CN115945360A - Four-axis rubber coating toasts all-in-one - Google Patents
Four-axis rubber coating toasts all-in-one Download PDFInfo
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- CN115945360A CN115945360A CN202211720530.4A CN202211720530A CN115945360A CN 115945360 A CN115945360 A CN 115945360A CN 202211720530 A CN202211720530 A CN 202211720530A CN 115945360 A CN115945360 A CN 115945360A
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Abstract
The invention relates to the technical field of inductance element processing equipment, in particular to a four-axis gluing and baking integrated machine. The vibration disc discharging mechanism is connected with a feeding mechanism, and a feeding magnetic core suction nozzle for taking materials is arranged on the feeding mechanism; a cubic central turntable is arranged on the frame, and the feeding mechanism is arranged on one side of the central turntable; the side where the feeding mechanism is located is taken as a starting point, and the periphery of the central turntable is sequentially provided with a correcting mechanism, a glue dispensing mechanism and a feeding mechanism in an anticlockwise direction; the blanking mechanism is provided with a divider used for taking the inductance element off the central turntable, one side of the rack is provided with a baking tunnel furnace, and a feed inlet of the baking tunnel furnace is connected with the blanking mechanism. The invention has the beneficial effects that: the equipment solves the problem of low gluing processing efficiency in the gluing process, and the gluing processing yield is ensured while the gluing efficiency is improved through the rotary matching of the central turntable and a plurality of links in the inductance gluing process.
Description
Technical Field
The invention relates to the technical field of inductance element processing equipment, in particular to a four-axis gluing and baking integrated machine.
Background
An inductor is one of electronic components capable of converting electric energy into magnetic energy and storing the magnetic energy. The primary inductor is formed by winding a copper wire on an iron core, and the development of the technology is continued along with the time, so that the inductor is continuously innovated in order to meet the requirements of electronic products which are different day by day, and the inductor has different names, such as a patch inductor, a power inductor, a winding inductor, a plug-in inductor, a color ring inductor, an integrally formed inductor and the like according to the specification, the application, the manufacturing method and the like, and the forming structure generally comprises a framework, a winding, a shielding cover, a packaging material, a magnetic core or an iron core and the like.
The manufacturing process of the inductor comprises winding, soldering, molding, gluing, code spraying, package testing, strip arranging, baking and the like, and different manufacturing processes are different for different inductors. Coating the exposed resin in the air to be covered and shielded by the resin; and packaging according to different sizes after passing the detection through a series of manufacturing processes.
The LVX series inductor is a winding and gluing process, gluing mainly protects a coil and improves the electrical performance of a product, the original process is a single-group up-and-down type gluing mode, glue is distributed through point-shaped leveling, the efficiency is low, the phenomenon that the glue amount is large to cause high defect of the characteristic/the product size is not qualified, the glue amount is small to cause low defect of the characteristic/bad influence on the appearance is easy to occur, and therefore the requirement of the required product can not be met.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the original equipment adopts a single-group up-down type dispensing mode, glue is distributed through point-shaped leveling, the efficiency is low, the defects of high characteristics/unqualified product size caused by large glue amount and low characteristics/poor appearance caused by small glue amount are easy to occur, and the requirements of the required products can not be met.
In order to solve the problems, the technical scheme adopted by the invention is as follows: a four-shaft gluing and baking integrated machine comprises a vibrating disc discharging mechanism arranged on a rack, wherein the vibrating disc discharging mechanism is connected with a feeding mechanism, and a feeding magnetic core suction nozzle for taking materials is arranged on the feeding mechanism; the machine frame is provided with a cubic central turntable, and the feeding mechanism is arranged on one side of the central turntable; the side where the feeding mechanism is located is taken as a starting point, and the periphery of the central turntable is sequentially provided with a correcting mechanism, a glue dispensing mechanism and a feeding mechanism in an anticlockwise direction; the blanking mechanism is provided with a divider used for taking the inductance element down from the central turntable, one side of the rack is provided with a baking tunnel furnace, and a feed inlet of the baking tunnel furnace is connected with the blanking mechanism.
