CN115921552A - Floor guide support structure - Google Patents
Floor guide support structure Download PDFInfo
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- CN115921552A CN115921552A CN202310034937.XA CN202310034937A CN115921552A CN 115921552 A CN115921552 A CN 115921552A CN 202310034937 A CN202310034937 A CN 202310034937A CN 115921552 A CN115921552 A CN 115921552A
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- 238000005096 rolling process Methods 0.000 claims abstract description 77
- 239000007921 spray Substances 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000001154 acute effect Effects 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 238000001802 infusion Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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Abstract
本发明公开了一种落地导卫支撑结构,包括底座,所述底座上设置有平行设置的第一导轨和第二导轨,所述第一导轨上滑动连接有水平导卫支架,所述第二导轨上滑动连接有立式导卫支架,所述第一导轨和第二导轨沿型材的输送方向设置;所述水平导卫支架由第一动力装置驱动沿所述第一导轨滑动,所述立式导卫支架由第二动力装置驱动沿所述第二导轨滑动。本发明的落地导卫支撑结构,换辊需要的空间小,轧机间距要求小,缩短了工艺总布置长度,避免了与轧机横梁的干涉。
The invention discloses a floor guide supporting structure, which comprises a base, on which a first guide rail and a second guide rail arranged in parallel are arranged, a horizontal guide bracket is slidably connected to the first guide rail, and a horizontal guide bracket is slidably connected to the second guide rail. A vertical guide bracket is slidably connected to the guide rail, and the first guide rail and the second guide rail are arranged along the conveying direction of the profile; the horizontal guide bracket is driven by the first power device to slide along the first guide rail, and the vertical guide rail is The type guide bracket is driven by the second power device to slide along the second guide rail. The floor guide support structure of the present invention requires less space for roll changing and less space between the rolling mills, shortens the overall length of the process layout, and avoids interference with the rolling mill beams.
Description
技术领域technical field
本发明涉及轧钢设备技术领域,特别涉及一种落地导卫支撑结构。The invention relates to the technical field of steel rolling equipment, in particular to a floor guide support structure.
背景技术Background technique
导卫是指在型钢轧制过程中,安装在轧辊孔型前后帮助轧件按既定的方向和状态准确地、稳定地进入和导出轧辊孔型的装置。The guide refers to the device installed before and after the roll pass to help the rolled piece enter and exit the roll pass accurately and stably according to the predetermined direction and state during the section steel rolling process.
棒材和高线生产线车间轧机区的轧机在入口和出口一般安装导卫结构,辅助轧机对轧件的咬入和轧制。导卫的固定一般通过两种方式来实现:一种是轧机上带导卫梁结构,导卫直接安装在轧机本体上面;另一种是落地支座结构,导卫由一个落地的导卫支座单独固定,这种结构的导卫中心线固定,减少了生产线上对导卫的调整,节约调整时间。The rolling mill in the rolling mill area of the bar and high-line production line workshop is generally equipped with a guide structure at the entrance and exit to assist the rolling mill in biting and rolling the rolled piece. The fixing of the guide is generally realized in two ways: one is the structure with a guide beam on the rolling mill, and the guide is directly installed on the rolling mill body; the other is a floor support structure, and the guide is supported by a floor guide The seat is fixed separately, and the center line of the guide and guard of this structure is fixed, which reduces the adjustment of the guide and guard on the production line and saves adjustment time.
现有的落地导卫支座,又分成两种型式:一种是落地导卫支座和其上固定导卫的支架都是固定的,在更换导卫和轧机换辊时,需要天车吊装导卫和导卫支架,劳动强度大,费工费时;另外一种是:导卫支座固定在基础上,导卫支架可以围绕导卫支座上的旋转轴转动,此种结构的导卫支撑结构便于轧机换辊,使用方便,得到广泛应用。但是第二种落地旋转支座存在以下问题:在轧机换辊时,要求导卫支架的旋转开口度一定要满足一个轧机换辊位,旋转的角度至少要90°,旋转半径也不能太小,这样会将轧机间距拉大,影响轧制工艺的总布置;导卫和支架旋转过程中会与轧机的下横梁干涉,导致旋转受阻;由于轧机区环境恶劣,旋转轴常有生锈和卡阻,在转动时需要人工配合天车一并完成,费力费时,工作效率低;轧制时导卫的倾翻力矩比较大,空心结构的旋转轴容易折断。The existing floor guide support is divided into two types: one is that the floor guide support and the bracket on which the guide is fixed are fixed. When changing the guide and rolling mill, it needs to be hoisted by the crane Guides and guide brackets are labor-intensive, labor-intensive and time-consuming; the other is: the guide support is fixed on the foundation, and the guide support can rotate around the rotation axis on the guide support. The guide with this structure The support structure is convenient for roll changing in the rolling mill, easy to use, and widely used. However, the second type of floor-to-ceiling rotating support has the following problems: when changing rolls in the rolling mill, the rotating opening of the guide support must meet the roll changing position of a rolling mill, the angle of rotation must be at least 90°, and the radius of rotation should not be too small. This will increase the distance between the rolling mills and affect the overall layout of the rolling process; during the rotation of the guides and brackets, they will interfere with the lower beam of the rolling mill, resulting in obstruction of the rotation; due to the harsh environment in the rolling mill area, the rotating shaft is often rusted and jammed , It needs to be completed manually with the crane when turning, which is laborious and time-consuming, and the work efficiency is low; the tipping moment of the guide during rolling is relatively large, and the rotating shaft of the hollow structure is easy to break.
