CN115897311A - Track panel detection vehicle, track panel detection device and track panel fine adjustment method - Google Patents

Track panel detection vehicle, track panel detection device and track panel fine adjustment method Download PDF

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Publication number
CN115897311A
CN115897311A CN202211338068.1A CN202211338068A CN115897311A CN 115897311 A CN115897311 A CN 115897311A CN 202211338068 A CN202211338068 A CN 202211338068A CN 115897311 A CN115897311 A CN 115897311A
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China
Prior art keywords
track panel
track
vehicle body
adjustment
rail
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CN202211338068.1A
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Chinese (zh)
Inventor
李秋义
张鹏
张超永
孙立
朱彬
张政
叶松
张世杰
李路遥
韦合导
刘慧芳
罗小军
陈健
彭绍铁
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China Railway Siyuan Survey and Design Group Co Ltd
China Railway Construction Corp Ltd CRCC
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China Railway Siyuan Survey and Design Group Co Ltd
China Railway Construction Corp Ltd CRCC
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Priority to CN202211338068.1A priority Critical patent/CN115897311A/en
Publication of CN115897311A publication Critical patent/CN115897311A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a track panel detection vehicle which comprises a vehicle body, wherein a traveling mechanism is arranged at the bottom of the vehicle body, and a track panel detection unit is arranged on the vehicle body; the vehicle body is provided with a plurality of prisms which are arranged at intervals along the transverse direction of the vehicle body. In addition, the track panel detection device comprises a plurality of track inspection trolleys, wherein the track inspection trolleys are sequentially connected in series; at least part of the rail inspection trolley adopts the rail panel inspection trolley. Correspondingly, a track panel fine adjustment method is also provided. The vehicle body is provided with the prisms, so that the synchronous tracking measurement of the left and right track panels can be realized, the spatial attitude calculation of the track panels can be realized according to the measurement result, and the track panel condition is fed back in real time, so that the optimal adjustment scheme is analyzed, the control strategy is adjusted in real time, and the control parameters are corrected; compared with the traditional scheme of a single prism and a sensor, the multi-prism detection scheme provided by the invention can effectively improve the detection precision and the detection efficiency and can avoid the problem of detection precision reduction caused by the detection error of the sensor.

Description

Track panel detection vehicle, track panel detection device and track panel fine adjustment method
Technical Field
The invention belongs to the technical field of rail traffic engineering, and particularly relates to a track panel detection vehicle and a track panel detection device comprising the same, and correspondingly provides a track panel fine adjustment method.
Background
At present, a ballastless track passenger dedicated line mostly adopts a double-block ballastless track, the design speed reaches 350km/h, and the safety, smoothness and comfort of the running of a high-speed train must be supported by a good track geometric state. The track fine adjustment is a key link of track precision control, and the track linearity is optimized by calculating the track adjustment according to the sensing data and the smoothness control index of a track detection system, so that the wheel track can be well matched, and the safety, the stability and the riding comfort of train operation are improved.
The track panel fine adjustment operation generally needs to detect the track panel state first, and then determines the elevation fine adjustment amount and/or the track direction fine adjustment amount according to the detection condition. At present, although related equipment detects and finely adjusts the state of the track panel, the track panel detection equipment usually adopts a single prism scheme, the single prism is matched with a total station to have the problem of insufficient detection precision, even if a matched sensor (a track gauge sensor, a horizontal sensor and the like) is difficult to accurately detect the state of the track panel, and the detection precision is easy to reduce due to the detection error of the sensor and the like.
Disclosure of Invention
The invention relates to a track panel detection vehicle, a track panel detection device comprising the track panel detection vehicle and a track panel fine adjustment method, which can at least solve part of defects in the prior art.
The invention relates to a track panel detection vehicle which comprises a vehicle body, wherein a traveling mechanism is arranged at the bottom of the vehicle body, and a track panel detection unit is arranged on the vehicle body; the vehicle body is provided with a plurality of prisms which are arranged at intervals along the transverse direction of the vehicle body.
In one embodiment, the vehicle body includes a first frame and a second frame, both of which are elongated frames, a longitudinal direction of the first frame is parallel to a vehicle body traveling direction, a longitudinal direction of the second frame is perpendicular to the vehicle body traveling direction, and the first frame and the second frame are connected to form a T-shaped vehicle body.
As one embodiment, each of the prisms is disposed on the second frame and sequentially arranged along a length direction of the second frame.
As one embodiment, the traveling mechanism comprises three traveling wheels distributed in a triangular shape, wherein 2 traveling wheels are arranged on the first frame, and the other 1 traveling wheel is arranged on the second frame.
As an embodiment, the pitch between the prisms is adjustable.
In one embodiment, the vehicle body is further provided with a track gauge sensor and/or a level sensor.
The invention also relates to a track panel detection device, which comprises a plurality of track inspection trolleys, wherein the track inspection trolleys are sequentially connected in series; at least part of the rail inspection trolleys adopt the rail section inspection trolley.
The invention also relates to a track panel fine tuning method, which comprises the following steps:
step 101, installing a total station on a central line of a track panel, arranging the track panel detection vehicle at a track panel adjustment point position, and positioning a prism on a rear sight line of the total station;
step 102, measuring each prism through a total station to obtain coordinates of each prism and form a measured value of a corresponding point position adjusting track panel;
and 103, calculating the deviation of the transverse direction, the elevation, the track gauge and the levelness of the track panel at the adjustment point position based on the measured value of the track panel at the adjustment point position, calculating the adjustment amount of the track panel at the adjustment point position based on the deviation of the transverse direction, the elevation, the track gauge and the levelness of the track panel at the adjustment point position, and adjusting the track panel at the adjustment point position through track panel fine adjustment equipment based on the adjustment amount.
The invention also relates to a track panel fine adjustment method, which comprises the following steps:
step 201, installing a total station on a track panel central line, arranging the track panel detection device of claim 7 at a track panel adjustment point, and positioning each prism on a rear sight line of the total station;
step 202, measuring each prism through a total station to obtain coordinates of each prism and form a measured value of a corresponding point position adjusting track panel;
step 203, calculating the deviation of the transverse direction, the elevation, the track gauge and the levelness of each track panel static geometric state measuring instrument corresponding to each adjustment point position track panel based on the measured value of each adjustment point position track panel;
and establishing a correlation mathematical model of the track panel adjustment point positions, determining the adjustment amount of the target adjustment point positions on the basis of the mathematical model, and controlling track panel fine adjustment equipment to adjust the target adjustment point positions through control software.
