CN115930690A - Bunching shock wave rock crushing device and method based on bubble-guided underwater discharge - Google Patents
Bunching shock wave rock crushing device and method based on bubble-guided underwater discharge Download PDFInfo
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Abstract
The utility model provides a gather beam shock wave detritus device and method based on bubble guide underwater discharge, the device includes: during working, a hole needs to be punched in a rock mass, the device body is placed into the hole and fixed through the grounding electrode, water is filled in the hole, the air valve is opened, air bubbles are introduced between the high-voltage electrode and the grounding electrode to form a discharge passage of the pulse power supply, namely the high-voltage electrode, the air bubbles and the grounding electrode, extremely strong shock waves are generated in the discharge process, and the shock waves are reflected through the elliptical spherical bunching cover to further strengthen the power of the shock waves, so that the effect of crushing rocks is achieved. The equipment has the advantages of simple structure, detachability, low cost, good rock crushing effect and repeated utilization.
Description
Technical Field
Relates to the field of geotechnical engineering blasting, in particular to a bunching shock wave rock crushing device and method based on bubble-guided underwater discharge.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The traditional geotechnical engineering blasting field mainly utilizes methods such as chemical explosives to carry out rock crushing, and although long-term research and exploration prove that the accuracy and the safety of explosive blasting are obviously improved, great potential safety hazards still exist during actual operation. The traditional explosive blasting operation has the characteristics of outstanding dangerousness, unpredictability, technical property and the like, and along with the hazards of blasting shock waves, noise, dust, smoke and the like, the effective utilization rate of the explosive is low, and the broken rock and large block rate is high.
At present, the emerging rock crushing method utilizes high-energy shock waves generated by underwater discharge to crush rock. For example, an underwater free breakdown discharge structure or an underwater metal wire guided breakdown discharge structure is adopted, but the underwater free breakdown discharge time is short, and spark discharge is unstable; the metal wire guided breakdown discharge structure is characterized in that a metal wire or a foil is placed in water, and current pulse is introduced, so that the metal wire is rapidly gasified and ionized to present the phenomena of explosion and shock wave. The generation of the shock wave depends on the vaporization of the metal wire, the mass of the metal wire needs to be as large as possible on the premise of ensuring the complete vaporization of the load, however, the selection of the size of the metal wire needs to consider the factors of skin effect, system insulation level, magnetic fluid instability and the like, and the mass cannot be increased without limit. Therefore, on the premise of not changing a load structure, the intensity of the electric explosion shock wave of the metal wire in the water has an upper limit, and the adjustment range of the shock wave parameters is limited; and the metal wire needs to be replaced every time after the discharge is finished, thereby seriously influencing the discharge efficiency.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a bunching shock wave rock breaking device and a bunching shock wave rock breaking method based on bubble-guided underwater discharge, wherein the bubble-guided underwater spark breakdown discharge is adopted, the field intensity inside the bubble is redistributed and enhanced due to the mismatching of the dielectric constants of water and air, the gas breakdown is firstly generated inside the bubble, the occurrence of the stream breakdown in liquid is further triggered, a plasma channel is formed between electrodes, and finally, the complete underwater spark discharge is formed; in the whole discharging process, high-energy shock waves can be efficiently generated, and at the moment, the shock waves are reflected by the elliptical spherical bunching cover, so that the amplitude and the strength of the shock waves are further increased, and a good rock crushing effect is achieved. Compared with an underwater free breakdown discharge structure, the underwater free breakdown discharge structure can work under a longer discharge gap, and stable spark discharge is realized; compared with a structure of leading breakdown discharge by a metal wire, the metal wire does not need to be replaced after the discharge is finished every time, no metal pollutants are generated, and the discharge frequency can be improved.
In order to achieve the purpose, the following technical scheme is adopted in the disclosure:
the first aspect of the present disclosure provides a bunching shock wave rock breaking device based on bubble-guided underwater discharge.
A bunching shock wave rock breaking device based on bubble guide underwater discharge comprises: the device comprises a pulse power supply device, a shock wave generating device, an air storage tank and a gas flow valve;
the shock wave generating apparatus includes: the high-voltage electrode, the grounding electrode and the elliptical spherical bunching cover;
the pulse power supply device provides pulse voltage for underwater discharge, the shock wave generating device is used for generating and releasing high-energy shock waves, and the air storage tank provides guide bubbles for the underwater discharge;
wherein, high voltage electrode and telluric electricity field are fixed to be set up on oval spherical spotlight cover, and pulse power supply's output links to each other with high voltage electrode, and telluric electricity field center is equipped with the inlet port, through gas flow valve and gas holder connection, and the during operation is opened gas flow valve and is let in the bubble.
