CN115975711A - Improve dispersibility, reduce foam type diamond wire silicon chip cutting fluid and preparation method thereof - Google Patents
Improve dispersibility, reduce foam type diamond wire silicon chip cutting fluid and preparation method thereof Download PDFInfo
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 239000002173 cutting fluid Substances 0.000 title claims abstract description 81
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 73
- 239000010703 silicon Substances 0.000 title claims abstract description 73
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 58
- 239000010432 diamond Substances 0.000 title claims abstract description 58
- 239000006260 foam Substances 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000002270 dispersing agent Substances 0.000 claims abstract description 35
- 239000000314 lubricant Substances 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical group O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 29
- 239000002738 chelating agent Substances 0.000 claims abstract description 28
- 239000008367 deionised water Substances 0.000 claims abstract description 28
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 28
- -1 10-20% penetrant Substances 0.000 claims abstract description 26
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 26
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 25
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 25
- 150000002334 glycols Chemical class 0.000 claims abstract description 23
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 235000012431 wafers Nutrition 0.000 claims description 67
- 235000006708 antioxidants Nutrition 0.000 claims description 28
- 238000003756 stirring Methods 0.000 claims description 26
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 25
- 229920000570 polyether Polymers 0.000 claims description 25
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 24
- 238000006243 chemical reaction Methods 0.000 claims description 24
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 claims description 24
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 21
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 21
- 229920005862 polyol Polymers 0.000 claims description 19
- 150000003077 polyols Chemical class 0.000 claims description 19
- 239000002518 antifoaming agent Substances 0.000 claims description 16
- 241001122767 Theaceae Species 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 150000008442 polyphenolic compounds Chemical class 0.000 claims description 12
- 235000013824 polyphenols Nutrition 0.000 claims description 12
- 229920001451 polypropylene glycol Polymers 0.000 claims description 12
- 239000003109 Disodium ethylene diamine tetraacetate Substances 0.000 claims description 11
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 claims description 11
- 235000019301 disodium ethylene diamine tetraacetate Nutrition 0.000 claims description 11
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 235000019262 disodium citrate Nutrition 0.000 claims description 5
- 239000002526 disodium citrate Substances 0.000 claims description 5
- CEYULKASIQJZGP-UHFFFAOYSA-L disodium;2-(carboxymethyl)-2-hydroxybutanedioate Chemical compound [Na+].[Na+].[O-]C(=O)CC(O)(C(=O)O)CC([O-])=O CEYULKASIQJZGP-UHFFFAOYSA-L 0.000 claims description 5
- USYAMXSCYLGBPT-UHFFFAOYSA-L 3-carboxy-3-hydroxypentanedioate;tin(2+) Chemical compound [Sn+2].OC(=O)CC(O)(C([O-])=O)CC([O-])=O USYAMXSCYLGBPT-UHFFFAOYSA-L 0.000 claims description 4
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims description 4
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 claims description 4
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 claims description 3
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 claims description 3
- 229930003268 Vitamin C Natural products 0.000 claims description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 3
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 claims description 3
- 235000019154 vitamin C Nutrition 0.000 claims description 3
- 239000011718 vitamin C Substances 0.000 claims description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 claims description 2
- 230000009471 action Effects 0.000 claims description 2
- 239000003463 adsorbent Substances 0.000 claims description 2
- 239000003054 catalyst Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- RBNPOMFGQQGHHO-UHFFFAOYSA-N glyceric acid Chemical compound OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 claims description 2
- 239000003999 initiator Substances 0.000 claims description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000391 magnesium silicate Substances 0.000 claims description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 claims description 2