The invention has at least the following beneficial effects: the vehicle body is provided with the prisms, so that synchronous tracking measurement of the left and right track panels can be realized, the spatial attitude calculation of the track panels can be realized according to the measurement result, and the track panel condition can be fed back in real time, so that an optimal adjustment scheme can be analyzed, a control strategy can be adjusted in real time, and control parameters can be corrected. Compared with the traditional scheme of a single prism and a sensor (a track gauge sensor, a horizontal sensor and the like), the multi-prism detection scheme provided by the invention can effectively improve the detection precision and the detection efficiency and can avoid the problem of detection precision reduction caused by the detection error of the sensor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a track panel fine tuning detection device (a track panel fine tuning vehicle + a track inspection trolley) provided in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a track panel fine tuning detection device (one track panel fine tuning vehicle + two track inspection vehicles) provided in the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a track panel fine tuning detection device (one track panel fine tuning vehicle + three track inspection vehicles) provided in the embodiment of the present invention;
fig. 4 is a schematic structural diagram of a track panel fine tuning detection apparatus (including a plurality of track panel fine tuning detection modules) according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of an elevation fine adjustment mechanism according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a fine adjustment mechanism for track direction according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a thread insert adaptive mechanism according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a rail inspection trolley provided with a plurality of prisms according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1 to 4, an embodiment of the present invention provides a track panel fine tuning vehicle 1, which includes a first vehicle body 11, and a first traveling mechanism is provided at a bottom of the first vehicle body 11, and the first traveling mechanism is adapted to travel on a track panel. The first vehicle body 11 is provided with a fine adjustment device.
(1) In one embodiment, the first travel mechanism includes a plurality of first travel wheels. Preferably, the first vehicle body 11 is configured with four first traveling wheels, and the four first traveling wheels are arranged in a 2 × 2 array, so as to ensure the operation stability and smoothness of the first vehicle body 11.
The first vehicle body 11 is preferably driven automatically, and for example, a travel driving motor is disposed at least in part on the first travel wheels. Optionally, the first vehicle body 11 can travel on the track panel in two directions, so that the purpose of two-way detection of the track panel detection vehicle can be achieved, the operation is more flexible, and the operation efficiency and the detection accuracy can be effectively improved; the bidirectional traveling mode may be, for example, a mode in which the traveling drive motor is designed to be a motor that can be driven in forward and reverse directions.
In one embodiment, the walking driving motor is a stepping motor, and the first vehicle body 11 can be controlled to move in a certain step, so as to drive the fine adjustment device to move in a certain step, for example, the moving step of the first vehicle body 11 can be set according to the distance between two adjacent fine adjustment points, or according to the distance between the elevation adjustment screws, or according to the distance between the rail adjustment screws, so that the elevation fine adjustment arm 122/the rail fine adjustment arm 132 can be prevented from frequently performing attitude adjustment, and thus the track panel adjustment efficiency and the adjustment accuracy can be improved.
(2) In one embodiment, as shown in fig. 1 to 4, the fine adjustment device includes an elevation fine adjustment module, which includes two sets of elevation fine adjustment mechanisms 12 respectively disposed on the left and right sides of the first vehicle body 11.
As shown in fig. 5, the elevation fine adjustment mechanism 12 includes an elevation fine adjustment arm 122, an elevation fine adjustment screw 124, a first elevation driving unit 121 for driving the elevation fine adjustment arm 122 to move, and a second elevation driving unit 123 for driving the elevation fine adjustment screw 124 to rotate, and the elevation fine adjustment screw 124 is adapted to be screwed with an elevation adjustment screw on the track panel.
In one embodiment, the first elevation driving unit 121 is configured to drive the elevation fine adjustment arm 122 to rotate around a vertical rotation shaft, so as to drive the elevation fine adjustment arm 122 to be near to or far from the elevation adjustment screw, thereby preventing the elevation fine adjustment arm 122 from interfering with the elevation adjustment screw during the movement of the first vehicle body 11. The first elevation driving unit 121 includes, but is not limited to, a first elevation driving motor, and an output shaft of the first elevation driving motor is axially parallel to the vertical direction. A rotary table may be connected to an output end of the first elevation driving unit 121, and an elevation fine adjustment arm 122 may be mounted on the rotary table. In another optional embodiment, the first elevation driving unit 121 is configured to drive the elevation fine adjustment arm 122 to perform a lifting motion, so as to prevent the elevation fine adjustment arm 122 from interfering with an elevation adjustment screw during the movement of the first vehicle body 11; in this arrangement, a pneumatic cylinder, hydraulic cylinder or other linear drive device may be employed. Alternatively, the first elevation driving unit 121 adopts a combined driving device, and can drive the elevation fine adjustment arm 122 to rotate around a vertical rotating shaft and drive the elevation fine adjustment arm 122 to perform a lifting motion, for example, the first elevation driving motor is installed at an output end of the lifting cylinder. The first elevation drive unit 121 is mounted on the first vehicle body 11. Preferably, the first elevation driving motor is provided with a rotary encoder, and the rotation number of the first elevation driving motor is obtained through the rotary encoder, so that the adjustment amount is calculated, and the purpose of accurate adjustment is achieved.
Preferably, the second elevation driving unit 123 is installed on the elevation fine adjustment arm 122, for example, at a free end of the elevation fine adjustment arm 122; the second elevation drive unit 123 is preferably removably mounted to the elevation fine adjustment arm 122 for easy access, maintenance and replacement. The second elevation driving unit 123 includes, but is not limited to, a second elevation driving motor, an output shaft of the second elevation driving motor is also axially parallel to the vertical direction, and the elevation fine adjustment screw 124 is connected with the output shaft of the second elevation driving motor. Preferably, the second elevation driving motor is configured with a rotary encoder, and the rotation number of the second elevation driving motor is obtained through the rotary encoder, so that the adjustment amount is calculated, and the purpose of accurate adjustment is achieved.
In one embodiment, the output end of the second elevation driving unit 123 is connected to the elevation fine adjustment screw 124 through a universal joint, so that the three-dimensional degree of freedom of the elevation fine adjustment screw 124 can be ensured, on one hand, the threaded connection between the elevation fine adjustment screw 124 and the elevation adjusting screw can be conveniently completed, the positioning accuracy of the elevation fine adjustment arm 122 can be correspondingly reduced, and the operation efficiency can be improved, on the other hand, the transmission smoothness between the second elevation driving unit 123, the elevation fine adjustment screw 124 and the elevation adjusting screw can be improved, the occurrence of situations such as holding power can be avoided, and the elevation adjusting accuracy of the track panel can be effectively improved. Furthermore, the double-universal joint structure 126 is adopted, so that the transmission smoothness is better.
In one embodiment, the second elevation driving motor is a servo motor, and can be quickly started and quickly stopped, so that the response speed of the elevation fine adjustment mechanism 12 is increased, and the elevation adjustment precision of the track panel is improved. Furthermore, by monitoring the change of the current analog quantity of the servo motor, the tight joint degree of the elevation fine adjustment threaded sleeve 124 and the elevation adjusting screw can be automatically detected, the connection gap between the elevation fine adjustment threaded sleeve 124 and the elevation adjusting screw can be automatically eliminated, and accordingly the elevation adjusting precision of the track panel is improved.
