CN115894916A - Polyarylene sulfide shielding material for preventing X, gamma ray and neutron radiation and preparation thereof - Google Patents
Polyarylene sulfide shielding material for preventing X, gamma ray and neutron radiation and preparation thereof Download PDFInfo
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- CN115894916A CN115894916A CN202211592327.3A CN202211592327A CN115894916A CN 115894916 A CN115894916 A CN 115894916A CN 202211592327 A CN202211592327 A CN 202211592327A CN 115894916 A CN115894916 A CN 115894916A
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- barium
- polyarylene sulfide
- sulfide
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- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 229920000412 polyarylene Polymers 0.000 title claims abstract description 54
- 239000000463 material Substances 0.000 title claims abstract description 53
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 230000005855 radiation Effects 0.000 title abstract description 25
- 230000005251 gamma ray Effects 0.000 title abstract description 11
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 108
- 238000006243 chemical reaction Methods 0.000 claims abstract description 43
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 13
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 150000001875 compounds Chemical class 0.000 claims abstract description 13
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 13
- 239000011593 sulfur Substances 0.000 claims abstract description 13
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- 238000003756 stirring Methods 0.000 claims description 35
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- 239000000243 solution Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- CJDPJFRMHVXWPT-UHFFFAOYSA-N barium sulfide Chemical compound [S-2].[Ba+2] CJDPJFRMHVXWPT-UHFFFAOYSA-N 0.000 claims description 24
- 239000008367 deionised water Substances 0.000 claims description 17
- 229910021641 deionized water Inorganic materials 0.000 claims description 17
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- 238000010438 heat treatment Methods 0.000 claims description 13
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- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 claims description 3
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- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 3
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
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- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 3
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- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 claims description 2
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- 238000012360 testing method Methods 0.000 description 12
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 9
- 229910052979 sodium sulfide Inorganic materials 0.000 description 9
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 9
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- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
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- INHCSSUBVCNVSK-UHFFFAOYSA-L lithium sulfate Inorganic materials [Li+].[Li+].[O-]S([O-])(=O)=O INHCSSUBVCNVSK-UHFFFAOYSA-L 0.000 description 2
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- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 2
- RBTVSNLYYIMMKS-UHFFFAOYSA-N tert-butyl 3-aminoazetidine-1-carboxylate;hydrochloride Chemical compound Cl.CC(C)(C)OC(=O)N1CC(N)C1 RBTVSNLYYIMMKS-UHFFFAOYSA-N 0.000 description 2
- 208000032467 Aplastic anaemia Diseases 0.000 description 1
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- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
Abstract
The invention relates to a polyarylene sulfide shielding material for preventing X, gamma-ray and neutron radiation and a preparation method thereof, belonging to the field of radiation-proof materials. The invention provides a preparation method of a polyarylene sulfide shielding material, which comprises the following steps: barium sulfate and metal sulfate are used as raw materials to prepare barium sulfate whiskers, then byproducts generated in the preparation process of the barium sulfate whiskers are used as sulfur-containing compounds required for preparing polyarylene sulfide, and the sulfur-containing compounds and other conventional reaction monomers are polymerized to prepare the polyarylene sulfide based shielding material. The barium sulfate whisker polyarylene sulfide composite material is prepared into barium sulfate whisker polyarylene sulfide composite material equipment and devices which have X-ray and gamma-ray shielding and absorption functions, high temperature resistance and neutron shielding functions by processing methods such as injection molding, film drawing and the like, and is used for the use of radiation irradiation environment and the protection of equipment and human body radiation irradiation.
Description
Technical Field
The invention relates to a polyarylene sulfide shielding material for preventing X, gamma-ray and neutron radiation and a preparation method thereof, belonging to the field of radiation-proof materials.
Background
With the rapid development of informatization and artificial intelligence, the utilization of nuclear energy and the development of space, the range of nuclear radiation and electromagnetic radiation is wider and wider, and the environment and people are seriously influenced. After long-term radiation exposure, the human body is uncomfortable, and serious injury to organs and systems of the human body can cause various diseases, such as leukemia, aplastic anemia, various tumors, eyeground pathological changes, reproductive system diseases, premature senility and the like.
Radiation is divided into electromagnetic radiation and nuclear radiation. Nuclear radiation hazards such as gamma rays generated by cobalt-60, cesium-137, iridium-192 sources, and the like; beta rays generated by a kr-85 source and the like; 241Am-Be source, 24Na-Be source, 124Sb-Be source and neutron rays generated by an electron accelerator with energy more than 10M; beta, alpha rays generated by a non-sealed source; x rays generated by various industrial and medical X-ray equipment, and the like. With the great application of nuclear energy and nuclear technology in industrial and nuclear radiation agricultural production, medical health, scientific research and national defense, more and more people are irradiated, and the radiation hazard is not ignored. The consequences of major accidents in the chernobeli nuclear power station of the last century were difficult to eliminate until now; the influence caused by major accidents of nuclear leakage in the Japanese Fudao in this century can not be completely solved so far, and the discharge of nuclear wastewater into the Pacific ocean causes pollution to the whole ocean and brings great harm to organisms and human beings.
