CN115958638A - Cutting device for paper tableware processing and cutting method thereof - Google Patents
Cutting device for paper tableware processing and cutting method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及切割装置技术领域,具体为一种纸质餐具加工用切割装置及其切割方法。The invention relates to the technical field of cutting devices, in particular to a cutting device for processing paper tableware and a cutting method thereof.
背景技术Background technique
纸质餐具指用于辅助食物分发或摄取食物的器皿和用具,纸质餐具包括用途各异的各种容器类工具如碗、盘、碟、杯、吸管等,目前纸质盘子生产过程中,在对盘子的纸浆原材料进行成型定型工序后,生产出的盘子餐具的边框常常不是很平整,需要进行切边处理;Paper tableware refers to utensils and utensils used to assist food distribution or food intake. Paper tableware includes various container tools such as bowls, plates, saucers, cups, straws, etc. for different purposes. At present, in the production process of paper plates, After the pulp raw material of the plate is shaped and shaped, the frame of the plate and tableware produced is often not very smooth and needs to be trimmed;
例如公开号为CN104084983A的专利(用于医用缝合针的穿线装置):包括循环工作台和切边装置,所述循环工作台台面上围绕边缘位置设置有四条滑行轨道,该循环工作台下表面设置有四个无杆气缸,所述无杆气缸与滑行轨道位置一一对应;所述滑行轨道上对角位置设置有两个切边下模具;所述切边装置设置于循环工作台的一角,包括增压缸、切边上模具和支架,所述支架设置于滑行轨道上方;For example, the publication number is the patent of CN104084983A (threading device for medical suture needles): comprising a circular workbench and a trimming device, four slide rails are arranged around the edge positions on the said circular worktable table, and the lower surface of the circular workbench is provided with There are four rodless cylinders, and the rodless cylinders are in one-to-one correspondence with the sliding track positions; two trimming lower molds are arranged at diagonal positions on the sliding track; the edge trimming device is arranged at a corner of the circulating workbench, It includes a pressurized cylinder, a trimming upper mold and a bracket, and the bracket is arranged above the sliding track;
上述现有技术虽然可以自动切边,降低工人劳动强度,但是在进行切割时,是将纸盘置放在下模具上并移动至切割装置处进行切边,而在纸盘移动进行切割时会发生偏移,导致切边不准,影响纸质餐具的切割质量;因此市场急需研制一种纸质餐具加工用切割装置及其切割方法来帮助人们解决现有的问题。Although the above-mentioned prior art can automatically cut the edge and reduce the labor intensity of workers, when cutting, the paper tray is placed on the lower mold and moved to the cutting device for edge trimming, and when the paper tray is moved for cutting, it will occur. Offset causes inaccurate edge trimming and affects the cutting quality of paper tableware; therefore the market is in urgent need of developing a cutting device and cutting method for paper tableware processing to help people solve existing problems.
发明内容Contents of the invention
本发明的目的在于提供一种纸质餐具加工用切割装置及其切割方法,以解决上述背景技术中提出的在纸盘移动进行切割时会发生偏移,导致切边不准,影响纸质餐具的切割质量的问题。The purpose of the present invention is to provide a cutting device and cutting method for paper tableware processing, so as to solve the problem in the above background technology that when the paper plate moves and cuts, it will be offset, resulting in inaccurate trimming and affecting the paper tableware. The problem of cutting quality.
为实现上述目的,本发明提供如下技术方案:一种纸质餐具加工用切割装置,包括装置台板,In order to achieve the above object, the present invention provides the following technical solutions: a cutting device for paper tableware processing, including a device platen,
旋转板,其设置在装置台板上方的中间,所述旋转板的两端的上方分别对称安装有固定座,所述固定座的上方固定安装有底台,所述底台的上方设置有置放块,所述置放块的内部设置有贴合块;The rotating plate is arranged in the middle of the top of the device platform, and fixed seats are respectively symmetrically installed above the two ends of the rotating plate, and a bottom platform is fixedly installed above the fixed seats, and a placer is arranged above the bottom platform. block, the inside of the placement block is provided with a fitting block;
切割块,其设置在置放块的上方,所述切割块的上方设置有气缸,且切割块与气缸的推杆端固定连接,所述装置台板的上方固定安装有顶架,所述顶架与气缸通过螺钉固定连接。Cutting block, which is arranged above the placement block, and a cylinder is arranged above the cutting block, and the cutting block is fixedly connected with the push rod end of the cylinder, and a top frame is fixedly installed above the platen of the device, and the top The frame and the cylinder are fixedly connected by screws.
