座的方向延伸,其中平移滑块即为上述驱动机构的平移输出端。Preferably, the driving mechanism is a screw slide, and the screw slide has a translation slider and a threaded rod for driving the translation slider to move, the threaded rod is threadedly matched with the translation slider, and the thread A rectangular connecting rod is provided at the end of the rod close to the circular ring, and the rectangular connecting rod passes through the adjacent support seat and extends away from the support seat, wherein the translation slider is the translation output end of the above-mentioned driving mechanism.
优选的,每个所述旋转机构均包括:Preferably, each said rotating mechanism comprises:
齿条,呈水平状态设置,齿条与所述限位滑板远离壳体的一侧固定连接,所述齿条的长度方向与所述限位滑板的长度方向一致,且齿条带齿的面远离壳体设置;The rack is arranged in a horizontal state, and the rack is fixedly connected to the side of the limiting slide away from the housing. The length direction of the rack is consistent with the length of the limiting slide, and the toothed surface of the rack is Set away from the shell;
第一齿轮,与所述安装架轴接,且第一齿轮与所述齿条相啮合;the first gear is pivotally connected to the mounting frame, and the first gear is meshed with the rack;
第一锥齿轮,与第一齿轮同轴设置且位于第一齿轮的旁侧;The first bevel gear is arranged coaxially with the first gear and is located on the side of the first gear;
第二锥齿轮,与所述安装架轴接,第二锥齿轮位于第一锥齿轮的旁侧且第二锥齿轮与第一锥齿轮相啮合;The second bevel gear is connected to the shaft of the installation frame, the second bevel gear is located on the side of the first bevel gear and the second bevel gear is meshed with the first bevel gear;
滚轮,与第二锥齿轮同轴设置,位于第二锥齿轮运力第一锥齿轮的一侧,所述滚轮与所述圆环相连且滚轮的转动方向与圆环的转动方向一致。The roller is arranged coaxially with the second bevel gear and is located on one side of the second bevel gear driving the first bevel gear. The roller is connected to the ring and the rotation direction of the roller is consistent with that of the ring.
优选的,所述圆环靠近壳体的一侧成型有限位环槽,三个所述滚轮均位于该限位环槽内,其中滚轮即为上述旋转机构的旋转输出端。Preferably, a limiting ring groove is formed on the side of the circular ring close to the housing, and the three rollers are located in the limiting ring groove, wherein the rollers are the rotation output ends of the above-mentioned rotating mechanism.
优选的,所述辊轴靠近圆环的一端还设置有调节螺纹套,所述调节螺纹套靠近圆环的一端与圆环相连,调节螺纹套远离圆环的一端设置有与调节螺纹套相连的强磁环。Preferably, the end of the roller shaft close to the ring is also provided with an adjustment thread sleeve, the end of the adjustment thread sleeve close to the ring is connected to the ring, and the end of the adjustment thread sleeve far away from the ring is provided with an adjustment thread sleeve connected to the ring. Strong magnetic ring.
优选的,所述调节螺纹套由内套筒和外套筒螺纹连接而成,其中内套筒靠近圆环的一端与圆环固定连接,外套筒远离圆环的一端与所述强磁环固定连接。Preferably, the adjusting threaded sleeve is formed by threading the inner sleeve and the outer sleeve, wherein the end of the inner sleeve close to the ring is fixedly connected to the ring, and the end of the outer sleeve far away from the ring is connected to the strong magnetic ring Fixed connection.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
其一,本设备通过丝杆滑台上的平移滑块在移动的过程中带动连接件、安装座和旋转机构移动,在旋转机构跟随平移滑块移动的过程中旋转机构驱使圆环转动,圆环在转动的过程中通过安装筒上的绝缘胶布以及防水胶布对电缆包胶,且圆环转动的过程中跟随平移滑块匀速平移,对电缆的包胶更加均匀且不会遗漏,从而保证包胶后的电缆绝缘以及防水效果更好。First, the device drives the connecting piece, the mounting base and the rotating mechanism to move through the translation slider on the screw slide table during the movement, and the rotation mechanism drives the ring to rotate during the movement of the rotation mechanism following the translation slider, and the circle During the rotation of the ring, the cable is covered with insulating tape and waterproof tape on the installation cylinder, and the ring moves along with the translation slider at a constant speed during the rotation process, so that the covering of the cable is more uniform and will not be missed, thus ensuring the package The insulation and waterproof effect of the glued cable is better.