In the above-mentioned scheme of driving the elevation fine adjustment arm 122 to rotate around a vertical rotation axis through the first elevation driving unit 121, further, the rotation radius of the elevation fine adjustment screw 124 relative to the vertical rotation axis is adjustable, so that the elevation fine adjustment mechanism 12 can adapt to elevation adjustment of track panels with different structures/different track gauges.
The arm length/rotation radius of the elevation fine adjustment arm 122 may be adjustable, and an automatic adjustment manner may be adopted, for example, a driving device capable of driving the elevation fine adjustment arm 122 to move along the arm length direction of the elevation fine adjustment arm 122 is configured (for example, a guide rail is disposed on the rotary table, and the driving device is used for driving the elevation fine adjustment arm 122 to move along the guide rail). A manual adjustment mode can also be adopted, and in one embodiment, the elevation fine adjustment arm 122 adopts a telescopic arm with a self-locking mechanism; in another embodiment, a plurality of connection locations are disposed on the fine elevation adjustment arm 122, each connection location is sequentially disposed along the length direction of the fine elevation adjustment arm 122, and one of the connection locations is selected to be connected to the first elevation driving unit 121, so as to achieve the purpose of adjusting the rotation radius/the arm length of the fine elevation adjustment arm 122.
As a specific embodiment, as shown in fig. 5, a mounting bracket 125 is provided at the output end of the first elevation driving unit 121 (for a structure provided with a rotary table, the mounting bracket 125 is fixed to the rotary table), and the elevation fine adjustment arm 122 is fixed to the mounting bracket 125 by an adjustment bolt, and accordingly, a plurality of bolt connection holes are provided in the elevation fine adjustment arm 122, and the bolt connection holes are sequentially provided in the arm length direction of the elevation fine adjustment arm 122; further, the elevation fine adjustment arm 122 is connected with the mounting frame 125 through a plurality of adjusting bolts, so that the connection reliability between the elevation fine adjustment arm and the mounting frame can be improved, and preferably, the distances between the bolt connecting holes are the same, so that the connection positions can be conveniently selected and adjusted; alternatively, as shown in fig. 5, the mounting block 125 includes two mounting plates 1251, the two mounting plates 1251 are arranged in parallel at intervals, and the interval between the two mounting plates 1251 is the same as the width/thickness of the elevation fine adjustment arm 122, bolt through holes (the number is set according to the number of adjustment bolts) are correspondingly arranged on the two mounting plates 1251, the elevation fine adjustment arm 122 is clamped between the two mounting plates 1251, and the adjustment bolts sequentially pass through the bolt through holes on one of the mounting plates 1251, the bolt connection holes on the elevation fine adjustment arm 122, and the bolt through holes on the other mounting plate 1251, and then are locked by nuts.
It is obvious that the following can also be used: a plurality of horizontal mounting positions are provided in the mounting bracket 125, and the horizontal mounting positions are sequentially provided in the arm length direction of the fine height adjustment arm 122, and the fine height adjustment arm 122 is alternatively mounted at one of the horizontal mounting positions. In contrast, the manner of providing a plurality of connection locations on the height fine adjustment arm 122 can improve the structural compactness of the height fine adjustment mechanism 12, and can also avoid the problems of weight increase and the like caused by the too long length of the mounting bracket 125.
For the situation that the elevation fine adjustment arm 122 lifting drive device is not arranged, the installation height of the elevation fine adjustment arm 122 can be adjusted, and accordingly the application range of the rail row fine adjustment vehicle 1 is widened. Preferably, a plurality of elevation installation positions are provided on the installation frame 125, each elevation installation position is sequentially provided in a vertical direction, and the elevation fine adjustment arm 122 is alternatively installed at one elevation installation position. For the installation of the elevation fine adjustment arm 122 at the elevation installation position, it is still preferable to use an adjusting bolt fixing manner, which is not described herein again.
The two sets of elevation fine adjustment mechanisms 12 are used for adjusting elevation adjustment screws on two sides of the track panel, and preferably, the arrangement direction of the two sets of elevation fine adjustment mechanisms 12 is parallel to the transverse direction of the first vehicle body 11 (when the first vehicle body 11 travels on the track panel, the transverse direction of the first vehicle body 11 is parallel to the transverse direction of the track panel), so that the balance of the stress of the first vehicle body 11 can be ensured.
(3) In one embodiment, the fine tuning device comprises an orbital fine tuning module 13.
As shown in fig. 6, the fine tuning module 13 includes a fine tuning arm 132, a fine tuning screw 134, a first fine tuning driving unit 131 for driving the fine tuning arm 132 to move, and a second fine tuning driving unit 133 for driving the fine tuning screw 134 to rotate, wherein the fine tuning screw 134 is adapted to be screwed with a fine tuning screw on the track panel.
The first track driving unit 131 is used for driving the track fine adjustment arm 132 to be close to the track adjustment screw or to be far away from the track adjustment screw, so that the track fine adjustment arm 132 can complete track adjustment operation and can adapt to track panel adjustment operation with different track gauges, and interference between the track fine adjustment arm 132 and the track adjustment screw in the moving process of the first vehicle body 11 is prevented. Preferably, the first rail driving unit 131 has a multi-stage driving structure, so that the spatial postures of the rail fine adjustment arm 132 and the rail fine adjustment screw 134 can be flexibly positioned, the rail adjustment accuracy and efficiency can be improved, and the device can be well protected.
In one embodiment, each drive structure has an output shaft axially parallel to the vertical, and fine orbital adjustment arm 132 is connected to the output shaft of the final drive structure; the adjacent two stages of driving structures are connected through a joint arm, wherein the joint arm is connected with an output rotating shaft of the previous stage of driving structure, and the next stage of driving structure is fixedly connected with the joint arm. In this embodiment, a two-stage driving structure combination is adopted, so that the driving and the spatial positioning of the fine adjustment arm 132 in the rail direction can be better realized. Preferably, the driving structure includes, but is not limited to, a first rail-oriented driving motor, and an output shaft of the first rail-oriented driving motor is configured as the output rotating shaft. Preferably, the first track-oriented driving motor is provided with a rotary encoder, and the number of revolutions of the first track-oriented driving motor is obtained through the rotary encoder, so that the adjustment amount is calculated, and the purpose of accurate adjustment is achieved.
In another alternative embodiment, the first rail driving unit 131 is used to drive the rail fine adjustment arm 132 to perform a lifting motion, or a combination of the lifting motion and the rotating motion, so that the rail fine adjustment arm 132 can be flexibly positioned and the interference between the rail fine adjustment arm 132 and the rail adjustment screw during the movement of the first vehicle body 11 can be prevented.