- 235000019792 magnesium silicate Nutrition 0.000 claims description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 claims 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims 1
- 239000002131 composite material Substances 0.000 claims 1
- 229940069096 dodecene Drugs 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000013530 defoamer Substances 0.000 abstract description 14
- 239000006185 dispersion Substances 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 29
- 238000005187 foaming Methods 0.000 description 21
- 239000011863 silicon-based powder Substances 0.000 description 14
- 239000000203 mixture Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000003254 anti-foaming effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- ZVDBUOGYYYNMQI-UHFFFAOYSA-N dodec-1-yne Chemical compound CCCCCCCCCCC#C ZVDBUOGYYYNMQI-UHFFFAOYSA-N 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 231100000053 low toxicity Toxicity 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 231100000344 non-irritating Toxicity 0.000 description 2
- 210000000056 organ Anatomy 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- LXAHHHIGZXPRKQ-UHFFFAOYSA-N 5-fluoro-2-methylpyridine Chemical compound CC1=CC=C(F)C=N1 LXAHHHIGZXPRKQ-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- DTPCFIHYWYONMD-UHFFFAOYSA-N decaethylene glycol Polymers OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO DTPCFIHYWYONMD-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920001289 polyvinyl ether Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003376 silicon Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Lubricants (AREA)
Abstract
本发明属于金刚线硅片切割液及其制备的技术领域,具体涉及一种提高分散性、降低泡沫型金刚线硅片切割液及其制备方法。所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:润滑剂30~50%,分散剂1~5%,渗透剂10~20%,消泡剂0.5~5%,螯合剂1~5%,抗氧剂0.5~2%,余量为去离子水;所述的分散剂为含有季铵盐的聚乙二醇衍生物,其数均分子量为500‑700。本发明提供一种金刚线硅片切割液,属于一种低泡型切割液,具有分散性高的特性;本发明还提供其制备方法。The invention belongs to the technical field of diamond wire silicon wafer cutting fluid and its preparation, and in particular relates to a diamond wire silicon wafer cutting fluid with improved dispersion and reduced foam and a preparation method thereof. The dispersibility-improving and foam-reducing diamond wire silicon wafer cutting fluid is composed of the following raw materials in mass fractions: 30-50% lubricant, 1-5% dispersant, 10-20% penetrant, and defoamer 0.5 to 5%, chelating agent 1 to 5%, antioxidant 0.5 to 2%, and the balance is deionized water; the dispersant is a polyethylene glycol derivative containing a quaternary ammonium salt, and its number average molecular weight is 500‑700. The invention provides a diamond wire silicon wafer cutting fluid, which belongs to a low-foam cutting fluid and has the characteristic of high dispersibility; the invention also provides a preparation method thereof.
Description
技术领域Technical Field
本发明属于金刚线硅片切割液及其制备的技术领域,具体涉及一种提高分散性、降低泡沫型金刚线硅片切割液及其制备方法。The invention belongs to the technical field of diamond wire silicon wafer cutting fluid and preparation thereof, and specifically relates to a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam and a preparation method thereof.
背景技术Background Art
目前硅片切割工艺主要有游离磨料砂浆切割和金刚线切割两种方式,而金刚线切割相比传统的游离磨料砂浆切割,金刚线切割具有切割速度快(4-5倍切割速度)、出片率高(硅片出片量超过15-20%)、节能(消耗的水电减少三分之二)及污染小等全方面优势,从而能够大幅度降低硅片生产企业的生产成本,提高光伏装机收益率,因此金刚线切割工艺已逐渐被行业广泛而应用。随着光伏产业的高速发展,作为其基础材料的硅晶片的需求量也随之增加,硅晶片加工的重要工序是切片,切片时产生的硅片应力、表层及亚表层损伤及崩边等缺陷会严重影响光伏电池的转换效率,而切割液的性能是影响硅片切割效率及质量关键因素之一。At present, there are two main methods of silicon wafer cutting: free abrasive slurry cutting and diamond wire cutting. Compared with traditional free abrasive slurry cutting, diamond wire cutting has the advantages of fast cutting speed (4-5 times the cutting speed), high wafer output rate (silicon wafer output exceeds 15-20%), energy saving (water and electricity consumption is reduced by two-thirds), and low pollution. It can greatly reduce the production cost of silicon wafer manufacturers and improve the photovoltaic installation rate of return. Therefore, the diamond wire cutting process has gradually been widely used in the industry. With the rapid development of the photovoltaic industry, the demand for silicon wafers as its basic material has also increased. The important process of silicon wafer processing is slicing. The defects such as silicon wafer stress, surface and sub-surface damage and edge collapse generated during slicing will seriously affect the conversion efficiency of photovoltaic cells, and the performance of the cutting fluid is one of the key factors affecting the efficiency and quality of silicon wafer cutting.