发明内容Contents of the invention
有鉴于此,本发明提供了一种落地导卫支撑结构,换辊需要的空间小,轧机间距要求小,缩短了工艺总布置长度,避免了与轧机横梁的干涉。In view of this, the present invention provides a floor guide support structure, which requires less space for changing rolls and less space between rolling mills, shortens the overall length of the process layout, and avoids interference with the beams of the rolling mill.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种落地导卫支撑结构,包括底座,所述底座上设置有平行设置的第一导轨和第二导轨,所述第一导轨上滑动连接有水平导卫支架,所述第二导轨上滑动连接有立式导卫支架,所述第一导轨和第二导轨沿型材的输送方向设置;A floor guide support structure, comprising a base, the base is provided with a first guide rail and a second guide rail arranged in parallel, a horizontal guide bracket is slidably connected to the first guide rail, and a horizontal guide support is slidably connected to the second guide rail. There is a vertical guide bracket, and the first guide rail and the second guide rail are arranged along the conveying direction of the profile;
所述水平导卫支架由第一动力装置驱动沿所述第一导轨滑动,所述立式导卫支架由第二动力装置驱动沿所述第二导轨滑动。The horizontal guide bracket is driven by a first power device to slide along the first guide rail, and the vertical guide bracket is driven by a second power device to slide along the second guide rail.
可选地,所述水平导卫支架底端设置第一限位板,所述第一限位板与所述第一导轨的侧面滑动连接,所述水平导卫支架的底面与所述第一导轨的顶面滑动连接;Optionally, a first limiting plate is provided at the bottom end of the horizontal guide bracket, and the first limiting plate is slidably connected to the side of the first guide rail, and the bottom surface of the horizontal guide bracket is connected to the first guide rail. Sliding connection on the top surface of the guide rail;
所述立式导卫支架底端设置第二限位板,所述第二限位板与所述第二导轨的侧面滑动连接,所述立式导卫支架的底面与所述第二导轨的顶面滑动连接。The bottom end of the vertical guide bracket is provided with a second limiting plate, and the second limiting plate is slidably connected to the side of the second guide rail, and the bottom surface of the vertical guide bracket is connected to the side of the second guide rail. Top slide connection.
可选地,所述水平导卫支架的底面与所述第一导轨的顶面对应的位置固定连接有第一耐磨板,所述第一限位板与所述第一导轨的侧面滑动连接的位置固定连接有第二耐磨板;Optionally, a first wear-resistant plate is fixedly connected to the position corresponding to the bottom surface of the horizontal guide bracket and the top surface of the first guide rail, and the first limiting plate slides with the side of the first guide rail The connected position is fixedly connected with a second wear-resistant plate;
所述立式导卫支架的底面与所述第二导轨的顶面对应的位置固定连接有第三耐磨板,所述第二限位板与所述第二导轨的侧面滑动连接的位置固定连接有第四耐磨板。A third wear-resistant plate is fixedly connected to the position corresponding to the bottom surface of the vertical guide bracket and the top surface of the second guide rail, and the position where the second limiting plate is slidingly connected to the side of the second guide rail The fixed connection has a fourth wear plate.
可选地,所述第一限位板靠近所述第一导轨的侧面设置第一滚动结构,所述第一滚动结构转动设置于第一限位导向槽内,所述第一限位导向槽设置于所述第一导轨的侧面,所述第一限位导向槽沿所述第一导轨的长度方向延伸,且所述第一限位导向槽与所述第一导轨平行设置;Optionally, a first rolling structure is provided on the side of the first limiting plate close to the first guide rail, and the first rolling structure is rotatably disposed in the first limiting guide groove, and the first limiting guide groove It is arranged on the side of the first guide rail, the first limit guide groove extends along the length direction of the first guide rail, and the first limit guide groove is arranged in parallel with the first guide rail;
所述第二限位板靠近所述第二导轨的侧面设置第二滚动结构,所述第二滚动结构转动设置于第二限位导向槽内,所述第二限位导向槽设置于所述第二导轨的侧面,所述第二限位导向槽沿所述第二导轨的长度方向延伸,且所述第二限位导向槽与所述第二导轨平行设置。A second rolling structure is provided on the side of the second limiting plate close to the second guide rail, and the second rolling structure is rotatably arranged in a second limiting guide groove, and the second limiting guiding groove is arranged on the On the side of the second guide rail, the second limit guide groove extends along the length direction of the second guide rail, and the second limit guide groove is arranged parallel to the second guide rail.
