CN116005391B - Geotextile hot roller ironing device - Google Patents
Geotextile hot roller ironing device Download PDFInfo
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- CN116005391B CN116005391B CN202310311073.1A CN202310311073A CN116005391B CN 116005391 B CN116005391 B CN 116005391B CN 202310311073 A CN202310311073 A CN 202310311073A CN 116005391 B CN116005391 B CN 116005391B
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Abstract
Description
技术领域technical field
本发明涉及土工布熨烫压平装置技术领域,特别是一种土工布热辊熨烫装置。The invention relates to the technical field of geotextile ironing and flattening devices, in particular to a geotextile hot roller ironing device.
背景技术Background technique
土工布,又称土工织物,它是由合成纤维通过针刺或编织而成的透水性土工合成材料。土工布在加工过程中,需要进行熨烫压平。而现有的熨烫压平装置大多单独采用加热辊或加热板对土工布进行熨烫压平。Geotextile, also known as geotextile, is a permeable geosynthetic material made of synthetic fibers through needle punching or weaving. Geotextiles need to be ironed and flattened during processing. And most of the existing ironing and flattening devices use heating rollers or heating plates to iron and flatten the geotextile.
专利《用于土工布生产的热辊熨烫机构》(申请号:2019223125315)中公开了一种用于土工布生产的热辊熨烫机构,该装置通过带式输送机对土工布进行输送,并设置水雾喷洒配合加热板加热,从而可实现自动快速熨烫,省时省力,且熨烫效率高。但该装置在实际使用时仍存在一些缺陷,例如,上述专利中加热板位于土工布的上方,使用时,通过气缸将加热板压在土工布上方,虽然伸缩杆和弹簧提供一定的弹力,使得加热板具有一定弹性,不会将土工布压坏。但是,由于整块加热板压在土工布上,土工布在运动过程中与加热板接触面积较大,而且,加热板施力装置,如果加热板施加的力较大,土工布在输送过程中,容易产生撕裂;如果如果加热板施加的力较小,难以起到熨烫压平的效果。The patent "Hot Roller Ironing Mechanism for Geotextile Production" (application number: 2019223125315) discloses a hot roller ironing mechanism for geotextile production. The device transports the geotextile through a belt conveyor. And set water mist spraying to cooperate with heating plate heating, so as to realize automatic and fast ironing, save time and effort, and ironing efficiency is high. However, there are still some defects in this device in actual use. For example, in the above-mentioned patent, the heating plate is located above the geotextile. When in use, the heating plate is pressed on the top of the geotextile by the cylinder, although the telescopic rod and the spring provide a certain elastic force, so that The heating plate has a certain degree of elasticity and will not crush the geotextile. However, since the entire heating plate is pressed on the geotextile, the contact area between the geotextile and the heating plate is relatively large during the movement process, and the heating plate force application device, if the force exerted by the heating plate is large, the geotextile will be damaged during the transportation process. , easy to tear; if the force exerted by the heating plate is small, it is difficult to achieve the effect of ironing and flattening.
然而,其它熨烫装置使用单独的加热辊进行工作,虽然加热辊与土工布的接触面积较小,但是单独采用一个加热辊难以完成对土工布的熨烫压平工作,如果采用多组加热辊,不易调节多组加热辊对土工布的下压力,也容易使土工布产生撕裂。However, other ironing devices use a separate heating roller to work. Although the contact area between the heating roller and the geotextile is small, it is difficult to complete the ironing and flattening of the geotextile with a single heating roller. If multiple sets of heating rollers are used , it is not easy to adjust the downward pressure of multiple sets of heating rollers on the geotextile, and it is also easy to cause the geotextile to tear.
发明内容Contents of the invention
本发明的目的在于针对以上现有技术的不足,提供一种土工布热辊熨烫装置,达到对土工布快速熨烫压平并烘干的目的。The purpose of the present invention is to provide a geotextile hot roller ironing device for the above deficiencies in the prior art, so as to achieve the purpose of quickly ironing, flattening and drying the geotextile.