金刚线切割液应具有以下作用:(1)润滑作用:切割液应及时渗入线网与硅片,线网与碎屑之间,形成一层润滑保护膜,减小切割阻力,以降低金刚线导致的损伤、线痕和隐裂;(2)冷却作用:切割产生的高热量除部分被切割液带走外,余下的热量大部分被晶体硅吸收,高温会导致局部硅片变形,因此,切割液需具备良好的传热冷却性能;(3)分散作用:切割形成的硅粉切屑需要及时分散,避免聚集成团,造成硅片划伤甚至线网断线;(4)清洗作用:切割过程产生的大量碎屑和硅粉,容易形成粘附团聚,因此要求切割液可以包裹碎屑,使其易于脱落清洗;(5)切割液还应具有防锈、抑菌的能力,避免设备在长期使用过程中因腐蚀造成生产中断。Diamond wire cutting fluid should have the following functions: (1) Lubrication: The cutting fluid should penetrate into the wire mesh and silicon wafer, and between the wire mesh and debris in time to form a lubricating protective film to reduce cutting resistance, thereby reducing damage, wire marks and hidden cracks caused by the diamond wire; (2) Cooling: In addition to part of the high heat generated by cutting being taken away by the cutting fluid, most of the remaining heat is absorbed by the crystalline silicon. High temperature will cause local deformation of the silicon wafer. Therefore, the cutting fluid must have good heat transfer and cooling performance; (3) Dispersion: The silicon powder chips formed by cutting need to be dispersed in time to avoid agglomeration, causing scratches on the silicon wafer or even wire mesh breakage; (4) Cleaning: The large amount of debris and silicon powder generated during the cutting process are prone to form adhesion agglomerations. Therefore, the cutting fluid is required to wrap the debris to make it easy to fall off and clean; (5) The cutting fluid should also have the ability to prevent rust and inhibit bacteria to avoid production interruptions due to corrosion during long-term use of the equipment.
正如上所述由于金刚线速度成倍的提高,被切割下来的硅粉量也会成倍的增加,如果没有及时润湿分散,就会聚集成团在硅片表面,造成硅片划伤,甚至线网断线,因此对切割液的分散性要求更高。另外重要的是在切割和清洗硅片时,往往会产生大量的泡沫,严重影响了切割效率,导致切割液消耗过多,成本上升,随着时间推移,也会损坏机械设备,降低了机械寿命。As mentioned above, due to the exponential increase in the speed of the diamond wire, the amount of silicon powder cut off will also increase exponentially. If it is not moistened and dispersed in time, it will gather on the surface of the silicon wafer, causing scratches on the silicon wafer and even wire breakage. Therefore, the dispersion of the cutting fluid is required to be higher. Another important thing is that when cutting and cleaning silicon wafers, a large amount of foam is often generated, which seriously affects the cutting efficiency, resulting in excessive consumption of cutting fluid and rising costs. Over time, it will also damage mechanical equipment and reduce the life of the machinery.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种金刚线硅片切割液,属于一种低泡型切割液,具有分散性高的特性;本发明还提供其制备方法。The technical problem to be solved by the present invention is to provide a diamond wire silicon wafer cutting liquid, which is a low-foam cutting liquid and has the characteristic of high dispersibility; the present invention also provides a preparation method thereof.
本发明所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming of the present invention is composed of the following raw materials in mass fractions:
余量为去离子水;The balance is deionized water;
所述的分散剂为含有季铵盐的聚乙二醇衍生物,其数均分子量为500-700,优选数均分子量为500、600、700。The dispersant is a polyethylene glycol derivative containing a quaternary ammonium salt, and the number average molecular weight thereof is 500-700, preferably 500, 600, or 700.
润滑剂为反式嵌段聚醚多元醇1740和反式嵌段聚醚多元醇1720按重量比为1/2~2/1混合的复配物。The lubricant is a compound of trans-block polyether polyol 1740 and trans-block polyether polyol 1720 mixed in a weight ratio of 1/2 to 2/1.
反式嵌段聚醚多元醇1740的1%水溶液浊点为50±2℃,反式嵌段聚醚多元醇1720的1%水溶液浊点为35±2℃。The cloud point of a 1% aqueous solution of trans-block polyether polyol 1740 is 50±2°C, and the cloud point of a 1% aqueous solution of trans-block polyether polyol 1720 is 35±2°C.
分散剂是以N,N’-二甲基乙醇胺为起始剂在催化剂氢氧化钾的作用下与环氧乙烷开环聚合生成的中间体,经硅酸镁吸附剂除盐,最后与醋酸中和生成的含有季铵盐的聚乙二醇衍生物。季铵盐通式是R1R2R3NX,其中R1和R2都是-CH3结构,R3是-(CH2)-O-(CH2-CH2-O)n-H结构,X是CH3CH2COO-结构)。The dispersant is an intermediate generated by ring-opening polymerization of ethylene oxide with N,N'-dimethylethanolamine as an initiator under the action of potassium hydroxide as a catalyst, desalted by magnesium silicate adsorbent, and finally neutralized with acetic acid to generate a polyethylene glycol derivative containing quaternary ammonium salt. The general formula of quaternary ammonium salt is R 1 R 2 R 3 NX, where R 1 and R 2 are both -CH 3 structures, R 3 is -(CH 2 )-O-(CH 2 -CH 2 -O)nH structure, and X is CH 3 CH 2 COO - structure).
渗透剂为异构辛醇聚氧乙烯醚、异构十醇聚氧乙烯醚、异构十三醇聚氧乙烯醚中的一种或几种。The penetrant is one or more of isomeric octanol polyoxyethylene ether, isomeric decanol polyoxyethylene ether, and isomeric tridecanol polyoxyethylene ether.
