CN115947181A - Yarn mixing processing method, processing device and processing system for packing machine - Google Patents
Yarn mixing processing method, processing device and processing system for packing machine Download PDFInfo
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- CN115947181A CN115947181A CN202211586840.1A CN202211586840A CN115947181A CN 115947181 A CN115947181 A CN 115947181A CN 202211586840 A CN202211586840 A CN 202211586840A CN 115947181 A CN115947181 A CN 115947181A
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- 238000002156 mixing Methods 0.000 title claims abstract description 120
- 238000012545 processing Methods 0.000 title claims abstract description 118
- 238000003672 processing method Methods 0.000 title claims abstract description 22
- 238000012856 packing Methods 0.000 title claims description 71
- 238000012544 monitoring process Methods 0.000 claims abstract description 64
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000004806 packaging method and process Methods 0.000 claims abstract description 27
- 238000003062 neural network model Methods 0.000 claims description 14
- 238000013527 convolutional neural network Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 238000012806 monitoring device Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
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- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 6
- 230000006870 function Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010606 normalization Methods 0.000 description 3
- 238000013528 artificial neural network Methods 0.000 description 2
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- 238000007405 data analysis Methods 0.000 description 1
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- 230000008030 elimination Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention relates to the technical field of yarn mixing monitoring, and particularly discloses a yarn mixing processing method and device for a packaging machine and a yarn mixing processing system for the packaging machine, wherein the yarn mixing processing method comprises the following steps: acquiring a real-time monitoring image of the mixed yarn monitoring equipment; carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result; if the mixed yarn detection result indicates that mixed yarn exists, generating a mixed yarn alarm signal; generating a pause driving signal of the packer according to the yarn mixing alarm signal, and sending alarm information to a processing terminal corresponding to the packer according to the yarn mixing alarm signal, wherein each packer has unique ID information, and each processing terminal at least corresponds to one packer. The yarn mixing processing method of the packer provided by the invention can find the yarn mixing problem in time and inform processing personnel of yarn mixing processing in time.
Description
Technical Field
The invention relates to the technical field of yarn mixing monitoring, in particular to a yarn mixing processing method and device for a packaging machine and a yarn mixing processing system for the packaging machine.
Background
In the prior art, on a blending production line, when a packer is used for yarn outgoing and yarn mixing, an alarm signal sent by alarm equipment cannot be directly transmitted to a responsible person, so that the yarn mixing treatment is not timely performed, and the packing efficiency is reduced; or the processing person of the production line can not be identified when the alarm device gives an alarm, and the mixed yarn is continuously flowed and transferred to cause the customer complaint problem because the mixed yarn is processed incorrectly or randomly by a packing worker on site.
Therefore, how to find mixed yarn in time and correctly process the mixed yarn in time becomes a technical problem to be solved urgently by the technical personnel in the field.
Disclosure of Invention
The invention provides a mixed yarn processing method, a mixed yarn processing device and a mixed yarn processing system for a packing machine, which solve the problem that mixed yarns in the related art cannot be discovered in time.
As a first aspect of the present invention, there is provided a baler mixing processing method, comprising:
acquiring a real-time monitoring image of the mixed yarn monitoring equipment;
carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result;
if the mixed yarn detection result indicates that mixed yarn exists, generating a mixed yarn alarm signal;
generating a pause driving signal of the packer according to the yarn mixing alarm signal, and sending alarm information to a processing terminal corresponding to the packer according to the yarn mixing alarm signal, wherein each packer has unique ID information, and each processing terminal at least corresponds to one packer.
Further, to the real-time monitoring image carry out mixed yarn detection and obtain mixed yarn detection result, include:
inputting the real-time monitoring image into the trained neural network model;
and determining a mixed yarn detection result according to the output result of the trained neural network model.
