CN115978368A - Protective bracket for supporting display screen and forming method of protective bracket - Google Patents
Protective bracket for supporting display screen and forming method of protective bracket Download PDFInfo
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- CN115978368A CN115978368A CN202211649890.XA CN202211649890A CN115978368A CN 115978368 A CN115978368 A CN 115978368A CN 202211649890 A CN202211649890 A CN 202211649890A CN 115978368 A CN115978368 A CN 115978368A
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Abstract
The invention discloses a protective bracket for supporting a display screen and a forming method of the protective bracket. The protection support is a plastic uptake forming support, the display screen has a display surface and a non-display surface, the protection support includes: the support body, be equipped with a plurality of screen supporting parts on the support body, the screen supporting part is used for supporting non-display surface, at least one be equipped with connection structure on the screen supporting part, connection structure be used for with screen supporting part fixed connection in non-display surface. According to the protective bracket for supporting the display screen, the plastic suction forming bracket has good toughness, and abnormal phenomena such as fracture and the like can not occur.
Description
Technical Field
The invention relates to the field of protective supports, in particular to a protective support for supporting a display screen and a forming method of the protective support.
Background
In order to compress a product frame and increase the area of a display area of an existing Organic Light-Emitting Diode (OLED) product, a bending design is adopted on a Data (Data) side, the bending area is very fragile, a line is very prone to being bad after impact, and the like.
The protection support main part is PC material injection moulding, receives intensity and injection moulding technological requirement, and PC main part thickness need be greater than or equal to 1.2mm, and cooperation double faced adhesive tape, PU bubble are cotton, use from type membrane, transfer membrane, laminate to the product on to the regional protection system that forms of buckling, there is certain shortcoming in this design at present:
the PC injection molding bracket wastes space, has large thickness in the Z-axis direction and compresses the Tray space;
2, the PC injection molding bracket has poor toughness and is easy to generate poor phenomena such as fracture, deformation and the like;
the PC injection molding bracket cannot transmit light, and shields the area after being assembled on an MDL (display module), so that the appearance inspection of a product is influenced;
and the PC bracket needs to be newly opened with an injection mold, so that the mold opening and the plate changing period are long, and the cost is high.
Disclosure of Invention
The present invention aims to solve at least to some extent one of the above-mentioned technical problems of the prior art. Therefore, the invention provides the protective bracket for supporting the display screen, which has good toughness and can not generate abnormal phenomena such as fracture and the like.
The invention also provides a forming method of the protective bracket.
According to the embodiment of the invention, the protective bracket for supporting the display screen is a plastic uptake molding bracket, the display screen is provided with a display surface and a non-display surface, and the protective bracket comprises: the support body, be equipped with a plurality of screen supporting parts on the support body, the screen supporting part is used for supporting non-display surface, at least one be equipped with connection structure on the screen supporting part, connection structure be used for with screen supporting part fixed connection in non-display surface.
According to the protective bracket for supporting the display screen, disclosed by the embodiment of the invention, the plastic suction forming bracket has good toughness, and abnormal phenomena such as fracture and the like can be avoided.
According to some embodiments of the invention, the thickness of the stand body in a direction perpendicular to the display surface is not more than 2mm.
According to some embodiments of the invention, the protective holder is a PET material blister.
According to some embodiments of the invention, the screen support portion is an integral part of the bracket body.
According to some embodiments of the present invention, the stand body includes a body portion and a protection arm, the protection arm is connected to one end of the body portion, the screen support portion is formed on the body portion, and an edge of one end of the protection arm, which is far away from the body portion, extends out of a side edge of the display screen.
According to some embodiments of the invention, the protection arms are multiple, and a positioning groove is formed between two adjacent protection arms.
According to some embodiments of the invention, the connection structure comprises a buffer layer and an adhesive body, the buffer layer is fixed on one side of the screen support part, which is away from the support body, and the adhesive body is located between the buffer layer and the display screen and is used for fixedly connecting the buffer layer to the display screen.
According to some embodiments of the invention, the connection structure further comprises a release film removably covering a side of the adhesive body facing away from the stent body.