消泡剂为聚氧丙烯醚、GPES型硬脂酸酯聚氧乙烯聚氧丙烯甘油醚、十二碳炔二醇聚醚中的一种或几种。The defoaming agent is one or more of polyoxypropylene ether, GPES type stearate polyoxyethylene polyoxypropylene glycerol ether, and dodecyne glycol polyether.
螯合剂为EDTA二钠、EDTA四钠、柠檬酸二钠中的一种或几种。The chelating agent is one or more of disodium EDTA, tetrasodium EDTA, and disodium citrate.
抗氧剂为水溶性抗氧剂,包括维生素C、茶多酚、柠檬酸亚锡二钠中的一种或几种。The antioxidant is a water-soluble antioxidant, including one or more of vitamin C, tea polyphenols, and disodium stannous citrate.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35~40℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35-40° C. while stirring;
(2)按顺序依次向反应釜中加入润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1~2h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Adding a lubricant, a dispersant, a penetrant, a defoaming agent, a chelating agent and an antioxidant to the reaction kettle in order, stirring for 1 to 2 hours, and filtering to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
本发明的配方中添加润滑剂为反式嵌段聚醚多元醇1740和1720按重量比1/2~2/1混合的复配物,此复配物具有优良的低泡性和润滑性,并且与其他配方产品复配性良好。反式嵌段聚醚多元醇1740优选为上海东大化学有限公司公司生产的。反式嵌段聚醚多元醇1720优选为上海东大化学有限公司公司生产的。The lubricant added to the formula of the present invention is a compound of trans-block polyether polyol 1740 and 1720 mixed in a weight ratio of 1/2 to 2/1. The compound has excellent low foaming and lubricity, and has good compatibility with other formula products. Trans-block polyether polyol 1740 is preferably produced by Shanghai Dongda Chemical Co., Ltd. Trans-block polyether polyol 1720 is preferably produced by Shanghai Dongda Chemical Co., Ltd.
本发明的配方中分散剂采用含有季铵盐的聚乙二醇衍生物,吸附在切割的硅粉表面,由于静电排斥作用力和空间位阻效应,使硅粉在切割液中的的分散性得到很大程度上的提高,并且聚乙二醇衍生物中含有的季铵盐不仅具有高效的杀菌性能,而且低毒,对人体器官、皮肤无刺激性。The dispersant in the formula of the present invention adopts a polyethylene glycol derivative containing a quaternary ammonium salt, which is adsorbed on the surface of the cut silicon powder. Due to the electrostatic repulsion force and the steric hindrance effect, the dispersibility of the silicon powder in the cutting fluid is greatly improved, and the quaternary ammonium salt contained in the polyethylene glycol derivative not only has a highly effective bactericidal performance, but also has low toxicity and is non-irritating to human organs and skin.
本发明的配方中渗透剂优选为异构醇聚氧乙烯醚,不仅具有优异的渗透性和乳化性,而且相比传统的脂肪醇聚乙烯醚渗透剂,泡沫高度低,泡沫稳定差。The penetrant in the formula of the present invention is preferably isomeric alcohol polyoxyethylene ether, which not only has excellent permeability and emulsification, but also has lower foam height and poor foam stability compared with traditional fatty alcohol polyvinyl ether penetrants.
本发明的配方中的消泡剂优选为聚氧丙烯醚,在切割液的配方中能起到长期的消泡和抑泡作用,切割液中不采用现有的改性硅聚醚消泡剂,是因为容易在硅片表面产生硅斑。The defoaming agent in the formulation of the present invention is preferably polyoxypropylene ether, which can play a long-term defoaming and anti-foaming role in the formulation of the cutting fluid. The existing modified silicon polyether defoaming agent is not used in the cutting fluid because it is easy to produce silicon spots on the surface of the silicon wafer.
本发明的配方中的螯合剂为EDTA二钠、EDTA四钠、柠檬酸二钠中的一种或几种,在切割液使用过程中去除金刚线切割过程中产生的铁离子,进一步减少对硅片表面的污染。The chelating agent in the formula of the present invention is one or more of disodium EDTA, tetrasodium EDTA and disodium citrate, which can remove iron ions generated in the diamond wire cutting process during the use of the cutting fluid, thereby further reducing the pollution to the surface of the silicon wafer.
