CN115990865B - Rigid-flexible coupling cooperative type blade defect detection robot - Google Patents

Rigid-flexible coupling cooperative type blade defect detection robot Download PDF

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CN115990865B
CN115990865B CN202310217222.8A CN202310217222A CN115990865B CN 115990865 B CN115990865 B CN 115990865B CN 202310217222 A CN202310217222 A CN 202310217222A CN 115990865 B CN115990865 B CN 115990865B
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plate
gear
mounting plate
joint
synchronous
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CN115990865A (en
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周斌
汪涛
施长坤
杜应流
唐锴
高俊
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Hefei University of Technology
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Hefei University of Technology
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Abstract

本发明涉及一种刚柔耦合协作型叶片缺陷检测机器人,包括吊装机构及视觉检测机构,吊装机构包括主体框架,主体框架包括上下方向平行设置的顶板及底板,顶板与底板之间通过四组梯形丝杆连接,吊装机构还包括移动平台、旋转平台、同步运动装置以及吊装平台,吊装平台通过柔索与柔索驱动装置相连;视觉检测机构包括底座、与底座相连的关节组以及与关节组的末端关节相连的摄像头,所述的摄像头始终与待测叶片面相平行。由上述技术方案可知,本发明刚柔耦合,具有工作空间大、模块化可重构、效率高、稳定可靠等特点;同时该机器人可快速更换工件,并可适配不同尺寸、结构的航空叶片的吊装。

The present invention relates to a rigid-flexible coupling collaborative blade defect detection robot, including a hoisting mechanism and a visual inspection mechanism. The hoisting mechanism includes a main frame, and the main frame includes a top plate and a bottom plate arranged in parallel in the upper and lower directions. The top plate and the bottom plate are connected by four sets of trapezoidal screws. The hoisting mechanism also includes a moving platform, a rotating platform, a synchronous motion device and a hoisting platform. The hoisting platform is connected to the flexible cable driving device through a flexible cable; the visual inspection mechanism includes a base, a joint group connected to the base, and a camera connected to the end joint of the joint group, and the camera is always parallel to the blade surface to be tested. It can be seen from the above technical scheme that the rigid-flexible coupling of the present invention has the characteristics of large working space, modular reconfiguration, high efficiency, stability and reliability; at the same time, the robot can quickly replace workpieces and can adapt to the hoisting of aviation blades of different sizes and structures.

Description

一种刚柔耦合协作型叶片缺陷检测机器人A rigid-flexible coupling collaborative blade defect detection robot

技术领域Technical Field

本发明涉及缺陷检测机器人领域,具体涉及一种刚柔耦合协作型叶片缺陷检测机器人。The invention relates to the field of defect detection robots, and in particular to a rigid-flexible coupling collaborative blade defect detection robot.

背景技术Background technique

航空叶片是航空发动机的重要组成部分,航空叶片的表面质量直接影响到航空飞行器飞行的安全与稳定。考虑到航空叶片表面的复杂曲面,传统人工检测需要准备大量检测卡板,费力费时且检测精度低;现有的自动化检测设备更换被检工件耗时长,且设备成本高。在检测技术方面,视觉检测作为一种新型检测技术,精度高,成本低,已经得到广泛应用,但如何调整被检测叶片的复杂曲面和实现快速更换检测件仍是技术难点,这一难点使得现有叶片的检测方法及检测效率无法满足企业需求。如:中国文献专利号“CN202210452967.8”提出了一种航空发动机叶片检测装置,通过可加热测试箱对发动机叶片进行不同环境温度下的测试。在检测时,同时移动工业相机和旋转发动机叶片,以实现对发动机叶片全面的拍照,大大的提高了叶片的检测效率。但该检测方法主要针对高温下的检测,加温过程缓慢且耗能大。又如:中国文献专利号“CN217403295U”提出了一种航空叶片检测测具,通过位移平台,使被测叶片可以相对检测装置实现水平位移和纵向位移调节,从而实现测量点的变换和自动对叶片的多点测量,省时省力。但叶片更换仍需要人工操作,且每次只能检测叶片的一个平面,对于叶片的整体检测较为复杂。因此,我们需要一款高效且适配于视觉检测技术的航天叶片缺陷检测机器人。Aircraft blades are an important part of aircraft engines, and the surface quality of aircraft blades directly affects the safety and stability of aircraft flight. Considering the complex curved surfaces of aircraft blades, traditional manual inspection requires the preparation of a large number of inspection pallets, which is laborious and time-consuming, and has low inspection accuracy; the existing automated inspection equipment takes a long time to replace the inspected workpiece, and the equipment cost is high. In terms of inspection technology, visual inspection, as a new inspection technology, has high accuracy and low cost and has been widely used. However, how to adjust the complex curved surfaces of the inspected blades and realize the rapid replacement of inspection parts is still a technical difficulty. This difficulty makes the existing blade inspection method and inspection efficiency unable to meet the needs of enterprises. For example, the Chinese document patent number "CN202210452967.8" proposes an aircraft engine blade inspection device, which tests the engine blades at different ambient temperatures through a heatable test box. During the inspection, the industrial camera is moved and the engine blades are rotated at the same time to achieve comprehensive photography of the engine blades, which greatly improves the inspection efficiency of the blades. However, this inspection method is mainly aimed at inspections under high temperatures, and the heating process is slow and energy-intensive. Another example: Chinese patent number "CN217403295U" proposes an aviation blade inspection tool. Through the displacement platform, the blade to be tested can be adjusted for horizontal and longitudinal displacement relative to the detection device, thereby realizing the transformation of the measurement point and automatic multi-point measurement of the blade, saving time and effort. However, blade replacement still requires manual operation, and only one plane of the blade can be detected each time, which makes the overall inspection of the blade more complicated. Therefore, we need an aerospace blade defect detection robot that is efficient and adapted to visual inspection technology.

发明内容Summary of the invention

本发明的目的在于提供一种刚柔耦合协作型叶片缺陷检测机器人,该机器人刚柔耦合,具有工作空间大、模块化可重构、效率高、稳定可靠等特点。同时该机器人可快速更换工件,并可适配不同尺寸、结构的航空叶片的吊装。The purpose of the present invention is to provide a rigid-flexible coupling collaborative blade defect detection robot, which is rigid-flexible coupling, has the characteristics of large working space, modular reconfiguration, high efficiency, stability and reliability, etc. At the same time, the robot can quickly replace workpieces and can adapt to the hoisting of aviation blades of different sizes and structures.

为实现上述目的,本发明采用了以下技术方案:包括吊装机构及视觉检测机构,所述的吊装机构包括主体框架,所述的主体框架包括上下方向平行设置的顶板及底板,所述的顶板与底板之间通过四组梯形丝杆连接,所述的吊装机构还包括设置在梯形丝杆上且可上下移动的移动平台、设置在底板下方且与底板转动连接的旋转平台、设置在顶板上方用于驱动四组梯形丝杆同步转动的同步运动装置以及悬吊在主体框架内部的吊装平台,所述的吊装平台通过柔索与固定在移动平台上的柔索驱动装置相连,所述的吊装平台包括用于夹持叶片的夹爪;所述的视觉检测机构包括底座、与底座相连的关节组以及与关节组的末端关节相连的摄像头,所述的摄像头始终与待测叶片面相平行。To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: it includes a lifting mechanism and a visual inspection mechanism, the lifting mechanism includes a main frame, the main frame includes a top plate and a bottom plate arranged in parallel in the up and down directions, the top plate and the bottom plate are connected by four groups of trapezoidal screws, the lifting mechanism also includes a mobile platform arranged on the trapezoidal screw and can move up and down, a rotating platform arranged below the bottom plate and rotatably connected to the bottom plate, a synchronous motion device arranged above the top plate for driving the four groups of trapezoidal screws to rotate synchronously, and a lifting platform suspended inside the main frame, the lifting platform is connected to the flexible cable driving device fixed on the mobile platform through a flexible cable, and the lifting platform includes a clamp for clamping the blade; the visual inspection mechanism includes a base, a joint group connected to the base, and a camera connected to the end joint of the joint group, and the camera is always parallel to the blade surface to be measured.

