CN115958510A - Pipe processing device and method of use thereof - Google Patents

Pipe processing device and method of use thereof Download PDF

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Publication number
CN115958510A
CN115958510A CN202211735138.7A CN202211735138A CN115958510A CN 115958510 A CN115958510 A CN 115958510A CN 202211735138 A CN202211735138 A CN 202211735138A CN 115958510 A CN115958510 A CN 115958510A
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steel
processed
steel pipe
base
pipe
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李卫向
李柏霄
李昌蓉
臧宗强
段晓红
曾筠涵
张玉开
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Jinchuan Group Co Ltd
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Jinchuan Group Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The invention discloses a pipe machining device which comprises two bases (1), a connecting piece (4) and a plurality of pairs of C-shaped steel (2) with different inner diameters of openings, wherein the two bases (1) are connected through the connecting piece (4); one C-shaped steel of each pair of C-shaped steels (2) with the same opening inner diameter is arranged on the top of one base (1), and the other C-shaped steel is arranged on the top of the other base (1). The use method of the device comprises the following steps: the steel pipe (3) to be processed is hoisted and placed in a pair of C-shaped steel (2) matched with the outer diameter of the steel pipe (3) to be processed at the top of the base (1); marking and positioning the top surface of the steel pipe (3) to be processed; the cutting machine is arranged at the top end of the front part of the steel pipe (3) to be processed, the scribing part of the steel pipe (3) to be processed is pushed to the bottommost part of the circumference of the grinding wheel of the cutting machine, and the power supply is started to cut the steel pipe (3) to be processed to finish the cutting of the steel pipe with the required length. The invention has simple processing and manufacturing, safety and stability.

Description

一种管材加工装置及其使用方法Pipe processing device and method of use thereof

技术领域technical field

本发明属于构件加工技术领域，具体涉及一种管材加工装置及其使用方法。The invention belongs to the technical field of component processing, and in particular relates to a pipe processing device and a use method thereof.

背景技术Background technique

钢管构件广泛应用于建筑工程，例如钢管屋架、桥架及框架结构中的支撑、排架结构中系杆等，所用钢管长短不一，根据所需长度需将钢管进行分段切割加工。现行钢管切割方式是由操作人员根据图纸要求长度采用卷尺量出所需长度在钢管上定位划线后，将钢管划线部位对准砂轮片启动电源进行切割或采用气割，此法因钢管底面无固定，易滚动滑移，需多人配合扶位方可不滑移，施工效率低，切割质量不易保证，而且操作人员单手在切割机下对钢管进行扶位存在安全隐患，影响施工安全质量进度的顺利实施。Steel pipe components are widely used in construction projects, such as steel pipe roof trusses, bridges and supports in frame structures, tie rods in bent frame structures, etc. The steel pipes used are of different lengths, and the steel pipes need to be cut in sections according to the required length. The current steel pipe cutting method is that the operator uses a tape measure to measure the required length according to the length required by the drawing. After positioning and marking the steel pipe, align the steel pipe marking position with the grinding wheel and start the power supply to cut or use gas cutting. Fixed, easy to roll and slip, need many people to cooperate with the position to prevent slipping, low construction efficiency, difficult to guarantee the cutting quality, and there is a safety hazard for the operator to support the steel pipe under the cutting machine with one hand, affecting the construction safety and quality progress the successful implementation.

发明内容Contents of the invention

针对现有技术中的问题，本发明提供一种加工制作简单、切割操作便捷、安全稳固、能够提高构件加工制作质量精度的管材加工装置及其使用方法。Aiming at the problems in the prior art, the present invention provides a pipe processing device with simple processing, convenient cutting operation, safety and stability, and capable of improving the quality and accuracy of component processing and manufacturing, and its use method.