与现有技术相比,本发明具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明的切割液以反式嵌段聚醚1740/1720复配物作为润滑剂,在金刚线切割的过程中,切割液渗入切割缝隙中,由于高速摩擦产生的高温使得1740/1720析出附着在线网和硅片、线网和硅粉之间,表面生成可逆的润滑膜,减少切割阻力,极大地降低切割线和硅片受损程度,并且该复配型润滑剂具有优异的低泡性和消泡性,能够减少泡沫的产生。(1) The cutting fluid of the present invention uses a compound of trans-block polyether 1740/1720 as a lubricant. During the diamond wire cutting process, the cutting fluid penetrates into the cutting gap. Due to the high temperature generated by high-speed friction, 1740/1720 is precipitated and attached to the wire mesh and silicon wafer, and the wire mesh and silicon powder, and a reversible lubricating film is formed on the surface, which reduces the cutting resistance and greatly reduces the degree of damage to the cutting wire and silicon wafer. In addition, the compound lubricant has excellent low foaming and defoaming properties, and can reduce the generation of foam.
(2)本发明的切割液配方中以含有季铵盐的聚乙二醇衍生物作为分散剂,切割过程中切割液快速渗入切割缝隙中,利用氢键和其它作用力使得聚乙二醇衍生物快速吸附在硅粉表面,由于静电排斥作用力和空间位阻效应的双重作用使得硅粉被及时分散,阻止硅粉间聚集成团,并且聚乙二醇衍生物中含有的季铵盐不仅具有高效的杀菌性能,而且低毒,对人体器官、皮肤无刺激性。(2) The cutting fluid of the present invention uses a polyethylene glycol derivative containing a quaternary ammonium salt as a dispersant. During the cutting process, the cutting fluid quickly penetrates into the cutting gap, and the polyethylene glycol derivative is quickly adsorbed on the surface of the silicon powder by hydrogen bonds and other forces. Due to the dual effects of electrostatic repulsion and steric hindrance, the silicon powder is dispersed in time, preventing the silicon powder from agglomerating. In addition, the quaternary ammonium salt contained in the polyethylene glycol derivative not only has a highly effective bactericidal performance, but also has low toxicity and is non-irritating to human organs and skin.
(3)本发明的切割液配方中以异构醇聚氧乙烯醚作为渗透剂,不仅本身具有优异的渗透性和乳化性,而且相比于传统的脂肪醇聚氧乙烯醚渗透剂,其泡沫高度低,泡沫稳定性差,消泡速度相比要快。(3) The isomeric alcohol polyoxyethylene ether is used as a penetrant in the cutting fluid formula of the present invention. It not only has excellent permeability and emulsification properties, but also has a lower foam height, poorer foam stability, and a faster defoaming speed than traditional fatty alcohol polyoxyethylene ether penetrants.
(4)本发明切割液配方中的润滑剂、渗透剂、分散剂和消泡剂均为聚醚类,相容性好,配成的切割液稳定性强。(4) The lubricant, penetrant, dispersant and defoamer in the cutting fluid formula of the present invention are all polyethers, which have good compatibility and the prepared cutting fluid has strong stability.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对本发明作进一步说明。以下原料试剂均为市售产品。The present invention is further described below in conjunction with specific examples. The following raw materials and reagents are all commercially available products.
实施例1Example 1
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/1混合的复配物,35%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/1, 35%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为500,2.5%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 500, 2.5%;
渗透剂:异构十醇聚氧乙烯醚,20%;Penetrant: isomeric decanol polyoxyethylene ether, 20%;
消泡剂:聚氧丙烯醚,2%;Defoaming agent: polyoxypropylene ether, 2%;
螯合剂:EDTA二钠,2.5%;Chelating agent: disodium EDTA, 2.5%;
抗氧剂:茶多酚,1.0%;Antioxidant: tea polyphenols, 1.0%;
去离子水:37%;各组分总量之和为100%。Deionized water: 37%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例2Example 2
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/1混合的复配物,40%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/1, 40%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为500,2.5%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 500, 2.5%;
渗透剂:异构十醇聚氧乙烯醚,16%;Penetrant: isomeric decanol polyoxyethylene ether, 16%;
消泡剂:聚氧丙烯醚1%,十二碳炔二醇聚醚1%;Defoaming agent: polyoxypropylene ether 1%, dodecyne glycol polyether 1%;
螯合剂:EDTA四钠,1%;Chelating agent: Tetrasodium EDTA, 1%;
抗氧剂:柠檬酸亚锡二钠,2.0%;Antioxidant: disodium stannous citrate, 2.0%;
去离子水:36.5%;各组分总量之和为100%。Deionized water: 36.5%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至40℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 40°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌2h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 2 hours, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例3Example 3