可选地,所述第一滚动结构和第二滚动结构均为圆柱滚子滚轮。Optionally, both the first rolling structure and the second rolling structure are cylindrical rollers.
可选地,所述第一动力装置为第一液压缸,所述第一液压缸的一端转动连接在所述底座上,另一端与所述水平导卫支架的底端铰接;Optionally, the first power device is a first hydraulic cylinder, one end of the first hydraulic cylinder is rotatably connected to the base, and the other end is hinged to the bottom end of the horizontal guide bracket;
所述第二动力装置为第二液压缸,所述第二液压缸的一端转动连接在所述底座上,另一端与所述立式导卫支架的底端铰接;The second power device is a second hydraulic cylinder, one end of the second hydraulic cylinder is rotatably connected to the base, and the other end is hinged to the bottom end of the vertical guide bracket;
所述水平导卫支架和立式导卫支架分设在所述底座的两端。The horizontal guide bracket and the vertical guide bracket are respectively arranged at two ends of the base.
可选地,所述第一液压缸和第二液压缸的缸体顶端盖设有密封钢板,所述密封钢板通过密封螺栓连接在所述底座上;Optionally, the top end covers of the cylinder blocks of the first hydraulic cylinder and the second hydraulic cylinder are provided with sealing steel plates, and the sealing steel plates are connected to the base by sealing bolts;
所述第一液压缸和第二液压缸的活塞杆上套设有伸缩管。The piston rods of the first hydraulic cylinder and the second hydraulic cylinder are sleeved with telescopic tubes.
可选地,所述水平导卫支架通过第一锁紧结构与水平导卫固定连接,所述立式导卫支架通过第二锁紧结构与立式导卫固定连接,所述第一锁紧结构和第二锁紧结构相同;Optionally, the horizontal guide bracket is fixedly connected to the horizontal guide through a first locking structure, the vertical guide bracket is fixedly connected to the vertical guide through a second locking structure, and the first locking The structure is the same as the second locking structure;
所述第一锁紧结构包括第一限位槽和设置于所述第一限位槽的槽底面的定位平键,所述第一限位槽上还设置有限位槽压板,所述限位槽压板通过螺栓连接在所述第一限位槽的槽底面靠近槽侧面的位置。The first locking structure includes a first limiting groove and a positioning flat key arranged on the bottom surface of the first limiting groove, a limiting groove pressure plate is also arranged on the first limiting groove, and the limiting groove The groove pressing plate is connected to the groove bottom surface of the first limiting groove at a position close to the groove side by bolts.
可选地,所述第一限位槽包括第一槽侧面和第二槽侧面,所述第一槽侧面和第二槽侧面分设于所述第一限位槽的槽底面两侧,所述第一槽侧面与所述第一限位槽的槽底面的夹角为第一锐角,所述第二槽侧面与所述第一限位槽的槽底面的夹角为第一钝角;Optionally, the first limiting groove includes a first groove side and a second groove side, the first groove side and the second groove side are respectively arranged on both sides of the groove bottom of the first limiting groove, the The angle between the side of the first groove and the bottom surface of the first limiting groove is a first acute angle, and the angle between the side of the second groove and the bottom surface of the first limiting groove is a first obtuse angle;
所述限位槽压板与所述第二槽侧面触接,所述限位槽压板靠近所述第二槽侧面的第一板侧面与所述第一限位槽的槽底面的夹角为第二钝角,所述限位槽压板远离所述第二槽侧面的第二板侧面与所述第一限位槽的槽底面的夹角为第二锐角;The pressure plate of the limiting groove is in contact with the side of the second groove, and the included angle between the side of the first plate close to the side of the second groove and the bottom surface of the first limiting groove is the second Two obtuse angles, the angle between the side of the second plate away from the side of the second slot and the bottom surface of the first limiting slot is a second acute angle;
所述第一钝角与所述第二钝角相同。The first obtuse angle is the same as the second obtuse angle.
可选地,所述立式导卫支架上还设置有托举结构,所述托举结构设置于所述第二锁紧结构的底端;Optionally, a lifting structure is also provided on the vertical guide bracket, and the lifting structure is arranged at the bottom end of the second locking structure;
所述托举结构包括固定连接于所述立式导卫支架上的托板,所述托板上螺纹连接有第一顶丝,所述第一顶丝的尾端与所述立式导卫的底端对应,所述第一顶丝上设置有锁紧螺母,所述托板上放置有调节垫板。The lifting structure includes a supporting plate fixedly connected to the vertical guide bracket, a first jacking wire is threaded on the supporting plate, and the tail end of the first jacking wire is connected to the vertical guiding guard. Corresponding to the bottom end, the first jacking screw is provided with a locking nut, and an adjusting backing plate is placed on the supporting plate.