Further, the trained neural network model comprises a convolutional neural network model, and the convolutional neural network model comprises:
the first convolution neural network model is used for identifying the yarn state in the real-time monitoring image and marking the identified yarn state, wherein the yarn state comprises normal yarn and mixed yarn;
and the second convolutional neural network model is used for identifying the ID information of the packer where the mixed yarn is located when the yarn state is the mixed yarn.
Further, generating a baling press device stop driving signal according to the yarn mixing alarm signal comprises:
extracting ID information of the packer equipment in the yarn mixing alarm signal;
and generating a pause driving signal of the packing machine according to the ID information of the packing machine, wherein the pause driving signal is used for controlling the packing machine to pause the packing action.
Further, according to the yarn mixing alarm signal, alarm information is sent to a processing terminal corresponding to the packaging machine equipment, and the method comprises the following steps:
extracting ID information of the packer equipment in the yarn mixing alarm signal;
determining a processing terminal corresponding to the packer equipment according to the ID information of the packer equipment;
generating character alarm information according to the yarn mixing alarm signal, wherein the character alarm information comprises ID information of the packer equipment;
and sending the character alarm information to a processing terminal corresponding to the packaging machine equipment.
Further, still include:
generating a voice alarm signal and a light alarm signal according to the mixed yarn alarm signal;
and controlling a loudspeaker to send out a voice alarm according to the voice alarm signal, and controlling an indicator lamp to send out a light alarm according to the light alarm signal.
Further, still include:
receiving a recovery signal sent by a processing terminal;
and generating a starting driving signal and an alarm stopping signal of the packing machine equipment according to the recovery signal, wherein the starting driving signal of the packing machine is used for driving the packing machine equipment to start and operate, and the alarm stopping signal is used for stopping sending the alarm signal and recovering the function of acquiring the real-time monitoring image of the mixed yarn monitoring equipment.
As another aspect of the present invention, there is provided a baler yarn mixing processing device for implementing the baler yarn mixing processing method described above, comprising:
the acquisition module is used for acquiring a real-time monitoring image of the mixed yarn monitoring equipment;
the mixed yarn detection module is used for carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result;
the alarm signal generation module is used for generating a mixed yarn alarm signal if the mixed yarn detection result indicates that mixed yarn exists;
and the alarm signal pushing module is used for generating a pause driving signal of the packer equipment according to the yarn mixing alarm signal and sending alarm information to the processing terminals corresponding to the packer equipment according to the yarn mixing alarm signal, wherein each packer equipment has unique ID information, and each processing terminal at least corresponds to one packer equipment.
As another aspect of the present invention, there is provided a yarn mixing processing system of a baler, including: the yarn mixing monitoring equipment, the baling press equipment driving device, the processing terminal and the baling press yarn mixing processing device are all in communication connection with the baling press yarn mixing processing device,
the mixed yarn monitoring equipment is used for monitoring the working state of the packer equipment in real time and acquiring a real-time monitoring image;
the yarn mixing processing device of the packer is used for judging whether mixed yarns exist according to the real-time monitoring image and generating a yarn mixing alarm signal when the yarn mixing is determined to exist;
the packer driving device is used for suspending the driving of the packer equipment according to the yarn mixing alarm signal;
and the processing terminal is used for receiving the mixed yarn alarm signal.
Further, the processing terminal includes: any one or more of a mobile terminal, a PC terminal, a handheld terminal and a wearable device.
According to the method for processing mixed yarns of the packing machine, provided by the invention, the packing working state of the packing machine is monitored in real time, the mixed yarn alarm signal is generated when the mixed yarns exist, the packing machine equipment is controlled to pause, the alarm information can be sent to the processing terminal, so that processing personnel can timely know the mixed yarn alarm, the mixed yarn problem of the packing machine can be timely processed, the working efficiency of the packing machine is improved, the mixed yarns are reduced, the mixed yarn can be prevented from being transferred to customers to a greater extent, and the customer satisfaction is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
FIG. 1 is a flow chart of the yarn mixing processing method of the packer provided by the invention.