本发明所提供的一种土工布热辊熨烫装置,包括机架,所述的机架上安装有喷雾加湿机构,喷雾加湿机构包括进水管和雾化喷头,进水管上安装有多个雾化喷头,雾化喷头朝向土工布的一端;其特征在于:所述的机架上安装有熨烫压平机构,熨烫压平机构包括加热辊熨烫总成和加热板,机架的上端安装有加热板,加热板的上方安装有加热辊熨烫总成,加热辊熨烫总成包括加热辊、升降架和压力调节总成,升降架的下端通过压力调节总成与加热辊连接;所述的压力调节总成包括两调节板和伸缩装置,两调节板之间安装有多个加热辊,调节板的中间位置安装有一加热辊,两端分别安装有加热辊,加热辊的两端与调节板转动配合,升降架的两端分别安装有耳板,耳板的下端与调节板的中间位置转动配合,调节板与升降架之间通过伸缩装置连接,伸缩装置的一端与调节板铰接,另一端与升降架铰接。A geotextile hot roller ironing device provided by the present invention includes a frame, and a spray humidification mechanism is installed on the frame. The spray humidification mechanism includes a water inlet pipe and an atomizing nozzle. An atomizing nozzle, the atomizing nozzle faces one end of the geotextile; it is characterized in that: an ironing and flattening mechanism is installed on the frame, and the ironing and flattening mechanism includes a heating roller ironing assembly and a heating plate, and the upper end of the frame A heating plate is installed, and a heating roller ironing assembly is installed above the heating plate. The heating roller ironing assembly includes a heating roller, a lifting frame and a pressure adjustment assembly, and the lower end of the lifting frame is connected to the heating roller through the pressure adjusting assembly; The pressure adjustment assembly includes two adjustment plates and a telescopic device, a plurality of heating rollers are installed between the two adjustment plates, a heating roller is installed in the middle of the adjustment plate, heating rollers are installed at both ends, and the two ends of the heating roller Cooperate with the adjustment plate in rotation, the two ends of the lifting frame are respectively equipped with ear plates, the lower end of the ear plate is in rotation with the middle position of the adjustment plate, the adjustment plate and the lifting frame are connected by a telescopic device, and one end of the telescopic device is hinged to the adjustment plate , and the other end is hinged with the lifting frame.
进一步的,所述的机架的上安装有支撑架,升降架与支撑架之间通过伸缩装置连接。Further, a support frame is installed on the frame, and the lifting frame and the support frame are connected by a telescopic device.
进一步的,所述的机架的进料端安装有进料导向机构,进料导向机构包括第一导向辊和第二导向辊,第一导向辊和第二导向辊的两端分别通过轴承座与机架转动配合。Further, the feed end of the frame is equipped with a feed guide mechanism, the feed guide mechanism includes a first guide roller and a second guide roller, and the two ends of the first guide roller and the second guide roller pass through the bearing seat respectively. Cooperate with the rack rotation.
进一步的,所述的机架上安装有横向展平机构,横向展平机构包括两固定辊和张紧辊,两固定辊的两端分别通过轴承座与机架转动配合,张紧辊的两端分别与轴承座转动配合,轴承座的两端分别安装有导向套筒,导向套筒上设有导向通孔,机架上设有与导向套筒的导向通孔相对应的导向螺杆,导向螺杆的下端穿过导向套筒的导向通孔与螺母螺纹配合,张紧辊两端的轴承座的上端分别通过压缩弹簧与机架连接,压缩弹簧套在导向螺杆的外侧。Further, a horizontal flattening mechanism is installed on the frame, and the horizontal flattening mechanism includes two fixed rollers and a tension roller. The two ends of the bearing seat are respectively fitted with a guide sleeve, and the guide sleeve is provided with a guide through hole, and the frame is provided with a guide screw corresponding to the guide through hole of the guide sleeve. The lower end of the screw rod passes through the guide through hole of the guide sleeve and is threadedly matched with the nut, and the upper ends of the bearing seats at both ends of the tension roller are respectively connected with the frame through a compression spring, and the compression spring is sleeved on the outside of the guide screw rod.
进一步的,所述的机架上安装有纵向展平机构,纵向展平机构包括刮平总成、电动机和固定壳体,固定壳体上安装有电动机,固定壳体的下端对称安装有两刮平总成,电动机与两刮平总成之间通过传动装置连接;所述的刮平总成包括外导向筒、内连接筒、刮板和L型连接杆,外导向筒的上端与固定壳体连接,外导向筒的下端面上设有两段高低不同的平面轮廓,两段平面轮廓相接触位置通过倾斜面过渡;所述的内连接筒安装在外导向筒的内部,并与其同轴心设置,内连接筒的上端与固定壳体转动配合,内连接筒的下端设有多个呈圆周形均匀分布的导向盲孔,内连接筒的外壁上设有多个与导向盲孔相对应的导向长条孔,导向长条孔与导向盲孔相贯通;所述的L型连接杆的竖直杆插在内连接筒的导向盲孔内,竖直杆与导向盲孔的端壁之间通过拉伸弹簧连接,拉伸弹簧使L型连接杆水平杆的外壁顶在外导向筒的下端面上,L型连接杆的水平杆穿过内连接筒的导向长条孔与刮板连接。Further, a longitudinal flattening mechanism is installed on the frame, and the longitudinal flattening mechanism includes a scraper assembly, a motor and a fixed housing. The motor is installed on the fixed housing, and two scrapers are symmetrically installed on the lower end of the fixed housing. Flat assembly, the motor and the two scraping assemblies are connected through a transmission device; the scraping assembly includes an outer guide cylinder, an inner connection cylinder, a scraper and an L-shaped connecting rod, and the upper end of the outer guide cylinder and the fixed shell body connection, the lower end surface of the outer guide cylinder is provided with two sections of plane contours with different heights, and the contact position of the two sections of plane contours transitions through an inclined surface; the inner connection cylinder is installed inside the outer guide cylinder and is coaxial with it. Setting, the upper end of the inner connecting cylinder is rotatably matched with the fixed housing, the lower end of the inner connecting cylinder is provided with a plurality of guide blind holes evenly distributed in a circumferential shape, and the outer wall of the inner connecting cylinder is provided with a plurality of guide blind holes corresponding to the guide blind holes. The guide strip hole is connected with the guide blind hole; the vertical rod of the L-shaped connecting rod is inserted into the guide blind hole of the inner connecting cylinder, and the vertical rod and the end wall of the guide blind hole Connected by the tension spring, the tension spring makes the outer wall of the L-shaped connecting rod horizontal rod push against the lower end surface of the outer guide cylinder, and the horizontal rod of the L-shaped connecting rod passes through the guide strip hole of the inner connecting cylinder and is connected with the scraper.