As an alternative embodiment, the guided bubble is introduced between the high-voltage electrode and the grounding electrode to form a discharge path of the pulse power supply, the high-voltage electrode, the guided bubble and the grounding electrode, the bubble is broken down to trigger the flow in the liquid to break down, and a plasma channel is formed between the electrodes to complete the underwater spark discharge and release the high-energy shock wave.
As an optional implementation mode, the rock crushing device adopts a detachable structure, the high-voltage electrode and the grounding electrode are designed to be coaxial structures, and the grounding electrode is inserted into a rock body to fix the whole rock crushing device during use.
As an alternative embodiment, the high voltage electrode and the ground electrode are arranged on the axis of one of the foci of the elliptical bunching cover, and the electrodes and the elliptical spherical bunching cover are fixed by fasteners and thumb screws.
As an optional implementation mode, the outside of the electrode is wrapped by an insulating acrylic material so as to prevent surrounding air from generating gas breakdown and triggering spark discharge; the acrylic material is provided with a round hole for screwing a wing-shaped screw to fix the electrode.
As an optional embodiment, the upper part and the lower part of the oval spherical bunching cover are respectively provided with a round hole for inserting the electrode and installing an electrode fastener; the electrode fastener is made of insulating material PVC and is cylindrical, a circular ring structure is arranged at the lower part of the electrode fastener and is used for being sleeved on a circular hole of the elliptical spherical bunching cover, a threaded hole matched with a wing-shaped screw is arranged at the upper part of the electrode fastener, and the electrode can be fixed by screwing the wing-shaped screw.
In an alternative embodiment, the center of the discharge of the device is located at one focal point of the elliptical spherical focusing cover, and the shock waves are reflected by the elliptical spherical focusing cover and are focused at the other focal point, so that the direction of the shock waves is changed and the amplitude of the shock waves is increased.
As an alternative embodiment, the oval spherical bunching cover is made of a special steel material.
As an optional implementation mode, the gas storage tank is provided with a flow valve, the amount of introduced gas can be monitored in real time, and the gas is one or more of air, argon and helium.
A second aspect of the present disclosure provides a method of bunching shock wave rock fragmentation based on bubble guided underwater discharge.
A bunching shock wave rock breaking method based on bubble-guided underwater discharge utilizes the bunching shock wave rock breaking device based on bubble-guided underwater discharge of the first aspect of the disclosure;
placing the rock crushing device into a rock body drilled hole filled with water and fixing the rock crushing device through a grounding electrode;
introducing bubbles between the high-voltage electrode and the grounding electrode to form a discharge path of the pulse power supply, the high-voltage electrode, the guide bubbles and the grounding electrode;
the pulse power supply device generates high-voltage pulse to be applied to the electrodes, bubbles are firstly broken down, flow injection breakdown in liquid is further triggered, a plasma channel is formed between the electrodes, underwater spark discharge is completed, and high-energy shock waves are released;
and (3) reflecting and enhancing the shock wave energy by using the bunching cover so that the shock wave acts on the rock.
Compared with the prior art, the beneficial effect of this disclosure is:
according to the bunching shock wave rock crushing device and the working method based on bubble-guided underwater discharge, through the synergistic effect of the pulse power supply, the high-voltage and low-voltage electrodes, the elliptical spherical bunching cover and the bubbles to be ventilated, the bubbles are punctured to form a plasma channel, and then underwater spark discharge is induced to generate shock waves, so that the rock crushing requirement of practical engineering is met. The bubbles are adopted to guide underwater spark breakdown discharge, so that the generated high-energy shock wave has high strength, good shock wave characteristics and high electric energy conversion rate; the ellipse is used as a bunching cover to reflect the shock wave, so that the intensity of the shock wave is further enhanced, the energy utilization efficiency is improved, and the rock crushing effect is improved; the gas is used for stimulating the discharge, the single discharge is low in cost, the whole rock crushing process is free of pollution discharge, and the device is clean, efficient and low in cost.
Advantages of additional aspects of the disclosure will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the disclosure.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure and are not to limit the disclosure.
Fig. 1 is a schematic view of a bunching shock wave rock breaking device based on bubble-guided underwater discharge provided in embodiment 1 of the present disclosure.
Fig. 2 is a top view of a bunching shock wave rock breaking device based on bubble-guided underwater discharge provided in embodiment 1 of the present disclosure.
Fig. 3 is a schematic diagram of a beam-bunching shock wave rock breaking device based on bubble-guided underwater discharge provided in embodiment 2 of the present disclosure.
