CN222966861U

CN222966861U - Wiring device

Info

Publication number: CN222966861U
Application number: CN202421880754.6U
Authority: CN
Inventors: 王鑫; 陈修浩; 刘钙
Original assignee: Beijing Guangchi Energy Co ltd
Current assignee: Beijing Guangchi Energy Co ltd
Priority date: 2024-08-05
Filing date: 2024-08-05
Publication date: 2025-06-10
Anticipated expiration: 2034-08-05

Abstract

The utility model provides a device for wiring, which comprises a bracket, a fixed rod and a first rotating mechanism, wherein the bracket is configured to support the fixed rod and the first rotating mechanism, a part to be wired is detachably attached to the fixed rod, and the first rotating mechanism is configured to drive the fixed rod and the part to be wired attached to the fixed rod to rotate around the central axis of the fixed rod. The wiring device provided by the utility model has the advantages that the operation intensity of operators is greatly reduced, the operation is convenient, the operation efficiency is high, the damage to cables is avoided, and the failure rate of a stator is reduced.

Description

Wiring device

Technical Field

The utility model relates to the technical field of motor auxiliary devices, in particular to a wiring device.

Background

In high-speed motor equipment, the stator structure of the motor is complex, and armature wires need to be arranged in a penetrating way in a three-dimensional space. At present, two methods for wiring the stator are mainly adopted, one is manual wiring, and the other is automatic paying-off of an industrial robot. For manual wiring, the stator is placed on the workbench, the cable is arranged in the area above, after the cable is arranged in the area, an operator manually controls the stator to roll on the workbench so that other areas are above, the cable is arranged in the other areas, and the steps are repeated until the cable in the whole circumferential range area of the stator is completely arranged. The existing manual wiring mode has the defects that the operation intensity of operators is high, the operation is inconvenient, the cables are damaged, and the failure rate of the stator is increased. In the case of wiring by using an industrial robot for automatic paying-off, it is necessary for an operator to sort and inspect armature wires and other components and the like arranged on the stator after the preliminary wiring is completed. There is currently no device that can assist an operator in sorting and inspection.

Accordingly, there is a need to provide an improved wiring device that overcomes or reduces at least some of the shortcomings of the prior art described above.

Disclosure of utility model

In the present utility model, there is provided a wiring device including a bracket, a fixing lever, and a first rotation mechanism, wherein,

The bracket is configured to support the fixed rod and the first rotating mechanism;

The component to be wired is detachably attached to the fixing lever;

The first rotation mechanism is configured to rotate the fixing lever and the component to be wired attached to the fixing lever around a central axis of the fixing lever.

The wiring device optionally further comprises a second rotating mechanism supported by the bracket, wherein the second rotating mechanism is configured to drive the fixed rod and the part to be wired attached to the fixed rod to swing in a vertical plane relative to the bracket.

Optionally, the first rotating mechanism comprises a first power unit and a first speed reducer, the first power unit is connected with the first speed reducer, and an output shaft of the first speed reducer is connected with the fixed rod.

Optionally, the first power unit is a hand wheel or an electric motor.

Optionally, a support rod is formed on the bracket, and the fixing rod is connected with the support rod;

The second rotating mechanism comprises a second power unit, a second speed reducer and a transmission unit, wherein the second power unit is connected with the second speed reducer, the second speed reducer is connected with the transmission unit, and the transmission unit is connected with the supporting rod, so that the transmission unit drives the supporting rod to rotate around the central axis of the supporting rod to drive the fixed rod to swing in a vertical plane.

Optionally, the second power unit is a hand wheel or an electric motor.

Optionally, the transmission unit includes a first sprocket and a second sprocket, an output shaft of the second reducer is connected to the first sprocket, the second sprocket is connected to the support bar, and the first sprocket and the second sprocket are driven by means of a chain, a gear, or a timing belt.

Optionally, the support includes horizontal base and vertical support body, and vertical support body sets up in horizontal base top, dead lever and vertical support body swing joint.

Optionally, a plurality of fixed foot cups are also arranged on the horizontal base, and/or

A plurality of casters are also arranged below the horizontal base.

Optionally, the fixed rod comprises a central rod portion, and a barrel portion surrounding the central rod portion;

The part to be wired is a stator, and the stator is sleeved on the cylinder part.