Therefore, the research of materials capable of absorbing and shielding various types of radiation and irradiation has been one of the hot and difficult points of the material research. Each element has a certain weak absorption area for shielding and absorbing high-energy rays, and the composition, structure and performance of a single metal element and an oxide material thereof are difficult to simultaneously meet the comprehensive shielding and protection of neutrons, gamma rays, X rays and other multiple radiations. The elements corresponding to the radiation absorption and shielding of neutrons, gamma rays and X rays are not completely the same as the materials, so how to form a multifunctional stable material with multiple elements at a molecular level, and how to make different elements play a synergistic role and play a superposition effect of multiple radiation absorption and shielding is a core problem in the design and preparation of the current radiation protection materials.
In order to solve the problem of simultaneous existence of multiple radiations, the composite material is one of the alternative ways, and can combine the advantages of multiple elements and multiple materials to form multiple materials for protecting and shielding rays or electromagnetic waves. From the perspective of the matrix of the composite material used for the radiation material, mainly traditional plastics and rubbers: plastic plastics such as PE (polyethylene), PS (polystyrene), PMMA (polymethyl methacrylate), which generally use PTFE (polytetrafluoroethylene) having a low heat temperature (not more than 150 ℃) and excellent heat resistance, corrosion resistance and self-lubricating property, and having relatively poor radiation resistance; thermosetting plastics, such as epoxy resin, imide and the like, cannot be deformed and secondarily molded after being cured; the rubber (including natural rubber, silicone rubber such as polydimethylsilane, PDMS, and copolymerized synthetic rubber such as styrene-ethylene-butadiene-styrene, SEBS) generally has no active group, is difficult to form chemical bond combination with various metal elements, has no stable interface combination, may have phase separation and cause instability of materials, and has good elasticity, low strength and can not meet the requirement in high stress environment.
Disclosure of Invention
Aiming at the defects, the invention provides a polyarylene sulfide based composite material which has the functions of shielding and absorbing X rays and gamma rays, has high temperature resistance and can be processed into a neutron shielding material and an integrated preparation method thereof; the barium sulfate whisker is prepared in an organic system, and by utilizing the strong X-ray absorption capacity of the barium sulfate whisker, X rays cannot penetrate through the barium sulfate whisker, so that the barium sulfate whisker can effectively shield the X rays and the Y rays; and the reaction by-product produced in the process of preparing the barium sulfate whisker is used as one of reaction monomers for polymerizing the polyarylene sulfide, and the polymerization reaction of the polyarylene sulfide is continuously carried out in the process of preparing the barium sulfate whisker, so that the barium sulfate whisker polyarylene sulfide composite material (namely the polyarylene sulfide-based shielding material) is finally prepared; and the barium sulfate whisker polyarylene sulfide composite material equipment and device which have X-ray and gamma-ray shielding and absorption, high temperature resistance and neutron shielding function and can be processed are formed by injection molding and film drawing and are used for the use of radiation irradiation environment and the protection of radiation irradiation of equipment and human bodies.
The technical scheme of the invention is as follows:
the first technical problem to be solved by the invention is to provide a preparation method of a polyarylene sulfide shielding material, which comprises the following steps: barium sulfate and metal sulfate are used as raw materials to prepare barium sulfate whiskers, then byproducts generated in the preparation process of the barium sulfate whiskers are used as sulfur-containing compounds required for preparing the polyarylene sulfide, and the sulfur-containing compounds and other conventional reaction monomers (such as dihalo aromatic compounds) are polymerized to prepare the polyarylene sulfide based shielding material.
Further, the metal in the metal sulfate is an alkali metal element such as lithium, sodium, potassium or rubidium.
Further, the method for preparing the barium sulfate whisker by taking barium sulfide and metal sulfate as raw materials comprises the following steps: dissolving barium sulfide in a polyvinyl alcohol aqueous solution, dissolving metal sulfate in a PEG aqueous solution, dropwise adding the two solutions into an aprotic polar solvent under stirring to perform an interfacial reaction, and controlling the dropwise adding speed, the stirring speed and the temperature to form barium sulfate whiskers; wherein the ratio of barium sulfide to metal sulfate is 1: 1-1.20 mol; the dropping speed is 10-20 ml/min, the stirring speed is 30-80 r/min, and the reaction temperature is room temperature-50 ℃.