其二,本设备在使用时,通过利用强磁环的磁力来影响安装筒,通过调节螺纹套使强磁环向靠近或远离安装筒的方向移动,当强磁环离安装筒越近,强磁环对安装筒产生的吸力就越大,缠绕在电缆上的胶布接头拉动安装在安装筒上的胶卷的拉力就越大,使胶布对电缆缠绕的更紧,本设备可以通过调节强磁环与安装筒之间的距离来改变胶布对电缆缠绕的松紧度。Second, when the device is in use, the magnetic force of the strong magnetic ring is used to affect the installation cylinder, and the strong magnetic ring moves toward or away from the installation cylinder by adjusting the threaded sleeve. When the strong magnetic ring is closer to the installation cylinder, the stronger The greater the suction force of the magnetic ring on the installation cylinder, the greater the pulling force of the tape joint wound on the cable pulling the film installed on the installation cylinder, so that the tape is wound tighter on the cable. This device can adjust the strong magnetic ring The distance between the tape and the installation cylinder is used to change the tightness of the tape on the cable winding.
其三,本设备通过充电式手电钻驱动,无需接电,在户外使用本设备更加方便,且本设备体积小巧便于携带。Thirdly, the device is driven by a rechargeable electric hand drill and does not need to be connected to electricity. It is more convenient to use the device outdoors, and the device is small and portable.
附图说明Description of drawings
图1为本发明的立体结构示意图一。FIG. 1 is a schematic diagram of a three-dimensional structure of the present invention.
图2为本发明的立体结构示意图二。Fig. 2 is a schematic diagram of the second stereoscopic structure of the present invention.
图3为本发明的立体结构示意图三。Fig. 3 is a three-dimensional schematic diagram of the present invention.
图4为本本发明的剖视图。Fig. 4 is a cross-sectional view of the present invention.
图5为本发明绷紧机构立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the tightening mechanism of the present invention.
图6为本发明的绷紧结构拆分立体结构示意图。Fig. 6 is a schematic diagram of a disassembled three-dimensional structure of the taut structure of the present invention.
图7为本发明的平移组件立体结构示意图。Fig. 7 is a schematic perspective view of the three-dimensional structure of the translation assembly of the present invention.
图8为本发明的平移组件拆分立体结构示意图。Fig. 8 is a schematic diagram of a three-dimensional disassembled translation assembly of the present invention.
图9为图1中A处放大示意图。FIG. 9 is an enlarged schematic diagram of point A in FIG. 1 .
图10为图2中B处放大示意图。FIG. 10 is an enlarged schematic diagram of point B in FIG. 2 .
图11为本发明中的辊轴、安装筒、强磁环和调节螺纹套拆分立体结构示意图。Fig. 11 is a disassembled three-dimensional structure schematic diagram of the roller shaft, the mounting cylinder, the strong magnetic ring and the adjusting screw sleeve in the present invention.
