CN115999739A - Online crushing method for float glass in annealing kiln - Google Patents
Online crushing method for float glass in annealing kiln Download PDFInfo
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- CN115999739A CN115999739A CN202211677690.5A CN202211677690A CN115999739A CN 115999739 A CN115999739 A CN 115999739A CN 202211677690 A CN202211677690 A CN 202211677690A CN 115999739 A CN115999739 A CN 115999739A
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- annealing kiln
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000000137 annealing Methods 0.000 title claims abstract description 24
- 239000005329 float glass Substances 0.000 title claims abstract description 19
- 239000011521 glass Substances 0.000 claims abstract description 91
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000007507 annealing of glass Methods 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 9
- 239000008399 tap water Substances 0.000 claims description 8
- 235000020679 tap water Nutrition 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 5
- 239000010962 carbon steel Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 238000010009 beating Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 206010024796 Logorrhoea Diseases 0.000 claims 1
- 206010044565 Tremor Diseases 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004080 punching Methods 0.000 abstract description 3
- 239000010935 stainless steel Substances 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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- Disintegrating Or Milling (AREA)
Abstract
The invention discloses an on-line breaking method of float glass annealing kiln glass, which comprises the following steps: the invention discloses a method for manufacturing float glass, which comprises the following steps of firstly, installing a water spraying pipe with the diameter of 30mm at the position 300mm away from the upper part of a glass plate in an annealing kiln E area in parallel with an annealing roller, punching holes with the diameter of 3mm and the interval of 50mm in the width direction of the glass plate, and then connecting nozzles. According to the method for crushing the glass in the float glass annealing kiln on line, the device for mounting the cold end emergency falling plate is saved, the damage of the field environment is avoided, the method for crushing the glass in the float glass annealing kiln on line is convenient to operate and good in crushing effect, the tremble plate drives the glass to shake down and slide down to be discharged, and the tremble plate drives the glass to collide with the middle impact head during tremble, so that the glass is more thoroughly broken, blocking can be prevented, and the containing amount is large.
Description
Technical Field
The invention relates to the technical field of float glass manufacturing, in particular to an on-line breaking method of float glass annealing kiln glass.
Background
The glass plate is discharged from the conveying roller way of the annealing kiln entering the cold end, and the float cold end is generally divided into the following components according to functions: the emergency area, the detection area, the cutting area, the manipulator packaging area and the like are used for producing large batch and high automation degree of the float glass production line, and the glass plate enters the cold end to form an emergency cutting area. The purpose is that in order to be when cold junction equipment overhauls or the glass board appears quality defect, have unqualified glass board in the emergent district direct cut falling plate, avoid the condition that the unqualified glass board appears frying board damage rollgang and equipment to appear in the backward operation in-process. The emergency drop appears to be very practical, but has also significant drawbacks.
According to the device for cleaning broken glass in the F area and the G area of the annealing kiln disclosed in the patent No. CN 202030651U, a lot of broken glass dust particles and dust are generated in the emergency breaking process of the glass, so that the field environment is very bad, and the detection environment and the equipment operation environment of the cold end glass inspection machine are seriously influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an on-line breaking method for float glass annealing kiln glass, which solves the problems.
In order to achieve the above purpose, the invention is realized by the following technical scheme: an on-line breaking method for float glass annealing kiln glass comprises the following steps: the method comprises the following steps:
firstly, installing a water spraying pipe with the diameter of 30mm at the position 300mm away from the upper part of a glass plate in an annealing kiln E area, parallel to an annealing roller, punching the glass plate with the diameter of 3mm in the width direction, connecting nozzles with the nozzles, and arranging a 300X 300mm electric gate valve at the bottom of a storage bin, wherein when the quality of the glass plate is unqualified or equipment maintenance is required at a cold end, a tap water valve for breaking water is opened in the annealing kiln E area, and the high-temperature glass plate is directly broken and falls into the storage bin below after encountering the sprayed water;
step two, driving a connecting shaft to rotate through a starting motor, driving a hammering rod to rotate through the connecting shaft, beating the surface of the glass through a pointed cone part, and secondarily crushing the glass;
step three, when the broken glass in the storage bin is stored to a certain amount, the vehicle is stopped under the electric gate valve, the electric gate valve is opened to transport away the broken glass, and the method for online breaking unqualified glass by water not only saves the installation of a cold end emergency plate falling device, but also avoids the damage of the field environment, and the online glass plate breaking method is convenient to operate, simple in facility structure and small in labor intensity, scientific and practical;
step four, carrying out auxiliary discharging, when glass is blocked in a storage bin, starting a vibrating motor, and driving a vibrating plate to rotate by the vibrating motor, wherein the vibrating plate drives glass to shake and slide downwards to be discharged, and driving the glass to collide with a middle impact head during shaking, so that the glass is crushed more thoroughly.