Preferably, as shown in fig. 6, the fine rail adjustment arm 132 is an L-shaped arm, and includes a horizontal arm 1321 and a vertical arm 1322, wherein the horizontal arm 1321 is connected to the first rail driving unit 131, the top end of the vertical arm 1322 is connected to the horizontal arm 1321, and the second rail driving unit 133 is mounted at the bottom of the vertical arm 1322. The fine tuning arm 132 may be an integrally formed structure, or may be designed with a horizontal arm 1321 detachably connected to the vertical arm 1322; when the horizontal arm 1321 is detachably connected to the vertical arm 1322, the installation and maintenance of the fine tuning rail module 13 can be facilitated, and the vertical arm 1322 can be detached from the horizontal arm 1321, so that the second fine tuning rail drive unit 133 and the fine tuning rail nut 134 can be replaced and maintained, and the fine tuning rail 132 can be stored and stored conveniently.
The second orbital drive unit 133 is preferably removably mounted to the orbital fine adjustment arm 132 for ease of maintenance, repair and replacement. The second rail-oriented driving unit 133 includes, but is not limited to, a second rail-oriented driving motor, an output shaft of which is axially parallel to the first vehicle body 11 in the transverse direction or the axial direction of the first traveling wheel, and a fine rail-oriented adjusting screw 134 is connected to the output shaft of the second rail-oriented driving motor. Preferably, the second track-oriented driving motor is provided with a rotary encoder, and the number of revolutions of the second track-oriented driving motor is obtained through the rotary encoder, so that the adjustment amount is calculated, and the purpose of accurate adjustment is achieved.
In one embodiment, the output end of the second rail-direction driving unit 133 is connected to the rail-direction fine adjustment screw 134 through a universal joint, so that the three-dimensional degree of freedom of the rail-direction fine adjustment screw 134 can be ensured, on one hand, the threaded connection between the rail-direction fine adjustment screw 134 and the rail-direction adjustment screw can be conveniently completed, the positioning accuracy of the rail-direction fine adjustment arm 132 can be correspondingly reduced, and the operation efficiency can be improved, on the other hand, the transmission smoothness between the second rail-direction driving unit 133, the rail-direction fine adjustment screw 134, and the rail-direction adjustment screw can be improved, the occurrence of situations such as holding power can be avoided, and the rail-direction adjustment accuracy of the rail panel can be effectively improved.
In one embodiment, the second track driving motor is a servo motor, and can be started and stopped quickly, so as to improve the response speed of the track fine adjustment module 13 and improve the track direction adjustment precision of the track panel. Furthermore, by monitoring the change of the current analog quantity of the servo motor, the tight joint degree of the rail-direction fine adjustment screw sleeve 134 and the rail-direction adjusting screw can be automatically detected, the connection gap between the rail-direction fine adjustment screw sleeve 134 and the rail-direction adjusting screw can be automatically eliminated, and the rail-direction adjusting precision of the rail panel is correspondingly improved.
In one embodiment, as shown in fig. 6, an orbital fine adjustment base 1351 is disposed at the bottom end of the orbital fine adjustment arm 132, and a nut adaptive mechanism 135 is disposed on the orbital fine adjustment base 1351 for enabling the orbital fine adjustment nut 134 to adapt to the orbital fine adjustment process and/or the track panel elevation fine adjustment process of the track panel, specifically, the relative position between the orbital fine adjustment nut 134 and the second orbital drive unit 133 is kept stable during the orbital fine adjustment process of the track panel, and the orbital fine adjustment nut 134 can keep following during the track panel elevation fine adjustment process. Preferably, the screw adaptive mechanism 135 includes a base plate, the second rail driving unit 133 is installed on the base plate, and the fine rail adjusting screw 134 is installed on the output end of the second rail driving unit 133; the thread insert adaptive mechanism 135 further includes a vertical adaptive structure and/or a rail-direction adaptive structure, the rail-direction adaptive structure is used for keeping a relative position between the rail-direction fine adjustment thread insert 134 and the second rail-direction driving unit 133 stable in the rail row rail-direction fine adjustment process, and the vertical adaptive structure is used for keeping the rail-direction fine adjustment thread insert 134 capable of keeping following in the rail row elevation fine adjustment process.
In one embodiment, as shown in fig. 7, the vertical adaptive structure includes at least two sets of vertical guide assemblies, each vertical guide assembly includes a vertical guide post 1352 and a vertical guide sleeve, which are matched with each other, and the vertical guide sleeves slide on the vertical guide posts 1352 to drive the substrate to move up and down; the rail-oriented adaptive structure comprises at least two sets of rail-oriented guide assemblies, each rail-oriented guide assembly comprises a rail-oriented guide post 1353 and a rail-oriented guide sleeve which are matched, and the base plate is driven to transversely move by sliding the rail-oriented guide sleeves on the rail-oriented guide posts 1353. It can be understood that when the vertical adaptive structure and the rail adaptive structure are included, they are combined to form a two-dimensional guiding mechanism, for example, the rail adaptive structure further includes a rail adjustable frame, each rail adjustable frame is fixed to the rail adjustable frame 1353, each rail adjustable frame is fixed to the base plate, and the base plate can be driven to slide along the rail adjustable frame 1353, each vertical adjustable frame is fixed to the rail adjustable frame, and the rail adjustable frame can be driven to slide along the vertical guide post 1352, and each vertical guide post 1352 is fixed to the rail fine adjustment seat 1351.
Preferably, the fine rail adjustment base 1351 is detachably mounted to the fine rail adjustment arm 132 for easy installation, repair and maintenance of the related devices.
By configuring the screw sleeve self-adapting mechanism 135, the rail-oriented fine adjustment screw sleeve 134 can self-adapt to the track panel adjustment process, and the working reliability and smoothness of the fine adjustment device can be effectively improved.
In the above solution, by means of the above thread sleeve adaptive mechanism 135, the spatial position of the fine adjustment thread sleeve 134 in the rail direction can be adjusted, and the positioning accuracy of the fine adjustment thread sleeve 134 in the rail direction can be effectively improved by matching with the spatial positioning of the fine adjustment arm 132 in the rail direction by the first rail direction driving unit 131, wherein the coarse positioning of the fine adjustment thread sleeve 134 in the rail direction can be realized by the first rail direction driving unit 131, and then the fine positioning is performed by the thread sleeve adaptive mechanism 135, so that the fine adjustment thread sleeve 134 in the rail direction can be quickly screwed with the adjusting screw in the rail direction; in the above-mentioned scheme that the first track-wise driving unit 131 adopts a multi-stage driving structure and each driving structure adopts a motor drive, the fine adjustment device can be adapted to track panel adjustment operations of different specifications/different elevations by combining with the threaded sleeve adaptive mechanism 135.
Example two
As shown in fig. 1 to 4 and fig. 8, the present embodiment provides a track panel detecting vehicle, which includes a second vehicle body 21, and a second traveling mechanism is disposed at the bottom of the second vehicle body 21, and the second traveling mechanism is adapted to travel on the track panel. The second vehicle body 21 is provided with a track panel detection unit.