所述的柔索驱动装置沿移动平台均匀布置四组,四组柔索驱动装置均分别包括固定在移动平台上的安装板,所述的安装板上设有用于缠绕柔索的卷筒、驱动卷筒转动的第一电机以及连接卷筒与第一电机的齿轮传动组,所述的卷筒为开槽卷筒且卷筒通过轴承座固定在安装板上,所述的齿轮传动组包括与卷筒同轴连接的第一减速齿轮以及与第一电机相连的第二减速齿轮,所述第一减速齿轮的直径大于第二减速齿轮,所述的安装板上还设有用于调整柔索转向的第一滑轮及第二滑轮。The flexible cable drive devices are evenly arranged in four groups along the mobile platform. The four groups of flexible cable drive devices respectively include a mounting plate fixed on the mobile platform. The mounting plate is provided with a drum for winding the flexible cable, a first motor for driving the drum to rotate, and a gear transmission group connecting the drum and the first motor. The drum is a slotted drum and the drum is fixed to the mounting plate through a bearing seat. The gear transmission group includes a first reduction gear coaxially connected to the drum and a second reduction gear connected to the first motor. The diameter of the first reduction gear is larger than that of the second reduction gear. The mounting plate is also provided with a first pulley and a second pulley for adjusting the direction of the flexible cable.

所述的吊装平台包括与柔索相连的吊装平板以及固定在吊装平板下方的夹爪,所述的夹爪平行设置两组,两组夹爪均分别包括与吊装平板相连的夹爪安装板,所述的夹爪安装板上对称设有第一夹爪与第二夹爪,所述夹爪安装板的中心处设有连接第一夹爪及第二夹爪的传动盘,所述传动盘的中心处固定有传动轴,所述的传动轴由安装在吊装平板上的第二电机驱动,第二电机驱动传动轴转动并带动传动盘同步转动以实现第一夹爪与第二夹爪的开合。The lifting platform includes a lifting plate connected to a flexible cable and a clamp fixed under the lifting plate. The clamps are arranged in two groups in parallel. The two groups of clamps respectively include a clamp mounting plate connected to the lifting plate. The clamp mounting plate is symmetrically provided with a first clamp and a second clamp. A transmission plate connecting the first clamp and the second clamp is provided at the center of the clamp mounting plate. A transmission shaft is fixed at the center of the transmission plate. The transmission shaft is driven by a second motor installed on the lifting plate. The second motor drives the transmission shaft to rotate and drives the transmission plate to rotate synchronously to realize the opening and closing of the first clamp and the second clamp.

所述的传动盘上设有与第一夹爪相连的第一传动臂以及与第二夹爪相连的第二传动臂,所述的第一传动臂与第二传动臂均呈弧状,所述第一传动臂的两端分别与传动盘及第一夹爪转动连接,第二传动臂的两端分别与传动盘及第二夹爪转动连接。The transmission disc is provided with a first transmission arm connected to the first clamp and a second transmission arm connected to the second clamp. The first transmission arm and the second transmission arm are both arc-shaped. The two ends of the first transmission arm are respectively rotatably connected to the transmission disc and the first clamp, and the two ends of the second transmission arm are respectively rotatably connected to the transmission disc and the second clamp.

所述的第一夹爪与第二夹爪通过卡槽的方式固定在夹爪安装板上,且第一夹爪与第二夹爪的夹持面上粘附有橡胶。The first clamping jaw and the second clamping jaw are fixed on the clamping jaw mounting plate by means of a clamping groove, and rubber is adhered to the clamping surfaces of the first clamping jaw and the second clamping jaw.

所述的旋转平台包括呈空心结构的壳体,所述壳体上表面的中心处设有单向推力球轴承,所述单向推力球轴承的上端面与底板紧密接触,所述壳体的内部设有第四电机以及与第四电机相连的第二行星减速机,所述第二行星减速机的电机轴与底板中心处固定连接,所述壳体的底部设有第一万向轮。The rotating platform includes a shell with a hollow structure, a one-way thrust ball bearing is provided at the center of the upper surface of the shell, the upper end surface of the one-way thrust ball bearing is in close contact with the base plate, a fourth motor and a second planetary reducer connected to the fourth motor are provided inside the shell, the motor shaft of the second planetary reducer is fixedly connected to the center of the base plate, and a first universal wheel is provided at the bottom of the shell.

所述的同步运动装置包括动力装置、与动力装置相连的同步齿轮装置以及与同步齿轮装置相连的同步带轮装置,所述的动力装置包括第三电机以及与第三电机相连的第一行星减速机,所述的同步齿轮装置包括齿轮传动轴,所述的齿轮传动轴上自上向下间隔固定有从动锥齿轮、第一直齿轮及第二直齿轮,所述的同步齿轮装置还包括与第一行星减速机相连且与从动锥齿轮相啮合的主动锥齿轮,所述的同步带轮装置包括依次与四组梯形丝杆的顶端同轴连接的第一同步带轮、第二同步带轮、第三同步带轮及第四同步带轮,所述的第一同步带轮、第二同步带轮与第一直齿轮通过第一同步带连接,所述的第三同步带轮、第四同步带轮与第二直齿轮通过第二同步带连接。The synchronous motion device includes a power device, a synchronous gear device connected to the power device, and a synchronous pulley device connected to the synchronous gear device. The power device includes a third motor and a first planetary reducer connected to the third motor. The synchronous gear device includes a gear transmission shaft, on which a driven bevel gear, a first spur gear and a second spur gear are fixed from top to bottom at intervals. The synchronous gear device also includes a driving bevel gear connected to the first planetary reducer and meshed with the driven bevel gear. The synchronous pulley device includes a first synchronous pulley, a second synchronous pulley, a third synchronous pulley and a fourth synchronous pulley which are coaxially connected to the top ends of four sets of trapezoidal screws in sequence. The first synchronous pulley, the second synchronous pulley and the first spur gear are connected through a first synchronous belt, and the third synchronous pulley and the fourth synchronous pulley are connected to the second spur gear through a second synchronous belt.

所述顶板的上平面上设有第一安装板,所述顶板的下平面上设有第二安装板,所述的齿轮传动轴通过深沟球轴承与第一安装板及第二安装板固定,所述的从动锥齿轮位于第一安装板的上方,所述的第一直齿轮及第二直齿轮位于第一安装板及第二安装板之间,所述的动力装置安装在第一安装板的上板面。A first mounting plate is provided on the upper plane of the top plate, a second mounting plate is provided on the lower plane of the top plate, the gear transmission shaft is fixed to the first mounting plate and the second mounting plate through a deep groove ball bearing, the driven bevel gear is located above the first mounting plate, the first spur gear and the second spur gear are located between the first mounting plate and the second mounting plate, and the power device is installed on the upper plate surface of the first mounting plate.

所述的顶板及移动平台均为环形结构,所述的底板为平板结构,四组梯形丝杆均分别通过深沟球轴承与顶板与底板相连,所述的移动平台位于顶板与底板之间且被梯形丝杆贯穿,所述的梯形丝杆上设有与其相配合的丝杆螺母,所述的移动平台与丝杆螺母通过螺栓固定连接。The top plate and the movable platform are both annular structures, the bottom plate is a flat plate structure, the four sets of trapezoidal lead screws are respectively connected to the top plate and the bottom plate through deep groove ball bearings, the movable platform is located between the top plate and the bottom plate and is penetrated by the trapezoidal lead screw, the trapezoidal lead screw is provided with a lead screw nut matching with it, and the movable platform and the lead screw nut are fixedly connected by bolts.