The wiring device of the present utility model is provided by including a bracket for supporting the fixing lever, a fixing lever, and a first rotating mechanism to which a part to be wired is detachably attached, the first rotating mechanism being configured to rotate the fixing lever and the part to be wired attached to the fixing lever around a central axis of the fixing lever, so that after one area of the part to be wired is arranged with a cable or is sorted and inspected, an operator can rotate the fixing lever and the part to be wired around the central axis of the fixing lever by means of the first rotating mechanism, thereby exposing other areas of the part to be wired to the operator for cable arrangement and/or sorting and inspection, whereby the operation intensity of the operator is greatly reduced, the operation is convenient, the operation efficiency is high, and the failure rate of the stator is reduced without causing damage to the cable.

Further, the wiring device of the present utility model further includes a second rotating mechanism configured to swing the fixing lever and the component to be wired attached to the fixing lever in a vertical plane with respect to the bracket, and the arrangement and/or sorting and inspection of the cables can be further facilitated by providing the second rotating mechanism.

The above, as well as additional objectives, advantages, and features of the present utility model will become apparent to those skilled in the art from the following detailed description of a specific embodiment of the present utility model when read in conjunction with the accompanying drawings.

Drawings

Features, advantages, and exemplary embodiments of the present utility model will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements, and wherein:

fig. 1 is a schematic perspective view of a wiring device according to an embodiment of the present utility model, in which a fixing rod is in a horizontal position.

Fig. 2 is another perspective view of the wiring device of fig. 1, with the fixing bar in a horizontal position.

Fig. 3 is a further perspective view of the wiring device of fig. 1, with the fixing bar in a vertical position.

Detailed Description

Exemplary embodiments of the present utility model will be described in detail below with reference to the accompanying drawings. The description of the exemplary embodiments is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses. Moreover, the dimensions and proportions of the various elements in the figures are merely illustrative and do not correspond exactly to the actual product.

The utility model provides a wiring device 100. The wiring device 100 includes a bracket configured to support the fixing lever 9, a first rotation mechanism configured to detachably attach the component to be wired to the fixing lever 9, and a fixing lever 9 and a first rotation mechanism configured to rotate the fixing lever 9 and the component to be wired attached to the fixing lever 9 around a central axis of the fixing lever 9. The wiring device 100 of the embodiment of the present utility model is configured to include a bracket for supporting the fixing lever 9, a fixing lever 9, and a first rotation mechanism configured to bring the fixing lever 9 and the part to be wired attached to the fixing lever 9 into rotation around the central axis of the fixing lever 9, so that after one area of the part to be wired (typically, the area above the part to be wired) is laid with a cable or sorted and inspected, an operator can rotate the fixing lever 9 and the part to be wired around the central axis of the fixing lever 9 by means of the first rotation mechanism, thereby exposing other areas of the part to be wired to the operator (typically, rotating the other areas above them) for cable arrangement and/or sorting and inspection, whereby the operation strength of the operator is greatly reduced, the operation is convenient, the operation efficiency is high, and the fixing lever 9 is supported by the bracket, so that the cable is not suspended from the operation table top or the like, and thus the failure rate of the stator is not lowered.

The wiring device 100 of the embodiment of the present utility model may further include a second rotation mechanism supported by the bracket, wherein the second rotation mechanism is configured to drive the fixing lever 9 and the component to be wired attached to the fixing lever 9 to swing in a vertical plane with respect to the bracket. The wiring device 100 according to the embodiment of the present utility model can enable the component to be wired to be located at different positions on the vertical plane by providing the second rotation mechanism, and can further facilitate the cable arrangement and/or the arrangement and inspection.

In the present utility model, the member to be wired may be a member for which cable arrangement has not been performed yet, or may be a member for which preliminary cable arrangement has been performed but which also requires manual sorting and inspection of cables or the like.

The composition and the like of the wiring device 100 according to the embodiment of the present utility model will be described in more detail below with reference to the drawings.

As described above, the fixing lever 9 is used for mounting and fixing the component to be wired. The component to be wired may be a stator, such as a stator of a high-speed motor. As shown in fig. 1 to 3, the fixing lever 9 may include a central lever portion 91, and a barrel portion 92 surrounding the central lever portion 91. The stator may be sleeved on the barrel 92. The component to be wired may also be another type of workpiece. When the component to be wired is another type of work, the fixing lever 9 of another structure may be used instead. It will be appreciated that the structure of the fixing lever 9 need only be such that the component to be wired can be detachably attached to the fixing lever 9.

