CN115899409A - Steel bottle hydrostatic test screw thread adapter - Google Patents

Steel bottle hydrostatic test screw thread adapter Download PDF

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Publication number
CN115899409A
CN115899409A CN202211556352.6A CN202211556352A CN115899409A CN 115899409 A CN115899409 A CN 115899409A CN 202211556352 A CN202211556352 A CN 202211556352A CN 115899409 A CN115899409 A CN 115899409A
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CN
China
Prior art keywords
steel
water
water flow
flow channel
hydrostatic test
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CN202211556352.6A
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CN115899409B (en
Inventor
徐新涛
王杰
郑剑伟
何炜
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Sinoma Science And Technology Jiujiang Co ltd
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Sinoma Science And Technology Jiujiang Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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Abstract

The steel cylinder hydrostatic test threaded adapter comprises a main body part, wherein a water flow channel penetrating through the main body part is arranged on the main body part; the two ends of the water flow channel are respectively provided with a thread structure, the thread structure at one end is in threaded connection with the water filling pipe, and the thread structure at the other end is in threaded connection with the opening of the steel cylinder; the flange structure of the main body part is fixed in the center of the water jacket cover plate through a threaded fastener. The application provides a steel bottle hydrostatic test screw thread adapter, through need not to carry out the dismouting to the heavy, and the complicated water jacket apron of installation at steel bottle hydrostatic test screw thread adapter, and only need to change different screw thread adapter and can realize carrying out the water pressure detection to the steel bottle of different grade type, and then improved the efficiency that the water pressure detected to improve the production efficiency of steel bottle.