According to some embodiments of the invention, the stent body is a piece of transparent material.
According to another aspect of the present invention, a method for forming a protective bracket is provided, where the protective bracket is the above protective bracket for supporting a display screen, and the method includes:
flattening the PET material coiled material and then heating;
heating the flattened PET material to a preset temperature value, softening the PET material, and carrying out plastic suction molding on the PET material to form the bracket body and the plurality of screen supporting parts formed on the bracket body;
cutting the bracket body to form a body part and a protection support arm connected with the body part;
the connecting structure is provided to at least one of the screen supporting parts.
The forming method of the protective bracket heats the flattened PET material to a preset temperature value, so that the PET material is softened and then subjected to plastic suction molding to form the bracket body and a plurality of screen supporting parts formed on the bracket body, and the plastic-sucked protective bracket has good toughness, cannot be broken and other abnormalities, and is more favorable for protecting a display screen.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a perspective view of a protective bracket for supporting a display screen according to an embodiment of the present invention;
FIG. 2 is a top view of a protective bracket for supporting a display screen according to an embodiment of the present invention;
FIG. 3 is a bottom view of a protective bracket for supporting a display screen according to an embodiment of the present invention;
FIG. 4 is a side view of a protective bracket for supporting a display screen according to an embodiment of the present invention;
FIG. 5 is a top view of a protective bracket for supporting a display screen and a display screen according to an embodiment of the present invention;
FIG. 6 is a side view of a protective bracket for supporting a display screen and a display screen in accordance with an embodiment of the present invention;
fig. 7 is a step diagram of a method of forming a protective bracket according to an embodiment of the present invention.
Reference numerals:
the display screen comprises a display screen 10, a display screen bending area 11, a display surface 12, a non-display surface 13, a protection support 20, a body part 21, a protection support arm 22, a positioning groove 23, a screen supporting part 24, a buffer layer 25 and a release film 26.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically connected, electrically connected or can communicate with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
The protective bracket 20 for supporting the display screen 10 according to the embodiment of the present invention will be described in detail with reference to fig. 1 to 6.
Referring to fig. 1-6, the protective bracket 20 is a plastic molded bracket, and the display screen 10 has a display surface 12 and a non-display surface 13. Optionally, as shown in fig. 6, one end of the display screen 10 has a display screen bending region 11, and the protection bracket 20 covers below the display screen bending region 11, so as to protect the display screen bending region 11 from being damaged. Compared with a PC injection molding bracket, the plastic molding bracket has good toughness, does not have abnormal phenomena such as fracture and the like, and can effectively protect the display screen 10.
The protective bracket 20 may include a bracket body, a screen support portion 24, and a connection structure. The bracket body is provided with a plurality of screen supporting parts 24, and the screen supporting parts 24 are used for supporting the non-display surface 13. Alternatively, referring to fig. 5 and 6, the screen support 24 is a protruding structure on the stand body. Like this, the non-display surface 13 of support body and display screen 10 is separated apart through screen supporting part 24, forms a cavity between protection support 20 and the display screen bending zone 11, prevents to touch display screen bending zone 11 by mistake when taking display screen 10, or produces the striking damage in the transportation, forms effective protection to display screen 10. Alternatively, the number of the screen supporting parts 24 may be 2, 3 or more, and the number and the distribution position of the screen supporting parts 24 may be adjusted according to the size of the display screen 10. For example, when the display screen 10 is a mobile phone display screen, two screen supporting portions 24 may be provided, and when the display screen 10 is a flat display screen, more than two screen supporting portions 24 may be provided on the protection bracket 20.
At least one of the screen support portions 24 is provided with a connection structure for fixedly connecting the screen support portion 24 to the non-display surface 13 of the display screen 10. As shown in fig. 1, for the small-sized display screen 10, a connection structure may be disposed on only one screen support portion 24, so as to fixedly connect the protection bracket 20 to the non-display surface 13, thereby effectively protecting the display screen 10. For a large-sized display screen 10, more than two screen supporting parts 24 are provided, and a connecting structure can be provided on the plurality of screen supporting parts 24, so that the protective bracket 20 can be more firmly connected to the display screen 10, and the display screen bending area 11 is protected from being damaged.