Description of reference numerals: 1-a pulse power supply device; 2-a high voltage electrode; 3-acrylic insulating material; 4-a gas storage tank; 5-gas flow valve; 6-thumb screws; 7-PVC material cylindrical fasteners; 8-an elliptical spherical bunching cover; 9-air inlet holes; 10-a gas transmission pipe; 11-an air inlet valve; 12-ground electrode.
Detailed Description
The present disclosure is further described with reference to the following drawings and examples.
Example 1:
the embodiment 1 of the disclosure provides a bunching impact wave rock breaking device based on bubble-guided underwater discharge, which comprises a pulse power supply device 1 used for generating high-voltage pulses to be applied to electrodes, high-voltage electrodes 2, an insulating acrylic material 3 wrapping the high-voltage electrodes, a gas storage tank 4 used for providing gas, a gas flow valve 5 used for controlling gas inflow, a thumb screw 6, a PVC material cylindrical fastener 7, an oval spherical bunching cover 8, a gas inlet hole 9, a gas conveying pipe 10, a gas inlet valve 11 and a grounding electrode 12.
(1) Connection relation and function of each component
The rock crushing device adopts a detachable structure.
The high-voltage electrode and the grounding electrode are fixedly arranged on the elliptical bunching cover, the upper surface and the lower surface of the elliptical bunching cover are respectively provided with an opening, the two openings and the focus are positioned on the same straight line, a fastening piece made of PVC material is installed, then the high-voltage electrode bar and the grounding electrode bar are respectively inserted into the fastening piece, and the wing-shaped screw is screwed to fix the electrode bar.
The output end of the pulse power supply is connected with the high-voltage electrode rod through a lead, the grounding electrode is connected with the ground through a lead, the center of the pulse power supply is provided with a gas hole channel, the outside of the pulse power supply is connected with a gas valve, the gas valve is connected with a gas storage tank, and the gas valve is opened to introduce bubbles during working. Therefore, a complete discharge loop of a pulse power supply device, namely a high-voltage electrode, bubble guide and a low-voltage electrode is formed, and shock waves generated during discharge are reflected by the bunching cover.
Further, the high-voltage electrode and the grounding electrode are arranged on an axis where one focus of the elliptical bunching cover is located, and the electrode and the elliptical spherical bunching cover are fixed by using a fastener and a wing-shaped screw. I.e. the axis in the vertical direction through the focal point. The center of the discharge is arranged on a focus of the elliptical bunching cover, and the two electrode rods are positioned on the axis where the focus is positioned. The discharge center refers to the area between the high voltage electrode rod and the ground electrode, and the gap distance between the high voltage electrode rod and the ground electrode is generally 5mm-15mm. Discharge breakdown occurs in this region, and is therefore called a discharge center.
The upper part and the lower part of the oval spherical bunching cover are respectively provided with a round hole so as to extend into the electrode and be additionally provided with an electrode fastener; drilling a small hole on an insulating acrylic material wrapped outside the electrode to be matched with a wing screw to fix the electrode; the fastening piece is made of insulating material PVC and is cylindrical, the lower part of the fastening piece is provided with a circular ring structure which is sleeved on a circular hole of the oval spherical bunching cover, the upper part of the fastening piece is provided with a threaded hole matched with the thumb screw, and the thumb screw is screwed to fix the electrode.
The discharge center is positioned at one focus of the oval spherical bunching cover, and the shock waves reflected by the reflecting cover are converged to the other focus according to the geometric properties of the oval. The shock wave is reflected by the elliptic spherical beam-focusing cover to be converged to another focus, the shock wave opposite to the direction of the direct wave can be effectively reflected, energy waste is avoided, the electric energy conversion efficiency is improved, and the rock crushing effect is improved.
In order to bear the impact force of underwater spark breakdown discharge under the stimulation of bubbles and reflect shock waves, the elliptical spherical bunching cover is made of special steel materials. Meanwhile, the outside of the electrode needs to be wrapped with an insulating material acrylic so as to prevent the surrounding air from generating gas breakdown and triggering spark discharge.
The grounding electrode is provided with an air inlet valve, and an air hole is arranged in the middle of the electrode rod. And gas is introduced through the air hole, so that underwater spark breakdown discharge under the stimulation of bubbles is realized. The high-voltage electrode and the grounding electrode are designed to be of a coaxial structure, and the grounding electrode is inserted into a rock body during use to fix the whole device for discharging and breaking rock. The coaxial structure satisfies the requirement that the bubble lets in with actual engineering, makes things convenient for among telluric electricity field inserts the drilling.
The gas storage tank is provided with a flow valve, so that the amount of introduced gas can be monitored in real time. The gas used can be air, argon, helium and the like, and the gas can be selected from various kinds.
