CN115921743A - Multidirectional flexible intelligent forging equipment - Google Patents
Multidirectional flexible intelligent forging equipment Download PDFInfo
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- CN115921743A CN115921743A CN202211589400.1A CN202211589400A CN115921743A CN 115921743 A CN115921743 A CN 115921743A CN 202211589400 A CN202211589400 A CN 202211589400A CN 115921743 A CN115921743 A CN 115921743A
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Abstract
The invention provides multidirectional flexible intelligent forging equipment which comprises a multidirectional flexible hydraulic machine, a horizontal cylinder flexible control platform, a plurality of horizontal punches, a punch position adjusting mechanism and a movable cross beam, wherein the horizontal cylinder flexible control platform is arranged on the horizontal cylinder flexible control platform; the horizontal cylinder flexible control platform is arranged on the multidirectional flexible hydraulic machine, and the movable cross beam is arranged above the horizontal cylinder flexible control platform; the horizontal cylinder flexible control platform forms a circular groove; the horizontal punch is connected into the horizontal cylinder flexible control platform through the punch position adjusting mechanism in a manner that the circumferential position of the horizontal punch can be adjusted along the inner periphery of the circular groove; at least one forging station is formed in the circular groove. The multidirectional flexible intelligent forging equipment disclosed by the invention meets the requirements of various multidirectional die forgings; the angle of the horizontal punches can be independently adjusted, and the forging requirements in different horizontal directions are met.
Description
Technical Field
The invention relates to the technical field of multidirectional die forging, in particular to multidirectional flexible intelligent forging equipment.
Background
With the development demand of advanced manufacturing industry, the part manufacturing is developed towards intensification, light weight, high performance and complication, and the traditional forging method of unidirectional pressurization cannot meet the development demand of high-end complex part manufacturing. Multidirectional swaging is a swaging method in which a process force is applied to a billet contained in a dividable die cavity from two or more directions to shape the billet. The hollow complex-shaped part with an internal and external parting structure can be formed at one time, the shape and the size of the forged piece are closer to those of a part, the material utilization rate is high, and the machining amount is small; the forging piece has complete streamline, good stress corrosion resistance and high fatigue strength, can better meet the requirements of manufacturing industries such as petrochemical equipment, aerospace equipment, ships and vehicles and the like and national defense construction development, and becomes an important development direction of the forging technology.
The existing multidirectional die forging is all in the direction and the quantity of fixed horizontal cylinders, one device corresponds to one set of die, and one set of die can only aim at one type of multidirectional die forging.
If the multidirectional die forging piece is not produced in batch and the like, the early-stage investment cost is too high, one piece of equipment is many millions and tens of millions, and although a good process is provided, the cost of the configured equipment is high, so that many traditional machined parts are forged instead of dust collection.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides multidirectional flexible intelligent forging equipment, which can be provided with a plurality of horizontal punches to meet the requirements of various multidirectional die forgings; the angle of the horizontal punches can be independently adjusted, and the forging requirements in different horizontal directions are met.
In order to achieve the aim, the invention provides multidirectional flexible intelligent forging equipment which comprises a multidirectional flexible hydraulic machine, a horizontal cylinder flexible control platform, a plurality of horizontal punches, a punch position adjusting mechanism and a movable cross beam, wherein the horizontal cylinder flexible control platform is arranged on the horizontal cylinder flexible control platform; the horizontal cylinder flexible control platform is arranged on the multidirectional flexible hydraulic machine, and the movable cross beam is arranged above the horizontal cylinder flexible control platform; the horizontal cylinder flexible control platform forms a circular groove; the horizontal punch is connected into the horizontal cylinder flexible control platform through the punch position adjusting mechanism in a manner that the circumferential position of the horizontal punch can be adjusted along the inner periphery of the circular groove; at least one forging station is formed in the circular groove.
Preferably, the punch position adjusting mechanism comprises a plurality of rotary supports, a plurality of servo motors, a plurality of small gears and a large gear; the inner side wall of the circular groove is fixedly provided with the bull gear; each horizontal punch is connected into the horizontal cylinder flexible control platform in a circumferential direction and in a rotating mode along the inner side wall of the circular groove through the rotating support; each rotary support is connected with a servo motor; each servo motor is in transmission connection with one pinion; the pinion gear is meshed with the bull gear.
Preferably, four of said horizontal punches are included.
Preferably, the multidirectional flexible hydraulic machine is a 150T multidirectional flexible hydraulic machine.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
through the cooperation of drift position adjustment mechanism and a plurality of horizontal drift, the circumference position of adjustable each horizontal drift in the horizontal direction to can satisfy the demand of multiple multidirectional die forging, for example the tee bend (have the forging hole of two directions), three branches or four branches valve body, porous hydrogen energy source high pressure valve body etc.. In addition, a plurality of horizontal punches arranged can independently adjust the angle, and the forging requirements in different horizontal directions are met. Can meet the requirements of less expenditure, more functions and the like of research departments such as colleges and universities and research institutes. Meanwhile, the method can be used as the requirement of manufacturing of staged and diversified products of enterprises. A single set of equipment meets multiple requirements. And the enterprise benefit requirement is met. Especially for the production of medium and small batches.