可选地,还包括轧辊冷却机构,所述轧辊冷却机构包括第一喷淋管和第二喷淋管,所述第一喷淋管和第二喷淋管均与输液主管连通;Optionally, a roll cooling mechanism is also included, the roll cooling mechanism includes a first spray pipe and a second spray pipe, and both the first spray pipe and the second spray pipe communicate with the infusion main pipe;
所述第一喷淋管设置于所述水平导卫支架靠近水平轧机的一端,所述第二喷淋管设置于所述立式导卫支架靠近立式轧机的一端。The first shower pipe is arranged at one end of the horizontal guide bracket close to the horizontal rolling mill, and the second spray pipe is arranged at the end of the vertical guide bracket close to the vertical rolling mill.
可选地,还包括导槽,所述导槽的一端连接在所述水平导卫支架上,另一端连接在所述立式导卫支架上。Optionally, a guide groove is also included, one end of the guide groove is connected to the horizontal guide bracket, and the other end is connected to the vertical guide bracket.
从上述技术方案可以看出,本发明提供的落地导卫支撑结构,水平导卫支架与立式导卫支架均沿导轨直线滑动连接于底座上,需要支撑棒材时,水平导卫支架或立式导卫支架滑动伸出底座,当轧机换辊时,水平导卫支架或立式导卫支架滑动收回到底座的顶端,相对于现有技术中的旋转设置的导卫支座,要求的空间小,轧机间距要求小,缩短了工艺总布置长度,节约了厂房长度。水平导卫支架与立式导卫支架在被动力装置驱动时,直线移动,避免了转动时与轧机横梁的干涉。且由于本发明的支撑结构不需要设置旋转轴,避免了旋转轴生锈或折断问题的发生。水平导卫支架由第一动力装置驱动滑动,立式导卫支架由第二动力装置驱动滑动,使用更方便。It can be seen from the above technical scheme that in the floor guide support structure provided by the present invention, the horizontal guide bracket and the vertical guide bracket are both slidably connected to the base along the guide rail. The type guide bracket slides out of the base, and when the rolling mill changes rolls, the horizontal guide bracket or the vertical guide bracket slides back to the top of the base. Compared with the rotating guide support in the prior art, the required space Small, the requirement for the distance between the rolling mills is small, the length of the overall layout of the process is shortened, and the length of the workshop is saved. When the horizontal guide bracket and the vertical guide bracket are driven by the power device, they move in a straight line, avoiding interference with the beam of the rolling mill during rotation. And since the supporting structure of the present invention does not need to be provided with a rotating shaft, the occurrence of rust or breakage of the rotating shaft is avoided. The horizontal guide bracket is driven to slide by the first power device, and the vertical guide bracket is driven to slide by the second power device, which is more convenient to use.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例提供的落地导卫支撑结构设置于相邻的轧机之间的结构示意图;Fig. 1 is a schematic structural view of a floor guide support structure provided between adjacent rolling mills provided by an embodiment of the present invention;
图2为本发明实施例提供的落地导卫支撑结构的一种角度的结构示意图;Fig. 2 is a structural schematic diagram of an angle of the floor guide support structure provided by the embodiment of the present invention;
图3为图2的A向结构示意图;Fig. 3 is a schematic diagram of the structure in direction A of Fig. 2;
图4为图2的B向结构示意图;Fig. 4 is a schematic diagram of the structure in direction B of Fig. 2;
图5为本发明实施例提供的落地导卫支撑结构的另一种角度的结构示意图;Fig. 5 is a structural schematic diagram of another angle of the floor guide support structure provided by the embodiment of the present invention;
图6为本发明实施例提供的座体和铜套的连接结构示意图;Fig. 6 is a schematic diagram of the connection structure of the seat body and the copper sleeve provided by the embodiment of the present invention;
图7为本发明实施例提供的水平导卫支架的一种角度的结构示意图;Fig. 7 is a structural schematic diagram of an angle of the horizontal guide bracket provided by the embodiment of the present invention;
图8为本发明实施例提供的水平导卫支架的另一种角度的结构示意图;Fig. 8 is a structural schematic diagram of another angle of the horizontal guide bracket provided by the embodiment of the present invention;
图9为本发明实施例提供的立式导卫支架的一种角度的结构示意图;Fig. 9 is a structural schematic diagram of an angle of the vertical guide bracket provided by the embodiment of the present invention;
图10为本发明实施例提供的立式导卫支架的另一种角度的结构示意图;Fig. 10 is a structural schematic diagram of another angle of the vertical guide bracket provided by the embodiment of the present invention;
图11为本发明实施例提供的立式导卫支架的又一种角度的结构示意图;Fig. 11 is a structural schematic diagram of another angle of the vertical guide bracket provided by the embodiment of the present invention;
图12为本发明实施例提供的轧辊冷却机构的结构示意图。Fig. 12 is a structural schematic diagram of a roll cooling mechanism provided by an embodiment of the present invention.
