CN115922036A - Automatic stud welding gun shared by two studs - Google Patents

Automatic stud welding gun shared by two studs Download PDF

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Publication number
CN115922036A
CN115922036A CN202211686747.8A CN202211686747A CN115922036A CN 115922036 A CN115922036 A CN 115922036A CN 202211686747 A CN202211686747 A CN 202211686747A CN 115922036 A CN115922036 A CN 115922036A
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CN
China
Prior art keywords
nail
cylinder
piston
receiver
stud
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Pending
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CN202211686747.8A
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Chinese (zh)
Inventor
曹秦
黄必果
熊文飞
韩沛文
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SHENZHEN HONGBAI TECHNOLOGY INDUSTRIAL CO LTD
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SHENZHEN HONGBAI TECHNOLOGY INDUSTRIAL CO LTD
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Priority to CN202211686747.8A priority Critical patent/CN115922036A/en
Publication of CN115922036A publication Critical patent/CN115922036A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The invention discloses an automatic stud welding gun shared by double studs, which comprises a stud component, a feeding component, a conductive chuck and a receiver, wherein the stud component is arranged on the top of the stud component; the receiver is connected to the first end of the top nail component; the conductive chuck is connected to the top nail component through the receiver; the feeding assembly is connected to the top nail assembly through the receiver; the top nail component comprises a gun barrel, a top nail cylinder, a top nail piston and a limiting piston; the nail ejecting cylinder is movably arranged in the gun barrel; the top nail piston and the limiting piston are movably arranged in the top nail cylinder and can move in the top nail cylinder; one end of the top nail piston sequentially penetrates through the limiting piston and the first end of the top nail cylinder; the limiting piston is used for limiting the distance of the nail pushing piston entering the receiver; the top nail piston is used for pushing the stud into the conductive chuck. The automatic stud welding gun has the advantages that studs with the same specification and two lengths can be welded in the same automatic stud welding gun, the working efficiency and the reliability of continuous welding are improved, welding operation is carried out at the same station, the operation space is saved, and the operation cost is reduced.

Description

Automatic stud welding gun shared by two studs
Technical Field
The invention relates to the technical field of welding equipment, in particular to an automatic stud welding gun suitable for studs with two different lengths.
Background
At present, the stud welding gun is widely applied to the industries of automobiles, shipbuilding, aviation, locomotives and other sheet metal. In practical application, three types of stud welding guns mainly exist, namely a manual stud welding gun, a semi-automatic stud welding gun and an automatic stud welding gun. The manual stud welding gun needs to manually clamp and weld studs, so that the welding rhythm is slow, and the production efficiency is low. The semi-automatic stud welding gun and the automatic stud welding gun solve the problem of low efficiency of manually clamping and welding studs, but the existing semi-automatic stud welding gun and the existing automatic stud welding gun can only weld studs with the same specification and the same length under the condition of not replacing parts. When welding studs with the same specification and different lengths are required to be welded, two stud welding guns which are matched with studs with different lengths are required, or two sets of parts which are not universal are required to be prepared for replacement. And then lead to needing two sets of arms or the arm that bearing capacity is bigger to carry out the stud welding, increased manufacturing cost, and also improved the maintenance degree of difficulty when changing spare part, can lead to simultaneously needing two stations or a plurality of stations to carry out welding operation, and then lead to the problem that production space is extravagant, production efficiency further reduces.
Disclosure of Invention
The embodiment of the invention provides an automatic stud welding gun shared by double studs, and aims to solve the problem that in the prior art, when welding studs with the same specification and different lengths are required to be welded, two stud welding guns matched with studs with different lengths are required, or two sets of parts which are not universal are required to be prepared for replacement. And then lead to needing two sets of arms or the arm that load capacity is bigger to carry out the stud welding, increased manufacturing cost, and also improved the maintenance degree of difficulty when changing spare part, can lead to simultaneously needing two stations or a plurality of stations to carry out welding operation, and then lead to the problem that production space is extravagant, production efficiency further reduces.