In one embodiment, the track panel detection unit includes at least one of the prism 22, a track gauge sensor for measuring the track gauge of the track panel, and a level sensor for measuring the levelness of the track panel, and preferably all three of them include, in cooperation with the total station, the total station can calculate the deviation values of the track panel, such as the track direction, height, level, track gauge, and the like, so as to guide a worker to perform fine adjustment on the track panel.
In one embodiment, the second traveling mechanism includes a plurality of second traveling wheels, in one embodiment, three second traveling wheels are configured on the second vehicle body 21, and the three second traveling wheels are arranged in a triangular shape, so that on the premise of ensuring the operation stability and smoothness of the second vehicle body 21, the structure of the second vehicle body 21 is simplified, the number of components and the occupied space of the second vehicle body 21 are reduced, and the transportation of the second vehicle body 21 is facilitated; specifically, 2 of the second road wheels are disposed at one of the lateral ends of the second vehicle body 21, and the other 1 of the second road wheels is disposed at the other lateral end of the second vehicle body 21.
Further optionally, the second vehicle body 21 includes a first vehicle frame and a second vehicle frame, the first vehicle frame and the second vehicle frame are both strip-shaped vehicle frames, a length direction of the first vehicle frame is perpendicular to an axial direction of a wheel shaft of the second road wheel, a length direction of the second vehicle frame is parallel to an axial direction of a wheel shaft of the second road wheel, the first vehicle frame and the second vehicle frame are connected to form a T-shaped second vehicle body 21, wherein 2 second road wheels are arranged on the first vehicle frame, and the other 1 second road wheel is arranged on the second vehicle frame. By adopting the T-shaped second vehicle body 21, the structure of the second vehicle body 21 can be simplified on the premise of ensuring the stability and smoothness of the operation of the second vehicle body 21. The prism 22 is preferably provided on the second frame, for example, at a middle position of the second frame, and the prism 22 is preferably positioned on a center line of the track panel when the second vehicle body 21 travels on the track panel.
The first frame and the second frame can be detachably assembled, so that the second vehicle body 21 can be conveniently stored and transported, and conventional detachable connection modes such as bolt connection and the like are all suitable for the embodiment; in particular, the first frame and the second frame are the same length, so that the second vehicle body 21 can be placed in a single cargo box after being disassembled into two frames, thereby facilitating packaging, storage and transportation of equipment components.
The second vehicle body 21 is preferably driven automatically, and for example, a travel drive motor is disposed at least in part on the second road wheels. Optionally, the second vehicle body 21 can travel on the track panel in two directions, so that the purpose of two-way detection of the track panel detection vehicle can be achieved, the work is more flexible, and the working efficiency and the detection accuracy can be effectively improved; the bidirectional traveling mode may be, for example, a mode in which the traveling drive motor is designed to be a motor that can be driven in forward and reverse directions.
In one embodiment, the walking driving motor is a stepping motor, and the second vehicle body 21 can be controlled to move in a certain step, so as to drive the track panel detection unit to move in a certain step, for example, the moving step of the second vehicle body 21 can be set according to the distance between two adjacent detection points, or according to the distance between the elevation adjusting screws, or according to the distance between the track adjusting screws, so that the measurement accuracy of the track panel can be improved.
EXAMPLE III
As shown in fig. 8, the present embodiment provides a track panel inspection vehicle, which is optimized on the basis of the track panel inspection vehicle provided in the second embodiment, specifically:
a plurality of prisms 22 are disposed on the second vehicle body 21, and the prisms 22 are sequentially spaced along the second vehicle body 21, for example, the prisms 22 are disposed on the second vehicle frame and are sequentially disposed along the length direction of the second vehicle frame.
By arranging the prisms 22 on the second vehicle body 21, synchronous tracking measurement of the left and right track panels can be realized, track panel space attitude calculation can be realized according to the measurement result, and track panel conditions can be fed back in real time, so that an optimal adjustment scheme can be analyzed, a control strategy can be adjusted in real time, and control parameters can be corrected. Compared with the traditional scheme of a single prism 22+ a sensor (a track gauge sensor, a level sensor and the like), the multi-prism 22 detection scheme provided by the embodiment can effectively improve the detection precision and the detection efficiency, and can avoid the problem of detection precision reduction caused by the detection error of the sensor. Further, a track gauge sensor and/or a level sensor are/is simultaneously arranged on the second vehicle body 21, and the detection data based on the prisms 22 and the sensor detection data can be mutually supplemented and verified by combining a plurality of prisms 22, so that the track panel detection precision is remarkably improved.
Further, the distance between the prisms 22 is adjustable, for example, each prism 22 can be detachably mounted on the second vehicle body 21 in a threaded manner, a clamping manner, or the like, or a slide rail is mounted on the second vehicle body 21, and the supports of each prism 22 are slidably mounted on the slide rail.
Example four
Referring to fig. 2 and 3, the present embodiment provides a track panel detection apparatus, which includes a plurality of track inspection trolleys 2, and the track inspection trolleys 2 are connected in series in sequence.
Preferably, at least part of the track inspection trolley 2 adopts the track panel detection vehicle provided in the second embodiment, or adopts the track panel detection vehicle provided in the third embodiment.
The second running gear of one of the rail inspection trolleys 2 or the second running gear of a plurality of rail inspection trolleys 2 can be provided with power drive, and the second running gear of all the rail inspection trolleys 2 can also be provided with power drive. Of course, for the scheme that all or a plurality of rail inspection trolleys 2 are provided with power drives, in the practical application process, part of the power drives can be controlled not to be used.
By adopting the rail inspection trolleys 2 which are connected in series, more track panel state data can be provided at a time, the detection data richness is higher, and the accuracy and the detection efficiency of the track panel detection can be correspondingly improved. When a certain rail inspection trolley 2 detects a certain detection point, the rail inspection trolley 2 on the front side or the rear side can provide extra data and verify the detection data of the detection point, so that the accuracy and the reliability of the detection result are higher.
In one embodiment, the power drive of the second traveling mechanism is driven by a stepping motor, and each rail inspection trolley 2 can be controlled to move in a certain step. Preferably, the first rail inspection trolley 2 is moved to the next adjustment point of the rail panel by controlling the moving stride of the rail inspection trolley 2, the second rail inspection trolley 2 is moved to the position of the original first rail inspection trolley 2, the third rail inspection trolley 2 is moved to the position of the original second rail inspection trolley 2, and so on, the nth rail inspection trolley 2 is moved to the position of the original (n-1) th rail inspection trolley 2; generally, the prisms 22 on the rail inspection trolley 2 are installed at the same position, and the distance between two adjacent prisms 22 is preferably equal to n trolley moving steps. The mode can effectively improve the measurement precision of the track panel.