其中:in:
1、底座,2、水平导卫支架,201、立板,202、第一限位槽,2021、第一槽侧面,2022、第二槽侧面,203、滑动连接槽,204、第一限位板,3、水平轧机,4、水平导卫,5、导槽,6、定位销,7、立式导卫支架,701、第二限位板,702、第二限位槽,8、立式导卫,9、立式轧机,1. Base, 2. Horizontal guide bracket, 201, vertical plate, 202, first limit slot, 2021, side of the first slot, 2022, side of the second slot, 203, sliding connection slot, 204, first limit Plate, 3, horizontal rolling mill, 4, horizontal guide, 5, guide groove, 6, positioning pin, 7, vertical guide bracket, 701, second limiting plate, 702, second limiting groove, 8, vertical Type guide, 9, vertical rolling mill,
10、托举结构,1001、调节垫板,1002、第一顶丝,1003、托板,10. Lifting structure, 1001, adjusting backing plate, 1002, first jacking wire, 1003, supporting plate,
1004、锁紧螺母,11、第二动力装置,12、第一动力装置,13、伸缩管,1004, lock nut, 11, second power unit, 12, first power unit, 13, expansion tube,
14、密封钢板,15、密封螺栓,16、座体,17、铜套,18、第一斜楔,19、第一密封盖,20、第二密封盖,21、限位槽压板,22、定位平键,23、限位螺栓,24、第二斜楔,25、第一耐磨板,26、第二耐磨板,27、第一滚动结构,28、第一销轴,29、第一轴承,30、第一连接板,31、第一导轨,32、第一限位导向槽,33、第三耐磨板,34、第四耐磨板,35、第二连接板,36、第二限位导向槽,37、第二轴承,38、第二销轴,39、第二导轨,40、第二滚动结构,41、第一喷淋管,42、第二喷淋管,43、快换接头,44、软管,45、焊接头。14. Sealing steel plate, 15. Sealing bolt, 16. Seat body, 17. Copper sleeve, 18. First wedge, 19. First sealing cover, 20. Second sealing cover, 21. Limiting groove pressure plate, 22, Locating flat key, 23, limit bolt, 24, the second oblique wedge, 25, the first wear plate, 26, the second wear plate, 27, the first rolling structure, 28, the first bearing pin, 29, the first One bearing, 30, the first connecting plate, 31, the first guide rail, 32, the first limit guide groove, 33, the third wear plate, 34, the fourth wear plate, 35, the second connecting plate, 36, The second limit guide groove, 37, the second bearing, 38, the second pin shaft, 39, the second guide rail, 40, the second rolling structure, 41, the first spray pipe, 42, the second spray pipe, 43 , Quick change connector, 44, hose, 45, welding head.
具体实施方式Detailed ways
本发明公开了一种落地导卫支撑结构,换辊需要的空间小,轧机间距要求小,缩短了工艺总布置长度,避免了与轧机横梁的干涉。The invention discloses a floor guide support structure, which requires less space for changing rolls and less space between rolling mills, shortens the overall process layout length, and avoids interference with rolling mill beams.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图5,本发明的落地导卫支撑结构,包括底座1,底座1上设置有平行设置的第一导轨31和第二导轨39,第一导轨31上滑动连接有水平导卫支架2,第二导轨39上滑动连接有立式导卫支架7,第一导轨31和第二导轨39沿型材的输送方向设置。水平导卫支架2由第一动力装置12驱动沿第一导轨31滑动,立式导卫支架7由第二动力装置11驱动沿第二导轨39滑动。Please refer to Fig. 1 to Fig. 5, the supporting structure of the landing guide of the present invention includes a