The bracket is used for supporting the fixing rod 9, the first rotating mechanism, the second rotating mechanism and the like. The structure of the bracket only needs to meet the requirement of supporting the fixed rod 9, the first rotating mechanism and the second rotating mechanism. As shown in fig. 1, in some embodiments, the bracket may include a horizontal base 1 and a vertical frame 4, where the vertical frame 4 is disposed above the horizontal base 1, and a fixing rod 9 is movably connected with the vertical frame 4. The horizontal base 1 is used for supporting the vertical frame body 4, installing and fixing the foot cup 2 and the like. The vertical frame 4 is used for directly providing support for the fixing rod 9, the first rotating mechanism, the second rotating mechanism and the like.

As shown in fig. 1, four corners of the horizontal base 1 are provided with a fixing cup 2 using bolts, respectively. The fixing cup 2 is used to support the entire wiring device 100 and level the wiring device 100 after the wiring device 100 is placed on the ground.

In addition, a plurality of casters 3 are provided below the horizontal base 1. The wiring device 100 can be moved easily by providing the casters 3. Typically, a caster wheel 3 is disposed at each of four corners below the horizontal base 1, and the caster wheel 3 may be a universal wheel.

The horizontal base 1 and the vertical frame body 4 may be plate members, and may be frame members, preferably frame members, to reduce the materials required for manufacturing and the weight of the entire wiring device 100.

In some embodiments, the first rotation mechanism may include a first power unit and a first speed reducer 8, the first power unit is connected to the first speed reducer 8, and an output shaft of the first speed reducer 8 is connected to the fixed rod 9. By arranging the first rotation mechanism to include the first power unit and the first speed reducer 8, the number of parts can be reduced, the efficiency can be improved, and the maintenance can be facilitated.

The first power unit may be a hand wheel or an electric motor (not shown). In the embodiment of fig. 1-3, the first power unit is a hand wheel, which may also be referred to as a first hand wheel 10. The first decelerator 8 serves to elevate the torque of the rotation of the fixed lever 9. The first hand wheel 10 is connected to the first reduction gear 8, and the output shaft of the first reduction gear 8 is connected to the central rod portion 91 of the fixed rod 9. The operator manually rotates the first hand wheel 10 to rotate the fixing lever 9 about its central axis, and thus the component to be wired is rotated about the central axis of the fixing lever 9.

In some embodiments, a support rod 13 is formed on the support, the fixed rod 9 is connected with the support rod 13, the second rotating mechanism comprises a second power unit, a second speed reducer 6 and a transmission unit, the second power unit is connected with the second speed reducer 6, the second speed reducer 6 is connected with the transmission unit, and the transmission unit is connected with the support rod 13, so that the support rod 13 is driven by the transmission unit to rotate around the central axis of the support rod 13 to drive the fixed rod 9 to swing in a vertical plane. By providing the second rotation mechanism to include the second power unit, the second reduction gear 6, and the transmission unit, the cost can be reduced.

As shown in fig. 1 and 2, the fixing lever 9 is disposed in a first lateral direction, and the support lever 13 is disposed in a second lateral direction, the first and second lateral directions being perpendicular to each other. It will be appreciated that the fixing rod 9 and the supporting rod 13 may not be vertically connected, and only rotation of the supporting rod 13 is required to drive the fixing rod 9 to swing.

In fig. 1 and 2, the fixing lever 9 is in a horizontal position. In fig. 3, the fixing bar 9 is in a vertical position. It will be appreciated that the fixing bar 9 may also be in any other position between the horizontal and vertical positions. The rotation of the fixing bar 9 from the horizontal position to the vertical position is herein referred to as "lifting" of the fixing bar 9.

The second power unit may be a hand wheel or an electric motor (not shown). In the embodiment of fig. 1 to 3, the second power unit is a hand wheel, which may also be referred to as second hand wheel 5. The operator manually rotates the second hand wheel 5 to rotate the support bar 13 about its central axis, thereby swinging the fixing bar 9 in the vertical plane and thus swinging the component to be wired in the vertical plane.

The second decelerator 6 is used to lift the torque raised by the fixed rod 9. The power of the second power unit is transmitted to the support rod 13 and the fixed rod 9 through the transmission unit. In some embodiments, the transmission unit may include a first sprocket 11 and a second sprocket 12, the output shaft of the second reducer 6 is connected to the first sprocket 11, the second sprocket 12 is connected to the support bar 13, and the first sprocket 11 and the second sprocket 12 may be driven by means of a chain 7, a gear (not shown) or a timing belt (not shown). As shown in fig. 1 and 2, the first sprocket 11 and the second sprocket 12 are driven by the chain 7, and the chain 7 is meshed with both the first sprocket 11 and the second sprocket 12. The first sprocket 11 is a driving sprocket and is driven to rotate by the second power unit and the second speed reducer 6, and is used for driving the chain 7 to move so as to transmit torque. The chain 7 is used for the transmission of the lifting torque. The second sprocket 12 is a driven sprocket and is driven to rotate by the chain 7, thereby driving the fixing rod 9 to swing.