The embodiment of the invention provides an automatic stud welding gun shared by double studs, which comprises a top stud component, a feeding component, a conductive chuck and a receiver, wherein the top stud component is arranged on the top stud component; the receiver is connected to a first end of the top pin assembly; the conductive chuck is connected to the top nail assembly through the receiver; the feeding assembly is connected to the top nail assembly through the receiver; the feeding assembly is used for conveying the stud to the receiver; the conductive chuck is used for clamping the stud and protruding the stud for a fixed length; the top nail component comprises a gun barrel, a top nail cylinder, a top nail piston and a limiting piston; the nail ejecting cylinder is movably arranged in the gun barrel; the top nail piston and the limit piston are movably arranged in the top nail cylinder and can move in the top nail cylinder; one end of the top nail piston sequentially penetrates through the limiting piston and the first end of the top nail cylinder; the limiting piston is used for limiting the distance of the top nail piston entering the receiver; the top nail piston is used for pushing the stud into the conductive chuck. The stud welding machine has the advantages that the stud welding machine utilizes the position change and mutual limiting of the top nail piston and the limiting piston, so that studs with the same specification and the two lengths can be welded in the same automatic stud welding gun, the operation of replacing the stud welding gun or parts is avoided, the working efficiency and reliability of continuous welding of the studs are improved, the studs with the same specification and the two lengths are concentrated on the same station for welding operation, the operation space is saved, and the operation cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic stud welding gun for double stud sharing provided by an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a double-stud common automatic stud welding gun according to an embodiment of the invention for welding a long stud;
FIG. 3 is a schematic structural diagram of a double-stud common automatic stud welding gun according to an embodiment of the present invention for welding a short stud;
FIG. 4 is a schematic structural diagram of an overall double-stud-shared automatic stud welding gun according to an embodiment of the invention;
FIG. 5 is another schematic structural diagram of an overall double-stud common automatic stud welding gun provided by the embodiment of the invention;
fig. 6 is a schematic structural diagram of an automatic stud welding gun for double stud sharing according to another angle provided by the embodiment of the invention.
Wherein the reference numerals are specifically: the automatic stud welding gun comprises an automatic stud welding gun 10, a top nail component 110, a gun barrel 111, a top nail air cylinder 112, a first air cylinder 1121, a second air cylinder 1122, a top nail piston 113, a top nail rod 1131, a tail end piston 1132, a limiting piston 114, a feeding component 120, a feeding hose 121, an insulating nail guide pipe 122, a switching nail guide pipe 123, a feeding hose fixing seat 124, a conductive chuck 130, a receiver 140, an electrical transmission component 150, an electrical connection block 151, an air joint 152, a transmission pipe coil 153, a linear voice coil motor 160, a grating displacement encoder 180, a welding gun base 190, a bottom plate 191, a welding gun mounting plate 192, a sliding table air cylinder 193, a support rod 194 and a buffer component 195.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
Referring to fig. 1, fig. 1 is a diagram of an automatic stud welding gun 10 according to an embodiment of the present invention. As shown in fig. 1, an embodiment of the present invention provides an automatic stud welding gun 10 including a nail assembly 110, a feed assembly 120, a conductive collet 130, and a receiver 140; receiver 140 is connected to a first end of the tack assembly 110; the conductive clip 130 is connected to the nail assembly 110 through the receiver 140; the feeder assembly 120 is connected to the spike assembly 110 by a receiver 140; the feeder assembly 120 is used to deliver studs to the receiver 140; the conductive collet 130 is used for clamping the stud and protruding the stud by a fixed length; the top nail component 110 comprises a gun barrel 111, a top nail air cylinder 112, a top nail piston 113 and a limit piston 114; the nail ejecting cylinder 112 is movably arranged in the gun barrel 111; the top nail piston 113 and the limit piston 114 are movably arranged in the top nail cylinder 112 and can move in the top nail cylinder 112; one end of the top nail piston 113 sequentially penetrates through the limiting piston 114 and the first end of the top nail cylinder 112; the limit piston 114 is used for limiting the distance of the nail ejecting piston 113 entering the receiver 140; the nail piston 113 is used to push the stud into the conductive collet 130.