According to the protective bracket 20 for supporting the display screen 10, disclosed by the embodiment of the invention, the plastic suction forming bracket has good toughness, abnormal phenomena such as fracture and the like can not occur, and the display screen 10 can be effectively protected.
In some embodiments of the invention, the thickness of the support body in a direction perpendicular to the display surface 12 is no greater than 2mm. As shown in FIG. 4, the thickness h of the stent body is less than or equal to 2mm. Alternatively, the thickness of the stent body is 0.2mm ≦ h ≦ 2mm, h may be 0.2mm, 0.3mm, 0.4mm, 0.5mm, 0.6mm, 0.7mm, 0.8mm, 0.9mm, 1mm, 1.1mm, 1.2mm, 1.3mm, 1.4mm, 1.5mm, 1.6mm, 1.7mm, 1.8mm, 1.9mm, 2mm, although h may be other values between 0.2mm ≦ h ≦ 2mm. The thickness of support body can be according to display screen 10's encapsulation needs adjustment thickness, and the PC support of moulding plastics receives intensity and injection moulding technological requirement, and PC main part thickness is greater than 1.2mm. Under the prerequisite of guaranteeing support intensity and support toughness, the thickness of support body is thinner, encapsulates display screen 10 back on Tray dish (packaging Tray), and under the unchangeable condition of packaging structure volume, the number of piles of Tray dish that can hold is more. By reducing the thickness of the protective bracket 20, the utilization rate of the interior of the packaging structure is improved. The height of the screen support portion 24 depends on the height of the electronic components on the display screen 10, and the height of the screen support portion 24 is higher than the height of the electronic components so as to avoid the interference between the protection bracket 20 and the electronic components.
In some embodiments of the present invention, the protective bracket 20 is a PET material blister molded bracket. PET (polyethylene terephthalate) is a transparent slightly yellowish highly crystalline polymer with a smooth and glossy surface. The PET plastic protective support has excellent physical and mechanical properties within a wider temperature range, the long-term use temperature can reach 120 ℃, the electric insulation property is excellent, even under high temperature and high frequency, the electric property is still good, the creep resistance, the fatigue resistance, the friction resistance and the dimensional stability are good, the PET raw material is heated and softened at a specific temperature and then is subjected to plastic suction forming, and the protective support 20 formed by cutting the PET with a specific shape by using a die cutting process has the following advantages:
(1) The thickness attenuate can promote other package material monomer utilization ratios except Tray. For example, a PC injection molded stand and display screen 10 can only accommodate 16-layer Tray trays with the same carton, and a PET blister molded stand and display screen 10 can accommodate 21-layer Tray trays.
(2) Because of the characteristics of the PET raw material, the plastic-uptake forming bracket of the PET material after plastic uptake has good toughness, can not be broken and the like, and is favorable for better protecting the display screen 10.
(3) The PET material plastic uptake shaping support can be designed to be colorless and transparent, and after the PET material plastic uptake shaping support is attached, a user can conveniently perform appearance inspection on the MDL (display module), the MDL cannot be shielded, and the customer acceptance is high.
(4) The mold has low cost and high plate-changing speed. For example, the PC injection molding bracket is opened for 30 days, and the plastic suction mold is opened for 7 days, so that the development period can be shortened.
(5) The PET raw material is relatively low in price, and the purchase cost can be saved by more than 10% by matching the same MDL with the PET material plastic suction forming bracket.
In some embodiments of the invention, the screen support portion 24 is an integral part of the bracket body. Optionally, the screen supporting part 24 and the bracket body are integrally formed by plastic suction, so that the supporting strength is better, and the structure is simplified.
In some embodiments of the present invention, referring to fig. 1-5, the support body includes a body 21 and a protection arm 22, the protection arm 22 is connected to one end of the body 21, the screen support portion 24 is formed on the body 21, and an edge of one end of the protection arm 22 far from the body 21 extends out of a side edge of the display screen 10. Optionally, the protection arm 22 is integrally formed with the main body 21, and an end of the protection arm 22 away from the main body 21 extends out of a side edge of the display screen 10, so as to be beneficial to preventing the side edge of the display screen bending area 11 from being collided, and further protecting the display screen 10.