进一步的,所述的电动机与两刮平总成之间的传动装置包括主动齿轮、从动齿轮和带传动机构,主动齿轮和从动齿轮分别通过轴与固定壳体转动配合,主动齿轮与从动齿轮相外啮合,主动齿轮和从动齿轮分别通过带传动机构与各自一侧的刮平总成的内连接筒连接。Further, the transmission device between the electric motor and the two scraping assemblies includes a driving gear, a driven gear and a belt transmission mechanism, the driving gear and the driven gear respectively rotate and cooperate with the fixed housing through the shaft, and the driving gear and the driven gear The driving gear is externally meshed, and the driving gear and the driven gear are respectively connected with the inner connecting cylinder of the scraping assembly on one side through a belt transmission mechanism.
进一步的,所述的固定辊的后下方安装有第三导向辊,第三导向辊的两端分别与机架转动配合,第三导向辊位于纵向展平机构和雾化加湿机构之间。Further, a third guide roller is installed on the rear and lower side of the fixed roller, the two ends of the third guide roller are rotatably matched with the frame respectively, and the third guide roller is located between the longitudinal flattening mechanism and the atomizing humidification mechanism.
进一步的,所述的第三导向辊与熨烫压平机构之间安装有第四导向辊,第四导向辊上端位置不低于加热板上端面的高度。Further, a fourth guide roller is installed between the third guide roller and the ironing and flattening mechanism, and the upper end of the fourth guide roller is not lower than the height of the upper surface of the heating plate.
进一步的,所述的熨烫压平机构的后端安装有转向辊,加热板的下方安装有多个导向压辊。Further, a steering roller is installed at the rear end of the ironing and flattening mechanism, and a plurality of guide rollers are installed under the heating plate.
进一步的,所述的导向压辊的下后方安装有第五导向辊,第五导向辊的两端分别与机架转动配合,第五导向辊的后方安装有第六导向辊,第六导向辊的两端分别与机架转动配合。Further, the fifth guide roller is installed at the lower rear of the guide pressure roller, and the two ends of the fifth guide roller are rotated with the frame respectively, and the sixth guide roller is installed behind the fifth guide roller, and the sixth guide roller The two ends of the frame are rotated and matched with the frame respectively.
与现有技术相比较,本发明具有以下突出的有益效果:Compared with the prior art, the present invention has the following outstanding beneficial effects:
1、本发明中不仅具有横向展平机构,能够对土工布进行横向展平除皱,而且具有纵向展平机构,纵向展平机构的刮板旋转到向土工布的外侧转动位置时,L型连接杆运动到外导向筒下端面向下凸出的平面部分,刮板向下运动与土工布相接触;刮板旋转到向土工布的内侧转动位置时,L型连接杆的水平杆运动到外导向筒下端面向上凹入的平面部分,使刮板向上运动,与土工布脱离接触;从而能够使刮板不断由内向外对土工布进行展平,而不会使刮板由外向内,而使土工布产生褶皱。1. The present invention not only has a horizontal flattening mechanism, which can horizontally flatten and remove wrinkles on the geotextile, but also has a longitudinal flattening mechanism. When the scraper of the vertical flattening mechanism rotates to the outside of the geotextile, the L-shaped The connecting rod moves to the flat part of the lower end of the outer guide cylinder, and the scraper moves downward to contact the geotextile; when the scraper rotates to the inner side of the geotextile, the horizontal bar of the L-shaped connecting rod moves to the outside. The lower end of the guide cylinder faces upwards to the concave plane part, so that the scraper moves upwards and is out of contact with the geotextile; thus, the scraper can continuously flatten the geotextile from the inside to the outside, instead of making the scraper go from the outside to the inside, but Wrinkles the geotextile.