In the present embodiment, the receiver 140 has three channels, the three channels may be a first channel, a second channel, and a third channel, corresponding outlets of the first channel, the second channel, and the third channel are connected to the nail ejecting assembly 110, the feeding assembly 120, and the conductive chuck 130, respectively, and the three channels intersect inside the receiver 140. The receiver 140 is connected to the first end of the top pin assembly 110, i.e., the receiver 140 is connected to the first end of the top pin cylinder 112 of the top pin assembly 110, and the first channel of the receiver 140 is in communication with the first end of the top pin cylinder 112. The feeding assembly 120 is communicated with the second channel, meanwhile, the conductive chuck 130 is communicated with the third channel, and a stud to be welded is sent into the second channel from the feeding assembly 120 and automatically enters the third channel, and at the moment, the stud is in a state to be sent. The top pin piston 113 in the top pin assembly 110 may reach the third channel via the first channel and feed the stud into the conductive collet 130 via the third channel, and the conductive collet 130 may then clamp the stud such that the stud is transformed from a state to be fed into a state to be welded.
The conductive chuck 130 may be connected to the receiver 140 through a locking nut, and a dust-proof sleeve may be installed between the receiver 140 and the stud assembly 110 to prevent welding slag, oil contamination, and dust in the environment from entering the interior of the automatic stud welding gun 10 through a gap between the stud cylinder 112 and the gun barrel 111, thereby preventing the movement of the stud cylinder 112 from being affected.
In one embodiment, referring to fig. 1, the top pin piston 113 includes a top pin rod 1131 and a tail piston 1132; one end of the top pin rod 1131 is fixedly connected to the tail end piston 1132, and the other end of the top pin rod 1131 penetrates through the limit piston 114 and the first end of the top pin cylinder 112 and can enter the receiver 140; the tail piston 1132 may abut against an end of the limit piston 114 away from the receiver 140.
In this embodiment, as the spike piston 113 moves toward the receiver 140, the distance the spike rod 1131 enters the receiver 140 gradually increases. When welding a stud of any length, the pin 1131 may push the stud through the receiver 140 and into the conductive clip 130, and the pin 1131 also enters the conductive clip 130. When the ejector pin rod 1131 sends the stud into the welding position, the distance that the ejector pin rod 1131 enters the receiver 140 at this moment increases to the current maximum value, the tail end piston 1132 can abut against one end of the limiting piston 114 far away from the receiver 140, and then the limiting piston 114 limits the ejector pin piston 113, so that the distance that the ejector pin rod 1131 enters the receiver 140 is too large, and the length that the ejector pin rod 1131 sends the stud into the conductive chuck 130 is the length suitable for welding.
In one embodiment, the nail cylinder 112 includes a first cylinder 1121 near an end of the receiver 140 and a second cylinder 1122 remote from an end of the receiver 140; one end of the first cylinder 1121 is connected to one end of the second cylinder 1122; the first cylinder 1121 has a larger inner diameter than the second cylinder 1122.
In the present embodiment, the nail cylinder 112 is composed of a first cylinder 1121 and a second cylinder 1122 having two strokes and different inner diameters, and the first cylinder 1121 and the second cylinder 1122 are in communication, that is, a part of the inner diameter of the nail cylinder 112 close to the receiver 140 is larger than a part of the inner diameter of the nail cylinder far from the receiver 140, and when the stopper piston 114 and the nail piston 113 are not installed, the compressed air can reach the second cylinder 1122 from the first cylinder 1121 without hindrance.
In one embodiment, the limit piston 114 is disposed in the first cylinder 1121, and the tail piston 1132 is disposed in the second cylinder 1122; one end of the restraining piston 114 near the receiver 140 may abut to one end of the first cylinder 1121 near the receiver 140; the end of the restraining piston 114 near the second cylinder 1122 may abut the end of the first cylinder 1121 away from the receiver 140.