优选的,所述装置台板的内部设置有内通孔,所述内通孔的内部设置有环形导台,且环形导台与装置台板通过螺钉固定连接,所述环形导台的下方固定安装有安装架,所述安装架的内部安装有动力箱。Preferably, the inside of the device platen is provided with an inner through hole, and the inside of the inner through hole is provided with an annular guide platform, and the annular guide platform and the device platform are fixedly connected by screws, and the bottom of the annular guide platform is fixed An installation frame is installed, and a power box is installed inside the installation frame.
优选的,所述底台上方的外侧固定安装有集料斗,所述底台上方的中间固定安装有底箱,所述底箱的上方固定安装有连接柱,且连接柱与贴合块焊接连接,所述底箱的两侧分别对称固定安装有稳定架,且稳定架与置放块通过螺钉固定连接。Preferably, a collecting hopper is fixedly installed on the outer side above the bottom platform, a bottom box is fixedly installed in the middle above the bottom platform, a connecting column is fixedly installed above the bottom box, and the connecting column is welded to the fitting block , both sides of the bottom box are symmetrically fixed with stabilizers respectively, and the stabilizers are fixedly connected with the placement blocks by screws.
优选的,所述置放块和贴合块之间设置有落料环腔,所述贴合块上方的外侧设置有切割环槽。Preferably, a blanking ring cavity is provided between the placement block and the bonding block, and a cutting ring groove is provided on the outer side above the bonding block.
优选的,所述贴合块的内部固定安装有电动推杆,所述贴合块的上方设置有顶板,所述顶板下方的中间固定安装有升降杆,且升降杆与电动推杆的推杆端固定连接。Preferably, an electric push rod is fixedly installed inside the fitting block, a top plate is arranged above the fitting block, a lifting rod is fixedly installed in the middle below the top plate, and the lifting rod and the push rod of the electric push rod End fixed connection.
优选的,所述贴合块的内部沿顶板的下方固定安装有流通板,所述流通板的内部设置有若干个流通孔,所述顶板的内部设置有若干个吸气孔,且流通孔和吸气孔位置对应。Preferably, the inside of the fitting block is fixedly installed with a circulation plate along the bottom of the top plate, the inside of the circulation plate is provided with several circulation holes, the interior of the top plate is provided with several suction holes, and the circulation holes and The location of the suction hole corresponds.
优选的,所述流通板的下方设置有吸气箱,且流通板与吸气箱连通,所述吸气箱下方的一侧固定安装有吸气管。Preferably, a suction box is provided below the circulation plate, and the circulation plate communicates with the suction box, and a suction pipe is fixedly installed on one side below the suction box.
优选的,所述切割块的内部设置有压槽,所述压槽的上方设置有顶槽,所述顶槽的内部设置有第一弹簧,所述第一弹簧的下方固定安装有顶压块,且顶压块延伸至压槽的内部,所述压槽的内部设置有切割环刀。Preferably, the inside of the cutting block is provided with a pressure groove, the top of the pressure groove is provided with a top groove, the inside of the top groove is provided with a first spring, and a top pressure block is fixedly installed below the first spring , and the top pressing block extends to the inside of the press groove, and the inside of the press groove is provided with a cutting ring knife.
优选的,所述切割块的内部沿切割环刀的两侧均设置有侧槽,所述侧槽的内部设置有第二弹簧,所述第二弹簧的下方固定安装有侧压块,且侧压块延伸至压槽的内部。Preferably, the inside of the cutting block is provided with side grooves along both sides of the cutting ring knife, the inside of the side groove is provided with a second spring, and a side pressure block is fixedly installed under the second spring, and the side The pressing block extends to the inside of the pressing groove.