Fig. 2 is a flow chart of detecting the mixed yarn in the real-time monitoring image according to the present invention.
FIG. 3 is a flow chart of the present invention for generating the stopping driving signal of the baler apparatus.
Fig. 4 is a flowchart of sending alarm information to a processing terminal corresponding to the wrapping machine device according to the present invention.
Fig. 5 is a structural block diagram of a yarn mixing processing device of a packer provided by the invention.
Fig. 6 is a block diagram of the structure of the yarn mixing processing system of the packer provided by the invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged under appropriate circumstances in order to facilitate the description of the embodiments of the invention herein. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this embodiment, a method for processing mixed yarn of a packing machine is provided, and fig. 1 is a flow chart of the method for processing mixed yarn of a packing machine according to the embodiment of the present invention, as shown in fig. 1, including:
s100, acquiring a real-time monitoring image of mixed yarn monitoring equipment;
in the embodiment of the invention, the yarn mixing monitoring device is arranged near the packer device, and the yarn mixing monitoring device can be a camera and is used for shooting the working state picture of the packer device in real time to obtain a real-time monitoring image.
It should be noted that, because the processing personnel corresponding to different packing machines may be different, the content of the real-time monitoring image not only includes the yarn state on the packing machine, but also includes ID information of the packing machine, so as to distinguish which packing machine has mixed yarn in the following, and send a mixed yarn alarm signal to the processing terminal corresponding to the same.
S200, carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result;
in the embodiment of the invention, after the real-time monitoring image is acquired, the real-time monitoring image needs to be subjected to image processing, and the result after the image processing is detected so as to judge whether mixed yarn exists or not.
Specifically, the image processing on the real-time monitoring image may specifically include performing image enhancement processing on the real-time monitoring image to obtain an enhanced image.
In the embodiment of the invention, the image enhancement processing specifically comprises the steps of firstly carrying out gray scale processing on the real-time monitoring image to obtain a gray scale image, and then carrying out normalization processing on the gray scale image to obtain a standardized image; carrying out gamma conversion, global histogram equalization and local histogram statistical processing on the standardized image in sequence to obtain a primary enhanced image; and finally, sharpening the primary enhanced image to obtain an enhanced image.
When performing the gray scale processing, the peripheral points may be processed according to the position relationship by using a gaussian function at the center of the current point, and then eliminated according to the gray scale difference, and the variance in the gaussian function determines the elimination degree of the gray scale difference. And finally, weighting the pixel points by a gray processing algorithm, and carrying out graying processing on most of the pixels which do not need weighting processing to obtain a gray image.
After the image is subjected to the gray scale processing, in order to further improve the enhancement effect of the image, the gray scale image is normalized, that is, the pixel value of the gray scale image is normalized again to be within the range of (0,255) by performing the normalization processing on the gray scale image.
After the normalization processing is completed, the gamma function is used for carrying out gamma transformation on the normalized gray level image, so that the yarn contour in the gray level image is improved, namely after the gamma transformation, the target characteristics in the gray level image become clear gradually, and the detail part can be further enhanced. In order to more highlight the characteristics of the yarns, global histogram balance and local histogram statistical processing are carried out on the images after gamma conversion, so that not only can noise be removed, but also the detail definition of the yarns can be improved, and thus a primary enhanced image is obtained. And finally, carrying out sharpening processing on the primary enhanced image through Laplace transform, so as to further enhance the contrast of a gray mutation part in the image.
In the embodiment of the present invention, as shown in fig. 2, the specific process of performing the mixed yarn detection on the processed real-time monitoring image includes:
s210, inputting the real-time monitoring image into a trained neural network model;
and S220, determining a mixed yarn detection result according to the output result of the trained neural network model.