其中,立式导卫支架7用于支撑立式导卫8,水平导卫支架2用于支撑水平导卫4。立式导卫8用于对经过的棒材或高线的垂直地基的方向限位,水平导卫4用于对经过的棒材或高线的平行地基的方向限位。水平导卫4的出口端与水平轧机3对应,立式导卫8的入口端与立式轧机9对应。第一导轨31和第二导轨39固定设置于底座1的顶端。Wherein, the
本发明的落地导卫支撑结构,水平导卫支架2与立式导卫支架7均沿导轨直线滑动连接于底座1上,需要支撑棒材时,水平导卫支架2或立式导卫支架7滑动伸出底座1,当轧机换辊时,水平导卫支架2或立式导卫支架7滑动收回到底座1的顶端,相对于现有技术中的旋转设置的导卫支座,要求的空间小,轧机间距要求小,缩短了工艺总布置长度,节约了厂房长度。水平导卫支架2与立式导卫支架7在被动力装置驱动时,直线移动,避免了转动时与轧机横梁的干涉。且由于本发明的支撑结构不需要设置旋转轴,避免了旋转轴生锈或折断问题的发生。水平导卫支架2由第一动力装置12驱动滑动,立式导卫支架7由第二动力装置11驱动滑动,使用更方便。In the floor guide support structure of the present invention, the
为了保证水平导卫支架2与第一导轨31滑动连接的可靠性,水平导卫支架2底端设置第一限位板204,如图3所示,第一限位板204与第一导轨31的侧面滑动连接,同时,水平导卫支架2的底面与第一导轨31的顶面滑动连接。具体的,第一限位板204设置有两个,两个第一限位板204对称设置于第一导轨31的两侧,有效避免了水平导卫支架2滑动过程中与第一导轨31偏离。In order to ensure the reliability of the sliding connection between the
同样的,为了保证立式导卫支架7与第二导轨31滑动连接的可靠性,立式导卫支架7底端设置第二限位板701,如图4所示,第二限位板701与第二导轨39的侧面滑动连接,立式导卫支架7的底面与第二导轨39的顶面滑动连接。具体的,第二限位板701设置有两个,两个第二限位板701对称设置于第二导轨39的两侧,避免了立式导卫支架7滑动过程中与第二导轨39偏离。Similarly, in order to ensure the reliability of the sliding connection between the
为了提高水平导卫支架2与第一导轨31滑动连接位置的耐磨性和耐腐蚀性,水平导卫支架2的底面与第一导轨31的顶面对应的位置固定连接有第一耐磨板25,第一限位板204与第一导轨31的侧面滑动连接的位置固定连接有第二耐磨板26。第一耐磨板25与第二耐磨板26与第一导轨31滑动接触。In order to improve the wear resistance and corrosion resistance of the sliding connection position between the
在一实施例中,第一耐磨板25与第二耐磨板26通过螺钉连接在水平导卫支架2上,以便于第一耐磨板25或第二耐磨板26磨损后更换。第一耐磨板25与第二耐磨板26为铜质或者改性尼龙材质。In one embodiment, the first wear-
为了提高立式导卫支架7与第二导轨39滑动连接位置的耐磨性和耐腐蚀性,立式导卫支架7的底面与第二导轨39的顶面对应的位置固定连接有第三耐磨板33,第二限位板701与第二导轨39的侧面滑动连接的位置固定连接有第四耐磨板34。第三耐磨板33与第四耐磨板34通过螺钉连接在立式导卫支架7上,以便于第三耐磨板33与第四耐磨板34磨损后更换。第三耐磨板33与第四耐磨板34为铜质或者改性尼龙材质。In order to improve the wear resistance and corrosion resistance of the
为了避免水平导卫支架2倾翻,第一限位板204靠近第一导轨31的侧面设置第一滚动结构27,如图3所示,第一滚动结构27转动设置于第一限位导向槽32内,第一限位导向槽32设置于第一导轨31的侧面,第一限位导向槽32沿第一导轨31的长度方向延伸,且第一限位导向槽32与第一导轨31平行设置,以避免第一滚动结构27影响水平导卫支架2沿第一导轨31滑动。第一滚动结构27通过转轴连接在第一限位板204上。通过设置第一滚动结构27,既能防止水平导卫支架2倾翻,又能减少与第一限位导向槽32的摩擦力。In order to avoid the tilting of the
为了避免立式导卫支架7倾翻,第二限位板701靠近第二导轨39的侧面设置第二滚动结构40,第二滚动结构40转动设置于第二限位导向槽36内,第二限位导向槽36设置于第二导轨39的侧面,第二限位导向槽36沿第二导轨39的长度方向延伸,且第二限位导向槽36与第二导轨39平行设置,如图4所示,以避免第二滚动结构40影响立式导卫支架7沿第二导轨39滑动。第二滚动结构40通过转轴连接在第二限位板701上。通过设置第二滚动结构40,既能防止立式导卫支架7倾翻,又能减少与第二限位导向槽36的摩擦力。In order to avoid the tilting of the
进一步的,第一滚动结构27和第二滚动结构40均为圆柱滚子滚轮,所述圆柱滚子滚轮是标准件,磨损后便于更换。Further, both the
在一实施例中,第一动力装置12为第一液压缸,所述第一液压缸的一端转动连接在底座1上,另一端与水平导卫支架2的底端铰接。第二动力装置11为第二液压缸,所述第二液压缸的一端转动连接在底座1上,另一端与立式导卫支架7的底端铰接。为了避免干涉,水平导卫支架2和立式导卫支架7分设在底座1的两端。第一导轨31包括两个平行设置的轨道支撑板,所述第一液压缸设置于第一导轨31的两个轨道支撑板之间。第二导轨39也包括两个平行设置的轨道支撑板,所述第二液压缸设置于第二导轨39的两个轨道支撑板之间。In one embodiment, the