The invention has the beneficial effects that: the equipment solves the problem of low gluing processing efficiency in the gluing process, and the gluing processing qualification rate is ensured while the gluing efficiency is improved by the rotary matching of the central turntable and a plurality of links in the inductance gluing process.
As a further improvement of the invention, the technical problems to be solved are as follows: how to realize the deviation material taking mechanism.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: an offset material taking mechanism is arranged between the vibrating disc material discharging mechanism and the feeding mechanism, and optical fibers are arranged above a pitch hole seat of the offset material taking mechanism.
The beneficial effect of the improvement is as follows: this structure can effectively avoid the card material to hit the problem of crushed aggregates to there is the vacuum to inhale, places inclined to one side material in-process, and the material spare takes place the skew, gets to have the clearance pitch cave after walking the material, prevents the secondary card material. Meanwhile, the Taiwan linear module is adopted, so that the movement speed, the repeated positioning precision and the stability are improved.
As a further improvement of the invention, the technical problems to be solved are as follows: how the feed mechanism realizes flexible feeding concretely.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the feeding mechanism is connected with a feeding magnetic core suction nozzle through a feeding rotating motor and a feeding stepping motor.
The beneficial effect of the improvement is as follows: the flexibility and the accuracy of the feeding operation are optimized, and the problem that the moving product is deflected due to the fact that the inertia of the moving product stops suddenly is solved.
As a further improvement of the invention, the technical problems to be solved are as follows: how to realize accurate point gluing by a point gluing mechanism.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the dispensing mechanism controls dispensing through a dispensing controller, servo control is performed to move up and down, and a precise adjusting assembly is arranged at a dispensing barrel.
The beneficial effect of the improvement is as follows: the positions of the glue dispensing device can be flexibly adjusted up, down, left, right, front and back, a large amount of debugging time is saved, and meanwhile the position precision of glue dispensing can be better met.
As a further improvement of the invention, the technical problems to be solved are as follows: how to carry out quick and accurate rotation control on the central turntable.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: a rotary driving mechanism is arranged on the rack at the bottom of the central turntable; the rotary driving mechanism is a servo rotary motor.
The beneficial effect of the improvement is as follows: the servo rotating motor can realize that the central turntable drives the material piece to respectively carry out efficient feeding, correction, gluing and blanking.
As a further improvement of the invention, the technical problems to be solved are as follows: how to realize the baking tunnel furnace concretely.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the baking tunnel furnace adopts a novel heating tube and is also provided with an anti-deviation structure.
The beneficial effect of the improvement is as follows: adopt novel heating tube, long service life prevents that the off tracking structure is superior to ordinary tunnel furnace in the market, and the debugging is accomplished the back, can not the off tracking basically, increases belt life, and temperature three-section control makes the temperature setting more nimble.
As a further improvement of the invention, the technical problems to be solved are as follows: how to concretely realize the blanking mechanism.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the blanking mechanism is provided with a blanking magnetic core suction nozzle connected with a blanking stepping motor, and the blanking magnetic core suction nozzle is arranged right above one end of a feed inlet of the baking tunnel furnace.
The beneficial effect of the improvement is as follows: the blanking mechanism is used for taking down the material piece from the central turntable and placing the material piece on the baking tunnel furnace for baking.
As a further improvement of the invention, the technical problems to be solved are as follows: how to realize the camera monitoring of the processing process.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the frame is provided with a camera monitoring assembly on one side of the central turntable.