图中:1、壳体;2、支撑腿;3、圆环;4、辊轴;5、安装筒;6、限位滑板;7、安装架;8、连接件;9、第一避让开口;10、第二避让开口;11、支撑座;12、夹具;13、滑杆;14、挡板;15、第一锁紧螺栓;16、上夹头;17、上胶垫;18、下夹头;19、下胶垫;20、升降调节座;21、限位滑槽;22、盖板;23、调节滑块;24、调节螺栓;25、调节杆;26、第二锁紧螺栓;27、限位槽;28、限位凸楞;29、丝杆滑台;30、平移滑块;31、螺纹杆;32、矩形连杆;33、齿条;34、第一齿轮;35、第一锥齿轮;36、第二锥齿轮;37、滚轮;38、限位环槽;39、调节螺纹套;40、强磁环;41、内套筒;42、外套筒。In the figure: 1. Housing; 2. Supporting legs; 3. Ring; 4. Roller shaft; 5. Mounting cylinder; 6. Limiting slide plate; 7. Mounting frame; ;10, the second escape opening; 11, the support seat; 12, the fixture; 13, the slide bar; 14, the baffle; 15, the first locking bolt; 16, the upper chuck; 17, the rubber pad; Chuck; 19. Lower rubber pad; 20. Lifting adjustment seat; 21. Limit chute; 22. Cover plate; 23. Adjusting slider; 24. Adjusting bolt; 25. Adjusting rod; 26. Second locking bolt ; 27, limit groove; 28, limit convex groove; 29, screw mandrel slide; 30, translation slider; 31, threaded rod; 32, rectangular connecting rod; 33, rack; 34, first gear; 35 , the first bevel gear; 36, the second bevel gear; 37, the roller; 38, the limit ring groove; 39, the adjusting screw sleeve; 40, the strong magnetic ring; 41, the inner sleeve; 42, the outer sleeve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-图11所示,本发明提供一种技术方案:一种电缆加工用包胶装置,包括壳体1以及用于支撑壳体1的支撑腿2,还包括:Please refer to Fig. 1-Fig. 11, the present invention provides a technical solution: a rubber covering device for cable processing, including a
绷紧机构,数量为两个,分别设置于壳体1的两端;There are two tensioning mechanisms, which are respectively arranged at both ends of the
缠绕机构,位于壳体1内,所述缠绕机构包括圆环3,圆环3呈竖直状态设置,其轴向的延伸方向与壳体1的长度方向平行,所述圆环3上设置有两个与圆环3轴心方向一致的辊轴4,两个所述辊轴4远离圆环3的一端均设置有用于安装胶布的安装筒5,两个所述安装筒5与分别与对应的辊轴4轴接;The winding mechanism is located in the
平移组件,数量为三个,三个所述平移组件绕圆环3的轴心方向等角度分布,且三个所述平移组件均位于圆环3与壳体1之间,每个所述平移组件均由限位滑板6和安装架7组成,限位滑板6与壳体1固定连接且限位滑板6的长度方向与壳体1的长度方向一致,安装架7与限位滑板6滑动连接,每个所述安装架7上均连接有旋转机构,每个所述旋转机构均具有一个用于驱使圆环3转动的旋转输出端,其中,三个所述安装架7通过连接件8连为一体;There are three translation assemblies, the three translation assemblies are equiangularly distributed around the axis direction of the
驱动机构,所述驱动机构具有一个平移输出端,平移输出端与连接件8相连的,所述平移输出端用于驱使连接件8在壳体1内平移;A drive mechanism, the drive mechanism has a translation output end, the translation output end is connected to the connecting
其中,所述壳体1的一侧成形有用于供电缆通过的第一避让开口9,且所述圆环3靠近第一避让开口9的一侧成形有用于供电缆进入圆环3内的第二避让开口10。Wherein, one side of the