Description

Steel bottle hydrostatic test screw thread adapter
Technical Field
The invention relates to the field of steel cylinder water pressure detection devices, in particular to a steel cylinder water pressure test threaded adapter.
Background
The method comprises the steps of continuously filling water into a steel cylinder filled with water until the internal pressure of the steel cylinder reaches the hydrostatic test pressure, and then decompressing and checking the expansion rate of the steel cylinder to judge whether the steel cylinder is qualified.
When the steel cylinder is subjected to a hydrostatic test in the traditional process, due to the fact that threads of a bottle opening of the steel cylinder are different, a corresponding water jacket cover plate needs to be replaced (during testing, the steel cylinder is placed in a water jacket, the water jacket cover plate covers the top of a fixed water jacket, and an external water filling pipe is connected with a steel cylinder opening through the water jacket cover plate).
Disclosure of Invention
The invention aims to provide a steel cylinder hydrostatic test threaded adapter which is used for solving the technical problems that when different steel cylinders are tested in the traditional steel cylinder hydrostatic test, a water jacket cover plate needs to be replaced, so that the test efficiency is low, and the production efficiency of the steel cylinders is low.
In order to achieve the purpose, the invention adopts the technical scheme that: the steel cylinder hydrostatic test threaded adapter comprises a main body part, wherein a water flow channel penetrating through the main body part is arranged on the main body part; the two ends of the water flow channel are respectively provided with a thread structure, the thread structure at one end is in threaded connection with the water filling pipe, and the thread structure at the other end is in threaded connection with the opening of the steel cylinder; the flange structure of the main body part is fixed in the center of the water jacket cover plate through a threaded fastener.
In one embodiment, the screw adaptor for steel cylinder hydrostatic test further includes a protection part disposed in the water flow passage, and the protection part is configured to prevent the high-pressure water in the steel cylinder from being ejected from the water flow passage after the water filling pipe is detached from the main body part.
In one embodiment, the protection part includes:
the plugging block comprises a spherical plug and a jacking rod arranged on the plug, the spherical plug is arranged in an arc-shaped inward-shrinkage area in the water flow channel, and the jacking rod extends into the threaded structure area matched with the water filling pipe, so that after the water filling pipe is matched into the water flow channel, the water filling pipe jacks the jacking rod, and the plug leaves the arc-shaped inward-shrinkage area;
one end of the elastic piece is abutted against the inner wall of the water flow channel, the other end of the elastic piece is abutted against the spherical plug, and the elastic piece is in a compressed state.
In one embodiment, the steel bottle hydrostatic test screw thread adapter further comprises a plurality of buffer channels, one side of the water flow channel close to the steel bottle is sealed, the water flow channel is communicated with the steel bottle through the buffer channels, the buffer channels are in a bent arc shape, and an outlet of the buffer channels communicated with the water flow channel is arranged to face the direction of the steel bottle.
In one embodiment, the buffer passages are uniformly distributed on the main body part, and the outlet direction of the buffer passages communicated with the water flow passage faces to the center of the water flow passage.
In one embodiment, steel balls are arranged at the connecting position of the water flow channel and the buffer channel, and outlets of the buffer channel and the water flow channel are communicated and distributed around the steel balls clockwise or anticlockwise.
In one embodiment, the steel ball is hollow inside, and the overall density of the steel ball is greater than the density of water.
In one embodiment, the steel balls are made of a high-strength wear-resistant material.
One or more technical solutions described above in the embodiments of the present invention have at least the following technical effects or advantages:
according to the steel cylinder hydrostatic test threaded adapter provided by the embodiment of the invention, the water flow channel is arranged on the main body part of the steel cylinder hydrostatic test threaded adapter, the two ends of the water flow channel are respectively provided with the threaded structures for connecting the steel cylinder and the water filling pipe, and the flange structure is arranged to fix the threaded adapter to the water jacket cover plate by adopting the threaded fasteners, so that when different steel cylinders are subjected to hydrostatic tests, the original threaded adapter is detached by loosening the threaded fasteners, and the applicable threaded adapter is installed on the water jacket cover plate. Because need not to carry out the dismouting to the water jacket apron that weight is heavier, and the installation is complicated, and only need change different screw adapter and can realize carrying out the water pressure to the steel bottle of different grade type and detect, and then improved the efficiency that the water pressure detected to improve the production efficiency of steel bottle.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a steel cylinder hydrostatic test screw adapter according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a protection portion according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a buffering channel and a steel ball according to an embodiment of the present invention;
FIG. 4 is a top view of the communication port of the buffer passage and the water flow passage and the steel ball according to the embodiment of the present invention;
fig. 5 is a schematic structural diagram of a steel cylinder hydrostatic test screw adapter according to an embodiment of the present invention.
Wherein the respective reference numerals are as follows:
1. a main body portion; 2. a water filling pipe; 3. a steel cylinder; 4. a water jacket cover plate; 11. a water flow channel; 12. a thread structure; 13. a protection part; 14. a buffer channel; 15. a steel ball; 16. a flange structure; 131. a plugging block; 132. an elastic member.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1, the embodiment of the present application provides a steel cylinder hydrostatic test screw adapter, which includes a main body portion 1, where the main body portion 1 is provided with a water flow channel 11 penetrating through the main body portion 1; the two ends of the water flow channel 11 are both provided with a thread structure 12, the thread structure 12 at one end is in threaded connection with the water filling pipe 2, and the thread structure 12 at the other end is in threaded connection with the opening of the steel cylinder 3; the flange structure 16 is arranged on the outer side of the main body part 1, and the flange structure 16 of the main body part 1 is fixed at the center of the water jacket cover plate 4 through a threaded fastener.