In this embodiment, the limit piston 114 is disposed in the first cylinder 1121 with a larger inner diameter, and the nail piston 113 is disposed in the second cylinder 1122 with a smaller inner diameter, so that the limit piston 114 can move back and forth in the first cylinder 1121, meanwhile, the nail rod 1131 of the nail piston 113 penetrates through the limit piston 114, and the tail end piston 1132 can drive the nail rod 1131 to move back and forth in the second cylinder 1122. In consideration of air tightness, the side wall of the limit piston 114 needs to abut against the side wall of the first cylinder 1121, that is, the outer diameter of the limit piston 114 needs to be less than or equal to the inner diameter of the first cylinder 1121; correspondingly, the sidewall of the tail piston 1132 needs to abut against the sidewall of the second cylinder 1122, i.e. the outer diameter of the tail piston 1132 needs to be smaller than or equal to the inner diameter of the second cylinder 1122. Since the inner diameter of first cylinder 1121 is greater than the inner diameter of second cylinder 1122, the outer diameter of tail piston 1132 needs to be smaller than the outer diameter of limit piston 114. In order to achieve the effect of limiting the nail pushing piston 113 by the limiting piston 114, the outer diameter of the limiting piston 114 may be set in two parts, specifically, the outer diameter of a part of the limiting piston 114 close to the receiver 140 may be set to be adapted to the inner diameter of the first cylinder 1121, and the outer diameter of a part of the limiting piston 114 far from the receiver 140 may be correspondingly set to be adapted to the inner diameter of the second cylinder 1122.
Furthermore, referring to fig. 2, an end of the limiting piston 114 away from the receiver 140 may enter the first cylinder 1121, and when a distance that the end of the limiting piston 114 away from the receiver 140 enters the first cylinder 1121 is a maximum value, due to the inner diameter limitation, a portion of the limiting piston 114, which has an outer diameter adapted to the first cylinder 1121, may abut against an end of the second cylinder 1122 close to the receiver 140, at this time, when the tail end piston 1132 abuts against the limiting piston 114, a distance that the ejector pin 1131 enters the conductive collet 130 through the receiver 140 is a minimum value, and then a stud with a larger length may be accommodated in the conductive collet 130 for welding, where the length of the stud is the first length.
When welding a stud, the stud needs to be pushed out of the conductive chuck 130 by a specific length, and for studs with different lengths, the specific length needs to be consistent under the same working scene. Thus, when welding a second length of stud (the second length being less than the first length), referring to FIG. 3, the distance the pin shank 1131 enters the conductive collet 130 through the receiver 140 is correspondingly increased to push the shorter stud of the second length out a particular length. Accordingly, at this time, an end of the limit piston 114 close to the receiver 140 abuts against an end of the first cylinder 1121 close to the receiver 140, so that the tail piston 1132 abuts against the limit piston 114 and extends the top pin 1131 to the maximum length, and the distance that the top pin 1131 enters the conductive chuck 130 through the receiver 140 is the maximum. The movement range of the tail end piston 1132 in the second cylinder 1122 can be changed by the movement of the limiting piston 114 in the first cylinder 1121 and the abutting of the two ends, and when short stud welding is required, the limiting piston 114 does not limit; when longer stud welding is required, the limiting piston 114 limits the tail end piston 1132, so that the distance from the top nail rod 1131 to the conductive chuck 130 through the receiver 140 changes, and the effect of being compatible with the lengths of the two welding studs is achieved.
In one embodiment, the automatic stud gun 10 further includes an electrical transmission assembly 150, a linear voice coil motor 160, and a grating displacement encoder 180; the electric transmission assembly 150 is electrically connected with the linear voice coil motor 160, the electric transmission assembly 150 is electrically connected with the top nail cylinder 112, and the electric transmission assembly 150 is electrically connected with the grating displacement encoder 180; the linear voice coil motor 160 is connected to the second end of the nail cylinder 112 and is used for driving the nail cylinder 112 to move; the grating displacement encoder 180 is disposed below the gun barrel 111 and is used for monitoring the displacement of the nail ejecting cylinder 112.