本发明采用以下技术方案：The present invention adopts following technical scheme:

一种管材加工装置，包括两个底座(1)、连接件(4)、多对开口内径不同的C型钢(2)，两个底座(1)通过连接件(4)连接，两个底座(1)互相平行，一个底座(1)的两端与另一个底座(1)的两端互相齐平；每对开口内径相同的C型钢(2)中的一个C型钢安装于一个底座(1)的顶部，每对开口内径相同的C型钢(2)中的另一个C型钢安装于另一个底座(1)的顶部，每对开口内径相同的C型钢(2)在两个底座(1)的顶部的安装位置齐平；C型钢(2)的长度小于等于底座(1)的宽度，C型钢(2)的开口端内深大于待加工钢管(3)的半径。A pipe processing device, comprising two bases (1), connectors (4), multiple pairs of C-shaped steels (2) with different opening inner diameters, the two bases (1) are connected through the connectors (4), and the two bases ( 1) Parallel to each other, the two ends of one base (1) and the other base (1) are flush with each other; one C-shaped steel in each pair of C-shaped steels (2) with the same opening inner diameter is installed on one base (1) The top of each pair of C-shaped steels (2) with the same opening inner diameter is installed on the top of the other base (1), and each pair of C-shaped steels (2) with the same opening inner diameter is installed on the top of the two bases (1) The installation position of the top is flush; the length of the C-shaped steel (2) is less than or equal to the width of the base (1), and the inner depth of the open end of the C-shaped steel (2) is greater than the radius of the steel pipe (3) to be processed.

进一步地，所述底座(1)为工字钢，所述连接件(4)为工字钢。Further, the base (1) is I-shaped steel, and the connecting piece (4) is I-shaped steel.

进一步地，所述C型钢(2)的开口端朝上。Further, the open end of the C-shaped steel (2) faces upward.

进一步地，所述C型钢(2)的腹板面点焊于所述底座(1)的上表面。Further, the web surface of the C-shaped steel (2) is spot-welded to the upper surface of the base (1).

进一步地，所述C型钢(2)的开口宽度略小于待加工钢管(3)的外径。Further, the opening width of the C-shaped steel (2) is slightly smaller than the outer diameter of the steel pipe (3) to be processed.

一种基于上述的管材加工装置的使用方法，所述方法包括以下步骤：A method for using the above pipe processing device, the method includes the following steps:

步骤(一)：将待加工钢管(3)吊装放置于底座(1)顶部与待加工钢管(3)的外径尺寸匹配的一对C型钢(2)中；Step (1): hoisting and placing the steel pipe (3) to be processed in a pair of C-shaped steel (2) on the top of the base (1) matching the outer diameter of the steel pipe (3) to be processed;

步骤(二)：对已吊装放置于底座(1)顶部的一对C型钢(2)中的待加工钢管(3)的顶面根据工程所需长度用石笔分别划线定位；Step (2): Mark and position the top surface of the steel pipe (3) to be processed in the pair of C-shaped steel (2) placed on the top of the base (1) according to the length required by the project with a stone pencil;

步骤(三)：将切割机置于待加工钢管(3)的前部顶端，根据所需钢管划线定位长度前后推送待加工钢管(3)划线部位至切割机砂轮片圆周最底部，启动电源切割待加工钢管(3)完成所需长度钢管的切割，以此类推完成所需全部长度的钢管的切割加工。Step (3): Place the cutting machine on the front top of the steel pipe (3) to be processed, push the scribed part of the steel pipe (3) to the bottom of the circumference of the grinding wheel of the cutting machine, and start The power supply cuts the steel pipe to be processed (3) to complete the cutting of the required length of the steel pipe, and so on to complete the cutting of the steel pipe of the required full length.

本发明的有益技术效果：本发明装置结构设计巧妙，加工制作简单，切割操作便捷，安全稳固，定位精准，提高了构件加工制作质量精度，费用低廉，适用于各种规格尺寸的钢管切割施工，可重复使用、降低了施工成本，提高了施工功效；解决了钢管切割效率低、存在有安全隐患的施工难题，确保了施工进度质量安全的顺利进行，达到了安全施工的社会效益和经济效益。Beneficial technical effects of the present invention: the device of the present invention is ingenious in structure design, simple in processing and fabrication, convenient in cutting operation, safe and stable, accurate in positioning, improves the quality and accuracy of component processing and production, and is low in cost. It is suitable for steel pipe cutting construction of various specifications and sizes. It can be reused, reduces the construction cost, improves the construction efficiency; solves the construction problems of low cutting efficiency of steel pipes and potential safety hazards, ensures the smooth progress of the quality and safety of the construction progress, and achieves the social and economic benefits of safe construction.