2、本发明的熨烫压平机构具有压力调节总成,压力调节总成能够调节三个加热辊的下压力,使三个加热辊具有不同的下压力,形成压力梯度,从而避免三个加热辊同时对土工布产生相同较大的压力,影响土工布的输送。2. The ironing and flattening mechanism of the present invention has a pressure adjustment assembly, which can adjust the downforce of the three heating rollers, so that the three heating rollers have different downforces and form a pressure gradient, thereby avoiding the three heating rollers. At the same time, the roller produces the same large pressure on the geotextile, which affects the transportation of the geotextile.
3、本发明的熨烫压平机构同时具有加热辊和加热板,极大的提高了土工布的熨烫效率,而且,加热板的下方安装有多个导向压辊,土工布绕过转向辊通过导向压辊紧贴在加热板的下端面,通过加热板下端面产生的热量,对土工布进行加热烘干,使加热板不仅具有熨烫,而且具有烘干的作用。3. The ironing and flattening mechanism of the present invention has a heating roller and a heating plate at the same time, which greatly improves the ironing efficiency of the geotextile. Moreover, a plurality of guide rollers are installed under the heating plate, and the geotextile bypasses the steering roller The guide roller is closely attached to the lower end surface of the heating plate, and the geotextile is heated and dried by the heat generated by the lower end surface of the heating plate, so that the heating plate not only has the function of ironing, but also has the function of drying.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是图1中A部分的局部放大图。Fig. 2 is a partially enlarged view of part A in Fig. 1 .
图3是本发明的纵向展平机构的结构示意图。Fig. 3 is a schematic structural view of the longitudinal flattening mechanism of the present invention.
图4是本发明的刮平总成的结构示意图。Fig. 4 is a schematic structural view of the scraping assembly of the present invention.
图5是本发明的外导向筒的结构示意图。Fig. 5 is a schematic structural view of the outer guide cylinder of the present invention.
图6是本发明的加热辊熨烫总成的结构示意图。Fig. 6 is a schematic structural view of the heating roller ironing assembly of the present invention.
其中:1 机架,11 第三导向辊,12 第四导向辊,13 第五导向辊,14 第六导向辊,15 转向辊,2 进料导向机构,21 第一导向辊,22 第二导向辊,3 横向展平机构,31 固定辊,32 张紧辊,33 压缩弹簧,34 螺母,35 导向螺杆,4 纵向展平机构,41 固定壳体,42 刮平总成,421 外导向筒,422 内连接筒,423 L型连接杆,424 刮板,5 喷雾加湿机构,6 熨烫压平机构,61 加热辊熨烫总成,611 升降架,612 加热辊,613 调节板,62 加热板,63 支撑架,64 导向压辊。Among them: 1 frame, 11 third guide roller, 12 fourth guide roller, 13 fifth guide roller, 14 sixth guide roller, 15 steering roller, 2 feeding guide mechanism, 21 first guide roller, 22 second guide Roller, 3 horizontal flattening mechanism, 31 fixed roller, 32 tension roller, 33 compression spring, 34 nut, 35 lead screw, 4 longitudinal flattening mechanism, 41 fixed shell, 42 scraping assembly, 421 outer guide cylinder, 422 Inner connecting cylinder, 423 L-shaped connecting rod, 424 Scraper, 5 Spray humidification mechanism, 6 Ironing and flattening mechanism, 61 Heating roller ironing assembly, 611 Lifting frame, 612 Heating roller, 613 Adjusting plate, 62 Heating plate , 63 support frame, 64 guide rollers.
实施方式Implementation
下面结合说明书附图和具体实施方式对本发明进一步说明。为了叙述方便,以本发明的机架安装进料导向机构的一端为前端,另一端为后端。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. For convenience of description, one end of the feeding guide mechanism installed on the rack of the present invention is the front end, and the other end is the rear end.
如图1所示,本发明包括机架1、熨烫压平机构6和横向展平机构3和纵向展平机构4。As shown in FIG. 1 , the present invention includes a frame 1 , an ironing and flattening mechanism 6 , a horizontal flattening mechanism 3 and a longitudinal flattening mechanism 4 .
所述的机架1的进料端安装有进料导向机构2,进料导向机构2包括第一导向辊21和第二导向辊22,第一导向辊21和第二导向辊22的两端分别通过轴承座与机架1转动配合,土工布绕过第一导向辊21的上端和第二导向辊22的下端进入横向展平机构3。The feed end of described frame 1 is equipped with feed guide mechanism 2, and feed guide mechanism 2 comprises first guide roller 21 and second guide roller 22, the two ends of first guide roller 21 and second guide roller 22 The geotextiles pass around the upper end of the first guide roller 21 and the lower end of the second guide roller 22 and enter the transverse flattening mechanism 3 through the rotational cooperation of the bearing seat and the frame 1 respectively.