In this embodiment, the load connector of the linear voice coil motor 160 is connected to the second end of the nail cylinder 112, specifically, the load connector of the linear voice coil motor 160 may penetrate into the inner space of the gun barrel 111 and then be connected to the second end of the nail cylinder 112, where the second end of the nail cylinder 112 is the end of the nail cylinder 112 away from the receiver 140. After the linear voice coil motor 160 is electrically connected to the electrical transmission assembly 150, it can drive the stud cylinder 112, the receiver 140, the conductive chuck 130 and the stud clamped in the conductive chuck 130 to perform a series of welding operations, such as striking, drawing, holding, upsetting, etc. Meanwhile, the grating displacement encoder 180 can detect the displacement of the nail pushing cylinder 112 and feed back the displacement to the driver of the automatic stud welding gun 10 in real time through the electric transmission assembly 150, so as to perform closed-loop feedback on the transmission operation of the voice coil motor.
In one embodiment, electrical transfer assembly 150 includes an electrical connection block 151, an air connector 152, and a transfer line package 153; the electrical connection block 151 is electrically connected with the transmission pipeline package 153; the transfer line package 153 is connected to the electrical connection block 151 by an air connector 152; the transmission pipe coil 153 is used for transmitting compressed air, transmitting power to the voice coil motor, and transmitting power to the electrical connection block 151; the air connector 152 is used to transfer compressed air from the transfer line package 153 to the electrical connection block 151.
In this embodiment, the transmission line package 153 may be provided with a plurality of electrical connection paths and an air path for transmitting compressed air. Compressed air may enter the air connector 152 through the transfer line package 153 to the electrical connection block 151; the driver of the automated stud gun 10 may be electrically connected to and controlled by the transfer coil package 153, the linear voice coil motor 160, the electrical connection block 151, and the raster displacement encoder 180.
In one embodiment, the electrical connection block 151 is fixedly connected to the barrel 111, and penetrates through the barrel 111 to communicate with and electrically connect with the nail ejecting cylinder 112; the electrical connection block 151 is used to deliver compressed air from the air connector 152 to the nail cylinder 112 and to provide welding current to the conductive collet 130.
In the present embodiment, the electrical connection block 151 may transmit power to the nail ejecting cylinder 112, and further transmit power to the conductive chuck 130, so that the conductive chuck 130 generates a welding current to perform a welding operation on the stud. Meanwhile, the electric connecting block 151 can introduce compressed air into the top nail air cylinder 112, and the top nail piston 113 and the limiting piston 114 are controlled by the compressed air, so that the top nail piston 113 and the limiting piston 114 can move according to welding requirements, and the welding requirements of studs with two lengths are met.
In one embodiment, the automatic stud welding gun 10 further comprises a welding gun base 190, wherein the welding gun base 190 comprises a bottom plate 191, a welding gun mounting plate 192, a sliding table cylinder 193, a support rod 194 and a buffer assembly 195; the sliding table cylinder 193 is connected to the bottom plate 191 and used for driving the welding gun mounting plate 192 to move; a welding gun mounting plate 192 is connected to the slide table cylinder 193 for fixing each welding assembly; the support rod 194 is connected to the welding gun mounting plate 192 and is used for limiting and supporting the workpiece and the workbench; a buffer assembly 195 is coupled to the torch mounting plate 192 and is disposed opposite the slide table cylinder 193 for buffering movement of the torch mounting plate 192.
In this embodiment, the driver connected to the automatic stud welding gun 10 can control the slide cylinder 193 to move by controlling the pneumatic solenoid valve in the slide cylinder 193, so as to drive the welding gun mounting plate 192 to move, and further drive the gun barrel 111, the nail ejecting cylinder 112, the receiver 140, the conductive chuck 130, and the like to move, so that the welding stud and the workpiece to be welded are in contact with each other. While the support bar 194 may abut against a work piece or table to be welded to provide integral support for the automatic stud welding gun 10. On the other hand, because the stud welding can produce the compression volume, bracing piece 194 still can be through adjusting self extension, control the stud compression volume. When the slide cylinder 193 moves the welding gun mounting plate 192, the buffer unit 195 can buffer the impact applied to the automatic stud welding gun 10 during the welding operation.