所述的关节组包括依次设置的第一关节、第二关节、第三关节、第四关节及第五关节,其中:第一关节与底座相连,第五关节与摄像头相连,所述底座的下方设有第二万向轮。The joint group includes a first joint, a second joint, a third joint, a fourth joint and a fifth joint which are arranged in sequence, wherein the first joint is connected to the base, the fifth joint is connected to the camera, and a second universal wheel is arranged below the base.

由上述技术方案可知,本发明通过同步运动装置带动梯形丝杆同步转动,从而实现移动平台的上下位移;通过旋转平台带动底板转动,从而带动吊装机构整体的360°旋转;通过柔索驱动装置驱动柔索收放,从而实现吊装平台上下、左右、前后以及倾斜自由度的调整;通过关节组调节摄像头的位置。本发明刚柔耦合,具有工作空间大、模块化可重构、效率高、稳定可靠等特点。It can be seen from the above technical scheme that the present invention drives the trapezoidal screw to rotate synchronously through the synchronous motion device, thereby realizing the up and down displacement of the mobile platform; drives the bottom plate to rotate through the rotating platform, thereby driving the overall 360° rotation of the hoisting mechanism; drives the flexible cable to be retracted and released through the flexible cable driving device, thereby realizing the adjustment of the up and down, left and right, front and back and tilt freedom of the hoisting platform; and adjusts the position of the camera through the joint group. The present invention is rigid-flexible coupling, has the characteristics of large working space, modular reconfiguration, high efficiency, stability and reliability.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;

图2是本发明吊装机构的结构示意图;FIG2 is a schematic structural diagram of a hoisting mechanism of the present invention;

图3是本发明视觉检测机构的结构示意图;3 is a schematic diagram of the structure of the visual detection mechanism of the present invention;

图4是本发明主体框架的结构示意图;FIG4 is a schematic structural diagram of the main frame of the present invention;

图5是图4的A部放大图;FIG5 is an enlarged view of portion A of FIG4 ;

图6是本发明移动平台的结构示意图;FIG6 is a schematic diagram of the structure of the mobile platform of the present invention;

图7是本发明旋转平台的结构示意图;FIG7 is a schematic structural diagram of a rotating platform of the present invention;

图8是本发明同步运动装置的结构示意图一;FIG8 is a schematic structural diagram of a synchronous motion device according to the present invention;

图9是图8的B部放大图;FIG9 is an enlarged view of portion B of FIG8 ;

图10是本发明同步运动装置的结构示意图二;10 is a second schematic structural diagram of the synchronous motion device of the present invention;

图11是本发明吊装平台的结构示意图;11 is a schematic structural diagram of the hoisting platform of the present invention;

图12是本发明夹爪的结构示意图;FIG12 is a schematic diagram of the structure of the clamping jaws of the present invention;

图13是本发明夹爪的分解结构示意图;FIG13 is a schematic diagram of the exploded structure of the clamping jaw of the present invention;

图14是本发明柔索驱动装置的结构示意图。FIG. 14 is a schematic structural diagram of the flexible cable driving device of the present invention.

上述附图中的标记为:主体框架1、顶板11、底板12、梯形丝杆13、丝杆螺母131、第一安装板14、第二安装板15、移动平台2、旋转平台3、壳体31、单向推力球轴承32、第四电机33、第二行星减速机34、第一万向轮35、同步运动装置4、第三电机41、第一行星减速机42、主动锥齿轮421、齿轮传动轴43、从动锥齿轮431、第一直齿轮432、第二直齿轮433、第一同步带轮44、第二同步带轮45、第三同步带轮46、第四同步带轮47、第一同步带48、第二同步带49、吊装平台5、吊装平板51、夹爪52、夹爪安装板521、第一夹爪522、第二夹爪523、传动盘524、第一传动臂525、第二传动臂526、第二电机53、传动轴54、橡胶55、柔索6、柔索驱动装置7、安装板71、卷筒72、第一电机73、轴承座74、第一减速齿轮75、第二减速齿轮76、第一滑轮77、第二滑轮78、底座8、第一关节81、第二关节82、第三关节83、第四关节84、第五关节85、第二万向轮86、摄像头9。The marks in the above drawings are: main frame 1, top plate 11, bottom plate 12, trapezoidal screw 13, screw nut 131, first mounting plate 14, second mounting plate 15, mobile platform 2, rotating platform 3, housing 31, one-way thrust ball bearing 32, fourth motor 33, second planetary reducer 34, first universal wheel 35, synchronous motion device 4, third motor 41, first planetary reducer 42, active bevel gear 421, gear transmission shaft 43, driven bevel gear 431, first spur gear 432, second spur gear 433, first synchronous pulley 44, second synchronous pulley 45, third synchronous pulley 46, fourth synchronous pulley 47, first synchronous Belt 48, second synchronous belt 49, lifting platform 5, lifting plate 51, clamp 52, clamp mounting plate 521, first clamp 522, second clamp 523, transmission plate 524, first transmission arm 525, second transmission arm 526, second motor 53, transmission shaft 54, rubber 55, flexible cable 6, flexible cable driving device 7, mounting plate 71, reel 72, first motor 73, bearing seat 74, first reduction gear 75, second reduction gear 76, first pulley 77, second pulley 78, base 8, first joint 81, second joint 82, third joint 83, fourth joint 84, fifth joint 85, second universal wheel 86, camera 9.

具体实施方式Detailed ways

下面结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:

如图1、图2所示的一种刚柔耦合协作型叶片缺陷检测机器人,包括吊装机构及视觉检测机构。吊装机构包括主体框架1,主体框架1包括上下方向平行设置的顶板11及底板12,顶板11与底板12之间通过四组梯形丝杆13连接,吊装机构还包括设置在梯形丝杆13上且可上下移动的移动平台2、设置在底板12下方且与底板12转动连接的旋转平台3、设置在顶板11上方用于驱动四组梯形丝杆13同步转动的同步运动装置4以及悬吊在主体框架1内部的吊装平台5,吊装平台5通过柔索6与固定在移动平台2上的柔索驱动装置7相连,吊装平台5包括用于夹持叶片的夹爪。A rigid-flexible coupling collaborative blade defect detection robot as shown in Figures 1 and 2 includes a hoisting mechanism and a visual inspection mechanism. The hoisting mechanism includes a main frame 1, which includes a top plate 11 and a bottom plate 12 arranged in parallel in the vertical direction, and the top plate 11 and the bottom plate 12 are connected by four sets of trapezoidal screws 13. The hoisting mechanism also includes a mobile platform 2 arranged on the trapezoidal screw 13 and movable up and down, a rotating platform 3 arranged below the bottom plate 12 and rotatably connected to the bottom plate 12, a synchronous motion device 4 arranged above the top plate 11 for driving the four sets of trapezoidal screws 13 to rotate synchronously, and a hoisting platform 5 suspended inside the main frame 1, and the hoisting platform 5 is connected to a flexible cable driving device 7 fixed on the mobile platform 2 through a flexible cable 6, and the hoisting platform 5 includes a clamp for clamping the blade.