The beneficial effect of the improvement is as follows: the camera monitoring assembly has clear and stable picture, clear color, adjustable picture size according to requirements and large focal length adjusting range.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
The character labels in the figure are 1, a frame; 2. a vibrating disk discharge mechanism; 3. an offset material taking mechanism; 4. a feeding mechanism; 5. a correction mechanism; 6. a glue dispensing mechanism; 7. a central turntable; 8. a blanking mechanism; 9. a camera monitoring component; 10. baking the tunnel furnace; 41. a magnetic core suction nozzle is loaded; 42. a feeding rotating motor; 43. a feeding stepping motor; 71. a central turntable suction nozzle; 72. a rotation driving mechanism; 81. a divider; 82. a blanking stepping motor; 83. and (5) blanking a magnetic core suction nozzle.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
Example 1:
a four-shaft gluing and baking integrated machine comprises a vibrating disc discharging mechanism 2 arranged on a rack 1, wherein the vibrating disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 used for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feeding hole of the baking tunnel furnace 10 is connected with the blanking mechanism 8.
Example 2:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibrating disc discharging mechanism 2 arranged on a rack 1, wherein the vibrating disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 used for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feeding hole of the baking tunnel furnace 10 is connected with the blanking mechanism 8. An offset material taking mechanism 3 is arranged between the vibrating disc material discharging mechanism 2 and the feeding mechanism 4, and optical fibers are arranged above a pitch hole seat of the offset material taking mechanism 3.
Example 3:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibration disc discharging mechanism 2 arranged on a rack 1, wherein the vibration disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 used for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feeding hole of the baking tunnel furnace 10 is connected with the blanking mechanism 8. The feeding mechanism 4 is connected with a feeding magnetic core suction nozzle 41 through a feeding rotating motor 42 and a feeding stepping motor 43.
Example 4:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibrating disc discharging mechanism 2 arranged on a rack 1, wherein the vibrating disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feed inlet of the baking tunnel furnace 10 is connected with the blanking mechanism 8. The dispensing mechanism 6 controls dispensing through a dispensing controller, servo-controls up-and-down movement, and a dispensing barrel is provided with a precise adjusting component.
Example 5:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibrating disc discharging mechanism 2 arranged on a rack 1, wherein the vibrating disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feed inlet of the baking tunnel furnace 10 is connected with the blanking mechanism 8. The bottom of the central turntable 7 is provided with a rotary driving mechanism 72 on the rack 1; the rotation driving mechanism 72 is a servo rotating motor.
Example 6:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibration disc discharging mechanism 2 arranged on a rack 1, wherein the vibration disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feed inlet of the baking tunnel furnace 10 is connected with the blanking mechanism 8. The baking tunnel furnace 10 adopts a novel heating tube and is also provided with an anti-deviation structure.
Example 7:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibrating disc discharging mechanism 2 arranged on a rack 1, wherein the vibrating disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feed inlet of the baking tunnel furnace 10 is connected with the blanking mechanism 8. The blanking mechanism 8 is provided with a blanking magnetic core suction nozzle 83 connected with the blanking stepping motor 82, and the blanking magnetic core suction nozzle 83 is arranged right above one end of the feeding hole of the baking tunnel furnace 10.
Example 8:
as a further optimization of the above embodiment: a four-shaft gluing and baking integrated machine comprises a vibration disc discharging mechanism 2 arranged on a rack 1, wherein the vibration disc discharging mechanism 2 is connected with a feeding mechanism 4, and a feeding magnetic core suction nozzle 41 for taking materials is arranged on the feeding mechanism 4; the machine frame 1 is provided with a cubic central turntable 7, and the feeding mechanism 4 is arranged on one side of the central turntable 7; the side where the feeding mechanism 4 is located is taken as a starting point, and the periphery of the central turntable 7 is sequentially provided with a correcting mechanism 5, a glue dispensing mechanism 6 and a feeding mechanism 8 in an anticlockwise direction; the blanking mechanism 8 is provided with a divider 81 for taking the inductance element off the central turntable 7, one side of the rack 1 is provided with a baking tunnel furnace 10, and a feed inlet of the baking tunnel furnace 10 is connected with the blanking mechanism 8. The frame 1 is provided with a camera monitoring assembly 9 at one side of the central turntable 7.