Further, the mass concentration of the polyvinyl alcohol aqueous solution is 2.5-7.5%, and the ratio of barium sulfide to the polyvinyl alcohol aqueous solution is 1g:5 to 20ml; the concentration of the PEG aqueous solution is 1-25%, the proportion of the metal sulfate to the PEG aqueous solution is 1g:2.5 to 20ml.
Further, the PEG in the PEG aqueous solution is PEG4000 (HO (CH 2O) nH) or PEG8000 (HO (CH 2O) nH).
Further, the aprotic polar solvent is selected from: n-methyl-2-pyrrolidone (NMP), N-ethylpyrrolidone, hexamethylphosphoramide (HMPA), N-dimethylacetamide, N-ethylcaprolactam, N-vinylpyrrolidone, caprolactam, tetramethylurea, dimethyl sulfoxide or sulfolane; the dosage is as follows: the usage amount of the solvent in each mole of barium sulfide is 250-1500 ml.
Further, in order to prevent the hydrolysis of barium sulfide (BaS, 170.4), an alkali (such as sodium hydroxide (potassium, lithium)) is added in an amount of 0.5 to 2.5% by weight based on the weight of barium sulfate in the process of dissolving barium sulfide in the aqueous solution of polyvinyl alcohol.
Further, in the above production method, a sulfur-containing compound required for producing the polyarylene sulfide may be additionally added as necessary.
Further, the preparation method of the polyarylene sulfide shielding material comprises the following steps:
1) Weighing 2.5-7.5L of aprotic polar solvent, adding into a reaction kettle, introducing nitrogen or inert gas into the reaction kettle, adding 20-220 parts by weight of alkali, starting stirring at the rotating speed of 50-100 r/min; gradually dripping 0.5-5.0L of barium sulfide-polyvinyl alcohol solution and 0.5-5.0L of metal sulfate-PEG solution into the aprotic polar solvent, wherein the dripping speed is controlled to be 10-20 ml/min; after the dropwise addition is finished, continuously stirring for 30-60 minutes, then gradually heating to 190-200 ℃ for dehydration, and then cooling to below 100 ℃;
2) Under the protection of nitrogen or inert gas, the stirring speed is kept at 100-200 r/min, the temperature is gradually increased to 190-210 ℃, water in the system is removed, and then the system is cooled to 100-150 ℃;
3) Adding 500-5000 parts by weight of reaction monomer 1 and 100-2000 parts by weight of reaction monomer 2, and sealing the reaction kettle; heating to 200-300 ℃ and reacting for 2-12 h; then cooling to below 120 ℃, and finishing the reaction;
4) Opening the reaction kettle, washing the product with deionized water at 50-90 ℃ for 5-8 times, and drying at 80-120 ℃ for 10-20 hours to obtain the polyarylene sulfide shielding material (polyarylene sulfide/barium sulfate whisker complex);
Preferably, the reactive monomer 1 is:2, 4-dihalobenzene/halogen combination>Or 4,4' -dihalobiphenyl->
The reactive monomer 2 is: 4,4' -Dihalodiphenylsulfone4,4' -dihalobenzophenoneOr 4,4' -dihalodiphenyl ether->And so on.
Further, in the above preparation process, in the step 2), a sulfur-containing compound (such as sodium sulfide) and an aprotic polar solvent are additionally added according to the proportion as the case requires.
Preferably, in the step 2), 200 to 5000 parts by weight of the sulfur-containing compound is supplemented, and 2.5 to 25L of the aprotic polar solvent is supplemented.
Further, in the step 1), the barium sulfide-polyvinyl alcohol solution is prepared by the following method: 100 to 500 parts by weight of polyvinyl alcohol (PVA,) Dissolving in 2.0-10.0L deionized water, and adding 2.5-25 parts by weight of alkali; then adding 250-1500 parts by weight of barium sulfide, stirring and completely dissolving to form barium sulfide-polyvinyl alcohol solution.
Further, in the step 1), the sodium sulfate-PEG solution is prepared by the following method: dissolving 25-250 parts by weight of PEG in 2.0-10L of deionized water, adding 250-1000 parts by weight of metal sulfate, and stirring for complete dissolution to form a sodium sulfate-PEG solution.
Further, the process of step 3) is: adding a reaction monomer 1 and a reaction monomer 2, heating under the protection of nitrogen or inert gas while stirring, and keeping the temperature for 1.5-5.5 hours after the temperature reaches 200-260 ℃; then the temperature is raised to 220 to 300 ℃ and kept for 1 to 5 hours.
The second technical problem to be solved by the invention is to provide a polyarylene sulfide shielding material, which is prepared by adopting the preparation method.