进一步的,如图4、图5所示,顶板11及移动平台2均为环形结构,底板12为平板结构,四组梯形丝杆13均分别通过深沟球轴承与顶板11与底板12相连,移动平台2位于顶板11与底板12之间且被梯形丝杆13贯穿,梯形丝杆13上设有与其相配合的丝杆螺母131,移动平台2与丝杆螺母131通过螺栓固定连接,移动平台2可根据梯形丝杆13的旋转而上下移动。顶板11和底板12之间的距离控制了机器人工作区间的高度,四根梯形丝杆13均匀分布在一个圆上,控制了机器人工作区间的长度与宽度。梯形丝杆13在同步运动装置4的控制下实现同步转动,进而控制移动平台2在Z方向的平动自由度,且由于梯形丝杆13是同步运动的,所以移动平台2会始终保持水平状态进行精确的上下运动。Further, as shown in Fig. 4 and Fig. 5, the top plate 11 and the mobile platform 2 are both annular structures, the bottom plate 12 is a flat plate structure, the four sets of trapezoidal screws 13 are respectively connected to the top plate 11 and the bottom plate 12 through deep groove ball bearings, the mobile platform 2 is located between the top plate 11 and the bottom plate 12 and is penetrated by the trapezoidal screw 13, the trapezoidal screw 13 is provided with a screw nut 131 matched therewith, the mobile platform 2 and the screw nut 131 are fixedly connected by bolts, and the mobile platform 2 can move up and down according to the rotation of the trapezoidal screw 13. The distance between the top plate 11 and the bottom plate 12 controls the height of the robot's working area, and the four trapezoidal screws 13 are evenly distributed on a circle, which controls the length and width of the robot's working area. The trapezoidal screw 13 realizes synchronous rotation under the control of the synchronous motion device 4, thereby controlling the translational freedom of the mobile platform 2 in the Z direction, and because the trapezoidal screw 13 is synchronously moved, the mobile platform 2 will always maintain a horizontal state for precise up and down movement.

优选的,顶板11及底板12为规格相同的铝型材,移动平台2为铝合金材料。Preferably, the top plate 11 and the bottom plate 12 are aluminum profiles of the same specifications, and the mobile platform 2 is made of aluminum alloy.

进一步的,如图7所示,旋转平台3包括呈空心结构的壳体31,壳体31上表面的中心处设有单向推力球轴承32,单向推力球轴承32的上端面与底板12紧密接触,壳体31的内部设有第四电机33以及与第四电机33相连的第二行星减速机34,第二行星减速机34的电机轴与底板12中心处固定连接,壳体31的底部设有第一万向轮35。具体的,即第四电机33与第二行星减速机34连接实现第四电机33的减速,第三行星减速机34通过螺栓安装在壳体31的内表面,底板12第二行星减速机34的电机轴上,从而实现底板12上方的所有部件绕Z轴的旋转,第一万向轮35实现整个机器人在地面的移动。在检测完航空叶片的一面时,旋转平台3可以进行180°旋转,进行航空叶片背面的检测。Further, as shown in FIG7 , the rotating platform 3 includes a hollow shell 31, a one-way thrust ball bearing 32 is provided at the center of the upper surface of the shell 31, the upper end surface of the one-way thrust ball bearing 32 is in close contact with the bottom plate 12, a fourth motor 33 and a second planetary reducer 34 connected to the fourth motor 33 are provided inside the shell 31, the motor shaft of the second planetary reducer 34 is fixedly connected to the center of the bottom plate 12, and a first universal wheel 35 is provided at the bottom of the shell 31. Specifically, the fourth motor 33 is connected to the second planetary reducer 34 to achieve the deceleration of the fourth motor 33, the third planetary reducer 34 is installed on the inner surface of the shell 31 and the motor shaft of the second planetary reducer 34 of the bottom plate 12 by bolts, so as to realize the rotation of all parts above the bottom plate 12 around the Z axis, and the first universal wheel 35 realizes the movement of the entire robot on the ground. After detecting one side of the aviation blade, the rotating platform 3 can be rotated 180° to detect the back of the aviation blade.

进一步的,如图8、图9、图10所示,同步运动装置4包括动力装置、与动力装置相连的同步齿轮装置以及与同步齿轮装置相连的同步带轮装置,动力装置包括第三电机41以及与第三电机41相连的第一行星减速机42,第三电机41通过第一行星减速机42实现电机减速。Furthermore, as shown in Figures 8, 9 and 10, the synchronous motion device 4 includes a power device, a synchronous gear device connected to the power device, and a synchronous pulley device connected to the synchronous gear device. The power device includes a third motor 41 and a first planetary reducer 42 connected to the third motor 41. The third motor 41 achieves motor deceleration through the first planetary reducer 42.

同步齿轮装置包括齿轮传动轴43,齿轮传动轴43上自上向下间隔固定有从动锥齿轮431、第一直齿轮432及第二直齿轮433,间隔布置可以使第一同步带48和第二同步带49不产生干涉,同步齿轮装置还包括与第一行星减速机42相连且与从动锥齿轮431相啮合的主动锥齿轮421。The synchronous gear device includes a gear transmission shaft 43, on which a driven bevel gear 431, a first spur gear 432 and a second spur gear 433 are fixed from top to bottom. The interval arrangement can prevent the first synchronous belt 48 and the second synchronous belt 49 from interfering with each other. The synchronous gear device also includes a driving bevel gear 421 connected to the first planetary reducer 42 and meshing with the driven bevel gear 431.

同步带轮装置包括依次与四组梯形丝杆13的顶端同轴连接的第一同步带轮44、第二同步带轮45、第三同步带轮46及第四同步带轮47,第一同步带轮44、第二同步带轮45与第一直齿轮432通过第一同步带48连接,第三同步带轮46、第四同步带轮47与第二直齿轮433通过第二同步带49连接。第一同步带轮44、第二同步带轮45、第一直齿轮432、第一同步带48与第三同步带轮46、第四同步带轮47、第二直齿轮433、第二同步带49分别形成两个三角形的传动。The synchronous pulley device includes a first synchronous pulley 44, a second synchronous pulley 45, a third synchronous pulley 46 and a fourth synchronous pulley 47 which are coaxially connected to the top ends of the four sets of trapezoidal screws 13 in sequence. The first synchronous pulley 44, the second synchronous pulley 45 and the first spur gear 432 are connected through a first synchronous belt 48, and the third synchronous pulley 46, the fourth synchronous pulley 47 and the second spur gear 433 are connected through a second synchronous belt 49. The first synchronous pulley 44, the second synchronous pulley 45, the first spur gear 432, the first synchronous belt 48 and the third synchronous pulley 46, the fourth synchronous pulley 47, the second spur gear 433 and the second synchronous belt 49 respectively form two triangular transmissions.

工作时,第三电机41通过第一行星减速机42带动主动锥齿轮421和从动锥齿轮431转动,继而带动齿轮传动轴43转动,齿轮传动轴43带动第一直齿轮432及第二直齿轮433同步转动,第一直齿轮432通过第一同步带48带动第一同步带轮44、第二同步带轮45同步转动,第二直齿轮433通过第二同步带49带动第三同步带轮46、第四同步带轮47同步转动,以获得相等的初速度,达到同步控制四根梯形丝杆13的目的,这可以保证移动平台2不受梯形丝杆13内部的误差影响,提高机器人的可靠性与稳定性。During operation, the third motor 41 drives the active bevel gear 421 and the driven bevel gear 431 to rotate through the first planetary reducer 42, and then drives the gear transmission shaft 43 to rotate. The gear transmission shaft 43 drives the first spur gear 432 and the second spur gear 433 to rotate synchronously. The first spur gear 432 drives the first synchronous pulley 44 and the second synchronous pulley 45 to rotate synchronously through the first synchronous belt 48. The second spur gear 433 drives the third synchronous pulley 46 and the fourth synchronous pulley 47 to rotate synchronously through the second synchronous belt 49 to obtain equal initial speeds, thereby achieving the purpose of synchronously controlling the four trapezoidal lead screws 13. This can ensure that the mobile platform 2 is not affected by the errors inside the trapezoidal lead screw 13, thereby improving the reliability and stability of the robot.