一种纸质餐具加工用切割装置的切割方法,包括如下步骤:A cutting method of a cutting device for processing paper tableware, comprising the following steps:
S1:将通过纸浆原材料定型的纸盘开口向下盖在贴合块上;S1: Cover the opening of the paper tray shaped by the pulp raw material downwards on the bonding block;
S2:通抽取吸气箱内空气,使纸盘被吸附在贴合块上;S2: By extracting the air in the suction box, the paper tray is adsorbed on the bonding block;
S3:驱动旋转板转动,使带有纸盘的贴合块转动至切割块的下方;S3: Drive the rotary plate to rotate, so that the laminating block with the paper plate is rotated to the bottom of the cutting block;
S4:驱动切割块下移,对纸盘边料进行切割;S4: Drive the cutting block to move down to cut the edge material of the paper tray;
S5:在纸盘切割边料的同时,将下一个待切割的纸盘放在旋转板上另一端的贴合块上;S5: While cutting the edge material of the paper plate, place the next paper plate to be cut on the bonding block at the other end of the rotating plate;
S6:待一个纸盘切割完成后,驱动旋转板转动,进行下一个纸盘的切割工作。S6: After the cutting of one paper tray is completed, the rotating plate is driven to rotate to start the cutting work of the next paper tray.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.该发明通过在置放块的内部设置有贴合块,其中置放块与贴合块之间设置有落料环腔,便于切割下来的边料掉落,且在贴合块的内部设置有吸气箱,在置放纸盘时,通过吸气箱的吸气作用,可以吸取贴合块顶部的空气,使纸盘被吸附在贴合块上,解决了在纸盘移动进行切割时会发生偏移的问题,提高了切割装置的切割精度,增加了纸质餐具的切割质量,且通过流通板内的多个通孔进行吸附纸盘,形成多个点位吸附,防止单个位置吸附导致纸盘变形,提高了贴合块的实用性,同时在贴合块的顶部设置有顶板,且顶板的下方通过升降杆连接有电动推杆,从而在纸盘切割后,可以将纸盘自动顶起,防止纸盘贴在贴合块上,便于纸盘的拿取,提高了纸质餐具切割过程的便利性。1. In this invention, a bonding block is provided inside the placement block, wherein a blanking ring cavity is provided between the placement block and the bonding block, which facilitates the falling of the cut side material, and the inside of the bonding block There is a suction box. When the paper tray is placed, the air on the top of the fitting block can be sucked through the suction function of the suction box, so that the paper tray is adsorbed on the fitting block, which solves the problem of cutting when the paper tray moves When the problem of offset occurs, the cutting accuracy of the cutting device is improved, the cutting quality of the paper tableware is increased, and the paper plate is adsorbed through multiple through holes in the circulation plate to form multiple points of adsorption to prevent single position The adsorption leads to the deformation of the paper tray, which improves the practicability of the bonding block. At the same time, a top plate is installed on the top of the bonding block, and an electric push rod is connected to the bottom of the top plate through the lifting rod, so that after the paper plate is cut, the paper plate can be moved Automatic jacking prevents the paper plate from sticking to the bonding block, which facilitates the taking of the paper plate and improves the convenience of the paper tableware cutting process.
2.该发明通过设置的旋转板,其中在旋转板两端的上方均设置有置放块,且在旋转板中间的下方设置有驱动部件,使得旋转板可以进行转动,从而在对纸盘进行切割时,可以在一个纸盘进行切割时,置放另一个纸盘,通过旋转板的转动,进行两个工位纸盘的变换,提高了纸盘的切割效率,增加了切割装置的实用性。2. The invention adopts the rotating plate provided, wherein a placement block is arranged above both ends of the rotating plate, and a driving part is arranged under the middle of the rotating plate, so that the rotating plate can be rotated, thereby cutting the paper tray When one paper tray is being cut, another paper tray can be placed, and the two station paper trays can be changed through the rotation of the rotating plate, which improves the cutting efficiency of the paper tray and increases the practicability of the cutting device.
3.该发明通过设置的切割块,在切割块的内部设置有与贴合块顶部形状相匹配的压槽,并在压槽内设置有切割环刀,可以对纸盘进行切割,切除纸盘的边料,提高了纸质餐具的质量,且在切割环刀的两侧均设置有侧压块,在进行切割时,两侧的侧压块会先下压在纸盘和边料上,提高了切割时切割部位的稳定性,增加了纸质餐具的切割质量,提高了切割装置的实用性。3. Through the cutting block provided in this invention, a pressure groove matching the shape of the top of the bonding block is arranged inside the cutting block, and a cutting ring knife is arranged in the pressure groove, which can cut the paper tray and remove the paper tray The quality of the paper tableware is improved, and there are side pressure blocks on both sides of the cutting ring knife. When cutting, the side pressure blocks on both sides will first press down on the paper plate and the edge material. The stability of the cutting part is improved during cutting, the cutting quality of the paper tableware is increased, and the practicability of the cutting device is improved.