附图说明Description of drawings

图1为本发明装置的结构示意图；Fig. 1 is the structural representation of device of the present invention;

图2为图1沿A-A方向的剖视图。Fig. 2 is a sectional view along the direction A-A of Fig. 1 .

具体实施方式Detailed ways

参见图1-2，本发明的一种管材加工装置，包括两个底座1、连接件4、多对开口内径不同的C型钢2，两个底座1通过连接件4连接，两个底座1互相平行，一个底座1的两端与另一个底座1的两端互相齐平；每对开口内径相同的C型钢2中的一个C型钢安装于一个底座1的顶部，每对开口内径相同的C型钢2中的另一个C型钢安装于另一个底座1的顶部，每对开口内径相同的C型钢2在两个底座1的顶部的安装位置齐平；C型钢2的长度小于等于底座1的宽度，C型钢2的开口端内深大于待加工钢管3的半径。所述底座1为工字钢，所述连接件4为工字钢。所述C型钢2的开口端朝上。所述C型钢2的腹板面点焊于所述底座1的上表面。所述C型钢(2)的开口宽度略小于待加工钢管(3)的外径。Referring to Fig. 1-2, a pipe processing device of the present invention includes two bases 1, connectors 4, and multiple pairs of C-shaped steels 2 with different opening inner diameters. The two bases 1 are connected by connectors 4, and the two bases 1 are mutually Parallel, the two ends of one base 1 are flush with the two ends of the other base 1; one C-shaped steel in each pair of C-shaped steel 2 with the same opening inner diameter is installed on the top of one base 1, and each pair of C-shaped steel with the same opening inner diameter The other C-shaped steel in 2 is installed on the top of another base 1, and the installation positions of each pair of C-shaped steel 2 with the same opening inner diameter are flush at the tops of the two bases 1; the length of the C-shaped steel 2 is less than or equal to the width of the base 1, The inner depth of the open end of the C-shaped steel 2 is greater than the radius of the steel pipe 3 to be processed. The base 1 is I-shaped steel, and the connecting piece 4 is I-shaped steel. The open end of the C-shaped steel 2 faces upward. The web surface of the C-shaped steel 2 is spot-welded to the upper surface of the base 1 . The opening width of the C-shaped steel (2) is slightly smaller than the outer diameter of the steel pipe (3) to be processed.

基于管材加工装置的使用方法，包括以下步骤：The use method based on the pipe processing device comprises the following steps:

步骤(一)：根据待加工钢管3的外径尺寸将待加工钢管3吊装放置于底座1顶部与待加工钢管3的外径尺寸匹配的一对C型钢2中；Step (1): According to the outer diameter of the steel pipe 3 to be processed, the steel pipe 3 to be processed is hoisted and placed in a pair of C-shaped steel 2 on the top of the base 1 that matches the outer diameter of the steel pipe 3 to be processed;

步骤(二)：对已吊装放置于底座1顶部的一对C型钢2中的待加工钢管3的顶面根据工程所需长度用石笔分别划线定位；Step (2): Mark and position the top surface of the steel pipe 3 to be processed in the pair of C-shaped steel 2 placed on the top of the base 1 according to the length required by the project with a stone pen;

步骤(三)：将切割机置于待加工钢管3的前部顶端，根据所需钢管划线定位长度前后推送待加工钢管3划线部位至切割机砂轮片圆周最底部，启动电源切割待加工钢管3完成所需长度钢管的切割，以此类推完成所需全部长度的钢管的切割加工。Step (3): Place the cutting machine on the front top of the steel pipe 3 to be processed, push the scribed part of the steel pipe 3 to be processed to the bottom of the circumference of the grinding wheel of the cutting machine according to the required steel pipe scribing positioning length, and start the power supply to cut to be processed The steel pipe 3 completes the cutting of the steel pipe of the required length, and by analogy completes the cutting process of the steel pipe of the required full length.