使用本设备时,先将本设备放置在地面上,确保壳体1的长度方向与电缆的长度方向一致,将对接好的电缆沿第一避让开口9、第二避让开口10放入圆环3内,通过两个绷紧机构使电缆为紧绷状态,电缆安装完成后将两个安装筒5上的防水胶布与绝缘胶布的接头初步缠绕在电缆上使两个胶布的接头不会从电缆上脱落,然后通过充电式手电钻(图上未示出)驱动驱动机构使驱动机构的平移输出端向远离充电式手电钻的方向平移,平移输出端移动带动连接件8移动,连接件8移动带动三个安装架7移动,三个安装架7移动带动三个旋转机构移动,在此过程中,三个旋转机构上的旋转输出端驱使圆环3转动,圆环3转动带动安装筒5上的绝缘胶布和防水胶布以电缆为轴线作周圆运动,在此过程中,绝缘胶布以及防水胶布将会缠绕在电缆上,此种包胶方式对比人工包胶速度更快,且本设备是通过充电式手电钻驱动,使圆环3转动对电缆包胶的同时可以匀速平移,对电缆的包胶更加均匀且不会遗漏,从而保证包胶后的电缆绝缘以及防水效果更好。When using this device, first place the device on the ground, ensure that the length direction of the
每个所述绷紧机构均包括支撑座11,支撑座11位于壳体1的旁侧,支撑座11上连接有用于夹紧电缆的夹具12,其中一个所述支撑座11与所述壳体1固定连接,另一支撑座11通过两个滑杆13与壳体1之间相连且该支撑座11与两个所述滑杆13滑动配合,两个所述滑杆13与壳体1固定连接,靠近滑杆13的所述支撑座11远离壳体1的一侧设置有挡板14,所述挡板14与两个所述滑杆13远离壳体1的一端固定连接,其中,靠近挡板14的所述支撑座11的旁侧设置有一个第一锁紧螺栓15,所述第一锁紧螺栓15穿过该支撑座11的侧壁与其中一个所述滑杆13抵接。Each of the tensioning mechanisms includes a
为了防止胶布在对电缆缠绕时电缆松弛影响包胶效果,在对电缆包胶前,通过两个夹具12将电缆固定,电缆固定完成后,拉动靠近挡板14的支撑座11向远离壳体1的方向平移,直至电缆为绷紧状态为止,接着转动第一锁紧螺栓15,使第一锁紧螺栓15抵紧滑杆13,将支撑座11的位置锁定,确保电缆在包胶的过程中始终为绷紧状态。In order to prevent the tape from being slack when winding the cable and affecting the lagging effect, fix the cable with two
所述夹具12包括:Described
上夹头16,呈水平状态设置于支撑座11的上方,所述上夹头16的底部设置有上胶垫17;The
下夹头18,呈水平状态设置于支撑座11与上夹头16之间,所述下夹头18的顶部设置有下胶垫19;The
升降调节座20,呈竖直状态设置于下夹头18的旁侧且与下夹头18固定连接,所述升降调节座20上成形有与其长度方向一致的限位滑槽21;The lifting
盖板22,设置于升降调节座20的顶部与升降调节座20固定连接;The
调节滑块23,位于盖板22的下方,调节滑块23的其中一端伸入限位滑槽21内与升降调节座20滑动配合,另一端与上夹头16固定连接;The
调节螺栓24,呈竖直状态设置于盖板22的上方,调节螺栓24的下端向下穿过盖板22与盖板22螺纹连接,且调节螺栓24的下端向下伸入调节滑块23内与调节滑块23铰接;The adjusting
其中,所述下夹头18的底部固定连接有两个调节杆25,两个所述调节杆25向下穿过所述支撑座11向支撑座11的下方延伸,其中一个所述调节杆25的旁侧设置有第二锁紧螺栓26,所述第二锁紧螺栓26穿过支撑座11的侧壁与该调节杆25抵接。Wherein, the bottom of the
设备使用时,将待包胶的电缆放入圆环3内,且将电缆搭设在壳体1两端的下胶垫19上,电缆搭设在下胶垫19上后,转动壳体1两端的调节螺栓24,使调节螺栓24向下移动,调节螺栓24移动带动与其轴接的调节滑块23移动,调节滑块23移动带动对应的上夹头16和上胶垫17向靠近下胶垫19的方向移动,将电缆压紧在下胶垫19上完成固定,为了保证包胶的效果,在电缆固定后需要保证电缆与圆环3同轴,由于电缆的外径不同,需要对电缆的高度进行调节,以保证电缆与圆环3同轴,为了使电缆与圆环3同轴,需要对电缆的高度进行调节,在对电缆的高度进行调节时,转动壳体1两端的第二锁紧螺栓26,使第二锁紧螺栓26不再抵紧调节杆25,此时壳体1两端调节杆25可以上下滑动,接着移动两个夹具12调节夹具12的高度,两个夹具12移动带动电缆移动,当电缆的高度调节至与圆环3同轴时,停止移动柜夹具12,然后转动壳体1两端的第二锁紧螺栓26,使第二锁紧螺栓26抵紧相邻的调节杆25使调节杆25无法移动,从而通过调节杆25锁定夹具12的高度。When the equipment is in use, put the cables to be glued into the
所述限位滑板6的两侧成型有限位槽27,所述安装架7的两侧成形有与限位槽27一一对应且滑动配合的限位凸楞28。Limiting
设备安装时,将安装架7上的限位凸楞28安装在限位滑板6上对应的限位槽27内,确保安装架7在移动的过程中不会自限位滑板6上脱落。When the equipment is installed, the
所述驱动机构为丝杆滑台29,所述丝杆滑台29具有一个平移滑块30和用于驱动平移滑块30移动的螺纹杆31,所述螺纹杆31与平移滑块30螺纹配合,所述螺纹杆31靠近圆环3的端部设置有矩形连杆32,所述矩形连杆32穿过相邻的支撑座11向远离支撑座11的方向延伸,其中平移滑块30即为上述驱动机构的平移输出端。Described driving mechanism is
设备使用时将充电式手电钻套接在矩形连杆32上,启动充电式手电钻,充电式手电钻转动通过矩形连杆32带动螺纹杆31转动,螺纹杆31转动带动平移滑块30向远离充电式手电钻的方向平移,平移滑块30移动通过连接件8带动三个安装架7在限位滑板6上向远离充电式手电钻的一端滑动。When the equipment is in use, connect the rechargeable electric hand drill to the rectangular connecting