In some embodiments of the present invention, referring to fig. 1-5, the number of the protection arms 22 is multiple, and a positioning groove 23 is formed between two adjacent protection arms 22. Optionally, there are two or more protection arms 22, and in fig. 1-3, there are three protection arms 22, which are respectively located at two ends and a middle portion of one side of the display screen 10, and a positioning groove 23 is formed between two adjacent protection arms 22, so as to facilitate the packaging and transportation of the protection bracket 20.
In some embodiments of the present invention, referring to fig. 4, the connection structure includes a buffer layer 25 and an adhesive body, the buffer layer 25 is fixed on a side of the screen support portion 24 away from the bracket body, the adhesive body is located between the buffer layer 25 and the display screen 10, and the adhesive body is used for fixedly connecting the buffer layer 25 to the display screen 10. Alternatively, the buffer layer 25 is made of elastic material such as PU foam, which helps to protect the display screen 10 when the protective bracket 20 is impacted. The adhesive layer is a substance having adhesiveness, such as a double-sided tape, and may adhere the protective bracket 20 to the display screen 10. In some examples, as shown in fig. 4, each screen supporting portion 24 is provided with a buffer layer 25, which is beneficial to buffer the supporting force of the screen supporting portion 24 on the display screen 10, and prevents the display screen 10 from being damaged due to too much supporting force.
In some embodiments of the present invention, as shown with reference to fig. 1-3, the attachment structure further includes a release film 26, the release film 26 removably covering a side of the adhesive body facing away from the stent body. When the protection bracket 20 needs to be bonded on the display screen 10, the release film 26 can be removed to expose the bonding body, and the protection bracket 20 is bonded on the display screen 10 through the bonding body. In fig. 1 to 2, the length of the release film 26 is longer than the screen support portion 24, which facilitates tearing the release film 26.
In some embodiments of the invention, the stent body is a piece of transparent material. The transparent support body can not cause the shelter from display screen 10, and the customer of being convenient for inspects display screen 10 outward appearance.
One specific embodiment of a protective bracket 20 for supporting a display screen 10 according to the present invention is provided below.
The protective bracket 20 is a PET material plastic molding bracket, the display screen 10 has a display surface, and the thickness h =1mm of the protective bracket 20 is in a direction perpendicular to the display surface. The protective bracket 20 may include a bracket body, two screen supporting parts 24, and a connecting structure. The bracket body is a transparent material piece. Two screen supporting parts 24 and the integrative plastic uptake shaping of support body, screen supporting part 24 is equipped with connection structure from one side protrusion of support body on keeping away from the screen supporting part 24 of display screen bending zone 11, and connection structure is used for with screen supporting part 24 fixed connection in display screen 10. Connection structure includes buffer layer 25, the bonding body and leaves type membrane 26, and buffer layer 25 is the PU bubble cotton, and the adhesive linkage is the double faced adhesive tape, can remove the one side that deviates from the support body that covers the bonding body from type membrane 26. The support body comprises a body part 21 and a protection arm 22, wherein the protection arm 22 is connected with one end of the body part 21, a screen supporting part 24 is formed on the body part 21, and one end edge of the protection arm 22 far away from the body part 21 extends out of the side edge of the display screen 10. The number of the protection support arms 22 is three, the protection support arms are respectively located at two ends and the middle of one side of the display screen 10, and a positioning groove 23 is formed between every two adjacent protection support arms 22, so that the protection support 20 can be conveniently packaged and transported.
Referring to fig. 7, according to another embodiment of the present invention, a method for forming a protective bracket 10, where the protective bracket 10 is the above protective bracket 10 for supporting a display screen, includes:
s1: flattening the PET material coiled material and then heating;
the PET material coiled material is flattened and then heated to soften the PET material, so that the PET material can be conveniently subjected to plastic suction molding.