(2) Principle of operation
The working principle of the rock crushing device is as follows: when the device is used, firstly, holes need to be drilled on a rock mass, then the whole device is placed into the drilled holes and fixed through the grounding electrode, water is filled in the drilled holes, the air valve is opened, and air bubbles are introduced between the high-voltage electrode and the grounding electrode to form a discharge path of a pulse power supply, namely the high-voltage electrode, air bubble guide and the grounding electrode. During discharging, bubbles are firstly broken down, then the occurrence of stream flow breakdown in liquid is triggered, a plasma channel is formed between electrodes, then complete underwater spark discharging is formed, high-energy shock waves are released, shock wave energy is enhanced through the reflection of a beam-bunching cover, and finally the shock waves act on rocks to achieve a good rock-breaking effect.
The device has simple structure, convenient disassembly and convenient carrying. Compared with an underwater free breakdown discharge structure, the device can work under a longer discharge gap, and stable spark discharge is realized; compared with a structure of leading breakdown discharge by a metal wire, the metal wire does not need to be replaced after the discharge is finished every time, no metal pollutant is generated, and the discharge frequency can be improved.
In the embodiment, through the synergistic effect of the pulse power supply, the high-low voltage electrodes, the elliptical spherical bunching cover and the air bubbles to be ventilated, the air bubbles are punctured to form the plasma channel, so that underwater spark discharge is induced to generate shock waves, and the actual engineering rock crushing requirement is met. The bubbles are adopted to guide underwater spark breakdown discharge, so that the generated high-energy shock wave has high strength, good shock wave characteristics and high electric energy conversion rate; the ellipse is used as a bunching cover to reflect the shock wave, so that the intensity of the shock wave is further enhanced, the energy utilization efficiency is improved, and the rock crushing effect is improved; the whole rock crushing process is performed inside the device, the rock crushing cost is low, the whole process is efficient and clean, and safety and no pollution are realized.
Example 2:
the embodiment 2 of the disclosure provides a bunching impact wave rock breaking method based on bubble guide underwater discharge.
A bunching shock wave rock breaking method based on bubble-guided underwater discharge utilizes the bunching shock wave rock breaking device based on bubble-guided underwater discharge of the first aspect of the disclosure;
placing the rock crushing device into a rock body drilled hole filled with water and fixing the rock crushing device through a grounding electrode;
introducing bubbles between the high-voltage electrode and the grounding electrode to form a discharge path of the pulse power supply, the high-voltage electrode, the bubble guide and the grounding electrode;
the pulse power supply device generates high-voltage pulse to be applied to the electrodes, bubbles are firstly broken down, flow injection breakdown in liquid is further triggered, a plasma channel is formed between the electrodes, underwater spark discharge is completed, and high-energy shock waves are released;
the beam bunching cover is used for reflecting and enhancing the energy of the shock wave, so that the shock wave acts on the rock.
As a specific implementation, the parameters of each element during the experimental discharge are set as follows: the length of the high-voltage electrode bar is 1.0m, the diameter of the high-voltage electrode bar is 10mm, and the diameter of the high-voltage electrode bar is 20mm after the high-voltage electrode bar is wrapped by an acrylic material; the length of the grounding electrode is 0.3m; the pulse voltage is 15-35kV; the discharge gap is 5mm-15mm; the long axis of the ellipsoidal bunching cover is 160mm, and the short axis is 80mm.
The working principle of the method is as follows: firstly, drilling a hole in a rock mass, then putting the whole device into the drilled hole and fixing the device through a grounding electrode, filling water into the drilled hole, opening an air valve, and introducing air bubbles between a high-voltage electrode and the grounding electrode to form a discharge path of a pulse power supply, the high-voltage electrode, air bubble guide and the grounding electrode. During discharging, bubbles are firstly broken down, then the occurrence of stream flow breakdown in liquid is triggered, a plasma channel is formed between electrodes, then complete underwater spark discharging is formed, high-energy shock waves are released, shock wave energy is enhanced through the reflection of a beam-bunching cover, and finally the shock waves act on rocks to achieve a good rock-breaking effect.
In the embodiment, when bubbles are introduced between the high-voltage electrode and the grounding electrode, compared with water, the breakdown strength of the air is lower, and the field intensity inside the bubbles is redistributed and enhanced due to the fact that the dielectric constants of the water and the air are not matched, so that gas breakdown occurs inside the bubbles firstly, then the occurrence of stream flow breakdown in liquid is triggered, a plasma channel is formed between the electrodes, and finally complete underwater spark discharge is formed. In whole discharge process, can produce high-energy shock wave high-efficiently, utilize oval spherical spotlight cover to reflect the shock wave this moment, can increase the amplitude and the intensity of shock wave, reach good garrulous rock effect.