In an embodiment of the present invention, the trained neural network model includes a convolutional neural network model, and the convolutional neural network model includes:
the first convolution neural network model is used for identifying the yarn state in the real-time monitoring image and marking the identified yarn state, wherein the yarn state comprises normal yarn and mixed yarn;
and the second convolutional neural network model is used for identifying the ID information of the packer where the mixed yarn is located when the yarn state is the mixed yarn.
Specifically, the first convolution neural network model is used for identifying whether yarns are mixed or not from an input real-time monitoring image and marking. The input real-time monitoring image is processed by the image processing to obtain a processing image which is used as actual input, and the output result is the yarn state in the current processing image, specifically comprising normal yarn and mixed yarn. The processed image after the image processing is input into a first convolution neural network for learning, and the first convolution neural network inputs the optimized features extracted by learning into a full-connection network for classification.
And the second convolutional neural network model is used for identifying the ID information of the packaging machine equipment when the yarn state output by the first neural network model is mixed yarn.
ID information of the packer equipment for recognizing the mixed yarns can determine which processing terminal to send the mixed yarn alarm signal to so as to process the mixed yarns in time.
S300, if the mixed yarn detection result indicates that mixed yarn exists, generating a mixed yarn alarm signal;
in the embodiment of the invention, when the yarn mixing result is that yarn mixing exists, a yarn mixing alarm signal is generated, and if the yarn mixing alarm signal is normal, a real-time monitoring image is continuously acquired.
S400, generating a pause driving signal of the packing machine according to the yarn mixing alarm signal, and sending alarm information to a processing terminal corresponding to the packing machine according to the yarn mixing alarm signal, wherein each packing machine has unique ID information, and each processing terminal at least corresponds to one packing machine.
It will be appreciated that when a mixed yarn alarm signal is generated, it is necessary to halt the operation of the baler apparatus in order to treat the mixed yarn and prevent it from continuing to circulate. Therefore, as shown in fig. 3, generating a baler apparatus stop driving signal according to the mix alarm signal includes:
s410, extracting the ID information of the packer in the yarn mixing alarm signal;
and S420, generating a pause driving signal of the packaging machine according to the ID information of the packaging machine, wherein the pause driving signal is used for controlling the packaging machine to pause the packaging action.
As described above, the ID information of the packing machine is included in the yarn mixing alarm signal, and therefore, the ID information of the packing machine needs to be extracted so as to stop the operation of the packing machine according to the ID information of the packing machine.
And when the packer equipment is suspended, alarm information is sent out according to the yarn mixing alarm signal.
Specifically, as shown in fig. 4, sending alarm information to a processing terminal corresponding to the yarn mixing alarm signal according to the yarn mixing alarm signal includes:
s430, extracting the ID information of the packer equipment in the yarn mixing alarm signal;
s440, determining a processing terminal corresponding to the packaging machine according to the ID information of the packaging machine;
s450, generating text alarm information according to the yarn mixing alarm signal, wherein the text alarm information comprises ID information of the packer equipment;
and S460, sending the text alarm information to a processing terminal corresponding to the packaging machine equipment.
In the embodiment of the invention, in order to enable a processor to know the yarn mixing alarm signal in time, the yarn mixing processing method of the packaging machine further comprises the following steps:
generating a voice alarm signal and a light alarm signal according to the mixed yarn alarm signal;
and controlling a loudspeaker to send out a voice alarm according to the voice alarm signal, and controlling an indicator lamp to send out a light alarm according to the light alarm signal.
It will be appreciated that the alarm signal is here emitted by a loudspeaker and light alarm means mounted near the baler equipment to increase the way in which the alarm signal is known to the processing personnel, thereby assisting the latter in learning the alarm signal in a timely manner.
Therefore, in the embodiment of the invention, the voice alarm signal is generated according to the mixed yarn alarm signal, the voice alarm signal can give out alarm sound through the loudspeaker, the light alarm signal is generated according to the mixed yarn alarm signal, the light alarm signal can give out light alarm through light,
It should be understood that when the treating person has finished treating the mixed yarn, it is possible to restore the normal operating condition by sending a restoration signal at the treating terminal.