The steps of the wiring device 100 according to the embodiment of the present utility model when in use are briefly described as follows:

First, it was confirmed that the fixing lever 9 of the wiring device 100 is in the non-lifted horizontal position (as shown in fig. 1 and 2). After that, the stator is attached to the fixing rod 9, and the stator can be subjected to operations such as wiring.

The stator is cabled on one side, typically the side above. After the wiring of the side of the stator is completed, the operator manually rotates the first hand wheel 10, the stator rotates along with the fixed rod 9, and after the stator reaches a proper angle, the rotation of the first hand wheel 10 is stopped, and the stator stops rotating. And repeating the steps until the cables in the whole circumferential range area of the stator are completely arranged.

When the stator is required to be lifted to the vertical position, the operator manually rotates the second hand wheel 5, and the stator is rotated counterclockwise or clockwise with the fixing rod 9 to the vertical position (as shown in fig. 3). Taking fig. 1 as an example, the second hand wheel 5 is manually rotated, and the fixing rod 9 and the stator are rotated counterclockwise to be raised.

After the relevant operations, such as wiring or finishing and inspection etc., are completed in the vertical position, the stator is restored to the horizontal position by rotating the second hand wheel 5 in the opposite direction. Finally, the stator is removed from the fixing bar 9.

It will be appreciated that when only the wiring of the stator needs to be collated and checked, the stator may also be mounted with the fixing bar 9 in the vertical position to complete the relevant operation.

In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "one example," "some embodiments," or "preferred embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the example or embodiment is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The embodiments of the present utility model are described above in detail. However, aspects of the present utility model are not limited to the above-described embodiments. Various modifications and substitutions may be applied to the above-described embodiments without departing from the scope of the present utility model.

Claims

1. A wiring device, characterized in that the wiring device comprises a bracket, a fixing rod and a first rotating mechanism; wherein,

The bracket is configured to support the fixing rod and the first rotating mechanism;

The component to be wired is detachably attached to the fixing rod;

The first rotating mechanism is configured to drive the fixing rod and the component to be routed attached to the fixing rod to rotate around the central axis of the fixing rod.

2. The wiring device according to claim 1, characterized in that:

The wiring device further comprises a second rotating mechanism, which is supported by the bracket; wherein the second rotating mechanism is configured to drive the fixing rod and the component to be wired attached to the fixing rod to swing in a vertical plane relative to the bracket.

3. The wiring device according to claim 1 or 2, characterized in that:

The first rotating mechanism includes a first power unit and a first reducer, the first power unit is connected to the first reducer, and an output shaft of the first reducer is connected to the fixing rod.

4. The wiring device according to claim 3, characterized in that:

The first power unit is a hand wheel or an electric motor.

5. The wiring device according to claim 2, characterized in that:

A support rod is formed on the bracket, and the fixing rod is connected to the support rod;

The second rotating mechanism includes a second power unit, a second reducer, and a transmission unit. The second power unit is connected to the second reducer, the second reducer is connected to the transmission unit, and the transmission unit is connected to the support rod, so that the support rod is driven by the transmission unit to rotate around the central axis of the support rod to drive the fixed rod to swing in the vertical plane.

6. The wiring device according to claim 5, characterized in that:

The second power unit is a hand wheel or an electric motor.

7. The wiring device according to claim 5 or 6, characterized in that:

The transmission unit includes a first sprocket and a second sprocket. The output shaft of the second reducer is connected to the first sprocket. The second sprocket is connected to the support rod. The first sprocket and the second sprocket are driven by means of chains, gears or synchronous belts.

8. The wiring device according to claim 1 or 2, characterized in that:

The bracket comprises a horizontal base and a vertical frame body, the vertical frame body is arranged above the horizontal base, and the fixing rod is movably connected to the vertical frame body.

9. The wiring device according to claim 8, characterized in that:

The horizontal base is also provided with a plurality of fixed foot cups; and/or

A plurality of casters are also arranged below the horizontal base.

10. The wiring device according to claim 1 or 2, characterized in that:

The fixing rod comprises a central rod portion and a cylindrical portion surrounding the central rod portion;

The component to be wired is a stator, and the stator is sleeved on the barrel.