如图2所示,所述的进料导向机构2的后端安装有横向展平机构3,横向展平机构3包括两固定辊31和张紧辊32,两固定辊31的两端分别通过轴承座与机架1转动配合,张紧辊32的两端分别与轴承座转动配合,张紧辊32的轴承座的两端分别安装有导向套筒,导向套筒上设有导向通孔,机架1上设有与导向套筒的导向通孔相对应的导向螺杆35,导向螺杆35的下端穿过导向套筒的导向通孔与螺母34螺纹配合,张紧辊32两端的轴承座的上端分别通过压缩弹簧33与机架1连接,压缩弹簧33套在导向螺杆35的外侧。As shown in Figure 2, the rear end of the feed guide mechanism 2 is equipped with a horizontal flattening mechanism 3, the horizontal flattening mechanism 3 includes two fixed rollers 31 and a tension roller 32, and the two ends of the two fixed rollers 31 pass through the The bearing seat is rotatably matched with the frame 1, and the two ends of the tension roller 32 are respectively rotatably matched with the bearing seat. The two ends of the bearing seat of the tension roller 32 are respectively equipped with a guide sleeve, and the guide sleeve is provided with a guide through hole. The frame 1 is provided with a guide screw 35 corresponding to the guide through-hole of the guide sleeve, the lower end of the guide screw 35 passes through the guide through-hole of the guide sleeve and fits with the nut 34 threads, and the bearing seats at both ends of the tension roller 32 The upper ends are respectively connected with the frame 1 through compression springs 33 , and the compression springs 33 are sleeved on the outside of the guide screw 35 .
土工布绕过绕过固定辊31的上端和张紧辊32的下端进入纵向展平机构4,当土工布的横向方向产生褶皱时,张紧辊32向下运动,拉紧土工布。The geotextile bypasses the upper end of the fixed roller 31 and the lower end of the tension roller 32 and enters the longitudinal flattening mechanism 4. When wrinkles are generated in the transverse direction of the geotextile, the tension roller 32 moves downward to tension the geotextile.
如图3所示,所述的横向展平机构3的后端安装有纵向展平机构4,纵向展平机构4包括刮平总成42、电动机和固定壳体41,固定壳体41上固定安装有电动机,固定壳体41的下端对称安装有两刮平总成42,电动机与两刮平总成42之间通过传动装置连接。As shown in Figure 3, the rear end of the horizontal flattening mechanism 3 is equipped with a longitudinal flattening mechanism 4, the longitudinal flattening mechanism 4 includes a scraping assembly 42, a motor and a fixed housing 41, and the fixed housing 41 is fixed A motor is installed, and the lower end of the fixed housing 41 is symmetrically equipped with two scraping assemblies 42, and the motor and the two scraping assemblies 42 are connected by a transmission.
如图4和5所示,所述的刮平总成42包括外导向筒421、内连接筒422、刮板424和L型连接杆423,外导向筒421的上端与固定壳体41固定连接,外导向筒421的下端面上设有两段高低不同的平面轮廓,两段平面轮廓相接触位置通过倾斜面过渡。所述的内连接筒422安装在外导向筒421的内部,并与其同轴心设置,内连接筒422的上端与固定壳体41转动配合,内连接筒422的下端设有多个呈圆周形均匀分布的导向盲孔,内连接筒422的外壁上设有多个与导向盲孔相对应的导向长条孔,导向长条孔与导向盲孔相贯通。As shown in Figures 4 and 5, the scraping assembly 42 includes an outer guide cylinder 421, an inner connecting cylinder 422, a scraper 424 and an L-shaped connecting rod 423, and the upper end of the outer guide cylinder 421 is fixedly connected to the fixed housing 41 , The lower end surface of the outer guide cylinder 421 is provided with two sections of plane contours with different heights, and the contact position of the two sections of plane contours transitions through an inclined surface. The inner connecting cylinder 422 is installed inside the outer guide cylinder 421 and arranged coaxially with it. The upper end of the inner connecting cylinder 422 is rotatably matched with the fixed housing 41. The lower end of the inner connecting cylinder 422 is provided with a plurality of circular uniform For the distributed guide blind holes, the outer wall of the inner connecting cylinder 422 is provided with a plurality of guide elongated holes corresponding to the guide blind holes, and the guide elongated holes communicate with the guide blind holes.