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/1混合的复配物,45%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/1, 45%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为500,3%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 500, 3%;
渗透剂:异构十醇聚氧乙烯醚,15%;Penetrant: isomeric decanol polyoxyethylene ether, 15%;
消泡剂:GPES型硬脂酸酯聚氧乙烯聚氧丙烯甘油醚,2%;Defoaming agent: GPES type stearate polyoxyethylene polyoxypropylene glyceryl ether, 2%;
螯合剂:EDTA二钠,2%;Chelating agent: disodium EDTA, 2%;
抗氧剂:维生素C0.5%、茶多酚0.5%,柠檬酸亚锡二钠0.5%;Antioxidants: Vitamin C 0.5%, tea polyphenols 0.5%, disodium stannous citrate 0.5%;
去离子水:31.5%;各组分总量之和为100%。Deionized water: 31.5%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1.5h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1.5 hours, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例4Example 4
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/1混合的复配物,50%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/1, 50%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为500,1%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 500, 1%;
渗透剂:异构十三醇聚氧乙烯醚6%,异构十醇聚氧乙烯醚6%;Penetrant: isomeric tridecanol polyoxyethylene ether 6%, isomeric decanol polyoxyethylene ether 6%;
消泡剂:聚氧丙烯醚,2%;Defoaming agent: polyoxypropylene ether, 2%;
螯合剂:EDTA二钠,2.5%;Chelating agent: disodium EDTA, 2.5%;
抗氧剂:茶多酚,1.5%;Antioxidants: tea polyphenols, 1.5%;
去离子水:31%;各组分总量之和为100%。Deionized water: 31%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例5Example 5
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/1混合的复配物,45%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/1, 45%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为500,5%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 500, 5%;
渗透剂:异构辛醇聚氧乙烯醚,15%;Penetrant: isomeric octanol polyoxyethylene ether, 15%;
消泡剂:聚氧丙烯醚,2%;Defoaming agent: polyoxypropylene ether, 2%;
螯合剂:EDTA二钠,5%;Chelating agent: disodium EDTA, 5%;
抗氧剂:茶多酚,1.0%;Antioxidant: tea polyphenols, 1.0%;
去离子水:27%;各组分总量之和为100%。Deionized water: 27%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例6Example 6
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/1混合的复配物,30%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/1, 30%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为700,3%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 700, 3%;
渗透剂:异构十醇聚氧乙烯醚,10%;Penetrant: isomeric decanol polyoxyethylene ether, 10%;
消泡剂:聚氧丙烯醚,5%;Defoaming agent: polyoxypropylene ether, 5%;
螯合剂:EDTA二钠1%,柠檬酸二钠1%;Chelating agents: disodium EDTA 1%, disodium citrate 1%;
抗氧剂:茶多酚,0.5%;Antioxidant: tea polyphenols, 0.5%;
去离子水:49.5%;各组分总量之和为100%。Deionized water: 49.5%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例7Example 7
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比1/2混合的复配物,45%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 1/2, 45%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为600,3%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 600, 3%;
渗透剂:异构十醇聚氧乙烯醚,15%;Penetrant: isomeric decanol polyoxyethylene ether, 15%;
消泡剂:聚氧丙烯醚,0.5%;Defoaming agent: polyoxypropylene ether, 0.5%;
螯合剂:柠檬酸二钠,3.5%;Chelating agent: disodium citrate, 3.5%;
抗氧剂:茶多酚,1.5%;Antioxidants: tea polyphenols, 1.5%;
去离子水:31.5%;各组分总量之和为100%。Deionized water: 31.5%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
实施例8Example 8
所述的提高分散性、降低泡沫型金刚线硅片切割液,是由以下质量分数的原料组成:The diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foam is composed of the following raw materials in mass fractions:
润滑剂:反式嵌段聚醚多元醇1740和1720按重量比2/1混合的复配物,35%;Lubricant: a mixture of trans-block polyether polyol 1740 and 1720 in a weight ratio of 2/1, 35%;
分散剂:含有季铵盐的聚乙二醇衍生物,数均分子量为500,2.5%;Dispersant: polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight 500, 2.5%;
渗透剂:异构十醇聚氧乙烯醚,18%;Penetrant: isomeric decanol polyoxyethylene ether, 18%;
消泡剂:聚氧丙烯醚,2%;Defoaming agent: polyoxypropylene ether, 2%;
螯合剂:EDTA二钠,2.5%;Chelating agent: disodium EDTA, 2.5%;
抗氧剂:茶多酚,1.0%;Antioxidant: tea polyphenols, 1.0%;
去离子水:39%;各组分总量之和为100%。Deionized water: 39%; the total amount of each component is 100%.