每个所述旋转机构均包括:Each said swivel mechanism includes:
齿条33,呈水平状态设置,齿条33与所述限位滑板6远离壳体1的一侧固定连接,所述齿条33的长度方向与所述限位滑板6的长度方向一致,且齿条33带齿的面远离壳体1设置;The
第一齿轮34,与所述安装架7轴接,且第一齿轮34与所述齿条33相啮合;The
第一锥齿轮35,与第一齿轮34同轴设置且位于第一齿轮34的旁侧;The
第二锥齿轮36,与所述安装架7轴接,第二锥齿轮36位于第一锥齿轮35的旁侧且第二锥齿轮36与第一锥齿轮35相啮合;The
滚轮37,与第二锥齿轮36同轴设置,位于第二锥齿轮36运力第一锥齿轮35的一侧,所述滚轮37与所述圆环3相连且滚轮37的转动方向与圆环3的转动方向一致。The
在三个安装架7在限位滑板6上向远离充电式手电钻的一端滑动的过程中,与对应的安装架7轴接的第一齿轮34与齿条33啮合且开始转动,第一齿轮34转动带动第一锥齿轮35转动,第一锥齿轮35转动带动第二锥齿轮36转动,第二锥齿轮36转动带动滚轮37转动,三个滚轮37转动的过程中通过摩擦力带动圆环3转动,圆环3转动带动安装筒5上的绝缘胶布和防水胶布以电缆为轴线作周圆运动,在此过程中,绝缘胶布以及防水胶布即可缠绕在电缆上。During the sliding of the three mounting
所述圆环3靠近壳体1的一侧成型有限位环槽38,三个所述滚轮37均位于该限位环槽38内,其中滚轮37即为上述旋转机构的旋转输出端。A
为了保证圆环3在转动的过程中不会掉落,通过三个绕圆环3轴线等角度分布的滚轮37抵接滚轮37,且滚轮37位于圆环3上的限位环槽38内,可以保证滚轮37通过摩擦力带动圆环3旋转的同时,滚轮37移动的过程中也可以带动圆环3跟随滚轮37移动,且圆环3不会从三个滚轮37之间掉落,使得圆环3可以顺利的带动安装筒5上的胶布对电缆进行包胶。In order to ensure that the
所述辊轴4靠近圆环3的一端还设置有调节螺纹套39,所述调节螺纹套39靠近圆环3的一端与圆环3相连,调节螺纹套39远离圆环3的一端设置有与调节螺纹套39相连的强磁环40。The end of the roller shaft 4 near the
当圆环3带动两个安装筒5上的胶布对电缆进行包胶时,为了使胶布可以对电缆缠绕的更紧,需要使胶布在缠绕的过程中保持一定的拉力,可以通过改变安装筒5的转动的速度来调节,通过设置强磁环40,利用强磁环40的磁力来影响安装筒5,安装筒5的材料为铁或钢等可以通过磁力影响的材料制成,通过转动调节螺纹套39使强磁环40向靠近或远离安装筒5的方向移动,当强磁环40离安装筒5越近,强磁环40对安装筒5产生的吸力就越大,此时圆环3带动两个安装筒5上的胶布对电缆进行缠绕时,缠绕在电缆上的胶布接头拉动安装在安装筒5上的胶卷的拉力就越大,可以使胶布对电缆缠绕的更紧,从而可以通过调节强磁环40与安装筒5之间的距离来改变胶布对电缆缠绕的松紧度。When the
所述调节螺纹套39由内套筒41和外套筒42螺纹连接而成,其中内套筒41靠近圆环3的一端与圆环3固定连接,外套筒42远离圆环3的一端与所述强磁环40固定连接。The adjusting threaded
当需要调节强磁环40与安装筒5之间的距离时,转动外套筒42使外套筒42向靠近安装筒5的方向移动,外套筒42向靠近安装筒5的方向移动即可带动强磁环40向靠近安装筒5的方向移动,当需要强磁环40远离安装筒5时,转动外套筒42使外套筒42向远离安装筒5的方向移动即可。When it is necessary to adjust the distance between the strong
工作原理:使用本设备时,先将本设备放置在地面上,确保壳体1的长度方向与电缆的长度方向一致,将对接好的电缆沿第一避让开口9、第二避让开口10放入圆环3内,且将电缆搭设在壳体1两端的下胶垫19上,电缆搭设在下胶垫19上后,转动壳体1两端的调节螺栓24,使调节螺栓24向下移动,调节螺栓24移动带动与其轴接的调节滑块23移动,调节滑块23移动带动对应的上夹头16和上胶垫17向靠近下胶垫19的方向移动,将电缆压紧在下胶垫19上完成固定,电缆的两端固定完成后,拉动靠近挡板14的支撑座11向远离壳体1的方向平移,直至电缆为绷紧状态为止,接着转动第一锁紧螺栓15,使第一锁紧螺栓15抵紧滑杆13,将支撑座11的位置锁定,接着将两个安装筒5上的防水胶布与绝缘胶布的接头初步缠绕在电缆上使两个胶布的接头不会从电缆上脱落;Working principle: When using this device, first place the device on the ground, make sure that the length direction of the
然后将充电式手电钻套接在矩形连杆32上,启动充电式手电钻,充电式手电钻转动通过矩形连杆32带动螺纹杆31转动,螺纹杆31转动带动平移滑块30向远离充电式手电钻的方向平移,平移滑块30移动通过连接件8带动三个安装架7在限位滑板6上向远离充电式手电钻的一端滑动,在此过程中,第一齿轮34与齿条33啮合且开始转动,第一齿轮34转动带动第一锥齿轮35转动,第一锥齿轮35转动带动第二锥齿轮36转动,第二锥齿轮36转动带动滚轮37转动,三个滚轮37转动的过程中通过摩擦力带动圆环3转动,圆环3转动带动安装筒5上的绝缘胶布和防水胶布以电缆为轴线作周圆运动,在此过程中,绝缘胶布以及防水胶布即可缠绕在电缆上,当此根电缆上的胶布缠绕完成需要更换另一根电缆时,将胶布切断,且将该电缆移出壳体1,接着使充电式手电钻反转将圆环3复位,放入下一个电缆,重复上述步骤。Then connect the rechargeable electric hand drill to the rectangular connecting