所述的L型连接杆423的竖直杆插在内连接筒422的导向盲孔内,竖直杆与导向盲孔的端壁之间通过拉伸弹簧连接,拉伸弹簧使L型连接杆423水平杆的外壁顶在外导向筒421的下端面上,L型连接杆423的水平杆穿过内连接筒422的导向长条孔与刮板424连接。内连接筒422带动L型连接杆423和刮板424转动时,当L型连接杆423的水平杆位于外导向筒421下端面向下凸出的平面部分时,拉伸弹簧拉伸,使刮板424向下运动,使刮板424与土工布相接触,当L型连接杆423的水平杆位于外导向筒421下端面向上凹入的平面部分时,拉伸弹簧收缩复位,刮板424向上运动,使刮板424与土工布脱离接触。The vertical rod of the L-shaped connecting rod 423 is inserted into the guide blind hole of the inner connecting cylinder 422, and the vertical rod and the end wall of the guided blind hole are connected by a tension spring, and the tension spring makes the L-shaped connecting rod The outer wall of the horizontal bar 423 abuts on the lower end surface of the outer guide cylinder 421 , and the horizontal bar of the L-shaped connecting rod 423 passes through the guide strip hole of the inner connecting cylinder 422 and is connected with the scraper 424 . When the inner connecting cylinder 422 drives the L-shaped connecting rod 423 and the scraper 424 to rotate, when the horizontal bar of the L-shaped connecting rod 423 is located at the lower end of the outer guide cylinder 421 on the plane part protruding downward, the tension spring stretches to make the scraper 424 moves downward to make the scraper 424 contact with the geotextile. When the horizontal bar of the L-shaped connecting rod 423 is located on the concave plane part of the lower end of the outer guide cylinder 421, the tension spring shrinks and resets, and the scraper 424 moves upward. , so that the scraper 424 is out of contact with the geotextile.
本实施例中,所述的两刮平总成42的刮板424交错布置,从而使两刮平总成42的刮板424在转动时,能够避免相互干涉影响。In this embodiment, the scrapers 424 of the two scraping assemblies 42 are arranged alternately, so that the scrapers 424 of the two scraping assemblies 42 can avoid mutual interference when rotating.
本实施例中,所述的外导向筒421两段平面轮廓的分界线与土工布的运动方向垂直,刮板424旋转到向土工布的外侧转动位置时,L型连接杆423运动到外导向筒421下端面向下凸出部分,刮板424向下运动与土工布相接触。刮板424旋转到向土工布的内侧转动位置时,L型连接杆423的水平杆运动到外导向筒421下端面向上凹入部分,使刮板424向上运动,与土工布脱离接触。In this embodiment, the dividing line between the two plane profiles of the outer guide cylinder 421 is perpendicular to the moving direction of the geotextile, and when the scraper 424 rotates to the outside of the geotextile, the L-shaped connecting rod 423 moves to the outer guide The lower end of the barrel 421 faces the downward protruding part, and the scraper 424 moves downward to contact with the geotextile. When the scraper 424 rotates to the inner side of the geotextile, the horizontal rod of the L-shaped connecting rod 423 moves to the upward concave part of the lower end of the outer guide cylinder 421, so that the scraper 424 moves upwards and breaks away from the geotextile.
优化方案中,所述的电动机与两刮平总成42之间的传动装置包括主动齿轮、从动齿轮和带传动机构,主动齿轮和从动齿轮分别通过轴与固定壳体41转动配合,主动齿轮与从动齿轮相外啮合,主动齿轮和从动齿轮分别通过带传动机构与各自一侧的刮平总成42的内连接筒422连接。所述的主动齿轮与从动齿轮的尺寸参数相同,从而能够使两刮板总成反向同速转动。In the optimized scheme, the transmission device between the electric motor and the two scraping assemblies 42 includes a driving gear, a driven gear and a belt transmission mechanism, and the driving gear and the driven gear respectively rotate and cooperate with the fixed housing 41 through the shaft, and the driving gear The gear and the driven gear are externally meshed, and the driving gear and the driven gear are respectively connected to the inner connecting cylinder 422 of the scraping assembly 42 on one side through a belt transmission mechanism. The size parameters of the driving gear and the driven gear are the same, so that the two scraper assemblies can rotate in opposite directions at the same speed.
如图6所示,所述的纵向展平机构4的后端安装有熨烫压平机构6,熨烫压平机构6包括加热辊熨烫总成61和加热板62,机架1的上端安装有加热板62,加热板62的上方安装有加热辊熨烫总成61,加热辊熨烫总成61包括加热辊612、升降架611和压力调节总成,升降架611的下端通过压力调节总成与加热辊612连接,机架1的上安装有支撑架63,升降架611与支撑架63之间通过伸缩装置连接,通过伸缩装置能够使升降架611在支撑架63上下运动。As shown in Figure 6, the rear end of the longitudinal flattening mechanism 4 is equipped with an ironing and flattening mechanism 6, the ironing and flattening mechanism 6 includes a heating roller ironing assembly 61 and a heating plate 62, the upper end of the frame 1 A heating plate 62 is installed, and a heating roller ironing assembly 61 is installed above the heating plate 62. The heating roller ironing assembly 61 includes a heating roller 612, a lifting frame 611 and a pressure adjustment assembly, and the lower end of the lifting frame 611 is adjusted by pressure. The assembly is connected with the heating roller 612, a support frame 63 is installed on the frame 1, and the lifting frame 611 is connected with the support frame 63 through a telescopic device, and the lifting frame 611 can move up and down on the support frame 63 through the telescopic device.