In one embodiment, the rail inspection trolleys 2 are detachably connected, so that the rail panel detection device can be divided into a plurality of rail inspection trolleys 2, a single rail inspection trolley 2 can work independently and can also be used for detection operation of other rail panels, and in addition, the number of the rail inspection trolleys 2 can be increased or decreased according to actual conditions, so that the application range and the working flexibility of the rail panel detection device are effectively improved. The existing detachable connection structures are all applicable to the embodiment, for example, the connecting rod 3 is detachably connected with the second vehicle bodies 21 of the two rail inspection trolleys 2 respectively (for example, the connecting rod 3 and the second vehicle bodies 21 are fixed by bolts), and the like.
In one embodiment, the distance between the rail inspection trolleys 2 is adjustable, so that the matching degree between the distance between the rail inspection trolleys 2 and the moving step of the trolleys is higher, and the measurement accuracy of the rail panel is further improved. In the scheme that the connecting rod 3 is detachably connected with the second car bodies 21 of the two rail inspection trolleys 2, a plurality of bolt connecting holes can be formed in the connecting rod 3, and one or more bolt connecting holes are selected to be provided with bolts; or a self-locking telescopic connecting rod 3 can be adopted to connect the two rail detection trolleys 2. In another alternative, the two rail inspection trolleys 2 are connected by a screw rod, nuts can be respectively arranged on the second trolley bodies 21 (such as the second trolley frame) of the two rail inspection trolleys 2, the screw rod is respectively in threaded connection with the two nuts (the thread screwing directions of the two nuts are preferably opposite), and the axial direction of the screw rod is perpendicular to the axial direction of the wheel shaft of the second travelling wheel; the two rail inspection trolleys 2 can be close to or far away from each other by rotating the screw rod, and the measurement precision of the rail panel can be further improved by selecting the thread pitch of the threads, controlling the thread precision and the like; the scheme can realize the adjustment of the distance between the two rail inspection trolleys 2 and also can realize the detachable connection between the rail inspection trolleys 2.
EXAMPLE five
The embodiment provides a section of track fine tuning detection device, and it has section of track detection function and section of track fine tuning function.
(1) Optionally, the track panel fine adjustment detection device comprises a third vehicle body, and a third travelling mechanism is arranged at the bottom of the third vehicle body and is suitable for travelling on the track panel. And a fine adjustment unit and a track panel detection unit are arranged on the third vehicle body. In another aspect, it can be understood that a track panel detection unit is added to the track panel fine tuning vehicle 1.
The structure of the track panel detection unit can refer to the related contents in the second embodiment. Where the first vehicle body 11 includes a frame, a cross member may be mounted on the frame for arranging the track panel detection unit.
Preferably, a plurality of prisms 22 may be arranged in the longitudinal direction on the third vehicle body; the power drive of the third traveling mechanism is driven by a stepping motor, and the distance between two adjacent front and rear prisms 22 is preferably equal to the moving steps of the n third vehicle bodies. By controlling the moving step of the third vehicle body, when the first prism 22 moves to the next adjustment point of the track panel, the second prism 22 moves to the original first prism 22, the third prism 22 moves to the original second prism 22, and so on, the nth prism 22 moves to the original (n-1) th prism 22. The mode can effectively improve the measurement precision of the track panel.
(2) Optionally, the track panel fine tuning detection device comprises a track panel fine tuning vehicle 1 and a track inspection trolley 2, wherein the track panel fine tuning vehicle 1 is connected with the track inspection trolley 2; the track panel fine tuning vehicle 1 provided in the first embodiment may be used as the track panel fine tuning vehicle 1, and the track inspection vehicle 2 may be the track panel inspection vehicle in the second embodiment, so that the first vehicle body 11 is connected to the second vehicle body 21.
The first vehicle body 11 and the second vehicle body 21 may be driven automatically, respectively, or only the first vehicle body 11 or the second vehicle body 21 may be driven automatically, and the other vehicle body may be driven in a follow-up manner.
Preferably, the section of track fine tuning car 1 can be dismantled with the track inspection dolly 2 and be connected, for example first automobile body 11 can be dismantled with second automobile body 21 and be connected, thereby above-mentioned section of track fine tuning detection device can the components of a whole that can function independently for section of track fine tuning car 1 and track inspection dolly 2, section of track fine tuning car 1 can work independently respectively with the track inspection dolly 2, also can be used to the detection/fine tuning operation of other sections of track, in addition can also dispose different section of track fine tuning car 1 or for section of track fine tuning car 1 configuration different track inspection dolly 2 for the section of track fine tuning car 2 according to actual conditions, thereby improve above-mentioned section of track fine tuning detection device's application scope and work flexibility ratio effectively. The existing detachable connection structure is applicable to the present embodiment, for example, the link 3 is detachably connected to the first vehicle body 11 and the second vehicle body 21 (for example, the link 3 is fixedly connected to the first vehicle body 11 and the second vehicle body 21 by bolts).
In one embodiment, the first vehicle body 11 and the second vehicle body 21 are connected by a link 3, the axis of the link 3 being perpendicular to the axis of the first road wheel; at least one of the vehicle bodies is connected with the connecting rod 3 through a universal joint, and preferably, two ends of the connecting rod 3 are respectively connected with a universal joint. Based on the structure, the transmission smoothness between the rail row fine adjustment trolley 1 and the rail inspection trolley 2 can be ensured, the occurrence of the situations such as force blocking and the like can be avoided, and the rail row fine adjustment trolley is particularly suitable for the situation that one trolley body runs in a follow-up mode and the other trolley body runs automatically; the situation that the track panel detection precision/track panel adjustment precision is reduced due to displacement errors of the track panel fine adjustment vehicle 1 and the track inspection trolley 2 can be improved or avoided; in addition, the structure can also better ensure the running stability, smoothness and displacement precision of the track panel fine adjustment detection device on the curve section track panel. Wherein, the connecting rod 3 is detachably connected with the universal joint, and/or the universal joint is detachably arranged on the corresponding vehicle body.
In one embodiment, as shown in fig. 1 to 4, the first vehicle body 11 includes a frame type frame, and the second vehicle body 21 is accommodated in the frame of the first vehicle body 11 and is fixedly connected to the first vehicle body 11, and the connection of the two is configured as a fine adjustment detection mechanism 100, which can effectively improve the structural compactness and integration of the track panel fine adjustment detection device, reduce the volume of the track panel fine adjustment detection device, and more importantly, the track panel detection unit on the second vehicle body 21 is closer to the fine adjustment unit on the first vehicle body 11, and the fine adjustment unit can perform fine adjustment processing on the track panel adjustment point detected by the track panel detection unit nearby, so as to improve the track panel adjustment accuracy.