更进一步的,顶板11的上平面上设有第一安装板14,顶板11的下平面上设有第二安装板15,齿轮传动轴43通过深沟球轴承与第一安装板14及第二安装板15固定,从动锥齿轮431位于第一安装板14的上方,第一直齿轮432及第二直齿轮433位于第一安装板14及第二安装板15之间,动力装置安装在第一安装板14的上板面。Furthermore, a first mounting plate 14 is provided on the upper plane of the top plate 11, and a second mounting plate 15 is provided on the lower plane of the top plate 11. The gear transmission shaft 43 is fixed to the first mounting plate 14 and the second mounting plate 15 through a deep groove ball bearing. The driven bevel gear 431 is located above the first mounting plate 14, the first spur gear 432 and the second spur gear 433 are located between the first mounting plate 14 and the second mounting plate 15, and the power unit is installed on the upper plate surface of the first mounting plate 14.

进一步的,如图11、图12、图13所示,吊装平台5包括与柔索6相连的吊装平板51以及固定在吊装平板51下方的夹爪52,夹爪52平行设置两组,两组夹爪52均分别包括与吊装平板51相连的夹爪安装板521,夹爪安装板521上对称设有第一夹爪522与第二夹爪523,夹爪安装板521的中心处设有连接第一夹爪522及第二夹爪523的传动盘524,传动盘524的中心处固定有传动轴54,传动轴54由安装在吊装平板51上的第二电机53驱动,第二电机53驱动传动轴54转动并带动传动盘524同步转动以实现第一夹爪522与第二夹爪523的开合。Furthermore, as shown in Figures 11, 12 and 13, the lifting platform 5 includes a lifting plate 51 connected to the flexible cable 6 and a clamp 52 fixed under the lifting plate 51. The clamps 52 are arranged in two groups in parallel. The two groups of clamps 52 respectively include a clamp mounting plate 521 connected to the lifting plate 51. The clamp mounting plate 521 is symmetrically provided with a first clamp 522 and a second clamp 523. A transmission disk 524 connecting the first clamp 522 and the second clamp 523 is provided at the center of the clamp mounting plate 521. A transmission shaft 54 is fixed at the center of the transmission disk 524. The transmission shaft 54 is driven by a second motor 53 installed on the lifting plate 51. The second motor 53 drives the transmission shaft 54 to rotate and drives the transmission disk 524 to rotate synchronously to realize the opening and closing of the first clamp 522 and the second clamp 523.

更进一步的,传动盘524上设有与第一夹爪522相连的第一传动臂525以及与第二夹爪523相连的第二传动臂526,第一传动臂525与第二传动臂526均呈弧状,第一传动臂525的两端分别与传动盘524及第一夹爪522转动连接,第二传动臂526的两端分别与传动盘524及第二夹爪523转动连接。Furthermore, the transmission disk 524 is provided with a first transmission arm 525 connected to the first clamp 522 and a second transmission arm 526 connected to the second clamp 523. The first transmission arm 525 and the second transmission arm 526 are both arc-shaped, and the two ends of the first transmission arm 525 are rotatably connected to the transmission disk 524 and the first clamp 522 respectively, and the two ends of the second transmission arm 526 are rotatably connected to the transmission disk 524 and the second clamp 523 respectively.

更进一步的,第一夹爪522与第二夹爪523通过卡槽的方式固定在夹爪安装板521上,且第一夹爪522与第二夹爪523的夹持面上粘附有橡胶55。即橡胶55粘附在第一夹爪522及第二夹爪523的内表面,以实现对航空叶片的柔性夹取,避免划伤叶片。Furthermore, the first clamping jaw 522 and the second clamping jaw 523 are fixed on the clamping jaw mounting plate 521 by means of a slot, and rubber 55 is adhered to the clamping surfaces of the first clamping jaw 522 and the second clamping jaw 523. That is, the rubber 55 is adhered to the inner surfaces of the first clamping jaw 522 and the second clamping jaw 523 to achieve flexible clamping of the aircraft blade to avoid scratching the blade.

工作时,第二电机53带动传动轴54转动,从而带动传动盘524转动,传动盘524转动的同时,第一传动臂525及第二传动臂526带动第一夹爪522和第二夹爪523沿卡槽限定的方向相靠近或相远离,实现对航空叶片的抓取或松开。During operation, the second motor 53 drives the transmission shaft 54 to rotate, thereby driving the transmission disk 524 to rotate. While the transmission disk 524 rotates, the first transmission arm 525 and the second transmission arm 526 drive the first clamp 522 and the second clamp 523 to move closer or farther away from each other along the direction specified by the slot, thereby grasping or releasing the aviation blade.

进一步的,如图6、图14所示,柔索驱动装置7沿移动平台2均匀布置四组,四组柔索驱动装置7均分别包括固定在移动平台2上的安装板71,安装板71上设有用于缠绕柔索6的卷筒72、驱动卷筒72转动的第一电机73以及连接卷筒72与第一电机73的齿轮传动组,卷筒72为开槽卷筒且卷筒72通过轴承座74固定在安装板71上,齿轮传动组包括与卷筒72同轴连接的第一减速齿轮75以及与第一电机73相连的第二减速齿轮76,第一减速齿轮75的直径大于第二减速齿轮76,安装板71上还设有用于调整柔索6转向的第一滑轮77及第二滑轮78。具体的,即第一电机73控制第二减速齿轮76的旋转,第二减速齿轮76与第一减速齿轮75相啮合完成减速工作,第一减速齿轮75安装在开有螺旋槽的卷筒72上,卷筒72的转动可以精确控制柔索6的收放长度,以达到预期的吊装效果。第一滑轮77及第二滑轮78实现柔索6的转向,使柔索6在工作空间中不会产生干涉,并利于后续控制。本实施例中,柔索6共设置四根,分别与吊装平板51的四条边相连,柔索驱动装置7通过柔索6控制吊装平台5的自由度,从而得到方便检测航空叶片的位置与姿势。四根柔索6的配合,可实现吊装平台5的上下、前后和左右平移,根据实际检测需要,还可以通过改变四根柔索6不同长度的收放,使吊装平台5在一定转角范围内转动。柔索驱动装置7设置四组,移动平台2上设有固定柔索驱动装置7的8个安装孔,使用时可以根据实际需求进行调整和安装。Further, as shown in Figures 6 and 14, four groups of flexible cable driving devices 7 are evenly arranged along the mobile platform 2. The four groups of flexible cable driving devices 7 respectively include a mounting plate 71 fixed on the mobile platform 2. The mounting plate 71 is provided with a reel 72 for winding the flexible cable 6, a first motor 73 for driving the reel 72 to rotate, and a gear transmission group connecting the reel 72 and the first motor 73. The reel 72 is a slotted reel and the reel 72 is fixed to the mounting plate 71 through a bearing seat 74. The gear transmission group includes a first reduction gear 75 coaxially connected to the reel 72 and a second reduction gear 76 connected to the first motor 73. The diameter of the first reduction gear 75 is larger than that of the second reduction gear 76. The mounting plate 71 is also provided with a first pulley 77 and a second pulley 78 for adjusting the steering of the flexible cable 6. Specifically, the first motor 73 controls the rotation of the second reduction gear 76, and the second reduction gear 76 meshes with the first reduction gear 75 to complete the deceleration work. The first reduction gear 75 is installed on a reel 72 with a spiral groove. The rotation of the reel 72 can accurately control the retracted length of the flexible rope 6 to achieve the desired lifting effect. The first pulley 77 and the second pulley 78 realize the steering of the flexible rope 6, so that the flexible rope 6 will not interfere in the working space and is conducive to subsequent control. In this embodiment, a total of four flexible ropes 6 are arranged, which are respectively connected to the four sides of the lifting plate 51. The flexible rope driving device 7 controls the degree of freedom of the lifting platform 5 through the flexible rope 6, so as to obtain the convenient detection of the position and posture of the aviation blade. The cooperation of the four flexible ropes 6 can realize the up and down, front and back, and left and right translation of the lifting platform 5. According to the actual detection needs, the lifting platform 5 can also be rotated within a certain angle range by changing the retracted and released lengths of the four flexible ropes 6. Four groups of flexible cable driving devices 7 are arranged, and 8 mounting holes for fixing the flexible cable driving devices 7 are arranged on the mobile platform 2, which can be adjusted and installed according to actual needs during use.