所述的压力调节总成包括两调节板613和伸缩装置,两调节板613之间安装有三个加热辊612,调节板613的中间位置安装有一加热辊612,两端分别安装有一加热辊612,加热辊612的两端与调节板613转动配合,升降架611的两端分别安装有耳板,耳板的下端与调节板613的中间位置转动配合,调节板613与升降架611之间通过伸缩装置连接,伸缩装置的一端与调节板613铰接,另一端与升降架611铰接。当启动伸缩装置,使伸缩装置伸长时,能够带动调节板613转动,使调节板613一端的加热辊612的下压力增大,另一端的下压力减少,从而使三个加热辊612形成不同的压力。The pressure adjustment assembly includes two adjustment plates 613 and a telescopic device, three heating rollers 612 are installed between the two adjustment plates 613, a heating roller 612 is installed in the middle of the adjustment plate 613, and a heating roller 612 is installed at both ends respectively, The two ends of the heating roller 612 are rotatably matched with the adjusting plate 613, the two ends of the lifting frame 611 are respectively equipped with ear plates, the lower ends of the ear plates are rotatably cooperating with the middle position of the adjusting plate 613, and the adjusting plate 613 and the lifting frame 611 are connected by telescopic The device is connected, and one end of the telescopic device is hinged with the adjusting plate 613, and the other end is hinged with the lifting frame 611. When the telescopic device is activated to extend the telescopic device, it can drive the adjustment plate 613 to rotate, so that the downward pressure of the heating roller 612 at one end of the adjustment plate 613 increases, and the downward pressure at the other end decreases, so that the three heating rollers 612 form different shapes. pressure.
本实施例中,所述的伸缩装置为液压缸或电动伸缩杆。In this embodiment, the telescopic device is a hydraulic cylinder or an electric telescopic rod.
所述的升降架611的上端安装有电动机,三个压力辊分别通过传动机构与电动机的输出轴连接。A motor is installed on the upper end of the lifting frame 611, and the three pressure rollers are respectively connected with the output shaft of the motor through a transmission mechanism.
本实施例中,所述的传动机构为带传动机构、链传动机构或齿轮传动机构。In this embodiment, the transmission mechanism is a belt transmission mechanism, a chain transmission mechanism or a gear transmission mechanism.
本实施例中,所述的加热辊612为电磁加热辊或热油加热辊,加热板62为电加热板62,上述结构为现有技术,其具体结构不再赘述。In this embodiment, the heating roller 612 is an electromagnetic heating roller or a thermal oil heating roller, and the heating plate 62 is an electric heating plate 62 .
所述的纵向展平机构4和熨烫压平机构6之间的机架1上安装有喷雾加湿机构5,喷雾加湿机构5包括进水管和雾化喷头,进水管上安装有多个雾化喷头,进水管的进水口通过管道与水泵连接,雾化喷头朝向土工布的一端。本实施例中,土工布的上下端面分别设有一组喷雾加湿机构5,从而能够对土工布的两面同时进行喷雾加湿。A spray humidification mechanism 5 is installed on the frame 1 between the longitudinal flattening mechanism 4 and the ironing flattening mechanism 6. The spray humidification mechanism 5 includes a water inlet pipe and an atomizing nozzle, and a plurality of atomizing nozzles are installed on the water inlet pipe. The nozzle, the water inlet of the water inlet pipe is connected to the water pump through a pipeline, and the atomizing nozzle faces one end of the geotextile. In this embodiment, a set of spray humidification mechanisms 5 are respectively provided on the upper and lower end surfaces of the geotextile, so that the two sides of the geotextile can be sprayed and humidified simultaneously.
优化方案中,所述的机架1的内部安装有分隔板,将喷雾加湿机构5与加热板62下方的土工布隔开。In the optimized solution, a partition plate is installed inside the frame 1 to separate the spray humidification mechanism 5 from the geotextile under the heating plate 62 .
所述的固定辊31的后下方安装有第三导向辊11,第三导向辊11的两端分别与机架1转动配合,第三导向辊11位于纵向展平机构4和雾化加湿机构之间。The third guide roller 11 is installed on the rear and lower side of the fixed roller 31, and the two ends of the third guide roller 11 are respectively rotatably matched with the frame 1. The third guide roller 11 is located between the longitudinal flattening mechanism 4 and the atomizing humidification mechanism. between.
所述的第三导向辊11与熨烫压平机构6之间安装有第四导向辊12,第四导向辊12上端位置不低于加热板62上端面的高度,土工布依次绕过第三导向辊11的下端和第四导向辊12的上端进入到熨烫压平机构6。A fourth guide roller 12 is installed between the third guide roller 11 and the ironing and flattening mechanism 6, the position of the upper end of the fourth guide roller 12 is not lower than the height of the upper end surface of the heating plate 62, and the geotextile bypasses the third guide roller in turn. The lower end of the guide roller 11 and the upper end of the fourth guide roller 12 enter the ironing and flattening mechanism 6 .