本发明装置的实现方式如下：The realization mode of device of the present invention is as follows:

参见图1-2，1)切割一定长度的两段工字钢、间隔一定距离将其下翼缘对称焊接于施工操作平台的顶部作为两根对称工字钢底座1，并在两根对称工字钢底座1之间垂直焊接加设一段工字钢水平纵撑的连接件4以增加底座稳固性；See Figure 1-2, 1) Cut two sections of I-beams of a certain length, and weld their lower flanges symmetrically to the top of the construction operation platform at a certain distance as two symmetrical I-beam bases 1, and place them on the two symmetrical I-beam bases 1. The vertical welding between the beam bases 1 adds a connecting piece 4 of the I-beam horizontal vertical support to increase the stability of the base;

2)根据常用待加工钢管3的外径尺寸选用切割数组(每组两段)短肢C型钢，作为不同开口内径(宽深度)短肢C型钢2；C型钢的长度小于等于工字钢底座1翼缘宽度、C型钢开口宽度与待加工钢管3外径适配(略小以卡置)、C型钢开口端内深大于待加工钢管3的半径；2) According to the outer diameter of the commonly used steel pipe 3 to be processed, select a cut array (two sections per group) of short-leg C-shaped steel as short-leg C-shaped steel 2 with different opening inner diameters (wide depths); the length of the C-shaped steel is less than or equal to the I-shaped steel base 1. The width of the flange and the opening width of the C-shaped steel are adapted to the outer diameter of the steel pipe 3 to be processed (slightly smaller for clamping), and the inner depth of the open end of the C-shaped steel is greater than the radius of the steel pipe 3 to be processed;

3)将每组(两段)不同开口内径(宽深度)短肢C型钢2的腹板面垂直于两根工字钢底座1分别对称点焊于两根对称工字钢底座1的上翼缘上表面，完成管材加工装置的加工制作。3) The web surface of each group (two sections) of different opening inner diameters (width and depth) of the short-leg C-shaped steel 2 is perpendicular to the two I-steel bases 1 and respectively symmetrically spot-welded to the upper wings of the two symmetrical I-steel bases 1 The upper surface of the edge is completed to complete the processing of the pipe processing device.

4)使用方法：①根据待加工钢管3外径尺寸将其吊装放置于对称工字钢底座1上不同开口内径(宽深度)短肢C型钢2上相对应设置尺寸的两段短肢C型钢开口端槽孔内，C型钢开口端槽孔宽深与待加工钢管3外径尺寸适配，待加工钢管3卡固于两段短肢C型钢开口端槽孔内不移动滑移；当待加工钢管3放置于管材加工用装置外侧端的两端短肢C型钢开口端槽孔内时，应在装置的另一端放置一根相对应外径的待加工钢管3以防装置倾覆侧翻；②对已吊装放置于底座1顶部的一对C型钢2开口端槽孔内的待加工钢管3的顶面根据工程所需长度用石笔分别划线定位；③将切割机置于待加工钢管3前部顶端，根据所需钢管划线定位长度前后推送钢管划线部位至切割机砂轮片圆周最底部，启动电源切割待加工钢管3完成所需长度钢管切割，以此类推完成所需全部长度的钢管切割施工。4) How to use: ① According to the size of the outer diameter of the steel pipe 3 to be processed, it is hoisted and placed on the symmetrical I-beam base 1 with different opening inner diameters (wide depths) on the short-leg C-shaped steel 2 and two sections of short-leg C-shaped steel with corresponding sizes. In the slot hole at the opening end, the width and depth of the slot hole at the opening end of the C-shaped steel are adapted to the outer diameter of the steel pipe 3 to be processed, and the steel pipe 3 to be processed is fixed in the slot at the opening end of the two short legs of the C-shaped steel without moving and slipping; When the processed steel pipe 3 is placed in the slot hole at the open end of the short leg C-shaped steel at the outer end of the pipe processing device, a steel pipe 3 with a corresponding outer diameter to be processed should be placed at the other end of the device to prevent the device from overturning; ② The top surface of the steel pipe 3 to be processed in the opening end slot of a pair of C-shaped steel 2 that has been hoisted and placed on the top of the base 1 is respectively marked and positioned with a stone pen according to the length required by the project; ③ Place the cutting machine on the steel pipe 3 to be processed At the top of the front part, push the steel pipe marking position back and forth to the bottom of the circumference of the grinding wheel of the cutting machine according to the required steel pipe marking positioning length, start the power supply to cut the steel pipe to be processed 3 to complete the steel pipe cutting of the required length, and so on to complete the required length. Steel pipe cutting construction.