The third technical problem to be solved by the invention is to process the polyarylene sulfide based shielding material into corresponding products, such as film forming materials, sheet materials or injection molding parts.
Further, the processing conditions are as follows: the processing temperature is 290-350 ℃.
Further, casting the polyarylene sulfide shielding material into a film at 290-350 ℃ at the speed of 10-300 mm/min; the thickness of the obtained film is 0.1-0.5 mm.
Further, the polyarylene sulfide shielding material is hot-pressed into a sheet, the pressing temperature is 290-350 ℃, and the pressure is 20-100MPa; the thickness of the obtained sheet is 0.5-2 mm.
The fourth technical problem to be solved by the invention is to provide a preparation method of barium sulfate whiskers, which comprises the following steps: dissolving barium sulfide in aqueous solution of polyvinyl alcohol, dissolving metal sulfate in aqueous solution of PEG, dropwise adding the two solutions into an aprotic polar solvent under stirring to perform an interfacial reaction, and controlling the dropwise adding speed, stirring speed and temperature to form barium sulfate whiskers; wherein the proportion of the barium sulfide to the metal sulfate is 1-1.20 mol; the dropping speed is 10-20 ml/min, the stirring speed is 30-80 r/min, and the reaction temperature is room temperature-50 ℃.
The fifth technical problem to be solved by the invention is to provide the barium sulfate whisker prepared by the method.
Furthermore, the diameter of the barium sulfate whisker is 0.5-5 μm, and the length is 10-100 μm.
The invention has the beneficial effects that:
in the process of preparing the barium sulfate whisker, the by-product generated in the preparation process is used as the sulfur-containing compound required by the preparation of the polyarylene sulfide, and the sulfur-containing compound and other conventional reaction monomers are continuously subjected to the polymerization reaction of the polyarylene sulfide to form the barium sulfate whisker polyarylene sulfide composite material; the barium sulfate whisker polyarylene sulfide composite material equipment and device which have X-ray and gamma-ray shielding and absorption, high temperature resistance and neutron shielding function and can be prepared by processing methods such as injection molding, film drawing and the like are used for the use of radiation irradiation environment and the protection of equipment and human body radiation irradiation.
Detailed Description
The above-mentioned contents of the present invention will be further described in detail by the following specific embodiments of examples. This should not be understood as limiting the scope of the above-described subject matter of the present invention to the following examples. Various substitutions and alterations according to the general knowledge and the conventional means in the art are included in the scope of the present invention without departing from the technical idea of the present invention.
Example 1:
the preparation of the polyarylene sulfide shielding material of the invention comprises the following steps:
1) Dissolving 250g of medium viscosity PVA in 5L of deionized water, and adding 10g of sodium hydroxide; then 852g of barium sulfide is added and stirred to be completely dissolved, so that a barium sulfide-PVA solution is formed; dissolving 100g of PEG8000 in 5L of deionized water, adding 710g of sodium sulfate, and stirring to completely dissolve to form a sodium sulfate-PEG solution;
measuring 5L of N-methyl-2-pyrrolidone (NMP), adding into a reaction kettle with a magnetic rotor, introducing nitrogen into the reaction kettle, adding 20g of sodium hydroxide, starting stirring at the rotating speed of 80r/min; weighing 2L of barium sulfide PVA aqueous solution; measuring 2L of sodium sulfate-PEG solution; gradually dripping the two solutions into NMP, controlling the dripping speed to be 10-20 ml/min, and finishing the dripping within 30 minutes; after the dropwise addition, stirring is continued for 45 minutes under the protection of nitrogen, then the temperature is gradually increased to 198 ℃, 4.9L of dehydrated water is kept for 45 minutes, and then the mixture is cooled to below 100 ℃.
2) Under the protection of nitrogen, opening the reaction kettle, taking out the magnetic rotor, supplementing 1040g of sodium sulfide (60%), supplementing 5L of NMP, starting mechanical stirring, increasing the speed to 120r/min (r/min), gradually heating to 198 ℃, removing 400ml of water, and cooling to 100-150 ℃;
3) 1470g of p-dichlorobenzene is added, the mixture is stirred for 5 minutes under the protection of nitrogen, the speed is increased to 120r/min, and the reaction kettle is sealed; after the temperature rises to 215-235 ℃, keeping for 3 hours; then heating to 260 ℃ and keeping for 3 hours; then the temperature is reduced to below 120 ℃, and the reaction is finished.
4) Opening the reaction kettle, washing the product with deionized water at 50-90 ℃ for 5-8 times, and drying at 80-120 ℃ for 10-20 hours to obtain a barium sulfate whisker polyarylene sulfide complex (W-BaSO) 4 -PAS)1500g;W-BaSO 4 The mass ratio is about 30%.