进一步的,如图3所示,视觉检测机构包括底座8、与底座8相连的关节组以及与关节组的末端关节相连的摄像头9,摄像头9始终与待测叶片面相平行。具体的,关节组包括依次设置的第一关节81、第二关节82、第三关节83、第四关节84及第五关节85,其中:第一关节81与底座8相连,第五关节85与摄像头9相连,底座8的下方设有第二万向轮86。具体的,即底座8是整个视觉检测机构的承重平台亦是移动平台,底座8下方安装有四个第二万向轮86,第一关节81、第二关节82、第三关节83、第四关节84及第五关节85依次按照顺序通过轴承和螺栓进行组合安装,关节组形成的机械臂具有沿X、Y、Z轴的平移自由度和绕X、Y、Z轴的转动自由度,一共有六个自由度,关节组的具体结构可参照现有技术,在此不再赘述。工作时,视觉检测机构近距离摆放在吊装机构旁侧,机械臂可以很好的控制摄像头9与吊装机构进行协同工作,完成视觉检测任务。Further, as shown in FIG3 , the visual inspection mechanism includes a base 8, a joint group connected to the base 8, and a camera 9 connected to the end joint of the joint group, and the camera 9 is always parallel to the blade surface to be measured. Specifically, the joint group includes a first joint 81, a second joint 82, a third joint 83, a fourth joint 84, and a fifth joint 85 arranged in sequence, wherein: the first joint 81 is connected to the base 8, the fifth joint 85 is connected to the camera 9, and a second universal wheel 86 is provided below the base 8. Specifically, the base 8 is the load-bearing platform and also the mobile platform of the entire visual inspection mechanism, and four second universal wheels 86 are installed below the base 8. The first joint 81, the second joint 82, the third joint 83, the fourth joint 84, and the fifth joint 85 are assembled and installed in sequence through bearings and bolts. The mechanical arm formed by the joint group has translational freedom along the X, Y, and Z axes and rotational freedom around the X, Y, and Z axes, with a total of six degrees of freedom. The specific structure of the joint group can refer to the prior art and will not be repeated here. When working, the visual inspection mechanism is placed close to the side of the hoisting mechanism, and the robotic arm can well control the camera 9 to work in coordination with the hoisting mechanism to complete the visual inspection task.

本发明的工作原理及工作过程如下:The working principle and working process of the present invention are as follows:

吊装机构的移动平台由同步运动装置带动四根梯形丝杆进行控制,在约束绕X、Y的转动自由度的同时,实现Z方向的平动始终保持水平。柔索通过卷筒的收放和第一滑轮、第二滑轮的导向连接到吊装平台,并在常规情况下,实现吊装平台的3个平动自由度,可控制夹爪夹持航空叶片到达指定检测位置。同时,视觉检测机构控制摄像头协同配合吊装机构进行视觉检测,在航空叶片其中一面检测完全后,吊装机构通过旋转平台将航空叶片旋转至背面,重复检测步骤,完成双面检测。The mobile platform of the hoisting mechanism is controlled by four trapezoidal screws driven by a synchronous motion device, which constrains the rotational freedom around X and Y while achieving horizontal translation in the Z direction. The flexible cable is connected to the hoisting platform through the retraction and extension of the drum and the guidance of the first and second pulleys. Under normal circumstances, the three translational degrees of freedom of the hoisting platform are achieved, and the clamping claws can be controlled to clamp the aviation blade to the specified inspection position. At the same time, the visual inspection mechanism controls the camera to cooperate with the hoisting mechanism for visual inspection. After one side of the aviation blade is completely inspected, the hoisting mechanism rotates the aviation blade to the back through the rotating platform, repeats the inspection steps, and completes the double-sided inspection.

本发明的吊装平台具有6个自由度,具体是同步运动装置和柔索共同控制的的沿Z轴的平移自由度,旋转平台控制的绕Z轴的旋转自由度和柔索控制沿X、Y轴的平移自由度和绕X、Y轴的转动自由度。The lifting platform of the present invention has 6 degrees of freedom, specifically the translational freedom along the Z axis controlled by the synchronous motion device and the flexible cable, the rotational freedom around the Z axis controlled by the rotating platform, and the translational freedom along the X and Y axes and the rotational freedom around the X and Y axes controlled by the flexible cable.

工作时,首先通过同步运动装置带动四根梯形丝杆进行转动,使移动平台到达指定位置;其次,夹爪夹持流水线上的航空叶片;再次,控制移动平台上升至指定位置;再次,收放柔索调整吊装平台至检测位姿;再次,视觉检测机构的机械臂协同进行单面检测;检测完成后,旋转平台旋转180°,对航空叶片的背面进行检测,双面检测完成后,移动平台下降,控制夹爪松开放置该叶片。During operation, first, the four trapezoidal screws are driven to rotate through the synchronous motion device to make the mobile platform reach the specified position; secondly, the clamps clamp the aviation blades on the assembly line; thirdly, the mobile platform is controlled to rise to the specified position; thirdly, the flexible cables are retracted and released to adjust the lifting platform to the inspection position; thirdly, the mechanical arm of the visual inspection mechanism cooperates to perform single-sided inspection; after the inspection is completed, the rotating platform rotates 180° to inspect the back of the aviation blade, and after the double-sided inspection is completed, the mobile platform descends and the clamps are controlled to release and place the blade.

本发明的有益效果在于:The beneficial effects of the present invention are:

1、本发明的吊装机构采用柔索并联的形式驱动末端执行器,与传统刚性机器人相比,柔索并联机器人面对负载较大的航空叶片吊装工作,具有空间工作大、低惯量等优点,配合视觉检测机构也同时具备高灵活性。1. The lifting mechanism of the present invention adopts a flexible cable parallel form to drive the end effector. Compared with the traditional rigid robot, the flexible cable parallel robot has the advantages of large working space and low inertia when facing the lifting work of aviation blades with heavy loads. It also has high flexibility when combined with the visual inspection mechanism.

2、本发明采用了同步运动装置,只利用单个电机便可控制四根梯形丝杆同步运动,避免四根梯形丝杆由于运动误差导致的平台倾斜,以保证末端执行器可以平稳控制航空叶片的姿态,从而提高拍摄过程的精度,稳定可靠性好。2. The present invention adopts a synchronous motion device, which can control the synchronous movement of four trapezoidal lead screws with only a single motor, avoiding the platform tilt caused by the motion error of the four trapezoidal lead screws, so as to ensure that the end effector can smoothly control the posture of the aviation blade, thereby improving the accuracy of the shooting process and having good stability and reliability.