As a further scheme of the invention: the length of the water spraying pipe is equal to the width of the annealing kiln.
As a further scheme of the invention: one end of the water spray pipe is connected with the dead plug, and the other end is connected with the electromagnetic valve and connected with the tap water pipe.
As a further scheme of the invention: the length base plate of the bin is consistent with that of the E area, the bottom of the E area of the annealing kiln is equal in width to the annealing kiln, and the material of the bin is a wear-resistant surfacing plate with the thickness of 8 mm.
As a further scheme of the invention: and in the fourth step, when the discharging is assisted, starting a vibrating motor when the glass is blocked in the storage bin, driving a vibrating plate to rotate by the vibrating motor, driving the glass to shake downwards and slide down to be discharged by the vibrating plate, and driving the glass to collide with an intermediate impact head during shaking, so that the glass is more thoroughly broken.
As a further scheme of the invention: the nozzle is a fan-shaped atomizing nozzle.
As a further scheme of the invention: the bin is formed by welding carbon steel, and the inner wall is overlaid with a wear-resistant steel plate.
The crushing equipment comprises a bin and a hose, wherein the bin is formed by welding carbon steel, and a wear-resistant steel plate is deposited on the inner wall of the bin; the weighing sensor is arranged on the steel structure of the wall of the hole, can display the weight, and the buzzer alarms when the storage bin is full; the electric gate valve is arranged at the bottom of the stock bin; the hose is a stainless steel metal hose and is connected with municipal tap water; one end of the hose is connected with an electromagnetic valve, and the electromagnetic valve is made of stainless steel and is used for controlling the on-off of the waterway; one end of the electromagnetic valve is communicated with a water spraying pipe, and the water spraying pipe is composed of a stainless steel pipe and a pipe frame; the utility model discloses a spray pipe, including spray pipe, guide roll, connecting shaft, hammering rod, vibration plate, vibrating plate, electric gate valve, vibration plate, connecting shaft, driving motor, vibration plate and vibration plate.
Compared with the prior art, the invention has the following beneficial effects: the method for breaking the unqualified glass by online water not only saves the installation of the cold end emergency falling plate device, but also avoids the damage of the field environment, the method for breaking the glass by online water is convenient to operate and good in breaking effect, the tremble plate drives the glass to shake and slide down to be discharged, and the tremble plate drives the glass to collide with the middle impact head during tremble, so that the glass is more thoroughly broken, the blocking can be prevented, and the containing amount is large.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a side view of the structure of the present invention.