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202310218166.XA CN116013612A (en) | 2023-03-08 | 2023-03-08 | Rubber coating device for cable processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310218166.XA CN116013612A (en) | 2023-03-08 | 2023-03-08 | Rubber coating device for cable processing |
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| CN116013612A true CN116013612A (en) | 2023-04-25 |
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| CN202310218166.XA Pending CN116013612A (en) | 2023-03-08 | 2023-03-08 | Rubber coating device for cable processing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116678757A (en) * | 2023-06-05 | 2023-09-01 | 山东凯丰高分子材料股份有限公司 | Cable insulation sheath performance detection device |
| CN117854926A (en) * | 2023-12-29 | 2024-04-09 | 上海君驰实业发展有限公司 | Full-automatic coil taping machine |
| CN118289572A (en) * | 2024-03-13 | 2024-07-05 | 中原工学院 | A tow winding instrument |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204167009U (en) * | 2014-11-03 | 2015-02-18 | 岳阳智海电线电磁有限公司 | Polyimides---fluorine 46 laminated film winding machine |
| CN206210475U (en) * | 2016-11-28 | 2017-05-31 | 威海市科博乐汽车电子有限公司 | A kind of wire harness wrapping machine |
| CN215431322U (en) * | 2021-06-25 | 2022-01-07 | 合肥康木科技发展有限公司 | A high-precision wire harness cutting machine |
| CN113963865A (en) * | 2021-10-25 | 2022-01-21 | 戴天智能科技(上海)有限公司 | Wrapping robot with automatic detection function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204167009U (en) * | 2014-11-03 | 2015-02-18 | 岳阳智海电线电磁有限公司 | Polyimides---fluorine 46 laminated film winding machine |
| CN206210475U (en) * | 2016-11-28 | 2017-05-31 | 威海市科博乐汽车电子有限公司 | A kind of wire harness wrapping machine |
| CN215431322U (en) * | 2021-06-25 | 2022-01-07 | 合肥康木科技发展有限公司 | A high-precision wire harness cutting machine |
| CN113963865A (en) * | 2021-10-25 | 2022-01-21 | 戴天智能科技(上海)有限公司 | Wrapping robot with automatic detection function |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116678757A (en) * | 2023-06-05 | 2023-09-01 | 山东凯丰高分子材料股份有限公司 | Cable insulation sheath performance detection device |
| CN116678757B (en) * | 2023-06-05 | 2023-12-15 | 山东凯丰高分子材料股份有限公司 | Cable insulation sheath performance detection device |
| CN117854926A (en) * | 2023-12-29 | 2024-04-09 | 上海君驰实业发展有限公司 | Full-automatic coil taping machine |
| CN118289572A (en) * | 2024-03-13 | 2024-07-05 | 中原工学院 | A tow winding instrument |
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Application publication date: 20230425 |