The 3 hydrostatic test screw thread adapter of steel bottle that this embodiment provided, through set up rivers passageway 11 on 3 hydrostatic test screw thread adapter's of steel bottle main part 1, and set up the helicitic texture 12 that is used for connecting steel bottle 3 and water filling pipe 2 respectively at rivers passageway 11 both ends, and set up flange structure 16 and adopt threaded fastener to fix threaded adapter (3 hydrostatic test screw thread adapter of steel bottle promptly) to water jacket apron 4, make when carrying out the hydrostatic test to different steel bottle 3, only need loosen threaded fastener and pull down original threaded adapter, can on installing suitable threaded adapter to water jacket apron 4. Because need not to carry out the dismouting to the water jacket apron 4 that weight is heavier, and the installation is complicated, and only need change different screw adapter can realize carrying out water pressure detection to the steel bottle 3 of different grade type, and then improved water pressure detection's efficiency to improve the production efficiency of steel bottle 3.
In addition, through adopting helicitic texture 12 to connect steel bottle 3 and fill water pipe 2, because threaded connection has good sealing performance and stability for 3 hydraulic test screw adapters of steel bottle have better sealing performance with the steel bottle 3 and fill the hookup location of water pipe 2, can ensure that phenomenons such as the pine takes off, leaks when carrying out the hydraulic test, and then ensured the accuracy of test result and the stability of testing process.
After the test is completed, before the screw adapter is detached from the steel cylinder 3, the water filling pipe 2 needs to be detached first, and before that, although a part of the high-pressure water in the steel cylinder 3 is discharged (discharged through the water filling pipe 2), there is still a risk that a worker detaches the water filling pipe 2 when the high-pressure water in the steel cylinder 3 is not completely discharged (for example, the worker does not notice that the water pressure value in the steel cylinder 3 is high and the water filling pipe 2 is detached from the screw adapter by an erroneous operation), so that the high-pressure water in the steel cylinder 3 is ejected upwards from the water flow channel 11 of the screw adapter, and the diameter of the water flow channel 11 is small, so that the flow rate of the ejected water is fast, and the high-speed ejected water easily causes a risk of injury to the worker (for example, the high-pressure water is ejected to cause injury to weak positions such as eyes of the worker).
For this reason, in one embodiment, the steel cylinder 3 hydraulic test screw adapter further includes a protection portion 13, the protection portion 13 is disposed in the water flow channel 11, and the protection portion 13 is used to prevent the high-pressure water in the steel cylinder 3 from being sprayed out from the water flow channel 11 after the water filling pipe 2 is detached from the main body 1, so as to prevent a worker from being injured due to the spraying of the high-pressure water from the water flow channel 11 caused by improper operation.
In detail, the protection part 13 may include an elastic member 132 and a blocking block 131. The plugging block 131 comprises a spherical plug and a push-out rod arranged on the plug, the spherical plug is arranged in an arc-shaped inward-shrinkage area in the water flow channel 11, and the push-out rod extends into a threaded structure 12 area matched with the water filling pipe 2, so that after the water filling pipe 2 is matched into the water flow channel 11, the water filling pipe 2 pushes the push-out rod open, and the plug is away from the arc-shaped inward-shrinkage area in the water flow channel 11. One end of the elastic member 132 abuts against the inner wall of the water flow passage 11, the other end of the elastic member 132 abuts against the ball plug, and the elastic member 132 is in a compressed state.
When the screw adapter is used, as shown in fig. 5, after the water filling pipe 2 is fixed to the threaded structure 12 of the main body portion 1, the bottom of the water filling pipe 2 provides downward ejection force to the ejection rod, so that the plugging block 131 overcomes the elastic force of the elastic member 132 (which may be a spring, an elastic sheet, or the like) to move downward (towards the position of the steel cylinder 3), and further, the spherical plug is separated from the arc-shaped retraction area in the water flow channel 11, so that the whole water flow channel 11 is smooth, at this time, the water filling pipe 2 can inject water into the steel cylinder 3 through the water flow channel 11 to improve the water pressure in the steel cylinder 3 for inspection. After the inspection is completed, the high pressure water in the steel cylinder 3 can be returned to the water charging pipe 2 through the water flow passage 11 for pressure relief. If the water pressure in the steel cylinder 3 is not completely removed, and a worker mistakenly removes the water filling pipe 2, since the water filling pipe 2 is separated from the matching with the thread structure 12, at this time, the elastic force of the elastic member 132 gives the upward elastic force to the blocking block 131, so that the blocking block 131 is tightly attached to the arc-shaped inward-contracting area in the water flow channel 11, the water flow channel 11 is closed (as shown in fig. 2), and the high-pressure water in the steel cylinder 3 is prevented from being sprayed out at a high speed through the water flow channel 11 to cause injury to the worker.
The protection portion 13 of this embodiment may be different from a conventional check valve, and the protection portion 13 of this embodiment may open the water flow passage 11 when the water filling pipe 2 is mounted on the screw adapter, and may discharge the high pressure water in the steel cylinder 3 through the water flow passage 11 when pressure is released, and may close the water flow passage 11 only when the water filling pipe 2 is detached from the screw adapter, so as to prevent the high pressure water in the steel cylinder 3 from being discharged.
Optionally, the spherical plug of the plugging block 131 may have a double-layer structure, the inner layer of the spherical plug is made of a high-strength metal material (such as steel), and the outer layer of the spherical plug may be made of an elastic material (such as rubber), so that when the plugging block 131 blocks the arc-shaped retraction area in the water flow channel 11 under the elastic action of the elastic member 132, a better sealing effect is achieved.