Taking part of the barium sulfate whisker polyarylene sulfide complex for thermal performance test, and forming a mechanical sample strip by injection molding of part of the barium sulfate whisker polyarylene sulfide complex through an injection molding machine; partially pressing into an X-ray and gamma-ray protection test sample; the properties obtained are shown in tables 1 to 3.
Example 2
The other steps are the same as example 1; except that 1396.5g of p-dichlorobenzene, 143.5g of 4, 4-dichlorodiphenyl sulfone was added in the step 3); to obtain barium sulfate crystalWhisker polyarylene sulfide complex (W-BaSO) 4 -PAS)1560g;W-BaSO 4 The mass ratio is about 30%.
Example 3
The other steps are the same as example 1, except that in step 1): dissolving 100g of PEG4000 in 5L of deionized water, adding 545g of lithium sulfate, and stirring to completely dissolve the lithium sulfate to form a lithium sulfate-PEG solution; W-BaSO 4 The mass ratio is about 18 percent.
Example 4:
the other steps are the same as example 1, except that in step 1): 100g of PEG8000 were dissolved in 5L of deionized water, and sodium bisulfate (NaHSO) was added 4 ) 600g, dissolved completely with stirring to form NaHSO 4 -a PEG solution;
measuring 5L of N-methyl-2-pyrrolidone (NMP), adding into a reaction kettle with a magnetic rotor, introducing nitrogen into the reaction kettle, and adding 220g of sodium hydroxide; W-BaSO 4 Is about 30% by mass.
Example 5
The other steps are the same as example 1, except that in step 2): 2340g of sodium sulfide (60%) is supplemented, and NMP7.5L is supplemented;
in the step 3), 2940g of p-dichlorobenzene is added; to obtain barium sulfate whisker polyarylene sulfide complex (W-BaSO) 4 -PAS) 2600g; W-BaSO in the resulting material 4 Is about 18% by mass.
Example 6:
the other steps are the same as example 1, except that in step 2): supplementing 4290g of sodium sulfide (60%) and supplementing NMP12.5L; in the step 3), 5145g of p-dichlorobenzene is added; to obtain barium sulfate whisker polyarylene sulfide complex (W-BaSO) 4 -PAS)4240g;W-BaSO 4 Is about 10% by mass.
Example 7:
the other steps are the same as example 1, except that in step 2): adding 585g of sodium sulfide (60%), and adding 5L of NMP; in the step 3), 955.5g of p-dichlorobenzene is added to obtain a barium sulfate whisker polyarylene sulfide complex (W-BaSO) 4 -PAS)1150g;W-BaSO 4 Is about 40% by mass.
Example 8:
the other steps are the same as example 1, except that in step 2): adding 585g of sodium sulfide (60%), and adding 5L of NMP; in the step 3), 882g of p-dichlorobenzene, 143.5g of 4, 4-dichlorodiphenyl sulfone are added; obtaining barium sulfate whisker polyarylene sulfide complex (W-BaSO) 4 -PAS)1200g;W-BaSO 4 Is about 40% by mass.
Example 9:
the other steps are the same as example 1, except that in step 2): supplementing 4290g of sodium sulfide (60%), and supplementing NMP12.5L; in the step 3), adding 4487.8g of p-dichlorobenzene, 1502.2g4, 4-dichlorodiphenyl sulfone; obtaining barium sulfate whisker polyarylene sulfide complex (W-BaSO) 4 -PAS)4350g;W-BaSO 4 Is about 10% by mass.
Comparative example 1: W-BaSO 4 Synthesis and performance of (c).
1) Dissolving 250g of PVA with medium viscosity in 5L of deionized water, and adding 10g of sodium hydroxide; then 852g of barium sulfide is added and stirred to be completely dissolved, so that a barium sulfide-PVA solution is formed;
dissolving 100g of PEG8000 in 5L of deionized water, adding 710g of sodium sulfate, stirring and completely dissolving to form a sodium sulfate-PEG solution;
measuring 5L of N-methyl-2-pyrrolidone (NMP), adding into a reaction kettle with a magnetic rotor, introducing nitrogen into the reaction kettle, adding 20g of sodium hydroxide, starting stirring at the rotating speed of 80r/min; weighing 2L of barium sulfide PVA aqueous solution; measuring 2L of sodium sulfate-PEG solution; gradually dripping the two solutions into NMP for 30 minutes; after the dropwise addition, stirring is continued for 45 minutes under the protection of nitrogen, then the temperature is gradually increased to 198 ℃, 4.9L of dehydrated water is kept for 45 minutes, and then the mixture is cooled to be below 100 ℃.