所述的熨烫压平机构6的后端安装有转向辊15,加热板62的下方安装有多个导向压辊64,土工布绕过转向辊15通过导向压辊64紧贴在加热板62的下端面,通过加热板62下端面产生的热量,对土工布进行加热烘干。The rear end of the ironing and flattening mechanism 6 is equipped with a turning roller 15, and a plurality of guiding rollers 64 are installed under the heating plate 62, and the geotextile bypasses the turning roller 15 and is closely attached to the heating plate 62 through the guiding rollers 64. The lower end surface of the geotextile is heated and dried by the heat generated by the lower end surface of the heating plate 62.
所述的导向压辊64的下后方安装有第五导向辊13,第五导向辊13的两端分别与机架1转动配合,第五导向辊13的后方安装有第六导向辊14,第六导向辊14的两端分别与机架1转动配合。土工布依次绕过第五导向辊13的下端和第六导向辊14的上端。The fifth guide roller 13 is installed in the lower rear of the guide pressure roller 64, and the two ends of the fifth guide roller 13 are rotated with the frame 1 respectively, and the sixth guide roller 14 is installed in the rear of the fifth guide roller 13. The two ends of six guide rollers 14 are rotated with frame 1 respectively. The geotextile passes around the lower end of the fifth guide roller 13 and the upper end of the sixth guide roller 14 in turn.
操作流程如下:使用本发明时,将本发明置于收卷装置和切边装置之间,土工布运动的动力由收卷装置提供。将切边完成的土工布由进料导向机构2导入本发明,土工布绕过第一导向辊21的上端和第二导向辊22的下端进入横向展平机构3,当土工布的横向方向产生褶皱时,张紧辊32向下运动,张紧土工布;土工布绕过绕过固定辊31的上端和张紧辊32的下端进入纵向展平机构4,纵向展平机构4能够使旋转的刮板424不断由内向外对土工布进行展平;土工布依次绕过第三导向辊11的下端和第四导向辊12的上端进入到熨烫压平机构6;在进入熨烫压平机构6之后,土工布通过喷雾加湿机构5进行喷雾加湿操作,在进入熨烫压平机构6之后,通过加热辊熨烫总成61和加热板62对土工进行熨烫压平操作,土工布穿过熨烫压平机构6之后,绕过转向辊15通过导向压辊64紧贴在加热板62的下端面,通过加热板62下端面产生的热量,对土工布进行加热烘干,最后,土工布依次绕过第五导向辊13的下端和第六导向辊14的上端进入收卷装置进行收卷。The operation process is as follows: when using the present invention, the present invention is placed between the winding device and the trimming device, and the power for the movement of the geotextile is provided by the winding device. The geotextile that has been trimmed is introduced into the present invention by the feeding guide mechanism 2, and the geotextile bypasses the upper end of the first guide roller 21 and the lower end of the second guide roller 22 and enters the transverse flattening mechanism 3. When wrinkling, the tension roller 32 moves downward to tension the geotextile; the geotextile bypasses the upper end of the fixed roller 31 and the lower end of the tension roller 32 to enter the longitudinal flattening mechanism 4, and the longitudinal flattening mechanism 4 can make the rotating The scraper 424 continuously flattens the geotextile from the inside to the outside; the geotextile bypasses the lower end of the third guide roller 11 and the upper end of the fourth guide roller 12 to enter the ironing and flattening mechanism 6; After 6, the geotextile is sprayed and humidified through the spray humidification mechanism 5. After entering the ironing and flattening mechanism 6, the geotextile is ironed and flattened by the heating roller ironing assembly 61 and the heating plate 62, and the geotextile passes through After ironing the flattening mechanism 6, bypass the steering roller 15 and stick to the lower end surface of the heating plate 62 through the guide roller 64, and heat and dry the geotextile through the heat generated by the lower end surface of the heating plate 62. Finally, the geotextile is Second time, the lower end of the fifth guide roller 13 and the upper end of the sixth guide roller 14 enter the winding device for winding.
需要说明的是,本发明的特定实施方案已经对本发明进行了详细描述,对于本领域的技术人员来说,在不背离本发明的精神和范围的情况下对它进行的各种显而易见的改变都在本发明的保护范围之内。It should be noted that the specific embodiments of the present invention have described the present invention in detail, and for those skilled in the art, it is possible to make various obvious changes to it without departing from the spirit and scope of the present invention. Within the protection scope of the present invention.
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| CN210368336U (en) * | 2019-07-05 | 2020-04-21 | 成都柚云科技有限公司 | Ironing device for textiles |
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Address after: 271100 Shandong Province, Jinan City, Laiwu High-tech Development Zone, No. 58 Yuanshan North Road Patentee after: Shandong Dingcheng Carpet Co.,Ltd. Country or region after: China Address before: 271100 Shandong Province, Jinan City, Laiwu High-tech Development Zone, No. 58 Yuanshan North Road Patentee before: Shandong Dingcheng Geosynthetics Co.,Ltd. Country or region before: China |