As shown in fig. 3, in an embodiment, the hydraulic test screw adapter of the steel cylinder 3 further includes a plurality of buffer channels 14, a side of the water flow channel 11 close to the steel cylinder 3 is sealed, and the water flow channel 11 is communicated with the steel cylinder 3 through the buffer channels 14, the buffer channels 14 are curved, and an outlet of the buffer channels 14 communicated with the water flow channel 11 is disposed toward the steel cylinder 3.
Through setting up buffering passageway 14 for when steel bottle 3 carried out the release, the in-process that the water under high pressure in the steel bottle 3 flowed into water channel 11 through buffering passageway 14, crooked arc passageway can reduce the kinetic energy of rivers, and set up buffering passageway 14 and water channel 11 intercommunication export towards steel bottle 3 direction, make when rivers flow out to water channel 11 from buffering passageway 14, can take place the impact with the inner wall of water channel 11, further reduce the kinetic energy of rivers. To reduce the flow rate of the water flow of the cylinder 3 outwardly from the water flow passage 11.
In one embodiment, the buffer passages 14 are uniformly distributed on the main body 1, and the outlet direction of the buffer passages 14 communicated with the water flow passage 11 faces the center of the water flow passage 11. The outlet direction of the buffer channel 14 communicated with the water flow channel 11 is set to be towards the center of the water flow channel 11, so that the water flows output to the water flow channel 11 from different buffer channels 14 are impacted and collided with each other, and the kinetic energy of the water flow is further reduced (the kinetic energy of the water flow is converted into heat energy).
In one embodiment, steel balls 15 are disposed at the connection position of the water flow channel 11 and the buffer channel 14, and the outlets of the buffer channel 14 communicating with the water flow channel 11 are distributed around the steel balls 15 clockwise or counterclockwise. By arranging the steel ball 15, the water flow output from the buffer channel 14 to the water flow channel 11 impacts the steel ball 15, and under the impact force of the water flow, the steel ball 15 rotates and collides with the inner wall of the buffer channel 14 to generate friction and generate sound. At this time, the worker can judge whether the high-pressure water in the steel cylinder 3 is completely discharged according to whether the steel ball 15 makes a sound, the worker is aurally reminded of the pressure condition in the steel cylinder 3, and accidents caused by the fact that the water filling pipe 2 is detached in advance to cause the high-pressure water to be sprayed are avoided.
In one embodiment, the steel ball 15 is hollow inside, and the overall density of the steel ball 15 is greater than the density of water. By providing the steel ball 15 in a hollow shape, the sound of the collision friction between the steel ball 15 and the inner wall of the buffer passage 14 is made louder, so as to remind the worker of the state in the steel cylinder 3. And because the whole density of the steel ball 15 is greater than that of water, the steel ball 15 is always positioned at one end in the water flow channel 11 close to the steel cylinder 3, and the steel ball is not easy to float upwards to block the water flow channel 11, so that the high-pressure water in the steel cylinder 3 cannot be discharged into the water filling pipe 2 through the water flow channel 11.
In one embodiment, the steel balls 15 are made of a high strength and wear resistant material, and may be embodied as high manganese steel, chrome steel, or the like. The steel ball 15 is made of high-strength wear-resistant materials, so that the steel ball 15 is more wear-resistant, and the service life of the steel ball 15 is prolonged.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a steel bottle hydrostatic test screw thread adapter which characterized in that:
the steel cylinder hydrostatic test threaded adapter comprises a main body part, wherein a water flow channel penetrating through the main body part is arranged on the main body part; the two ends of the water flow channel are respectively provided with a thread structure, the thread structure at one end is in threaded connection with the water filling pipe, and the thread structure at the other end is in threaded connection with the opening of the steel cylinder; the flange structure of the main body part is fixed in the center of the water jacket cover plate through a threaded fastener.
2. The steel cylinder hydrostatic test threaded adapter of claim 1, wherein:
the steel bottle hydrostatic test screw adapter still includes the protection part, the protection part set up in the rivers passageway, the protection part is used for preventing follow the main part is pulled down fill behind the water pipe, the water under high pressure in the steel bottle is followed rivers passageway is outwards spun.
3. The steel cylinder hydrostatic test screw adapter of claim 2, wherein the protection portion comprises:
the plugging block comprises a spherical plug and an ejecting rod arranged on the plug, the spherical plug is arranged in an arc-shaped inward-shrinkage area in the water flow channel, and the ejecting rod extends into the threaded structure area matched with the water filling pipe, so that after the water filling pipe is matched into the water flow channel, the water filling pipe ejects the ejecting rod, and the plug leaves the arc-shaped inward-shrinkage area;
one end of the elastic piece is abutted against the inner wall of the water flow channel, the other end of the elastic piece is abutted against the spherical plug, and the elastic piece is in a compressed state.
4. The steel cylinder hydrostatic test threaded adapter of claim 1, wherein:
the steel bottle hydrostatic test screw thread adapter still includes a plurality of buffering passageways, the rivers passageway is close to one side of steel bottle is sealed, and passes through the buffering passageway will rivers passageway with the steel bottle communicates, the buffering passageway is crooked arc, just the buffering passageway with rivers passageway is linked together the export and sets to the orientation the steel bottle direction.
5. The steel cylinder hydrostatic test screw adapter of claim 4, wherein:
the buffer channels are uniformly distributed on the main body part, and the buffer channels are communicated with the water flow channel, and the outlet direction of the buffer channels faces to the center of the water flow channel.
6. The steel cylinder hydrostatic test screw adapter of claim 4, wherein:
the steel balls are arranged at the connecting positions of the water flow channel and the buffer channel, and outlets of the buffer channel and the water flow channel are communicated and distributed around the steel balls clockwise or anticlockwise.
7. The steel cylinder hydrostatic test screw adapter of claim 6, wherein:
the steel ball is hollow, and the overall density of the steel ball is greater than that of water.
8. The steel cylinder hydrostatic test screw adapter of claim 6, wherein:
the steel ball is made of high-strength wear-resistant materials.
CN202211556352.6A 2022-12-06 2022-12-06 Steel bottle hydrostatic test screw thread adapter Active CN115899409B (en)