3、本发明设计了一个整机旋转平台,在面对具有复杂曲面的航空叶片时,必须检测叶片的正反两面才能保证叶片的合格。旋转平台可在不二次拆卸航空叶片的情况下,实现一次吊装即可完全检测,检测耗时短,工作效率高。3. The present invention designs a complete rotating platform. When facing aviation blades with complex curved surfaces, both the front and back sides of the blades must be inspected to ensure the quality of the blades. The rotating platform can be fully inspected in one hoisting without disassembling the aviation blades for a second time, which shortens the inspection time and increases the work efficiency.

4、本发明可以保证吊装机构的末端执行器在空间内的3个平动自由度、3个转动自由度和视觉检测机器人在空间内的6个自由度,吊装、检测可协作进行,并始终保证叶片被拍摄平面与摄像机平行,从而对航空叶片进行全方位、多角度的检测,检测精度高,工作空间大。4. The present invention can ensure that the end effector of the lifting mechanism has three translational degrees of freedom and three rotational degrees of freedom in space and the visual inspection robot has six degrees of freedom in space. Lifting and inspection can be carried out collaboratively, and the plane of the blade being photographed is always ensured to be parallel to the camera, thereby performing all-round and multi-angle inspection of aviation blades with high inspection accuracy and large working space.

5、本发明的柔索驱动装置和拥有多个安装孔的移动平台,具有模块化、可重构的优点,能够在面对不同工况和叶片不同尺寸、结构的检测需求下,进行机器人重构。5. The flexible cable drive device and the mobile platform with multiple mounting holes of the present invention have the advantages of modularity and reconfigurability, and can be robot-reconfigured to meet the detection requirements of different working conditions and blades of different sizes and structures.

以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The embodiments described above are merely descriptions of preferred implementation modes of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims (9)