In the figure: 1. a storage bin; 2. a weighing sensor; 3. an electric gate valve; 4. a hose; 5. an electromagnetic valve; 6. a water spray pipe; 7. a nozzle; 8. a guide roller; 9. a connecting shaft; 10. a hammering rod; 11. a pointed cone; 12. a vibration motor; 13. a shake plate; 14. an elastic connecting band; 15. a fixed rod; 16. an impact head; 17. a communication groove; 18. and (5) guiding the bin.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1-2, the present invention provides a technical solution: an on-line breaking method for float glass annealing kiln glass comprises the following steps: the method comprises the following steps:
firstly, installing a water spraying pipe 6 with the diameter of 30mm at the position 300mm away from the upper part of a glass plate in an annealing kiln E area, parallel to an annealing roller, punching the glass plate with the diameter of 3mm in the width direction, connecting nozzles 7, arranging an electric gate valve 3 with the diameter of 300mm at the bottom of a storage bin 1, opening a tap water valve for breaking water in the annealing kiln E area when the quality of the glass plate is unqualified or equipment maintenance is needed at a cold end, and directly breaking the high-temperature glass plate into the storage bin 1 below after encountering sprayed water;
step two, driving a connecting shaft 9 to rotate by starting a motor, driving a hammering rod 10 to rotate by the connecting shaft 9, beating the surface of glass by a pointed cone 11, and secondarily crushing the glass;
step three, when the broken glass in the storage bin 1 is stored to a certain amount, the vehicle is stopped under the electric gate valve 3, the electric gate valve 3 is opened to transport away the broken glass, and the method for online water breaking unqualified glass not only saves the installation of a cold end emergency plate falling device, but also avoids the damage of the site environment, and the online water breaking glass plate method is convenient to operate, simple in facility structure and small in labor intensity, and is scientific and practical;
step four, auxiliary discharging is carried out, when glass is blocked in the storage bin 1, the vibration motor 12 is started, the vibration motor 12 drives the vibration plate 13 to rotate, the vibration plate 13 drives the glass to shake and slide downwards to be discharged, and the glass is driven to collide with the middle impact head 16 during shaking, so that the glass is crushed thoroughly.
The length of the water spraying pipe 6 is equal to the width of the annealing kiln.
One end of the water spray pipe 6 is connected with a dead plug, and the other end is connected with the electromagnetic valve 5 and is connected with a tap water pipe.
The length base plates of the bin 1 and the E area are consistent, the width of the bottom of the E area of the annealing kiln is equal to that of the annealing kiln, and the material of the bin 1 is a wear-resistant surfacing plate with the thickness of 8 mm.
In the fourth step, when the discharging is assisted, when the glass is blocked in the storage bin 1, the vibrating motor 12 is started, the vibrating motor 12 drives the vibrating plate 13 to rotate, the vibrating plate 13 drives the glass to shake and slide downwards to be discharged, and the glass is driven to collide with the middle impact head 16 during shaking, so that the glass is crushed more thoroughly.
The nozzle 7 is a fan-shaped atomizing nozzle.
The bin 1 is formed by welding carbon steel, and the inner wall is overlaid with a wear-resistant steel plate.
The crushing equipment comprises a storage bin 1 and a hose 4, wherein the storage bin 1 is formed by welding carbon steel, and a wear-resistant steel plate is deposited on the inner wall of the storage bin; the weighing sensor 2 is arranged on the steel structure of the wall of the hole, can display the weight, and the buzzer alarms when the storage bin is full; the electric gate valve 3 is arranged at the bottom of the storage bin 1; the hose 4 is a stainless steel metal hose and is connected with municipal tap water; one end of the hose 4 is connected with an electromagnetic valve 5, and the electromagnetic valve 5 is made of stainless steel and is used for controlling the on-off of a waterway; one end of the electromagnetic valve 5 is communicated with a water spray pipe 6, and the water spray pipe 6 is formed by a stainless steel pipe and a pipe frame; the bottom of the water spray pipe 6 is communicated with a nozzle 7, the nozzle 7 is a fan-shaped atomizing nozzle, water is uniformly sprayed on a glass plate after being atomized, the top of the bin 1 is rotationally connected with a guide roller 8, the top of the guide roller 8 is abutted to the bottom of the glass, two sides of the bin 1 are communicated with a guide bin 18, the inner cavity of the