S2: heating the flattened PET material to a preset temperature value, softening the PET material, and carrying out plastic suction molding on the PET material to form a support body and a plurality of screen supporting parts formed on the support body;
the screen supporting part 24 and the support body are integrally formed, and the supporting strength and the toughness of the screen supporting part 24 made of the PET material are better, so that the display screen 10 is protected.
S3: cutting the bracket body to form a body and a protective support arm connected with the body;
the shape of the body portion 21 needs to be determined according to the arrangement of the circuits on the display screen when cutting so as not to interfere with the circuits. The ends of the protective arms 22 need to extend beyond the sides of the display screen 10 to protect the sides of the display screen 10. Optionally, there are three protection arms 22 respectively located at two ends and a middle portion of one side of the display screen 10, and a positioning groove 23 is formed between two adjacent protection arms 22, so as to facilitate packaging and transportation of the protection bracket 10.
And S4, arranging a connecting structure on at least one screen supporting part.
Optionally, a PC foam, a double-sided adhesive and a release film 26 are sequentially arranged on one side of one of the screen supporting parts 24 facing away from the stand body.
The forming method of the protective support 10 heats the flattened PET material to a preset temperature value, the PET material is softened and then subjected to plastic suction forming to form a support body and a plurality of screen supporting parts 24 formed on the support body, the plastic-sucked protective support 10 has good toughness, and is free from abnormalities such as fracture and the like, so that the protective support is more beneficial to protecting the display screen 10.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. A protective cradle for supporting a display screen (10), the protective cradle (20) being a blister-formed cradle, the display screen (10) having a display surface (12) and a non-display surface (13), the protective cradle (20) comprising: the support body, be equipped with a plurality of screen supporting parts (24) on the support body, screen supporting part (24) are used for supporting non-display face (13), at least one be equipped with connection structure on screen supporting part (24), connection structure be used for with screen supporting part (24) fixed connection in non-display face (13).
2. A protective bracket for supporting a display screen (10) according to claim 1, wherein the thickness of the bracket body in a direction perpendicular to the display surface (12) is no more than 2mm.
3. A protective bracket for supporting a display screen (10) according to claim 1, wherein the protective bracket (20) is a PET material blister support.
4. A protective bracket for supporting a display screen (10) according to any one of claims 1 to 3 wherein the screen supporting portion (24) is an integral moulding with the bracket body.
5. A protective bracket according to any one of claims 1 to 3 for supporting a display screen (10), wherein the bracket body comprises a body portion (21) and a protective arm (22), the protective arm (22) being connected to one end of the body portion (21), the screen support portion (24) being formed on the body portion (21), an edge of the protective arm (22) at the end remote from the body portion (21) projecting beyond a side edge of the display screen (10).
6. A protective bracket according to claim 5, wherein the protective arms (22) are plural, and a positioning groove (23) is formed between two adjacent protective arms (22).
7. A protective bracket for supporting a display screen (10) according to any one of claims 1-3, wherein the attachment structure comprises a cushioning layer (25) and an adhesive body, the cushioning layer (25) being secured to a side of the screen support portion (24) facing away from the bracket body, the adhesive body being located between the cushioning layer (25) and the display screen (10) and being adapted to fixedly attach the cushioning layer (25) to the display screen (10).
8. A protective bracket for supporting a display screen (10) according to claim 7, wherein the connecting structure further comprises a release film (26), the release film (26) removably covering a side of the adhesive body facing away from the bracket body.
9. The protective bracket for supporting a display screen (10) according to claim 1, wherein the bracket body is a piece of transparent material.
10. A method of forming a protective bracket (20), wherein the protective bracket (20) is the protective bracket (20) of any one of claims 1-9 for supporting a display screen (10), the method comprising:
flattening the PET material coiled material and then heating;
heating the flattened PET material to a preset temperature value, softening the PET material, and carrying out plastic suction molding on the PET material to form the bracket body and the plurality of screen supporting parts formed on the bracket body;
cutting the bracket body to form a body part and a protection support arm connected with the body part;
and arranging the connecting structure on at least one screen supporting part.
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