Specifically, the method for treating mixed yarn of a packaging machine provided by the embodiment of the invention further comprises the following steps:
receiving a recovery signal sent by a processing terminal;
and generating a starting driving signal and an alarm stopping signal of the packing machine equipment according to the recovery signal, wherein the starting driving signal of the packing machine is used for driving the packing machine equipment to start and operate, and the alarm stopping signal is used for stopping sending the alarm signal and recovering the function of acquiring the real-time monitoring image of the mixed yarn monitoring equipment.
In conclusion, the method for processing mixed yarns of the packaging machine, provided by the invention, has the advantages that the packaging working state of the packaging machine is monitored in real time, the mixed yarn alarm signal is generated when the mixed yarns exist, the packaging machine equipment is controlled to pause, the alarm information can be sent to the processing terminal, so that processing personnel can timely know the mixed yarn alarm, the mixed yarn problem of the packaging machine can be timely processed, the working efficiency of the packaging machine is improved, the mixed yarns are reduced, the mixed yarn can be prevented from being transferred to customers to a greater extent, and the customer satisfaction is improved.
In addition, the embodiment of the invention can also record the sending time of the yarn mixing alarm signal and the receiving time of the receiving recovery signal each time, so as to provide data analysis production management efficiency and the like for production management; in addition, the yarn mixing reason can be analyzed through the recorded monitoring image with yarn mixing, so that the frequency of yarn mixing is reduced fundamentally, and the yarn mixing problem is eliminated.
As another embodiment of the present invention, there is provided a baler yarn mixing processing device for implementing the baler yarn mixing processing method described in any one of the above, wherein, as shown in fig. 5, the baler yarn mixing processing device 40 includes:
the acquiring module 100 is used for acquiring a real-time monitoring image of the mixed yarn monitoring equipment;
the mixed yarn detection module 200 is used for carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result;
an alarm signal generating module 300, configured to generate a mixed yarn alarm signal if the mixed yarn detection result indicates that mixed yarn exists;
and the alarm signal pushing module 400 is configured to generate a suspending driving signal for the packing machine according to the yarn mixing alarm signal, and send alarm information to a processing terminal corresponding to the packing machine according to the yarn mixing alarm signal, where each packing machine has unique ID information, and each processing terminal corresponds to at least one packing machine.
The yarn mixing processing device of the packing machine, provided by the embodiment of the invention, can be used for monitoring the packing working state of the packing machine in real time, generating a yarn mixing alarm signal when the yarn mixing is determined to exist, controlling the packing machine to pause, and sending the alarm information to the processing terminal, so that a processing worker can timely know the yarn mixing alarm, the yarn mixing problem of the packing machine can be timely processed, the working efficiency of the packing machine is improved, the yarn mixing is reduced, the yarn mixing can be prevented from being transferred to a client to a greater extent, and the satisfaction degree of the client is improved.
For the specific working principle of the yarn mixing processing device of the packing machine provided by the embodiment of the present invention, reference may be made to the description of the yarn mixing processing method of the packing machine, and details are not described herein again.
As another embodiment of the present invention, there is provided a baler mixed yarn processing system 1, as shown in fig. 6, including: the yarn mixing monitoring device 10, the baler device driving device 20, the processing terminal 30 and the baler yarn mixing processing device 40 are connected with the baler yarn mixing processing device 40 in a communication mode,
the mixed yarn monitoring equipment 10 is used for monitoring the working state of the packer equipment in real time and acquiring a real-time monitoring image;
the yarn mixing processing device 40 of the packer is used for judging whether yarn mixing exists according to the real-time monitoring image and generating a yarn mixing alarm signal when the yarn mixing is determined to exist;
the packer driving device 20 is used for suspending the driving of the packer equipment according to the yarn mixing alarm signal;
the processing terminal 30 is configured to receive the yarn mixing alarm signal.