2) Transferring the product into 30L of deionized water, stirring for 20 minutes, and filtering; then washing the mixture for 5 times by using deionized water at 60 ℃, and drying the mixture for 10 hours at 100 ℃; the barium sulfate crystal whisker with the diameter of 0.5-5 mu m and the length of 10-100 mu m is obtained.
The barium sulfate whisker is difficult to form and cannot be used as a film or a plate for testing.
Comparative example 2: conventional PPS preparation and Performance
In a 30L reactor add15l of N-methyl-2-pyrrolidone (NMP), 50g of NaOH,200g of C 7 H 5 NaO 2 Sodium sulfide (60%, na) 2 S) 3.9kg, stirring under the protection of nitrogen, heating to 195 ℃, and fractionating to obtain 1.8l of water and NMP; then cooling to 150 ℃; then adding 4.4kg of p-dichlorobenzene, reacting for 3 hours at 220 ℃, then heating to 260 ℃ and reacting for 3 hours; cooling the polymerization reaction kettle to below 120 ℃, separating, recovering the solvent, washing the product for 5-6 times by using deionized water at the temperature of 60-90 ℃, and drying the product in a drying oven at the temperature of 110 ℃ for 12 hours after the washing is finished to obtain 3.0kg of a white powder product. The test results are shown in tables 1-3.
Comparative example 3: conventional PPS preparation and Performance
15L of N-methyl-2-pyrrolidone (NMP), 50g of NaOH,200g of C were charged into a 30L reactor 7 H 5 NaO 2 Sodium sulfide (60%, na) 2 S) 3.9kg, stirring under the protection of nitrogen, heating to 195 ℃, and fractionating to obtain 1.8l of water and NMP; then cooling to 150 ℃, adding 4.18kg of p-dichlorobenzene and 0.43kg of 4, 4-dichlorodiphenyl sulfone, reacting for 3 hours at 220 ℃, then heating to 260 ℃ and reacting for 3 hours; cooling the polymerization reaction kettle to below 120 ℃, separating, recovering the solvent, washing the product for 5-6 times by using deionized water at the temperature of 60-90 ℃, and drying the product in an oven at the temperature of 110 ℃ for 12 hours after the washing is finished to obtain 3.3kg of a white powder product. The test results of the obtained materials are shown in tables 1 to 3.
Comparative example 4: traditional PPS and barium sulfate powder blended material (PPS/BaSO) 4 )
PPS/BaSO was prepared by passing 2kg of the PPS synthesized in comparative example 2 and 1 kg of barium sulfate powder through a twin-screw extruder 4 A composite material; the speed of the double screw is 20-30r/min; the temperature of the conveying section is 280-290 ℃, the temperature of the melting section is 300-340 ℃, and the temperature of the mixing section is as follows: 300-330 ℃ and the temperature of the homogenization section is 300-320 ℃. The results of the material tests are shown in tables 1 to 3.
Comparative example 5: PAS barium sulfate powder blending material (PAS/BaSO) 4 )
2kg of PAS synthesized in comparative example 3 and 1 kg of barium sulfate powder were taken and subjected to a twin-screw extruder to prepare PPS/BaSO 4 A composite material; the speed of the double screw is 20-30r/min; the temperature of the conveying section is 280-290 ℃, the temperature of the melting section is 300-340 ℃, and the temperature of the mixing section is as follows: 300-330 ℃ and the temperature of the homogenization section is 300-320 ℃. The results of the material tests are shown in tables 1 to 3.
And (3) performance testing:
carrying out injection molding on the dried barium sulfate whisker polyarylene sulfide composite material to obtain a sample strip for testing; the specific parameters of the injection molding process are as follows: temperature of the die: 120-150 ℃, cylinder temperature: front section: 290-320 ℃, middle section: 300-350 ℃, and the rear section: 310-340 ℃; a nozzle: 310-330 ℃, injection molding pressure: 80-150MPa (70-95%), injection speed: medium speed-high speed; pressure maintaining: 30-70MPa (20-45%) metering: setting the residual amount to be 5-10mm; loosening: 3-5mm. The test results are shown in the table.
The barium sulfate whisker polyarylene sulfide composite material is injection molded into a standard sample strip by using an injection molding machine; the density is measured according to the measuring method of GB/T1033; the tensile strength and the elongation at break are tested according to the measuring method of the tensile property of GB/T1040 plastics; the bending strength, the bending modulus and the cantilever beam notch impact strength are tested according to a method for measuring the bending performance of GB/T9341 plastics;
and (3) testing thermal performance: differential Scanning Calorimetry (DSC) analysis was performed using a METTLER TOLEDO DSC3+/500 thermal analyzer. All sample measurements were as follows: the temperature rise rate is 50 ℃/min from room temperature to 300 ℃. Then cooled to room temperature and finally raised to 300 ℃. The temperature change rate for both stages was 10 deg.C/min. Thermogravimetric analysis was carried out on a TGA Q500V 6.4 Build 193, measuring temperature ranging from room temperature to 800 ℃, heating rate 10 ℃/min, measuring in an atmosphere of nitrogen.