Further, the first vehicle body 11 further includes a cover plate covering the frame type vehicle frame; when this apron leans on with the upper surface of second automobile body 21, can carry out better restraint to second automobile body 21 through this apron, improve the operation smoothness nature of second automobile body 21 to improve and detect the precision, and can improve the structural integrity of first automobile body 11 and second automobile body 21, can promote pleasing to the eye degree simultaneously. The cover plate is detachably connected or hinged with the frame type frame, so that the second vehicle body 21 can be conveniently overhauled and maintained. The prism 22 on the second vehicle body 21 needs to penetrate through the cover plate, and therefore a relief hole is correspondingly formed in the cover plate.
Preferably, the cross section of the first vehicle body 11 is U-shaped, that is, the first vehicle body 11 is higher at both lateral sides and lower in the middle. Based on the structure, a better detection visual field can be provided, and the condition that the total station affects the acquisition of the prism 22 information when a conventional plane type frame is adopted is avoided on the premise that the arrangement requirements of an elevation fine adjustment module, a rail fine adjustment module 13 and the like are met; this solution is particularly suitable for the case where the prism 22 is disposed on the first vehicle body 11 or the second vehicle body 21 is housed within the frame of the first vehicle body 11, but is also suitable for the case where the second vehicle body 21 is disposed on the front side or the rear side of the first vehicle body 11, and can effectively improve the information acquisition field of view of the total station and avoid the prism 22 from being excessively high to be supported. Preferably, the central U-shaped groove of the first vehicle body 11 is of a clearance design, i.e. no other components are arranged in the central U-shaped groove except for the prism 22 which may protrude into the groove, so as to avoid obstructing the detection view.
(3) Optionally, the track panel fine tuning detection device includes a track panel fine tuning vehicle 1 and a plurality of track inspection trolleys 2, where the track panel fine tuning vehicle 1 may adopt the track panel fine tuning vehicle 1 provided in the first embodiment;
in one embodiment, all the rail inspection trolleys 2 are adjacent to the track panel fine tuning trolley 1 and are connected with the track panel fine tuning trolley 1 (obviously, the scheme that the second trolley body 21 is accommodated in the frame type frame of the first trolley body 11 also belongs to the adjacent connection scheme). In another embodiment, a part of the rail inspection vehicles 2 is connected adjacent to the rail panel fine tuning vehicle 1, and the remaining rail inspection vehicles 2 are connected in series with the rail inspection vehicles 2 adjacent to the front side and/or the rear side of the rail panel fine tuning vehicle 1, for example, a plurality of rail inspection vehicles 2 may be connected to the rail panel detection apparatus (at least one of the rail inspection vehicles 2 is connected to the rail panel fine tuning vehicle 1) in the fourth embodiment.
Preferably, referring to the related contents in the above section (2), a connecting structure of a connecting rod 3+ universal joint may be adopted between the rail inspection trolley 2 and the rail panel fine tuning trolley 1.
Preferably, the first vehicle body 11 includes frame-type frames, and one rail inspection vehicle 2 is accommodated in the frame of the first vehicle body 11 and is fixedly connected to the first vehicle body 11, and the rest rail inspection vehicles 2 are located outside the first vehicle body 11.
Similarly, the first vehicle body 11 and the second vehicle body 21 may be driven automatically, respectively, or only the first vehicle body 11 or the second vehicle body 21 may be driven automatically, and the other vehicle body may be driven in a follow-up manner.
Similarly, the section of track fine tuning car 1 and the rail inspection trolley 2, and the rail inspection trolley 2 are preferably detachably connected, so that the application range and the working flexibility of the section of track fine tuning detection device can be effectively improved.
Other structures of the track panel fine adjustment detection device can refer to the relevant contents in the above section (2).
EXAMPLE six
The embodiment of the invention provides a track panel fine tuning method, which comprises the following steps:
step 101, installing a total station on a center line of a track panel, and arranging a track panel detection vehicle at a track panel adjustment point, wherein the track panel detection vehicle is preferably the track panel detection vehicle provided by the third embodiment, and the prism 22 is positioned on a rear sight line of the total station;
step 102, measuring each prism 22 through a total station to obtain coordinates of each prism 22 and form a measured value of the corresponding adjustment point position track panel;
103, calculating the deviation of the transverse direction, the elevation, the track gauge and the levelness of the adjustment point position track panel based on the measured value of the adjustment point position track panel, calculating the adjustment amount of the adjustment point position track panel based on the deviation of the transverse direction, the elevation, the track gauge and the levelness of the adjustment point position track panel, and adjusting the adjustment point position track panel through track panel fine adjustment equipment based on the adjustment amount.
The coordinates of the prisms 22 on the track panel detection vehicle are obtained, so that the calculation of the spatial posture of the track panel at the adjustment point position can be accurately realized, the optimal adjustment amount is analyzed, and the adjustment precision is ensured.
The track panel fine tuning device may adopt the track panel fine tuning vehicle 1 provided in the first embodiment. When the track panel fine tuning device is connected with or integrated with the track panel detection vehicle, the track panel fine tuning detection device provided by the sixth embodiment can be formed correspondingly.
Preferably, the total station has a distance measuring and angle measuring function, and the method further includes determining a mounting point of the total station, specifically as follows:
the CPIII net of the line foundation control network on two sides of the backsight line of the total station is provided with more than 8 prisms 22, the prisms are used as CPIII backsight points of the total station, the backsight point location error and the total station center coordinate error of the CPIII backsight points are calculated through backsight convergence adjustment calculation based on the CPIII backsight points, and the total station center coordinate and the total station direction value under a line coordinate system are calculated based on the CPIII backsight point location error and the total station center coordinate error;
and calculating an error in a central coordinate component of the total station and an error in a measurement angle based on a central coordinate of the total station and an azimuth value of the total station under a line coordinate system, if the error in the central coordinate component of the total station is greater than 0.7mm or the error in the measurement angle is greater than 2 ', resetting the total station, and recalculating the error in the central coordinate component of the total station and the error in the measurement angle until finding a corresponding central coordinate and azimuth value of the total station, which correspond to the error in the central coordinate component of the total station of less than 0.7mm and the error in the measurement angle of less than 2', as a mounting point of the total station, and setting the total station.
EXAMPLE seven
The embodiment of the invention provides a track panel fine tuning method, which comprises the following steps:
step 201, installing a total station on a center line of a track panel, and arranging a track panel detection device at a track panel adjustment point, wherein the track panel detection vehicle is preferably a track panel detection vehicle provided by the fourth embodiment, and each prism 22 is located on a rear sight line of the total station;
step 202, measuring each prism 22 through a total station to obtain coordinates of each prism 22 and form a measured value of the corresponding point position adjustment track panel;
step 203, calculating the deviation of the transverse direction, the elevation, the track gauge and the levelness of the track panel at the adjustment point corresponding to each track panel static geometric state measuring instrument based on the measured value of each track panel at the adjustment point;
and establishing a correlation mathematical model of the track panel adjustment point positions, determining the adjustment amount of the target adjustment point positions on the basis of the mathematical model, and controlling track panel fine adjustment equipment to adjust the target adjustment point positions through control software.