In one embodiment, the feeding assembly 120 includes a feeding hose 121, an insulating nail guide pipe 122, an adapting nail guide pipe 123 and a feeding hose fixing seat 123; one end of the feeding hose 121 is communicated with one end of the insulated nail guiding pipe 122; the other end of the insulated nail guiding pipe 122 is communicated with one end of the switching nail guiding pipe 123; the other end of the switching guide pin pipe 123 is communicated with the receiver 140; the feeding hose 121 is fixedly connected to the welding gun mounting plate 192 through the feeding hose fixing seat 123.
In this embodiment, the stud to be welded enters the receiver 140 from the feed hose 121 through the insulated nail guide tube 122 and the adapter nail guide tube 123 in sequence. The insulated nail guiding pipe 122 can prevent welding current from being led into the stud in advance to cause equipment damage.
In one embodiment, the barrel 111 and the grating displacement encoder 180 are fixedly attached to the torch mounting plate 192.
In this embodiment, the nail assembly 110, the externally connected receiver 140, the conductive collet 130, the feed assembly 120, etc. are all movable with the movement of the welding gun mounting plate 192 to ensure overall stability. Meanwhile, the grating displacement encoder 180 can detect the displacement of the nail ejecting cylinder 112 at any time.
The embodiment of the invention provides an automatic stud welding gun 10 shared by double bolts, which comprises a top bolt component 110, a feeding component 120, a conductive chuck 130 and a receiver 140; the receiver 140 is connected to a first end of the nail assembly 110; the conductive clip 130 is connected to the nail assembly 110 through the receiver 140; the feeder assembly 120 is connected to the spike assembly 110 by a receiver 140; the feeder assembly 120 is used to deliver studs to the receiver 140; the conductive collet 130 is used for clamping the stud and protruding the stud by a fixed length; the top nail assembly 110 comprises a gun barrel 111, a top nail cylinder 112, a top nail piston 113 and a limit piston 114; the nail ejecting cylinder 112 is movably arranged in the gun barrel 111; the top nail piston 113 and the limit piston 114 are movably arranged in the top nail cylinder 112 and can move in the top nail cylinder 112; one end of the top nail piston 113 sequentially penetrates through the limiting piston 114 and the first end of the top nail cylinder 112; the limit piston 114 is used for limiting the distance of the nail ejecting piston 113 entering the receiver 140; the pin piston 113 is used to push the stud into the conductive collet 130. The stud welding machine has the advantages that the studs with the same specification and the same length can be welded in the same automatic stud welding gun 10 by utilizing the position change and the mutual limiting of the top nail piston 113 and the limiting piston 114, the operation of replacing the stud welding gun or parts is avoided, the working efficiency and the reliability of continuous welding of the studs are improved, the studs with the same specification and the same length are concentrated on the same station for welding operation, the operation space is saved, and the operation cost is reduced.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. An automatic stud welding gun is characterized by comprising a top nail assembly, a feeding assembly, a conductive chuck and a receiver; the receiver is connected to a first end of the top pin assembly; the conductive chuck is connected to the top nail assembly through the receiver; the feeding assembly is connected to the top nail assembly through the receiver; the feeding assembly is used for conveying the stud to the receiver; the conductive chuck is used for clamping the stud and protruding the stud for a fixed length;
the top nail assembly comprises a gun barrel, a top nail cylinder, a top nail piston and a limiting piston; the nail ejecting cylinder is movably arranged in the gun barrel; the top nail piston and the limit piston are movably arranged in the top nail cylinder and can move in the top nail cylinder; one end of the top nail piston sequentially penetrates through the limiting piston and the first end of the top nail cylinder;
the limiting piston is used for limiting the distance of the top nail piston entering the receiver; the top nail piston is used for pushing the stud into the conductive chuck.
2. The automatic stud welding gun according to claim 1, wherein the top stud piston comprises a top stud rod and a tail end piston; one end of the nail ejecting rod is fixedly connected to the tail end piston, and the other end of the nail ejecting rod penetrates through the limiting piston and the first end of the nail ejecting cylinder and can enter the receiver; the tail end piston can abut against one end, far away from the receiver, of the limiting piston.
3. The automatic stud gun welder according to claim 2, wherein the nail air cylinder includes a first air cylinder proximate to an end of the receiver and a second air cylinder distal from the end of the receiver; one end of the first cylinder is connected to one end of the second cylinder; the first cylinder bore diameter is greater than the second cylinder bore diameter.