Irradiation radiation performance test (X-ray, γ -ray): is finished by a professional testing organization. Gamma ray adoption 241 Am, 60 Co and 137 cs radioactive source having an activity of about 3 x 10 5 Table 5.2 shows the gamma ray energies for the different sources. The source was wrapped with lead and photons passed through a small hole 3mm in diameter and collimated by the hole. The photons then pass through the composite material, being attenuated by the composite material. NaI (TI) scintillator detector for attenuated photonsAnd (5) detecting. The total count of photons is set to 10 4 -10 5 . Each sample was tested in triplicate, resulting in a photon count error of less than 1%. The calculation and statistics are completed by test units and result is given: (1) The attenuation of the medium to the ray per unit mass is described by using a mass attenuation coefficient (mum); (2) The median areal density (HVAD) is the areal density of a material that is shielded from half of the gamma rays.
TABLE 1 Mass attenuation coefficient of the materials obtained in the examples and comparative examples
59.5keV(cm 2 /g) | 80keV(cm 2 /g) | 356keV(cm 2 /g) | 662keV(cm 2 /g) | |
Example 1 | 1.399 | 2.055 | 0.122 | 0.069 |
Example 2 | 1.406 | 2.078 | 0.128 | 0.070 |
Example 3 | 1.229 | 1.865 | 0.120 | 0.071 |
Example 4 | 1.396 | 2.079 | 0.128 | 0.073 |
Example 5 | 1.233 | 1.886 | 0.125 | 0.076 |
Example 6 | 0.208 | 0.130 | 0.083 | 0.069 |
Example 7 | 1.728 | 2.409 | 0.130 | 0.073 |
Example 8 | 1.730 | 2.405 | 0.133 | 0.071 |
Example 9 | 0.209 | 0.128 | 0.085 | 0.069 |
Comparative example 1 | / | / | / | / |
Comparative example 2 | 0.185 | 0.115 | 0.078 | 0.058 |
Comparative example 3 | 0.181 | 0.113 | 0.075 | 0.060 |
Comparative example 4 | 0.785 | 1.110 | 0.100 | 0.062 |
Comparative example 5 | 0.775 | 1.089 | 0.101 | 0.071 |
TABLE 2 half-value areal densities of the materials obtained in the examples and comparative examples
59.5keV(cm 2 /g) | 80keV(cm 2 /g) | 356keV(cm 2 /g) | 662keV(cm 2 /g) | |
Example 1 | 0.591 | 0.150 | 4.351 | 8.255 |
Example 2 | 0.588 | 0.150 | 4.345 | 8.156 |
Example 3 | 0.621 | 0.216 | 4.550 | 7.912 |
Example 4 | 0.590 | 0.149 | 4.345 | 8.160 |
Example 5 | 0.625 | 0.215 | 4.533 | 7.912 |
Example 6 | 4.755 | 3.913 | 5.501 | 8.225 |
Example 7 | 0.419 | 0.112 | 4.150 | 8.230 |
Example 8 | 0.431 | 0.109 | 4.133 | 8.015 |
Example 9 | 4.792 | 3.956 | 5.521 | 8.374 |
Comparative example 1 | / | / | / | / |
Comparative example 2 | 5.301 | 3.028 | 5.232 | 8.133 |
Comparative example 3 | 5.215 | 3.012 | 5.216 | 8.125 |
Comparative example 4 | 1.621 | 0.355 | 5.011 | 8.002 |
Comparative example 5 | 1.721 | 0.345 | 5.001 | 8.003 |
TABLE 3 mechanical and thermal Properties of the materials obtained in the examples and comparative examples
Claims (10)
1. A preparation method of a polyarylene sulfide shielding material is characterized by comprising the following steps: barium sulfate and metal sulfate are used as raw materials to prepare barium sulfate whiskers, then byproducts generated in the preparation process of the barium sulfate whiskers are used as sulfur-containing compounds required for preparing polyarylene sulfide, and the sulfur-containing compounds and other conventional reaction monomers are polymerized to prepare the polyarylene sulfide based shielding material.
2. The method of claim 1, wherein the metal in the metal sulfate is lithium, sodium, potassium or rubidium; the other conventional reaction monomer is a dihalo aromatic compound.