其中,所述第一液压缸的杆端通过第一销轴28与水平导卫支架2底部的第一连接板30转动连接。为了降低连接位置的摩擦力,所述第一液压缸的杆端通过第一轴承29转动连接在第一销轴28上,如图3所示。所述第二液压缸的杆端通过第二销轴38与立式导卫支架7底部的第二连接板35转动连接。为了降低连接位置的摩擦力,所述第二液压缸的杆端通过第二轴承37转动连接在第二销轴38上,如图4所示。Wherein, the rod end of the first hydraulic cylinder is rotationally connected with the first connecting
所述第一液压缸和所述第二液压缸均为耳轴式液压缸。如图6所示,耳轴通过铜套17转动连接在座体16上,座体16安装于轨道支撑板上。Both the first hydraulic cylinder and the second hydraulic cylinder are trunnion hydraulic cylinders. As shown in FIG. 6 , the trunnion is rotatably connected to the
为了避免轧区的水进入底座1的箱体内,所述第一液压缸和第二液压缸的缸体顶端盖设有密封钢板14,密封钢板14通过密封螺栓15连接在底座1的箱体结构上。底座1上开有排水口,若有溅水进到底座1的箱体内,可以通过排水口排出。所述第一液压缸和第二液压缸的活塞杆上套设有伸缩管13,从而避免水或者杂质落到活塞杆上,延长了活塞杆的使用寿命。In order to prevent the water in the rolling area from entering the box of the
为了便于与对应的导卫连接,水平导卫支架2通过第一锁紧结构与水平导卫4固定连接。具体的,所述第一锁紧结构包括第一限位槽202和设置于第一限位槽202的槽底面的定位平键22,第一限位槽202上还设置有限位槽压板21,限位槽压板21通过限位螺栓23连接在第一限位槽202的槽底面靠近槽侧面的位置,限位槽压板21用于对连接在第一限位槽202内的水平导卫4压紧限位。第一限位槽202与限位槽压板21连接后形成燕尾槽结构,水平导卫支架2与水平导卫4的底端由燕尾槽结构滑动连接。水平导卫支架2由定位平键22定位,避免水平导卫4沿燕尾槽结构滑出。In order to facilitate the connection with the corresponding guide, the
为了方便连接限位槽压板21,第一限位槽202的槽底面上设置有滑动连接槽203,滑动连接槽203的延伸方向与第一限位槽202的延伸方向相同,限位螺栓23的头端滑动连接在滑动连接槽203内,滑动连接槽203的尾端通过限位螺母将限位槽压板21固定连接在第一限位槽202的一侧。连接在第一限位槽202内的导卫结构的一侧通过第一限位槽202的侧壁限位,另一侧通过限位槽压板21限位。In order to connect the limiting
具体的,如图7所示,第一限位槽202包括第一槽侧面2021和第二槽侧面2022,第一槽侧面2021和第二槽侧面2022分设于第一限位槽202的槽底面两侧。第一槽侧面2021与所述槽底面的夹角为第一锐角,第二槽侧面2022与所述槽底面的夹角为第一钝角。限位槽压板21与第二槽侧面2022触接,限位槽压板21靠近第二槽侧面2022的第一板侧面与第一限位槽202的槽底面的夹角为第二钝角,限位槽压板21远离第二槽侧面2022的第二板侧面与第一限位槽202的槽底面的夹角为第二锐角。为了实现限位槽压板21的第一板侧面与第二槽侧面2022的可靠贴合,所述第一钝角与所述第二钝角相同。所述第一锐角与所述第二锐角可以相同,也可以不同。Specifically, as shown in FIG. 7 , the first limiting
同样的,立式导卫支架7通过第二锁紧结构与立式导卫8固定连接,所述第二锁紧结构和第一锁紧结构相同,二者的区别在于,所述第一锁紧结构的第一限位槽202水平设置,所述第二锁紧结构的第二限位槽702竖直设置,此处的水平和竖直均为参照底座1来说的,此处不再赘述。Similarly, the
为了提高立式导卫8的固定可靠性,立式导卫支架7上还设置有托举结构10,托举结构10设置于所述第二锁紧结构的底端,用于托举立式导卫8的底部。具体的,托举结构10包括固定连接于立式导卫支架7上的托板1003,托板1003上螺纹连接有第一顶丝1002,第一顶丝1002的尾端与立式导卫8的底端台阶面对应。托板1003支撑立式导卫8的底端面,第一顶丝1002的尾端支撑立式导卫8的底端台阶面,利用第一顶丝1002向上辅助支撑导卫的重力。第一顶丝1002上设置有锁紧螺母1004,托板1003上放置有调节垫板1001。由于不同的厂家的导卫高度可能不同,需要更换不同厚度的调节垫板1001。In order to improve the fixing reliability of the vertical guide 8, a lifting
为了降低轧辊温度,本发明的落地导卫支撑结构还包括轧辊冷却机构,所述轧辊冷却机构包括第一喷淋管41和第二喷淋管42,第一喷淋管41和第二喷淋管42均与输液主管连通。具体的,第一喷淋管41和第二喷淋管42通过快换接头43与软管44连接,软管44为管外缠绕有钢丝的管,软管44通过焊接头45与输液主管连通。第一喷淋管41设置于水平导卫支架2靠近水平轧机3的一端,用于对水平轧机3的水平辊降温。第二喷淋管42设置于立式导卫支架7靠近立式轧机9的一端,用于对立式轧机9的立式辊降温。In order to reduce the roll temperature, the ground guide support structure of the present invention also includes a roll cooling mechanism, which includes a