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CN202211556352.6A CN115899409B (en) 2022-12-06 2022-12-06 Steel bottle hydrostatic test screw thread adapter

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Application Number Priority Date Filing Date Title
CN202211556352.6A CN115899409B (en) 2022-12-06 2022-12-06 Steel bottle hydrostatic test screw thread adapter

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CN115899409A true CN115899409A (en) 2023-04-04
CN115899409B CN115899409B (en) 2024-05-31

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0134062A1 (en) * 1983-08-24 1985-03-13 Shell Internationale Researchmaatschappij B.V. Valve for vessel containing a pressurized gas, in particular liquefied petroleum gas, a conical pre-sealing ring for said vessel, and a cylinder comprising such a valve
CN2334027Y (en) * 1998-07-03 1999-08-18 高有方 Special liquefied petroleum gas steel cylinder pressure tester
CN202229988U (en) * 2011-09-07 2012-05-23 山东汇通气体能源设备有限公司 Hydrotest device in steel cylinder external measurement method
CN203836424U (en) * 2014-05-15 2014-09-17 温州盛诺汽车电器有限公司 Adapter assembly of oil pressure sensor
CN205719804U (en) * 2016-06-01 2016-11-23 天津市长龙宏业燃气设备有限公司 Bottle is not sealed and water test unit by the liquefied petroleum gas steel cylinder of external force
CN206804440U (en) * 2017-03-29 2017-12-26 温岭市金悦自动化设备有限公司 A kind of water filling bar assembly of steel cylinder water press testing machine
CN209689855U (en) * 2019-03-26 2019-11-26 湖北江荆消防科技股份有限公司 A kind of water test unit of fire-fighting steel cylinder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0134062A1 (en) * 1983-08-24 1985-03-13 Shell Internationale Researchmaatschappij B.V. Valve for vessel containing a pressurized gas, in particular liquefied petroleum gas, a conical pre-sealing ring for said vessel, and a cylinder comprising such a valve
CN2334027Y (en) * 1998-07-03 1999-08-18 高有方 Special liquefied petroleum gas steel cylinder pressure tester
CN202229988U (en) * 2011-09-07 2012-05-23 山东汇通气体能源设备有限公司 Hydrotest device in steel cylinder external measurement method
CN203836424U (en) * 2014-05-15 2014-09-17 温州盛诺汽车电器有限公司 Adapter assembly of oil pressure sensor
CN205719804U (en) * 2016-06-01 2016-11-23 天津市长龙宏业燃气设备有限公司 Bottle is not sealed and water test unit by the liquefied petroleum gas steel cylinder of external force
CN206804440U (en) * 2017-03-29 2017-12-26 温岭市金悦自动化设备有限公司 A kind of water filling bar assembly of steel cylinder water press testing machine
CN209689855U (en) * 2019-03-26 2019-11-26 湖北江荆消防科技股份有限公司 A kind of water test unit of fire-fighting steel cylinder

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