附图说明Description of drawings
图1为本发明的一种纸质餐具加工用切割装置的正视图;Fig. 1 is the front view of a cutting device for paper tableware processing of the present invention;
图2为本发明的装置台板的剖视图;Fig. 2 is the sectional view of device platen of the present invention;
图3为本发明的清底台、集料斗和置放块的剖视图;Fig. 3 is the cut-away view of bottom clearing platform, collecting hopper and placing block of the present invention;
图4为本发明的贴合块的放大示意图;Figure 4 is an enlarged schematic view of the bonding block of the present invention;
图5为本发明的切割块的剖视图;Fig. 5 is the sectional view of cutting block of the present invention;
图6为本发明的A部位的放大示意图。Fig. 6 is an enlarged schematic view of part A of the present invention.
图中:1、装置台板;2、顶架;3、旋转板;4、固定座;5、底台;6、集料斗;7、置放块;8、切割块;9、气缸;10、安装架;11、动力箱;12、内通孔;13、环形导台;14、底箱;15、稳定架;16、贴合块;17、落料环腔;18、连接柱;19、切割环槽;20、顶板;21、升降杆;22、电动推杆;23、流通板;24、吸气箱;25、吸气管;26、压槽;27、顶槽;28、第一弹簧;29、顶压块;30、切割环刀;31、侧压块;32、第二弹簧;33、侧槽。In the figure: 1. Device platform; 2. Top frame; 3. Rotating plate; 4. Fixed seat; 5. Bottom platform; 6. Collecting hopper; 7. Placement block; 8. Cutting block; , mounting frame; 11, power box; 12, inner through hole; 13, annular guide platform; 14, bottom box; 15, stabilizer; 16, fitting block; 17, blanking ring cavity; , cutting ring groove; 20, top plate; 21, lifting rod; 22, electric push rod; 23, circulation plate; 24, suction box; 25, suction pipe; 26, pressure groove; 27, top groove; 28, the first A spring; 29, top pressing block; 30, cutting ring cutter; 31, side pressing block; 32, second spring; 33, side groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1-6,本发明提供的一种实施例:一种纸质餐具加工用切割装置,包括装置台板1,装置台板1的下方安装有支撑腿,旋转板3,其设置在装置台板1上方的中间,旋转板3的两端的上方分别对称安装有固定座4,固定座4的上方固定安装有底台5,底台5的上方设置有置放块7,置放块7的内部设置有贴合块16,贴合块16的顶面形状与纸盘形状相匹配,便于纸盘的固定;切割块8,其设置在置放块7的上方,切割块8的上方设置有气缸9,气缸9外接有气泵,便于气缸9的稳定工作,且切割块8与气缸9的推杆端固定连接,装置台板1的上方固定安装有顶架2,顶架2与气缸9通过螺钉固定连接,从而通过驱动气缸9的推杆进行伸缩,使得切割块8可以进行升降,提高了切割纸盘的便利性。Please refer to Figs. 1-6, an embodiment provided by the present invention: a cutting device for paper tableware processing, including a
请参阅图2,装置台板1的内部设置有内通孔12,内通孔12的内部设置有环形导台13,环形导台13的设置,便于支撑旋转板3,提高了旋转板3转动的稳定性,且环形导台13与装置台板1通过螺钉固定连接,环形导台13的下方固定安装有安装架10,安装架10的内部安装有动力箱11,动力箱11内部的中间设置有电机,且电机的输出端与旋转板3转动连接,使得旋转板3可以自动转动,有利于纸质餐具的切割效率。Please refer to Fig. 2, the inside of
请参阅图3,底台5上方的外侧固定安装有集料斗6,便于收集切割下来的边料,底台5上方的中间固定安装有底箱14,底箱14的上方固定安装有连接柱18,且连接柱18与贴合块16焊接连接,底箱14的两侧分别对称固定安装有稳定架15,且稳定架15与置放块7通过螺钉固定连接,稳定架15的设置,提高了置放块7的稳定性。Please refer to Fig. 3, a