For the mathematical model of the correlation of the track panel adjustment points, in one embodiment, the adjustment quantity delta is input at the ith adjustment point i ,Δ i0 To delta in The disturbance displacement of other adjustment point positions (which can be obtained by detection of a displacement sensor and the like) caused by the adjustment of the ith adjustment point position; acquiring a training set according to the acquired disturbance displacement of each adjustment point, and establishing a regression analysis model by using a neural network to obtain disturbance values of input adjustment quantity to other point positions; the real adjustment amount of the point i is
Figure BDA0003915265180000211
In another embodiment, the correlation mathematical model of the track panel adjustment point position is determined by means of rigidity calculation, specifically, a torque F is input at the ith adjustment point position, and the adjustment displacement at the ith adjustment point position is measured to be Δ i Then the calculated stiffness is
Figure BDA0003915265180000212
Obtaining the disturbance displacement of other adjustment point positions caused by the adjustment of the ith adjustment point position, and obtaining the disturbance displacement delta of each adjustment point position ij And calculating the relative rigidity between the adjustment point position and the adjustment point position:
Figure BDA0003915265180000213
the displacement change of each adjusting point position under the fixed input torque can be calculated by utilizing the related rigidity.
Further, after the current target adjustment point position is adjusted, each track panel static geometric state measuring instrument moves, the first track panel static geometric state measuring instrument moves to the next adjacent adjustment point position of the track panel, the second track panel static geometric state measuring instrument moves to the position of the original first track panel static geometric state measuring instrument, the third track panel static geometric state measuring instrument moves to the position of the original second track panel static geometric state measuring instrument, and the like, the nth track panel static geometric state measuring instrument moves to the position of the original nth-1 track panel static geometric state measuring instrument; and then, adjusting the next adjustment point position.
In the scheme, for a certain target adjustment point, the track panel state of a single adjustment point is not taken as a detection reference, but a certain track panel section where the adjustment point is located is taken as a detection reference, and the rigidity characteristic of the track panel is fully considered, so that the adjustment amount of the target adjustment point is determined on the basis, the influence on the track panel state of an adjacent adjustment point during adjustment operation is avoided, and the track panel adjustment precision can be effectively improved.
The detection mode that the nth track panel detection vehicle moves to the position of the original nth-1 track panel detection vehicle is adopted, the nth track panel detection vehicle can recheck the nth-1 adjustment point position after fine adjustment, the fine adjustment precision and the operation reliability of the track panel are improved, and meanwhile, the follow-up rechecking steps are reduced, so that the operation efficiency is improved.
Preferably, the total station has distance and angle measuring functions, and the method further includes determining an installation location of the total station, specifically as follows:
the CPIII net of the line foundation control network on two sides of the backsight line of the total station is provided with more than 8 prisms 22, the prisms are used as CPIII backsight points of the total station, the backsight point location error and the total station center coordinate error of the CPIII backsight points are calculated through backsight convergence adjustment calculation based on the CPIII backsight points, and the total station center coordinate and the total station direction value under a line coordinate system are calculated based on the CPIII backsight point location error and the total station center coordinate error;
and calculating an error in a central coordinate component of the total station and an error in a measurement angle based on a central coordinate of the total station and an azimuth value of the total station under a line coordinate system, if the error in the central coordinate component of the total station is greater than 0.7mm or the error in the measurement angle is greater than 2 ', resetting the total station, and recalculating the error in the central coordinate component of the total station and the error in the measurement angle until finding a corresponding central coordinate and azimuth value of the total station, which correspond to the error in the central coordinate component of the total station of less than 0.7mm and the error in the measurement angle of less than 2', as a mounting point of the total station, and setting the total station.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. A track panel detection vehicle comprises a vehicle body, wherein a traveling mechanism is arranged at the bottom of the vehicle body, and a track panel detection unit is arranged on the vehicle body; the method is characterized in that: the vehicle body is provided with a plurality of prisms which are arranged at intervals along the transverse direction of the vehicle body.
2. The track panel inspection vehicle of claim 1, wherein: the motorcycle body comprises a first frame and a second frame, the first frame and the second frame are both strip-shaped frames, the length direction of the first frame is parallel to the traveling direction of the motorcycle body, the length direction of the second frame is perpendicular to the traveling direction of the motorcycle body, and the first frame and the second frame are connected to form a T-shaped motorcycle body.
3. The track panel inspection vehicle of claim 2, wherein: the prisms are all arranged on the second frame and are sequentially arranged along the length direction of the second frame.
4. The track panel inspection vehicle of claim 2, wherein: running gear is including being the three walking wheel of triangular distribution, wherein 2 walking wheels arrange in on the first frame, 1 walking wheel arrange in addition on the second frame.
5. The track panel inspection vehicle of claim 1, wherein: the spacing between the prisms is adjustable.
6. The track panel inspection vehicle of claim 1, wherein: and the vehicle body is also provided with a track gauge sensor and/or a horizontal sensor.
7. A section of track detection device which characterized in that: the device comprises a plurality of rail inspection trolleys, wherein the rail inspection trolleys are sequentially connected in series; at least part of the rail inspection trolley adopts the rail section inspection vehicle as claimed in any one of claims 1 to 6.
8. A method of fine tuning a track panel, the method comprising:
step 101, installing a total station on a track panel central line, arranging the track panel detection vehicle as claimed in any one of claims 1 to 6 at a track panel adjustment point position, and positioning the prism on a rear sight line of the total station;
step 102, measuring each prism through a total station to obtain coordinates of each prism and form a measured value of a corresponding adjustment point position track panel;
103, calculating the deviation of the transverse direction, the elevation, the track gauge and the levelness of the adjustment point position track panel based on the measured value of the adjustment point position track panel, calculating the adjustment amount of the adjustment point position track panel based on the deviation of the transverse direction, the elevation, the track gauge and the levelness of the adjustment point position track panel, and adjusting the adjustment point position track panel through track panel fine adjustment equipment based on the adjustment amount.
9. A method of fine tuning a track panel, the method comprising:
step 201, installing a total station on a track panel central line, arranging the track panel detection device of claim 7 at a track panel adjustment point, and positioning each prism on a rear sight line of the total station;
202, measuring each prism through a total station instrument to obtain coordinates of each prism and form a measured value of a corresponding adjustment point position track panel;
step 203, calculating the deviation of the transverse direction, the elevation, the track gauge and the levelness of each track panel static geometric state measuring instrument corresponding to each adjustment point position track panel based on the measured value of each adjustment point position track panel;
and establishing a correlation mathematical model of the track panel adjusting point positions, determining the adjusting amount of the target adjusting point positions on the basis of the mathematical model, and controlling track panel fine-tuning equipment to adjust the target adjusting point positions through control software.
CN202211338068.1A 2022-10-28 2022-10-28 Track panel detection vehicle, track panel detection device and track panel fine adjustment method Pending CN115897311A (en)

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