Drawings
FIG. 1 is a schematic structural diagram of a multidirectional flexible intelligent forging apparatus according to an embodiment of the present invention;
FIG. 2 is a state diagram of a horizontal cylinder flexible control platform when the multidirectional flexible intelligent forging apparatus forges a four-branch forging according to the embodiment of the invention;
FIG. 3 is a state diagram of a horizontal cylinder flexible control platform when the multidirectional flexible intelligent forging apparatus forges a three-limb forging according to the embodiment of the invention.
Detailed Description
The following description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, which are set forth in detail below to provide a better understanding of the function and features of the invention.
Referring to fig. 1 to 3, the multi-directional flexible intelligent forging apparatus according to the embodiment of the present invention includes a multi-directional flexible hydraulic press 1, a horizontal cylinder flexible control platform 2, a plurality of horizontal punches 7, a punch position adjusting mechanism, and a movable cross beam 10; the horizontal cylinder flexible control platform 2 is arranged on the multidirectional flexible hydraulic machine 1, and the movable cross beam 10 is arranged above the horizontal cylinder flexible control platform 2; the horizontal cylinder flexible control platform 2 forms a circular groove; the horizontal punch 7 can be connected in the horizontal cylinder flexible control platform 2 along the inner periphery of the circular groove in a circumferential position adjusting way through a punch position adjusting mechanism; at least one forging station is formed in the circular groove.
The punch position adjusting mechanism comprises a plurality of rotary supports 6, a plurality of servo motors 12, a plurality of small gears 13 and a large gear 9; a large gear 9 is fixed on the inner side wall of the circular groove; each horizontal punch 7 can be circumferentially and rotatably connected into the horizontal cylinder flexible control platform 2 along the inner side wall of the circular groove through a rotating support 6; each rotary support 6 is connected with a servo motor 12; each servo motor 12 is in transmission connection with a pinion 13; the pinion 13 meshes with the gearwheel 9.
In this embodiment, four horizontal punches 7 are included.
The multidirectional flexible hydraulic machine 1 adopts a 150T multidirectional flexible hydraulic machine.
The multidirectional flexible intelligent forging equipment provided by the embodiment of the invention has the following working process:
when forging four limb forging 11, assemble four limb forging mould 5 to the forging station of press and put into forging blank 8, horizontal drift 7 rotates to the assigned position along gear wheel 9 under servo motor 12 drive, accomplishes the forging.
After the forging is finished, if the three-limb forge piece 4 needs to be forged again, the four-limb forging die 5 is replaced by the three-limb forging die 3, the horizontal punch 7 adjusts three sets of horizontal punches 7 in place under the driving of the servo motor 12, and the forming of the three-limb forge piece 4 is finished.
In the same way, the forming of various multidirectional die forgings can be completed on one device only by adjusting the position of the horizontal punch 7 according to the requirement. Has flexible property, and can save a large amount of expenses.
While the present invention has been described in detail and with reference to the embodiments thereof as illustrated in the accompanying drawings, it will be apparent to one skilled in the art that various changes and modifications can be made therein. Therefore, certain details of the embodiments are not to be interpreted as limiting, and the scope of the invention is to be determined by the appended claims.
Claims (4)
1. The multidirectional flexible intelligent forging equipment is characterized by comprising a multidirectional flexible hydraulic machine (1), a horizontal cylinder flexible control platform (2), a plurality of horizontal punches (7), a punch position adjusting mechanism and a movable cross beam (10); the horizontal cylinder flexible control platform (2) is arranged on the multidirectional flexible hydraulic machine (1), and the movable cross beam (10) is arranged above the horizontal cylinder flexible control platform (2); the horizontal cylinder flexible control platform (2) forms a circular groove; the horizontal punch (7) is connected into the horizontal cylinder flexible control platform (2) through the punch position adjusting mechanism in a manner that the circumferential position can be adjusted along the inner circumference of the circular groove; at least one forging station is formed in the circular groove.
2. The multidirectional flexible intelligent forging apparatus of claim 1, wherein the punch position adjustment mechanism comprises a plurality of rotary supports (6), a plurality of servo motors (12), a plurality of small gears (13) and a large gear (9); the inner side wall of the circular groove is fixedly provided with the bull gear (9); each horizontal punch head (7) is connected into the horizontal cylinder flexible control platform (2) through the rotary support (6) in a circumferential direction and in a rotating mode along the inner side wall of the circular groove; each rotary support (6) is connected with a servo motor (12); each servo motor (12) is in transmission connection with one pinion (13); the small gear (13) is meshed with the large gear (9).
3. Multidirectional flexible intelligent forging apparatus according to claim 2, characterized by comprising four said horizontal punches (7).
4. The multidirectional flexible intelligent forging apparatus of claim 3, wherein the multidirectional flexible hydraulic press (1) is a 150T multidirectional flexible hydraulic press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211589400.1A CN115921743A (en) | 2022-12-12 | 2022-12-12 | Multidirectional flexible intelligent forging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211589400.1A CN115921743A (en) | 2022-12-12 | 2022-12-12 | Multidirectional flexible intelligent forging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115921743A true CN115921743A (en) | 2023-04-07 |
Family
ID=86697424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211589400.1A Pending CN115921743A (en) | 2022-12-12 | 2022-12-12 | Multidirectional flexible intelligent forging equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115921743A (en) |
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2022
- 2022-12-12 CN CN202211589400.1A patent/CN115921743A/en active Pending
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