本发明的落地导卫支撑结构还包括导槽5,导槽5的一端连接在水平导卫支架2上,另一端连接在立式导卫支架7上,从而对位于水平导卫支架2与立式导卫支架7之间的坯料导向。为了便于与导槽5连接,水平导卫支架2顶端设置有两个立板201,两个立板201之间放置导槽5。立板201上设置有螺纹孔,此螺纹孔用于连接第二顶丝,所述第二顶丝从两侧顶紧导槽5。立式导卫支架7上留有销孔,此销孔用于连接定位销6,定位销6用于将导槽5的另一端固定连接在立式导卫支架7上,实现对导槽5的三角定位,稳固牢靠。在装好导卫后,由于导卫的长度不够,前后两架轧机(水平轧机3与立式轧机9)距离太远,不利于坯料通行的情况下,中间空隙处需要安装导槽5,导槽5的一端由所述第二顶丝顶紧,所述第二顶丝还能左右微量调整角度,方便导槽5对准导卫出口。轧机出口的导卫和后架设备的出口通过中间的导槽5连接,更换导卫或者换导卫支架时,吊走导槽5,导卫和导卫支架由底座1上的液压缸拉出轧机,离线更换导卫和推出轧机换辊。The floor guide support structure of the present invention also includes a
由于水平导卫支架2靠近第一喷淋管41,为了避免喷淋水溅到底座1上,第一导轨31的靠近第一喷淋管41的端部由第一密封盖19盖封。由于立式导卫支架7靠近第二喷淋管42,为了避免喷淋水溅到底座1上,第二导轨39的靠近第二喷淋管42的端部由第二密封盖20盖封。Since the
水平导卫支架2和立式导卫支架7安装到底座1上后,在导卫支架的一端采用第一斜楔18限位,另一侧采用第二斜楔24限位,在支架两侧,一侧一个斜楔作为锁紧结构,导卫支架完全固定后,液压缸满行程,液压缸泄压,液压缸不受冲击荷载,没有泄油风险,机械锁紧可靠稳定。锁紧机构也可采用将斜楔取消,在液压缸满行程后,液压缸顶紧支架斜面,液压缸保压,采用液压锁紧方式可以保证自动化控制。After the
水平导卫支架2和立式导卫支架7均为铸钢件,整体性强,满足受力要求。Both the
本发明的落地导卫支撑结构的底座1为框架焊接结构,通过地脚螺栓和抗剪槽固定在基础上,抗冲击,强度和稳定好,总成与轧机分离,有利于保护在线轧机。The
在本方案的描述中,需要理解的是,术语“上”、“下”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本方案的限制。In the description of this solution, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "vertical", "inner", "outer" etc. is based on the orientation or position shown in the drawings The relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present solution.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本方案的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this solution, "plurality" means two or more, unless otherwise specifically defined.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (12)
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CN201776298U (en) * | 2010-08-11 | 2011-03-30 | 中冶华天工程技术有限公司 | Guide seat for rolling mill |
CN202263767U (en) * | 2011-09-28 | 2012-06-06 | 鞍山市申茂钢材改制有限公司 | Horizontal, vertical alternative multi-frame continuous rolling mill |
CN202290782U (en) * | 2011-10-10 | 2012-07-04 | 合肥市百胜科技发展股份有限公司 | Guide transverse movement fine-adjusting device |
CN204396480U (en) * | 2014-12-19 | 2015-06-17 | 合肥市百胜科技发展股份有限公司 | Movable guide base plate |
CN113145660A (en) * | 2021-03-01 | 2021-07-23 | 合肥市百胜科技发展股份有限公司 | Guide system |
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CN201776298U (en) * | 2010-08-11 | 2011-03-30 | 中冶华天工程技术有限公司 | Guide seat for rolling mill |
CN202263767U (en) * | 2011-09-28 | 2012-06-06 | 鞍山市申茂钢材改制有限公司 | Horizontal, vertical alternative multi-frame continuous rolling mill |
CN202290782U (en) * | 2011-10-10 | 2012-07-04 | 合肥市百胜科技发展股份有限公司 | Guide transverse movement fine-adjusting device |
CN204396480U (en) * | 2014-12-19 | 2015-06-17 | 合肥市百胜科技发展股份有限公司 | Movable guide base plate |
CN113145660A (en) * | 2021-03-01 | 2021-07-23 | 合肥市百胜科技发展股份有限公司 | Guide system |
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