guide bin 18 is communicated with the inner cavity of the bin 1 through a communication groove 17, the inner cavity of the bin 1 is rotationally connected with a connecting shaft 9, the surface of the connecting shaft 9 is fixedly connected with a hammering rod 10, the surface of the hammering rod 10 is fixedly connected with a pointed cone 11, the outer side of the bin 1 is fixedly connected with a driving motor for driving the hammering rod 10 to rotate, the inner cavity of the bin 1 is rotationally connected with a shake plate 13, the top of the shake plate 13 is fixedly connected with an elastic connecting belt 14, one side of the elastic connecting belt 14 is fixedly connected with the inner cavity of the bin 1, the vibration plate 13 is provided with two vibration plates and is respectively arranged on two sides of the electric gate valve 3, the inner cavity of the storage bin 1 is fixedly connected with the fixing rod 15, the surface of the fixing rod 15 is fixedly connected with the impact head 16, the impact heads 16 are provided with two vibration motors 12 which are symmetrically distributed on two sides of the fixing rod 15, the outer sides of the storage bin 1 are fixedly connected with vibration motors 12 which are used for driving the vibration plate 13, the method for breaking unqualified glass on line is adopted, the device for mounting cold end emergency falling plates is saved, the damage of the field environment is avoided, the method for breaking the glass on line is convenient to operate, the breaking effect is good, the vibration plate 13 drives glass to slide down and discharge, and the glass is driven to collide with the middle impact head 16 during shaking, so that the glass is broken more thoroughly, blocking can be prevented, and the holding capacity is large.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (7)
1. An on-line breaking method for float glass annealing kiln glass is characterized in that: the method comprises the following steps:
firstly, installing a water spraying pipe (6) at a position 300mm away from the upper part of a glass plate in an annealing kiln E area, parallel to an annealing roller, then connecting a nozzle (7), enabling the direction of the nozzle (7) to face to the lower glass plate, installing an electric gate valve (3) at the bottom of a storage bin (1), opening a tap water valve in the annealing kiln E area, and directly crushing the high-temperature glass plate after encountering sprayed water and falling into the storage bin (1) below;
step two, driving a connecting shaft (9) to rotate by starting a motor, driving a hammering rod (10) to rotate by the connecting shaft (9), and beating the surface of the glass through a pointed cone part (11) to secondarily crush the glass;
thirdly, when the broken glass in the storage bin (1) is stored to a certain amount, stopping the vehicle under the electric gate valve (3), and opening the electric gate valve (3) to transport away the broken glass;
step four, carry out the auxiliary discharge, start vibrating motor (12) when glass is blockked up in feed bin (1), vibrating motor (12) drive shake board (13) rotation, shake board (13) drive glass shake and slide down and discharge to drive glass and middle impact head (16) and strike during the shake, shake garrulous more thoroughly with glass.
2. The method for on-line breaking glass in a float glass annealing furnace according to claim 1, wherein: the length of the water spraying pipe (6) is equal to the width of the annealing kiln.
3. The method for on-line breaking glass in a float glass annealing furnace according to claim 1, wherein: one end of the water spray pipe (6) is connected with the dead plug, and the other end is connected with the electromagnetic valve (5) and connected with the tap water pipe.
4. The method for on-line breaking glass in a float glass annealing furnace according to claim 1, wherein: the length base plate of the bin (1) is consistent with that of the E area, the bottom of the E area of the annealing kiln is equal in width to the annealing kiln, and the material of the bin (1) is a wear-resistant surfacing plate with the thickness of 8 mm.
5. The method for on-line breaking glass in a float glass annealing furnace according to claim 1, wherein: and step four, when the auxiliary discharging is performed, starting a vibrating motor (12) when the glass is blocked in the storage bin (1), driving a shaking plate (13) to rotate by the vibrating motor (12), driving the glass to shake and slide downwards to be discharged by the shaking plate (13), and driving the glass to collide with an intermediate impact head (16) during shaking, so that the glass is crushed more thoroughly.
6. The method for on-line breaking glass in a float glass annealing furnace according to claim 1, wherein: the nozzle (7) is a fan-shaped atomizing nozzle.