In the embodiment of the present invention, the yarn mixing monitoring device 10 may be implemented as a camera; the baler driving device 20 may be implemented by a driving motor, and the baler yarn mixing processing device 40 may be implemented by a software system installed on a server or a cloud platform.
In this embodiment of the present invention, the processing terminal 30 includes: any one or more of a mobile terminal, a PC terminal, a handheld terminal and a wearable device.
It should be understood that the processing terminal 30 and the baler mixing processing device 40 may be connected through a mobile communication connection, and may also be connected through a wireless communication network.
For example, when mixed yarn occurs, the processing terminal 30 may receive an alarm signal of the device through the 4G communication module, and push the alarm signal to a corresponding processing person (for example, a shift leader, a main leader, and a plant leader) in the form of a wechat public number or the like, and at the same time, the light alarm and the sound alarm give out corresponding alarm signals, and the operation of the packing machine device is stopped. The processing personnel can see which equipment alarms specifically according to the received alarm information. In order to avoid workshop environment to have the noise influence, can also be equipped with intelligent bracelet for every processing personnel, intelligent bracelet passes through the bluetooth and is connected with mobile terminal, and 4G communication module also can be accurate propelling movement of alarm information to intelligent bracelet on, the bracelet vibrations remind the chief in a shift in time to reach the on-the-spot processing problem, and after the processing personnel had handled the problem, handle the corresponding procedure in order to send the recovery signal in terminal through the fingerprint unblock.
In summary, the yarn mixing processing system of the packing machine provided by the invention adopts the yarn mixing processing device of the packing machine, the packing working state of the packing machine is monitored in real time, the yarn mixing alarm signal is generated when the yarn mixing is determined to exist, the packing machine equipment is controlled to pause, the alarm information can be sent to the processing terminal, so that the processing personnel can timely know the yarn mixing alarm, the yarn mixing problem of the packing machine can be timely processed, the working efficiency of the packing machine is improved, the yarn mixing is reduced, the yarn mixing can be prevented from being transferred to customers to a greater extent, and the customer satisfaction is improved.
For the working principle and process of the yarn mixing processing system of the packaging machine provided by the invention, reference can be made to the description of the yarn mixing processing method of the packaging machine, and the details are not repeated herein.
It will be understood that the above embodiments are merely exemplary embodiments taken to illustrate the principles of the present invention, which is not limited thereto. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and scope of the invention, and such modifications and improvements are also considered to be within the scope of the invention.
Claims (10)
1. A yarn mixing processing method of a packer is characterized by comprising the following steps:
acquiring a real-time monitoring image of the mixed yarn monitoring equipment;
carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result;
if the mixed yarn detection result indicates that mixed yarn exists, generating a mixed yarn alarm signal;
generating a pause driving signal of the packing machine according to the yarn mixing alarm signal, and sending alarm information to a processing terminal corresponding to the packing machine according to the yarn mixing alarm signal, wherein each packing machine has unique ID information, and each processing terminal at least corresponds to one packing machine.
2. The yarn mixing processing method of the packing machine as claimed in claim 1, wherein the yarn mixing detection of the real-time monitoring image to obtain the yarn mixing detection result comprises:
inputting the real-time monitoring image into the trained neural network model;
and determining a mixed yarn detection result according to the output result of the trained neural network model.
3. The baler yarn mixing processing method according to claim 2, wherein the trained neural network model comprises a convolutional neural network model, the convolutional neural network model comprising:
the first convolution neural network model is used for identifying the yarn state in the real-time monitoring image and marking the identified yarn state, wherein the yarn state comprises normal yarn and mixed yarn;
and the second convolutional neural network model is used for identifying the ID information of the packer where the mixed yarn is located when the yarn state is the mixed yarn.