The above description is only a preferred embodiment of the present disclosure and is not intended to limit the present disclosure, and various modifications and changes may be made to the present disclosure by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.
Claims (10)
1. The utility model provides a bunch shock wave detritus device based on bubble guide discharges under water which characterized in that: the method comprises the following steps: the device comprises a pulse power supply device, a shock wave generating device, an air storage tank and a gas flow valve;
the shock wave generating apparatus includes: the high-voltage electrode, the grounding electrode and the elliptical spherical bunching cover;
the pulse power supply device provides pulse voltage for underwater discharge, the shock wave generating device is used for generating and releasing high-energy shock waves, and the air storage tank provides guide bubbles for the underwater discharge;
wherein, high voltage electrode and telluric electricity field are fixed to be set up on oval spherical spotlight cover, and pulse power supply's output links to each other with high voltage electrode, and telluric electricity field center is equipped with the inlet port, through gas flow valve and gas holder connection, and the during operation is opened gas flow valve and is let in the bubble.
2. The apparatus of claim 1, wherein the apparatus comprises: and the guided bubbles are introduced between the high-voltage electrode and the grounding electrode, flow in the liquid is triggered to be punctured after the bubbles are punctured, a plasma channel is formed between the electrodes, the underwater spark discharge is completed, and the high-energy shock waves are released.
3. The apparatus of claim 1, wherein the apparatus comprises: the detritus device adopts detachable structure, and high-voltage electrode and telluric electrode design are coaxial structure, insert telluric electrode in the rock body during the use, fixed whole detritus device.
4. The apparatus of claim 1, wherein the apparatus comprises: the high-voltage electrode and the grounding electrode are arranged on the axis of one focus of the elliptical bunching cover, and the electrode and the elliptical spherical bunching cover are fixed by using a fastener and a wing-shaped screw.
5. The apparatus of claim 4, wherein the apparatus comprises: insulating acrylic material is wrapped outside the electrode to prevent surrounding air from generating gas breakdown and triggering spark discharge; the acrylic material is provided with a round hole for screwing a wing-shaped screw to fix the electrode.
6. The apparatus of claim 4, wherein the apparatus comprises: the upper part and the lower part of the oval spherical bunching cover are respectively provided with a round hole for extending an electrode and installing an electrode fastener; the electrode fastener is made of insulating material PVC and is cylindrical, a circular ring structure is arranged at the lower part of the electrode fastener and is used for being sleeved on a circular hole of the elliptical spherical bunching cover, a threaded hole matched with a wing-shaped screw is arranged at the upper part of the electrode fastener, and the electrode can be fixed by screwing the wing-shaped screw.
7. The apparatus of claim 1, wherein the apparatus comprises: the discharge center of the device is positioned on one focus of the elliptical spherical bunching cover, shock waves are reflected by the elliptical spherical bunching cover and are converged on the other focus, the direction of the shock waves is changed, and the amplitude of the shock waves is increased.
8. The apparatus of claim 7, wherein the apparatus comprises: the oval spherical bunching cover is made of special steel materials.
9. The apparatus of claim 1, wherein the apparatus comprises: the gas storage tank is provided with a flow valve, so that the quantity of introduced gas can be monitored in real time, and the used gas is one or more of air, argon and helium.
10. A bunching shock wave rock crushing method based on bubble guide underwater discharge is characterized in that:
using the bubble guided underwater discharge based bunching shock wave rock breaking device of claims 1-9;
placing the rock crushing device into a rock body drilled hole filled with water and fixing the rock crushing device through a grounding electrode;
introducing bubbles between the high-voltage electrode and the grounding electrode to form a discharge path of the pulse power supply, the high-voltage electrode, the guide bubbles and the grounding electrode;
the pulse power supply device generates high-voltage pulse to be applied to the electrodes, bubbles are firstly broken down, flow injection breakdown in liquid is further triggered, a plasma channel is formed between the electrodes, underwater spark discharge is completed, and high-energy shock waves are released;
the beam bunching cover is used for reflecting and enhancing the energy of the shock wave, so that the shock wave acts on the rock.
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GUO X, SUN Y, LIU C-L, JING L, ZHANG Y-T, WANG X-L, & TIMOSHKIN I: "The guiding effect of artificially injected gas bubble on the underwater pulsed spark discharge and its electrical and acoustic parameters after breakdown", PHYSICS OF PLASMAS, vol. 29, no. 11, 7 November 2022 (2022-11-07), pages 1 - 21 * |
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