7. The method for on-line breaking glass in a float glass annealing furnace according to claim 1, wherein: the bin (1) is formed by welding carbon steel, and a wear-resistant steel plate is deposited on the inner wall of the bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211677690.5A CN115999739A (en) | 2022-12-26 | 2022-12-26 | Online crushing method for float glass in annealing kiln |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211677690.5A CN115999739A (en) | 2022-12-26 | 2022-12-26 | Online crushing method for float glass in annealing kiln |
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| Publication Number | Publication Date |
|---|---|
| CN115999739A true CN115999739A (en) | 2023-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211677690.5A Pending CN115999739A (en) | 2022-12-26 | 2022-12-26 | Online crushing method for float glass in annealing kiln |
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Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140097279A1 (en) * | 2012-10-09 | 2014-04-10 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Scrapped glass pulverizing device |
| CN107096617A (en) * | 2017-06-23 | 2017-08-29 | 安徽易奇软件科技有限公司 | A kind of building trade glass pulverizer |
| CN108212329A (en) * | 2018-03-06 | 2018-06-29 | 成都骏铭圭科技有限公司 | A kind of building waste prepares the production equipment of renewable building material |
| CN208583438U (en) * | 2018-07-04 | 2019-03-08 | 徐州市亿龙机电科技有限公司 | A kind of crusher with anti-blocking dedusting function |
| CN110354969A (en) * | 2018-04-10 | 2019-10-22 | 中国建材国际工程集团有限公司 | Cullet storehouse on glass production line |
| CN110354939A (en) * | 2018-04-09 | 2019-10-22 | 王立兵 | A kind of glass crushing device that damping performance is good |
| CN211303384U (en) * | 2019-12-09 | 2020-08-21 | 大石桥市兴华镁矿有限公司 | Crusher discharge port weighing detection anti-jamming device |
| CN213535929U (en) * | 2020-08-26 | 2021-06-25 | 王建喜 | Stifled broken device that encircles is prevented to feed bin |
| CN214159971U (en) * | 2020-11-23 | 2021-09-10 | 陕西亿尔达建材有限公司 | Waste glass crushing treatment device for building |
| CN214811239U (en) * | 2021-03-24 | 2021-11-23 | 江苏澄奥环保科技有限公司 | Reducing mechanism of high-efficient clearance and be convenient for collect |
| CN215464997U (en) * | 2021-06-15 | 2022-01-11 | 合肥鑫环玻璃有限公司 | Waste glass treatment device |
-
2022
- 2022-12-26 CN CN202211677690.5A patent/CN115999739A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140097279A1 (en) * | 2012-10-09 | 2014-04-10 | Shenzhen China Star Optoelectronics Technology Co., Ltd. | Scrapped glass pulverizing device |
| CN107096617A (en) * | 2017-06-23 | 2017-08-29 | 安徽易奇软件科技有限公司 | A kind of building trade glass pulverizer |
| CN108212329A (en) * | 2018-03-06 | 2018-06-29 | 成都骏铭圭科技有限公司 | A kind of building waste prepares the production equipment of renewable building material |
| CN110354939A (en) * | 2018-04-09 | 2019-10-22 | 王立兵 | A kind of glass crushing device that damping performance is good |
| CN110354969A (en) * | 2018-04-10 | 2019-10-22 | 中国建材国际工程集团有限公司 | Cullet storehouse on glass production line |
| CN208583438U (en) * | 2018-07-04 | 2019-03-08 | 徐州市亿龙机电科技有限公司 | A kind of crusher with anti-blocking dedusting function |
| CN211303384U (en) * | 2019-12-09 | 2020-08-21 | 大石桥市兴华镁矿有限公司 | Crusher discharge port weighing detection anti-jamming device |
| CN213535929U (en) * | 2020-08-26 | 2021-06-25 | 王建喜 | Stifled broken device that encircles is prevented to feed bin |
| CN214159971U (en) * | 2020-11-23 | 2021-09-10 | 陕西亿尔达建材有限公司 | Waste glass crushing treatment device for building |
| CN214811239U (en) * | 2021-03-24 | 2021-11-23 | 江苏澄奥环保科技有限公司 | Reducing mechanism of high-efficient clearance and be convenient for collect |
| CN215464997U (en) * | 2021-06-15 | 2022-01-11 | 合肥鑫环玻璃有限公司 | Waste glass treatment device |
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