请参阅图3和图4,置放块7和贴合块16之间设置有落料环腔17,方便切割的边料下落,有利于纸盘的切割工作,贴合块16上方的外侧设置有切割环槽19,切割环槽19设置于纸盘的边缘处,从而可以对纸盘上的边料进行切除,贴合块16的内部固定安装有电动推杆22,贴合块16的上方设置有顶板20,顶板20下方的中间固定安装有升降杆21,且升降杆21与电动推杆22的推杆端固定连接,从而在纸盘切割完成后,通过驱动电动推杆22,使得顶板20可以将纸盘顶起,便于纸盘的拿取更换,提高了实用性。Please refer to Fig. 3 and Fig. 4, there is a blanking
请参阅图4,贴合块16的内部沿顶板20的下方固定安装有流通板23,流通板23的内部设置有若干个流通孔,顶板20的内部设置有若干个吸气孔,且流通孔和吸气孔位置对应,从而便于吸取贴合块16上方的空气,使纸盘可以吸附在贴合块16上,流通板23的下方设置有吸气箱24,且流通板23与吸气箱24连通,吸气箱24下方的一侧固定安装有吸气管25,吸气管25外接有气泵,从而使得通过吸气管25可以吸取吸气箱24内的空气,进行对纸盘进行吸附固定。Please refer to Fig. 4, the interior of the
请参阅图5和图6,切割块8的内部设置有压槽26,压槽26的形状与贴合块16上端的形状相匹配,从而使得切割块8和贴合块16能紧密闭合进行切割工作,压槽26的上方设置有顶槽27,顶槽27的内部设置有第一弹簧28,第一弹簧28与切割块8固定连接,第一弹簧28的下方固定安装有顶压块29,且顶压块29延伸至压槽26的内部。从而在切割纸盘时,顶压块29可以下压纸盘,提高了纸盘的稳定性,压槽26的内部设置有切割环刀30,切割环刀30与切割环槽19位置对应,使切割块8与贴合块16闭合时,切割环刀30可以插入切割环槽19内,完成切割工作,切割块8的内部沿切割环刀30的两侧均设置有侧槽33,侧槽33的内部设置有第二弹簧32,第二弹簧32与切割块8固定连接,第二弹簧32的内部设置有导杆,在侧槽33的上方设置有限制腔,导杆插入限制腔内部,并且在导杆的端部设置有限制片,提高了侧压块31的稳定升降,第二弹簧32的下方固定安装有侧压块31,且侧压块31延伸至压槽26的内部,从而在切割纸盘边料时,两侧的侧压块31先下压在纸盘和边料上,提高了切割部位的稳定性,增加了纸质餐具的切割质量。5 and 6, the inside of the
一种纸质餐具加工用切割装置的切割方法,包括如下步骤:A cutting method of a cutting device for processing paper tableware, comprising the following steps:
S1:将通过纸浆原材料定型的纸盘开口向下盖在贴合块16上;S1: Cover the opening of the paper tray shaped by the pulp raw material downwards on the
S2:通抽取吸气箱24内空气,使纸盘被吸附在贴合块16上;S2: suction the air in the
S3:驱动旋转板3转动,使带有纸盘的贴合块16转动至切割块8的下方;S3: Drive the
S4:驱动切割块8下移,对纸盘边料进行切割;S4: Drive the
S5:在纸盘切割边料的同时,将下一个待切割的纸盘放在旋转板3上另一端的贴合块16上;S5: While cutting the side material of the paper tray, place the next paper tray to be cut on the
S6:待一个纸盘切割完成后,驱动旋转板3转动,进行下一个纸盘的切割工作。S6: After the cutting of one paper tray is completed, the
工作原理:使用时,将通过纸浆原材料定型的纸盘开口向下盖在贴合块16上,通过吸气管25抽取吸气箱24内空气,从而使贴合块16上端的空气被抽取,纸盘被吸附在贴合块16上,启动动力箱11内电机,驱动旋转板3转动,使带有纸盘的贴合块16转动至切割块8的下方,通过气缸9,驱动切割块8下移,使切割块8向贴合块16靠近进行切割工作,在切割块8与贴合块16闭合进行切割时,切割环刀30两侧的侧压块31先与纸盘和边料接触并下压,使切割处稳定,然后在切割块8的下移作用下,切割环刀30对纸盘边料进行切割,边料通过落料环腔17下落,在纸盘切割边料的同时,将下一个待切割的纸盘放在旋转板3上另一端的贴合块16上,待一个纸盘切割完成后,通过驱动旋转板3转动,可以进行下一个纸盘的切割工作,提高了纸质餐具的切割效率。Working principle: when in use, cover the opening of the paper tray shaped by the pulp raw material downwards on the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
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| CN118527852A (en) * | 2024-07-05 | 2024-08-23 | 镭神泰克科技(苏州)有限公司 | Wafer laser cutting processing device |
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