所述的提高分散性、降低泡沫型金刚线硅片切割液的制备方法,包括以下步骤:The method for preparing the diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming comprises the following steps:
(1)按配方比例将去离子水加入到反应釜中,边搅拌边升温至35℃;(1) Add deionized water into the reaction kettle according to the formula ratio, and heat it to 35°C while stirring;
(2)按顺序依次向反应釜中加入上述的润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1h,过滤得到提高分散性、降低泡沫型金刚线硅片切割液。(2) Add the above-mentioned lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain a diamond wire silicon wafer cutting fluid with improved dispersibility and reduced foaming.
对比例1Comparative Example 1
一种金刚线硅片切割液,原料组成为:润滑剂(1740和1720质量比为1/1)45%,分散剂(聚乙二醇500)3%,渗透剂(异构十醇聚氧乙烯醚)15%,消泡剂(聚氧丙烯醚)2%,螯合剂(EDTA二钠)2%,抗氧剂(茶多酚)1.5%,去离子水31.5%。各组分总量之和为100%。A diamond wire silicon wafer cutting fluid, the raw materials of which are: 45% lubricant (1740 and 1720 in a mass ratio of 1/1), 3% dispersant (polyethylene glycol 500), 15% penetrant (isomeric decanol polyoxyethylene ether), 2% defoamer (polyoxypropylene ether), 2% chelating agent (EDTA disodium), 1.5% antioxidant (tea polyphenols), and 31.5% deionized water. The total amount of each component is 100%.
制备方法如下:The preparation method is as follows:
(1)按比例将去离子水加入到反应釜中,一边搅拌一边升温至35℃;(1) Add deionized water into the reactor in proportion and heat to 35°C while stirring;
(2)按顺序依次向反应釜中加入润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1小时,过滤得到硅片切割液。(2) Add lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain silicon wafer cutting liquid.
对比例2Comparative Example 2
一种金刚线硅片切割液,原料组成为:润滑剂(1740和1720质量比为1/1)45%,分散剂(含有季铵盐的聚乙二醇衍生物,数均分子量为500)3%,渗透剂(异构十醇聚氧乙烯醚)15%,螯合剂(EDTA二钠)2%,抗氧剂(茶多酚)1.5%,去离子水33.5%。各组分总量之和为100%。A diamond wire silicon wafer cutting fluid, the raw materials of which are: 45% lubricant (1740 and 1720 in a mass ratio of 1/1), 3% dispersant (polyethylene glycol derivative containing quaternary ammonium salt, with a number average molecular weight of 500), 15% penetrant (isomeric decanol polyoxyethylene ether), 2% chelating agent (disodium EDTA), 1.5% antioxidant (tea polyphenols), and 33.5% deionized water. The total amount of each component is 100%.
制备方法如下:The preparation method is as follows:
(1)按比例将去离子水加入到反应釜中,一边搅拌一边升温至35℃;(1) Add deionized water into the reactor in proportion and heat to 35°C while stirring;
(2)按顺序依次向反应釜中加入润滑剂、分散剂、渗透剂、螯合剂和抗氧剂,搅拌1小时,过滤得到硅片切割液。(2) Add lubricant, dispersant, penetrant, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain silicon wafer cutting liquid.
对比例3Comparative Example 3
一种金刚线硅片切割液,原料组成为:润滑剂(1720)45%,分散剂(含有季铵盐的聚乙二醇衍生物,数均分子量为500)3%,渗透剂(异构十醇聚氧乙烯醚)15%,消泡剂(聚氧丙烯醚)2%,螯合剂(EDTA二钠)2%,抗氧剂(茶多酚)1.5%,去离子水31.5%。各组分总量之和为100%。A diamond wire silicon wafer cutting fluid, the raw materials of which are: 45% lubricant (1720), 3% dispersant (polyethylene glycol derivative containing quaternary ammonium salt, number average molecular weight of 500), 15% penetrant (isomeric decanol polyoxyethylene ether), 2% defoamer (polyoxypropylene ether), 2% chelating agent (disodium EDTA), 1.5% antioxidant (tea polyphenols), and 31.5% deionized water. The total amount of each component is 100%.
制备方法如下:The preparation method is as follows:
(1)按比例将去离子水加入到反应釜中,一边搅拌一边升温至35℃;(1) Add deionized water into the reactor in proportion and heat to 35°C while stirring;
(2)按顺序依次向反应釜中加入润滑剂、分散剂、渗透剂、消泡剂、螯合剂和抗氧剂,搅拌1小时,过滤得到硅片切割液。(2) Add lubricant, dispersant, penetrant, defoamer, chelating agent and antioxidant to the reaction kettle in order, stir for 1 hour, and filter to obtain silicon wafer cutting liquid.