The working principle of the equipment is that the four-shaft gluing and baking integrated machine is characterized in that a vibrating disc discharges materials, a module distributes materials, and the materials are automatically fed mechanically; after the material loading, take the product to different stations through decollator and central carousel, carry out the material loading respectively, rectify, the rubber coating (gluing with standard needle mouth point, the X axle displacement of in-process is glued to the point, drags needle mouth point and glues), unloading and tunnel oven toast, toast the tunnel oven and adopt novel heating tube, long service life, prevent that the off tracking structure increases belt life, temperature three-section control makes the temperature more balanced.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the above technical features may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (8)
1. The utility model provides a four-axis rubber coating toasts all-in-one which characterized in that: the vibration disc discharging device comprises a vibration disc discharging mechanism (2) arranged on a rack (1), wherein the vibration disc discharging mechanism (2) is connected with a feeding mechanism (4), and a feeding magnetic core suction nozzle (41) for taking materials is arranged on the feeding mechanism (4); the machine frame (1) is provided with a cubic central turntable (7), and the feeding mechanism (4) is arranged on one side of the central turntable (7); the side where the feeding mechanism (4) is located is taken as a starting point, and a correcting mechanism (5), a glue dispensing mechanism (6) and a discharging mechanism (8) are sequentially arranged around the central turntable (7) in an anticlockwise direction; the blanking mechanism (8) is provided with a divider (81) used for taking the inductance element down from the central turntable (7), one side of the rack (1) is provided with a baking tunnel furnace (10), and a feeding hole of the baking tunnel furnace (10) is connected with the blanking mechanism (8).
2. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: an offset material taking mechanism (3) is arranged between the vibrating disc material discharging mechanism (2) and the feeding mechanism (4), and optical fibers are arranged above a pitch hole seat of the offset material taking mechanism (3).
3. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: and the feeding mechanism (4) is connected with a feeding magnetic core suction nozzle (41) by arranging a feeding rotating motor (42) and a feeding stepping motor (43).
4. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: the dispensing mechanism (6) controls dispensing through a dispensing controller, servo control is performed to move up and down, and a precise adjusting assembly is arranged at the dispensing barrel.
5. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: a rotary driving mechanism (72) is arranged on the rack (1) at the bottom of the central turntable (7); the rotary driving mechanism (72) is a servo rotary motor.
6. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: the baking tunnel furnace (10) adopts a novel heating tube and is also provided with an anti-deviation structure.
7. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: the blanking mechanism (8) is provided with a blanking magnetic core suction nozzle (83) connected with a blanking stepping motor (82), and the blanking magnetic core suction nozzle (83) is arranged right above one end of a feed inlet of the baking tunnel furnace (10).
8. The four-axis gluing and baking integrated machine of claim 1, which is characterized in that: a camera monitoring assembly (9) is arranged on one side of the central turntable (7) of the rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211720530.4A CN115945360A (en) | 2022-12-30 | 2022-12-30 | Four-axis rubber coating toasts all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211720530.4A CN115945360A (en) | 2022-12-30 | 2022-12-30 | Four-axis rubber coating toasts all-in-one |
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| Publication Number | Publication Date |
|---|---|
| CN115945360A true CN115945360A (en) | 2023-04-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211720530.4A Pending CN115945360A (en) | 2022-12-30 | 2022-12-30 | Four-axis rubber coating toasts all-in-one |
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| CN (1) | CN115945360A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116344187A (en) * | 2023-05-16 | 2023-06-27 | 淮安市文盛电子有限公司 | Inductance cover plate equipment and use method thereof |
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2022
- 2022-12-30 CN CN202211720530.4A patent/CN115945360A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116344187A (en) * | 2023-05-16 | 2023-06-27 | 淮安市文盛电子有限公司 | Inductance cover plate equipment and use method thereof |
| CN116344187B (en) * | 2023-05-16 | 2024-03-19 | 淮安市文盛电子有限公司 | Inductance cover plate equipment and use method thereof |
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