4. A baler mix processing method according to any one of claims 1 to 3, characterised in that generating a baler apparatus stop drive signal in dependence on the mix alarm signal comprises:
extracting ID information of the packer equipment in the yarn mixing alarm signal;
and generating a pause driving signal of the packing machine according to the ID information of the packing machine, wherein the pause driving signal is used for controlling the packing machine to pause the packing action.
5. A baler yarn mixing processing method according to any one of claims 1 to 3, characterised in that sending alarm information to a processing terminal corresponding to the baler apparatus according to the yarn mixing alarm signal comprises:
extracting ID information of the packer equipment in the yarn mixing alarm signal;
determining a processing terminal corresponding to the packer equipment according to the ID information of the packer equipment;
generating character alarm information according to the yarn mixing alarm signal, wherein the character alarm information comprises ID information of the packaging machine equipment;
and sending the character alarm information to a processing terminal corresponding to the packaging machine equipment.
6. A baler yarn mixing processing method according to any one of claims 1 to 3, characterised in that it further comprises:
generating a voice alarm signal and a light alarm signal according to the mixed yarn alarm signal;
and controlling a loudspeaker to send out a voice alarm according to the voice alarm signal, and controlling an indicator lamp to send out a light alarm according to the light alarm signal.
7. A baler yarn mixing processing method according to any one of claims 1 to 3, characterised in that it further comprises:
receiving a recovery signal sent by a processing terminal;
and generating a starting driving signal and an alarm stopping signal of the packing machine equipment according to the recovery signal, wherein the starting driving signal of the packing machine is used for driving the packing machine equipment to start and operate, and the alarm stopping signal is used for stopping sending the alarm signal and recovering the function of acquiring the real-time monitoring image of the mixed yarn monitoring equipment.
8. A baler mix processing device for implementing the baler mix processing method of any one of claims 1 to 7, comprising:
the acquisition module is used for acquiring a real-time monitoring image of the mixed yarn monitoring equipment;
the mixed yarn detection module is used for carrying out mixed yarn detection on the real-time monitoring image to obtain a mixed yarn detection result;
the alarm signal generation module is used for generating a mixed yarn alarm signal if the mixed yarn detection result indicates that mixed yarn exists;
and the alarm signal pushing module is used for generating a pause driving signal of the packing machine according to the yarn mixing alarm signal, and sending alarm information to the processing terminals corresponding to the packing machine according to the yarn mixing alarm signal, wherein each packing machine has unique ID information, and each processing terminal at least corresponds to one packing machine.
9. A yarn mixing processing system of a packaging machine is characterized by comprising: a mixed yarn monitoring device, a packer device driving device, a processing terminal and the packer mixed yarn processing device of claim 8, wherein the mixed yarn monitoring device, the packer device driving device and the processing terminal are all in communication connection with the packer mixed yarn processing device,
the mixed yarn monitoring equipment is used for monitoring the working state of the packer equipment in real time and acquiring a real-time monitoring image;
the yarn mixing processing device of the packer is used for judging whether mixed yarns exist according to the real-time monitoring image and generating a yarn mixing alarm signal when the yarn mixing is determined to exist;
the packer driving device is used for suspending the driving of the packer equipment according to the yarn mixing alarm signal;
and the processing terminal is used for receiving the mixed yarn alarm signal.
10. The baler yarn mixing processing system according to claim 9, wherein the processing terminal comprises: any one or more of a mobile terminal, a PC terminal, a handheld terminal and a wearable device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211586840.1A CN115947181B (en) | 2022-12-09 | 2022-12-09 | Yarn mixing processing method, processing device and processing system of packer |
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| CN202211586840.1A CN115947181B (en) | 2022-12-09 | 2022-12-09 | Yarn mixing processing method, processing device and processing system of packer |
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| CN115947181A true CN115947181A (en) | 2023-04-11 |
| CN115947181B CN115947181B (en) | 2024-01-23 |
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| CN202211586840.1A Active CN115947181B (en) | 2022-12-09 | 2022-12-09 | Yarn mixing processing method, processing device and processing system of packer |
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