(一)对以上实施例1-8和对比例1-4制备的金刚线硅片切割液,对其性能参数检测,其检测条件为:(I) The performance parameters of the diamond wire silicon wafer cutting fluid prepared in the above Examples 1-8 and Comparative Examples 1-4 were tested under the following test conditions:
将切割液按照1%的稀释液,在25±1℃下,对其进行电导率检测;仪器和型号为S230SevenCompact电导率仪。The cutting liquid was diluted to 1% and the conductivity was tested at 25±1°C; the instrument model was S230SevenCompact conductivity meter.
将切割液按照1:1000稀释液,对其进行COD检测;仪器型号为6B-300型水质速测仪Dilute the cutting fluid at 1:1000 and test its COD. The instrument model is 6B-300 water quality rapid tester
将切割液按照0.1%的稀释液,在25±1℃下,对其润湿时间的检测;依据方法为帆布沉降渗透性测试法。The wetting time of the cutting fluid is tested at 25±1°C with a 0.1% dilution according to the canvas sedimentation permeability test method.
将切割液按照0.5%的稀释液,在23℃下,15min时,初始体积1000mL,测其循环泡沫高度和消泡时间;仪器和型号为HCR-700型金属切削液抗泡测定仪。The cutting fluid was diluted to 0.5% and conditioned at 23°C for 15 minutes with an initial volume of 1000 mL to measure the circulating foam height and defoaming time. The instrument model was the HCR-700 metal cutting fluid anti-foam tester.
将切割液与硅粉质量比为1:1,在25±1℃,24h后,测其悬浮率;分散性的大小是通过测定切割液对硅粉的悬浮能力来表征的,将切割液与硅粉按1:1质量比均匀混合后,于100mL具塞量筒内静置,记录硅粉在切割液中的沉降高度h,悬浮率=(100-h)*100%/100。The mass ratio of cutting fluid to silicon powder is 1:1. After 24 hours at 25±1°C, the suspension rate is measured. The dispersibility is characterized by measuring the suspension ability of the cutting fluid on the silicon powder. After the cutting fluid and silicon powder are uniformly mixed in a mass ratio of 1:1, they are allowed to stand in a 100mL stoppered measuring cylinder, and the sedimentation height h of the silicon powder in the cutting fluid is recorded. The suspension rate = (100-h)*100%/100.
以上的检测结果如表1所示。The above test results are shown in Table 1.
表1检测结果Table 1 Test results
(二)将以上实施例和对比例制备的金刚线硅片切割液,用去离子水稀释300倍后,对同样材质的硅晶体进行切割,检测结果如表2所示。(ii) The diamond wire silicon wafer cutting fluid prepared in the above embodiments and comparative examples was diluted 300 times with deionized water and then used to cut silicon crystals of the same material. The test results are shown in Table 2.
表2切割数据结果Table 2 Cutting data results
从表1可以看出,切割液使用含有季铵盐的聚乙二醇衍生物作为分散剂的分散效果要优于聚乙二醇分散剂,阻止硅粉在硅片上聚集的效果要佳,且不加消泡剂的切割液也具有的较好的抑泡性和消泡性。As can be seen from Table 1, the cutting fluid using a polyethylene glycol derivative containing a quaternary ammonium salt as a dispersant has a better dispersion effect than the polyethylene glycol dispersant, and has a better effect in preventing silicon powder from agglomerating on the silicon wafer. The cutting fluid without a defoaming agent also has good anti-foaming and defoaming properties.
从表2可以看出,本发明的切割液具有优异的渗透性能和润滑性能,表面缺陷发生率均很低,并且具有低的断线率和加切率;使用含有季铵盐的聚乙二醇衍生物的分散性相比聚乙二醇能好,提高清洗效率,降低脏污占比。用1720作为润滑剂,由于本身亲水性较1740弱,所以沾污率相比1740/1720混合润滑剂的要微偏高。As can be seen from Table 2, the cutting fluid of the present invention has excellent penetration and lubrication properties, a very low incidence of surface defects, and a low wire breakage rate and overcutting rate; the polyethylene glycol derivative containing quaternary ammonium salt has better dispersibility than polyethylene glycol, improves cleaning efficiency, and reduces the proportion of dirt. Using 1720 as a lubricant, because its hydrophilicity is weaker than 1740, the contamination rate is slightly higher than that of the 1740/1720 mixed lubricant.
当然,上述内容仅为本发明的较佳实施例,不能被认为用于限定对本发明的实施例范围。本发明也并不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的均等变化与改进等,均应归属于本发明的专利涵盖范围内。Of course, the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and equal changes and improvements made by ordinary technicians in the technical field within the essential scope of the present invention should all fall within the scope of the patent coverage of the present invention.
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