1.一种刚柔耦合协作型叶片缺陷检测机器人,其特征在于:包括吊装机构及视觉检测机构,所述的吊装机构包括主体框架(1),所述的主体框架(1)包括上下方向平行设置的顶板(11)及底板(12),所述的顶板(11)与底板(12)之间通过四组梯形丝杆(13)连接,所述的吊装机构还包括设置在梯形丝杆(13)上且可上下移动的移动平台(2)、设置在底板(12)下方且与底板(12)转动连接的旋转平台(3)、设置在顶板(11)上方用于驱动四组梯形丝杆(13)同步转动的同步运动装置(4)以及悬吊在主体框架(1)内部的吊装平台(5);1. A rigid-flexible coupling collaborative blade defect detection robot, characterized in that it comprises a hoisting mechanism and a visual detection mechanism, the hoisting mechanism comprises a main frame (1), the main frame (1) comprises a top plate (11) and a bottom plate (12) arranged in parallel in the vertical direction, the top plate (11) and the bottom plate (12) are connected by four sets of trapezoidal screws (13), the hoisting mechanism further comprises a moving platform (2) arranged on the trapezoidal screws (13) and movable up and down, a rotating platform (3) arranged below the bottom plate (12) and rotatably connected to the bottom plate (12), a synchronous motion device (4) arranged above the top plate (11) and used to drive the four sets of trapezoidal screws (13) to rotate synchronously, and a hoisting platform (5) suspended inside the main frame (1); 所述的同步运动装置(4)包括动力装置、与动力装置相连的同步齿轮装置以及与同步齿轮装置相连的同步带轮装置,所述的动力装置包括第三电机(41)以及与第三电机(41)相连的第一行星减速机(42),所述的同步齿轮装置包括齿轮传动轴(43),所述的齿轮传动轴(43)上自上向下间隔固定有从动锥齿轮(431)、第一直齿轮(432)及第二直齿轮(433),所述的同步齿轮装置还包括与第一行星减速机(42)相连且与从动锥齿轮(431)相啮合的主动锥齿轮(421),所述的同步带轮装置包括依次与四组梯形丝杆(13)的顶端同轴连接的第一同步带轮(44)、第二同步带轮(45)、第三同步带轮(46)及第四同步带轮(47),所述的第一同步带轮(44)、第二同步带轮(45)与第一直齿轮(432)通过第一同步带(48)连接,所述的第三同步带轮(46)、第四同步带轮(47)与第二直齿轮(433)通过第二同步带(49)连接;The synchronous motion device (4) comprises a power device, a synchronous gear device connected to the power device, and a synchronous pulley device connected to the synchronous gear device. The power device comprises a third motor (41) and a first planetary reducer (42) connected to the third motor (41). The synchronous gear device comprises a gear transmission shaft (43). A driven bevel gear (431), a first spur gear (432), and a second spur gear (433) are fixed on the gear transmission shaft (43) from top to bottom at intervals. The synchronous gear device also comprises a first planetary reducer (42) and a second spur gear (433). The driving bevel gear (421) is meshed with the driven bevel gear (431), the synchronous pulley device comprises a first synchronous pulley (44), a second synchronous pulley (45), a third synchronous pulley (46) and a fourth synchronous pulley (47) which are coaxially connected to the top ends of the four sets of trapezoidal screws (13) in sequence, the first synchronous pulley (44), the second synchronous pulley (45) and the first spur gear (432) are connected via a first synchronous belt (48), and the third synchronous pulley (46), the fourth synchronous pulley (47) and the second spur gear (433) are connected via a second synchronous belt (49); 所述的吊装平台(5)通过柔索(6)与固定在移动平台(2)上的柔索驱动装置(7)相连,所述的吊装平台(5)包括用于夹持叶片的夹爪;所述的视觉检测机构包括底座(8)、与底座(8)相连的关节组以及与关节组的末端关节相连的摄像头(9),所述的摄像头(9)始终与待测叶片面相平行。The hoisting platform (5) is connected to a flexible cable driving device (7) fixed on the mobile platform (2) via a flexible cable (6), and the hoisting platform (5) comprises a clamping claw for clamping a blade; the visual detection mechanism comprises a base (8), a joint group connected to the base (8), and a camera (9) connected to the end joint of the joint group, and the camera (9) is always parallel to the surface of the blade to be tested. 2.根据权利要求1所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的柔索驱动装置(7)沿移动平台(2)均匀布置四组,四组柔索驱动装置(7)均分别包括固定在移动平台(2)上的安装板(71),所述的安装板(71)上设有用于缠绕柔索(6)的卷筒(72)、驱动卷筒(72)转动的第一电机(73)以及连接卷筒(72)与第一电机(73)的齿轮传动组,所述的卷筒(72)为开槽卷筒且卷筒(72)通过轴承座(74)固定在安装板(71)上,所述的齿轮传动组包括与卷筒(72)同轴连接的第一减速齿轮(75)以及与第一电机(73)相连的第二减速齿轮(76),所述第一减速齿轮(75)的直径大于第二减速齿轮(76),所述的安装板(71)上还设有用于调整柔索(6)转向的第一滑轮(77)及第二滑轮(78)。2. The rigid-flexible coupling collaborative blade defect detection robot according to claim 1, characterized in that: the flexible cable drive device (7) is evenly arranged in four groups along the mobile platform (2), and the four groups of flexible cable drive devices (7) respectively include a mounting plate (71) fixed on the mobile platform (2), and the mounting plate (71) is provided with a drum (72) for winding the flexible cable (6), a first motor (73) for driving the drum (72) to rotate, and a gear transmission group connecting the drum (72) and the first motor (73), the drum (72) is a slotted drum and the drum (72) is fixed to the mounting plate (71) through a bearing seat (74), the gear transmission group includes a first reduction gear (75) coaxially connected to the drum (72) and a second reduction gear (76) connected to the first motor (73), the diameter of the first reduction gear (75) is larger than that of the second reduction gear (76), and the mounting plate (71) is also provided with a first pulley (77) and a second pulley (78) for adjusting the steering of the flexible cable (6). 3.根据权利要求1所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的吊装平台(5)包括与柔索(6)相连的吊装平板(51)以及固定在吊装平板(51)下方的夹爪(52),所述的夹爪(52)平行设置两组,两组夹爪(52)均分别包括与吊装平板(51)相连的夹爪安装板(521),所述的夹爪安装板(521)上对称设有第一夹爪(522)与第二夹爪(523),所述夹爪安装板(521)的中心处设有连接第一夹爪(522)及第二夹爪(523)的传动盘(524),所述传动盘(524)的中心处固定有传动轴(54),所述的传动轴(54)由安装在吊装平板(51)上的第二电机(53)驱动,第二电机(53)驱动传动轴(54)转动并带动传动盘(524)同步转动以实现第一夹爪(522)与第二夹爪(523)的开合。3. The rigid-flexible coupling collaborative blade defect detection robot according to claim 1, characterized in that: the hoisting platform (5) comprises a hoisting plate (51) connected to the flexible cable (6) and a clamp (52) fixed below the hoisting plate (51), the clamp (52) is arranged in two groups in parallel, and the two groups of clamps (52) each comprise a clamp mounting plate (521) connected to the hoisting plate (51), and the clamp mounting plate (521) is symmetrically provided with a first clamp (522) and a second clamp (522). 23), a transmission plate (524) connecting the first clamping jaw (522) and the second clamping jaw (523) is provided at the center of the clamping jaw mounting plate (521), a transmission shaft (54) is fixed at the center of the transmission plate (524), and the transmission shaft (54) is driven by a second motor (53) installed on the lifting plate (51), and the second motor (53) drives the transmission shaft (54) to rotate and drives the transmission plate (524) to rotate synchronously to realize the opening and closing of the first clamping jaw (522) and the second clamping jaw (523). 4.根据权利要求3所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的传动盘(524)上设有与第一夹爪(522)相连的第一传动臂(525)以及与第二夹爪(523)相连的第二传动臂(526),所述的第一传动臂(525)与第二传动臂(526)均呈弧状,所述第一传动臂(525)的两端分别与传动盘(524)及第一夹爪(522)转动连接,第二传动臂(526)的两端分别与传动盘(524)及第二夹爪(523)转动连接。4. The rigid-flexible coupling collaborative blade defect detection robot according to claim 3 is characterized in that: a first transmission arm (525) connected to the first clamp (522) and a second transmission arm (526) connected to the second clamp (523) are provided on the transmission disk (524), and the first transmission arm (525) and the second transmission arm (526) are both arc-shaped, and the two ends of the first transmission arm (525) are respectively rotatably connected to the transmission disk (524) and the first clamp (522), and the two ends of the second transmission arm (526) are respectively rotatably connected to the transmission disk (524) and the second clamp (523). 5.根据权利要求3所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的第一夹爪(522)与第二夹爪(523)通过卡槽的方式固定在夹爪安装板(521)上,且第一夹爪(522)与第二夹爪(523)的夹持面上粘附有橡胶(55)。5. The rigid-flexible coupling collaborative blade defect detection robot according to claim 3 is characterized in that: the first clamping jaw (522) and the second clamping jaw (523) are fixed on the clamping jaw mounting plate (521) by means of a slot, and rubber (55) is adhered to the clamping surfaces of the first clamping jaw (522) and the second clamping jaw (523). 6.根据权利要求1所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的旋转平台(3)包括呈空心结构的壳体(31),所述壳体(31)上表面的中心处设有单向推力球轴承(32),所述单向推力球轴承(32)的上端面与底板(12)紧密接触,所述壳体(31)的内部设有第四电机(33)以及与第四电机(33)相连的第二行星减速机(34),所述第二行星减速机(34)的电机轴与底板(12)中心处固定连接,所述壳体(31)的底部设有第一万向轮(35)。6. The rigid-flexible coupling collaborative blade defect detection robot according to claim 1 is characterized in that: the rotating platform (3) comprises a shell (31) with a hollow structure, a one-way thrust ball bearing (32) is provided at the center of the upper surface of the shell (31), the upper end surface of the one-way thrust ball bearing (32) is in close contact with the bottom plate (12), a fourth motor (33) and a second planetary reducer (34) connected to the fourth motor (33) are provided inside the shell (31), the motor shaft of the second planetary reducer (34) is fixedly connected to the center of the bottom plate (12), and a first universal wheel (35) is provided at the bottom of the shell (31). 7.根据权利要求1所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述顶板(11)的上平面上设有第一安装板(14),所述顶板(11)的下平面上设有第二安装板(15),所述的齿轮传动轴(43)通过深沟球轴承与第一安装板(14)及第二安装板(15)固定,所述的从动锥齿轮(431)位于第一安装板(14)的上方,所述的第一直齿轮(432)及第二直齿轮(433)位于第一安装板(14)及第二安装板(15)之间,所述的动力装置安装在第一安装板(14)的上板面。7. The rigid-flexible coupling collaborative blade defect detection robot according to claim 1 is characterized in that: a first mounting plate (14) is provided on the upper plane of the top plate (11), a second mounting plate (15) is provided on the lower plane of the top plate (11), the gear transmission shaft (43) is fixed to the first mounting plate (14) and the second mounting plate (15) through a deep groove ball bearing, the driven bevel gear (431) is located above the first mounting plate (14), the first spur gear (432) and the second spur gear (433) are located between the first mounting plate (14) and the second mounting plate (15), and the power device is installed on the upper plate surface of the first mounting plate (14). 8.根据权利要求1所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的顶板(11)及移动平台(2)均为环形结构,所述的底板(12)为平板结构,四组梯形丝杆(13)均分别通过深沟球轴承与顶板(11)与底板(12)相连,所述的移动平台(2)位于顶板(11)与底板(12)之间且被梯形丝杆(13)贯穿,所述的梯形丝杆(13)上设有与其相配合的丝杆螺母(131),所述的移动平台(2)与丝杆螺母(131)通过螺栓固定连接。8. The rigid-flexible coupling collaborative blade defect detection robot according to claim 1 is characterized in that: the top plate (11) and the mobile platform (2) are both annular structures, the bottom plate (12) is a flat plate structure, four sets of trapezoidal lead screws (13) are respectively connected to the top plate (11) and the bottom plate (12) through deep groove ball bearings, the mobile platform (2) is located between the top plate (11) and the bottom plate (12) and is penetrated by the trapezoidal lead screw (13), the trapezoidal lead screw (13) is provided with a lead screw nut (131) matched therewith, and the mobile platform (2) and the lead screw nut (131) are fixedly connected by bolts. 9.根据权利要求1所述的刚柔耦合协作型叶片缺陷检测机器人,其特征在于:所述的关节组包括依次设置的第一关节(81)、第二关节(82)、第三关节(83)、第四关节(84)及第五关节(85),其中:第一关节(81)与底座(8)相连,第五关节(85)与摄像头(9)相连,所述底座(8)的下方设有第二万向轮(86)。9. The rigid-flexible coupling collaborative blade defect detection robot according to claim 1, characterized in that: the joint group comprises a first joint (81), a second joint (82), a third joint (83), a fourth joint (84) and a fifth joint (85) arranged in sequence, wherein: the first joint (81) is connected to the base (8), the fifth joint (85) is connected to the camera (9), and a second universal wheel (86) is provided below the base (8).
CN202310217222.8A 2023-03-08 2023-03-08 Rigid-flexible coupling cooperative type blade defect detection robot Active CN115990865B (en)

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CN114146849A (en) * 2021-11-19 2022-03-08 合肥工业大学 A spraying robot based on multi-gear set compound drive and its control method
CN115184002A (en) * 2022-08-25 2022-10-14 芜湖中科飞机制造有限公司 Clamping device for detecting turbine blade of aero-engine

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