4. The automatic stud welding gun according to claim 3, wherein the limit piston is disposed in the first cylinder and the tail end piston is disposed in the second cylinder; one end of the limiting piston close to the receiver can be abutted to one end of the first air cylinder close to the receiver; one end of the limiting piston close to the second air cylinder can be abutted to one end of the first air cylinder far away from the receiver.
5. The automatic stud gun according to claim 4, further comprising an electrical transmission assembly, a linear voice coil motor, and a raster displacement encoder; the electric transmission assembly is electrically connected with the linear voice coil motor, the electric transmission assembly is electrically connected with the top nail air cylinder, and the electric transmission assembly is electrically connected with the grating displacement encoder;
the linear voice coil motor is connected to the second end of the top nail air cylinder and used for driving the top nail air cylinder to move; the grating displacement encoder is arranged below the gun barrel and used for monitoring the displacement of the top nail air cylinder.
6. The automatic stud welding gun according to claim 5, wherein the electrical transmission assembly includes an electrical connection block, a gas nipple, and a transmission tube coil; the electric connecting block is electrically connected with the transmission pipeline package;
the transmission pipeline package is connected to the electrical connection block through the air joint; the transmission pipe coil is used for transmitting compressed air, transmitting power to the voice coil motor and transmitting power to the electrical connecting block; the air connector is used for transmitting compressed air to the electric connecting block from the transmission pipeline package.
7. The automatic stud welding gun according to claim 6, wherein the electrical connection block is fixedly connected to the barrel and communicates and electrically connects with the nail ejecting cylinder through the barrel; the electric connecting block is used for transmitting compressed air to the nail ejecting cylinder through the air joint and is used for providing welding current for the conductive chuck.
8. The automatic stud welding gun according to claim 7, further comprising a welding gun base, the welding gun base including a base plate, a welding gun mounting plate, a slip table cylinder, a support rod, and a buffer assembly;
the sliding table cylinder is connected to the bottom plate and used for driving the welding gun mounting plate to move;
the welding gun mounting plate is connected to the sliding table cylinder and used for fixing each welding assembly;
the support rod is connected to the welding gun mounting plate and used for limiting and supporting a workpiece and a workbench;
the buffering subassembly is connected to the welder mounting panel and with the slip table cylinder sets up relatively for the removal of butt welding gun mounting panel is cushioned.
9. The automatic stud welding gun according to claim 8, wherein the feed assembly includes a feed hose, an insulated nail guide tube, a switching nail guide tube, and a feed hose mount; one end of the feeding hose is communicated with one end of the insulating nail guide pipe; the other end of the insulating nail guide pipe is communicated with one end of the switching nail guide pipe; the other end of the switching nail guide pipe is communicated with the receiver; the feeding hose is fixedly connected to the welding gun mounting plate through the feeding hose fixing seat.
10. The automatic stud gun according to claim 9, wherein the barrel and the raster displacement encoder are fixedly attached to the gun mounting plate.
CN202211686747.8A 2022-12-26 2022-12-26 Automatic stud welding gun shared by two studs Pending CN115922036A (en)

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CN202211686747.8A CN115922036A (en) 2022-12-26 2022-12-26 Automatic stud welding gun shared by two studs

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116329753A (en) * 2023-05-17 2023-06-27 华安钢宝利高新汽车板加工(沈阳)有限公司 Laser welding device with adjusting function for automobile door ring
CN116475538A (en) * 2023-05-12 2023-07-25 深圳市鸿栢科技实业有限公司 Servo driving gap type energy storage stud welding gun

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116475538A (en) * 2023-05-12 2023-07-25 深圳市鸿栢科技实业有限公司 Servo driving gap type energy storage stud welding gun
CN116329753A (en) * 2023-05-17 2023-06-27 华安钢宝利高新汽车板加工(沈阳)有限公司 Laser welding device with adjusting function for automobile door ring
CN116329753B (en) * 2023-05-17 2023-08-04 华安钢宝利高新汽车板加工(沈阳)有限公司 Laser welding device with adjusting function for automobile door ring

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