Claims (6)

1. The pipe machining device is characterized by comprising two bases (1), a connecting piece (4) and a plurality of pairs of C-shaped steel (2) with different inner diameters of openings, wherein the two bases (1) are connected through the connecting piece (4), the two bases (1) are parallel to each other, and two ends of one base (1) are flush with two ends of the other base (1); one C-shaped steel of each pair of C-shaped steels (2) with the same opening inner diameter is arranged at the top of one base (1), the other C-shaped steel of each pair of C-shaped steels (2) with the same opening inner diameter is arranged at the top of the other base (1), and the mounting positions of each pair of C-shaped steels (2) with the same opening inner diameter on the tops of the two bases (1) are flush; the length of the C-shaped steel (2) is less than or equal to the width of the base (1), and the inner depth of the opening end of the C-shaped steel (2) is greater than the radius of the steel pipe (3) to be processed.
2. The pipe machining device according to claim 1, characterized in that the base (1) is an i-steel and the connecting piece (4) is an i-steel.
3. The pipe machining device according to claim 1, wherein the open end of the C-section steel (2) is directed upward.
4. The pipe machining device according to claim 3, wherein the web surface of the C-section steel (2) is spot-welded to the upper surface of the base (1).
5. The pipe machining device according to claim 1, wherein the opening width of the C-shaped steel (2) is slightly smaller than the outer diameter of the steel pipe (3) to be machined.
6. A method of using a pipe machining device according to any one of claims 1 to 5, characterized in that the method comprises the following steps:
step (one): the steel pipe (3) to be processed is hoisted and placed in a pair of C-shaped steel (2) matched with the outer diameter of the steel pipe (3) to be processed at the top of the base (1);
step (II): respectively marking and positioning the top surfaces of steel pipes (3) to be processed in a pair of C-shaped steel (2) hoisted and placed at the top of the base (1) by using stone pens according to the length required by the engineering;
step (three): the cutting machine is arranged at the top end of the front part of the steel pipe (3) to be processed, the scribing part of the steel pipe (3) to be processed is pushed to the bottommost part of the circumference of the grinding wheel of the cutting machine according to the required steel pipe scribing positioning length, the power supply is started to cut the steel pipe (3) to be processed to finish the cutting of the steel pipe with the required length, and the cutting processing of the steel pipes with the required whole length is finished by analogy.
CN202211735138.7A 2022-12-30 2022-12-30 Pipe processing device and method of use thereof Pending CN115958510A (en)

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Application Number Priority Date Filing Date Title
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CN115958510A true CN115958510A (en) 2023-04-14

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Publication number Priority date Publication date Assignee Title
CN208647092U (en) * 2018-06-29 2019-03-26 福建省马尾造船股份有限公司 A kind of moulding bed of container guide rail installation
CN209024972U (en) * 2018-10-09 2019-06-25 浙江交工集团股份有限公司 A kind of tall and big beam sections reinforcement installation positioning clamping fixture system of variable cross-section
CN213860059U (en) * 2020-07-08 2021-08-03 广州机施建设集团有限公司 Supporting device
CN219337290U (en) * 2022-12-30 2023-07-14 金川集团股份有限公司 Pipe machining device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208647092U (en) * 2018-06-29 2019-03-26 福建省马尾造船股份有限公司 A kind of moulding bed of container guide rail installation
CN209024972U (en) * 2018-10-09 2019-06-25 浙江交工集团股份有限公司 A kind of tall and big beam sections reinforcement installation positioning clamping fixture system of variable cross-section
CN213860059U (en) * 2020-07-08 2021-08-03 广州机施建设集团有限公司 Supporting device
CN219337290U (en) * 2022-12-30 2023-07-14 金川集团股份有限公司 Pipe machining device

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