3. The method for preparing the polyarylene sulfide based shielding material according to claim 1 or 2, wherein the method for preparing barium sulfate whiskers by using barium sulfide and metal sulfate as raw materials comprises the following steps: dissolving barium sulfide in a polyvinyl alcohol aqueous solution, dissolving metal sulfate in a PEG aqueous solution, dropwise adding the two solutions into an aprotic polar solvent under stirring to perform an interfacial reaction, and controlling the dropwise adding speed, the stirring speed and the temperature to form barium sulfate whiskers; wherein the ratio of barium sulfide to metal sulfate is 1: 1-1.20 mol; the dropping speed is 10-20 ml/min, the stirring speed is 30-80 r/min, and the reaction temperature is room temperature-50 ℃.
4. The method for preparing a polyarylene sulfide based shielding material as claimed in claim 3, wherein the mass concentration of the polyvinyl alcohol aqueous solution is 2.5-7.5%, and the ratio of barium sulfide to polyvinyl alcohol aqueous solution is 1g:5 to 20ml; the concentration of the PEG aqueous solution is 1-25%, the proportion of the metal sulfate to the PEG aqueous solution is 1g:2.5 to 20ml;
further, the PEG in the PEG water solution is PEG4000 or PEG8000;
further, the aprotic polar solvent is selected from: n-methyl-2-pyrrolidone, N-ethylpyrrolidone, hexamethylphosphoramide, N-dimethylacetamide, N-ethylcaprolactam, N-vinylpyrrolidone, caprolactam, tetramethylurea, dimethyl sulfoxide or sulfolane;
further, the aprotic polar solvent is used in an amount of: the usage amount of the solvent in each mole of barium sulfide is 250-1500 ml;
further, alkali accounting for 0.5 to 2.5 percent of the weight of the barium sulfate is added in the process of dissolving the barium sulfide in the polyvinyl alcohol aqueous solution.
5. The method of any of claims 1 to 4, wherein the method of producing a polyarylene sulfide shielding material comprises the steps of:
1) Weighing 2.5-7.5L of aprotic polar solvent, adding into a reaction kettle, introducing nitrogen or inert gas into the reaction kettle, adding 20-220 parts by weight of alkali, starting stirring, and rotating at 50-100 r/min; gradually dripping 0.5-5.0L of barium sulfide-polyvinyl alcohol solution and 0.5-5.0L of metal sulfate-PEG solution into the aprotic polar solvent, wherein the dripping speed is controlled to be 10-20 ml/min; after the dropwise addition is finished, continuously stirring for 30-60 minutes, then gradually heating to 190-200 ℃ for dehydration, and then cooling to below 100 ℃;
2) Under the protection of nitrogen or inert gas, the stirring speed is kept at 100-200 r/min, the temperature is gradually increased to 190-210 ℃, water in the system is removed, and then the system is cooled to 100-150 ℃;
3) Adding 500-5000 parts by weight of reaction monomer 1 and 100-2000 parts by weight of reaction monomer 2, and sealing the reaction kettle; heating to 200-300 ℃ and reacting for 2-12 h; then cooling to below 120 ℃, and finishing the reaction;
4) Opening the reaction kettle, washing the product with deionized water at 50-90 ℃ for 5-8 times, and drying at 80-120 ℃ for 10-20 hours to obtain the polyarylene sulfide shielding material;
further, in the step 2), additionally supplementing a sulfur-containing compound and an aprotic polar solvent according to actual needs;
preferably, in the step 2), 200 to 5000 parts by weight of the sulfur-containing compound is supplemented, and 2.5 to 25L of the aprotic polar solvent is supplemented;
further, in the step 1), the barium sulfide-polyvinyl alcohol solution is prepared by the following method: dissolving 100-500 parts by weight of polyvinyl alcohol in 2.0-10.0L of deionized water, and adding 2.5-25 parts by weight of alkali; then adding 250-1500 parts by weight of barium sulfide, stirring and completely dissolving to form a barium sulfide-polyvinyl alcohol solution;
further, in the step 1), the sodium sulfate-PEG solution is prepared by the following method: dissolving 25-250 parts by weight of PEG in 2.0-10L of deionized water, adding 250-1000 parts by weight of metal sulfate, and stirring to completely dissolve the PEG to form a sodium sulfate-PEG solution;
further, the process of step 3) is: adding a reaction monomer 1 and a reaction monomer 2, heating under the protection of nitrogen or inert gas while stirring, and keeping the temperature for 1.5-5.5 hours after the temperature reaches 200-260 ℃; then the temperature is raised to 220 to 300 ℃ and kept for 1 to 5 hours.
7. A polyarylene sulfide based shielding material, characterized in that the polyarylene sulfide based shielding material is prepared by the preparation method of any one of claims 1 to 6.
8. The polyarylene sulfide-based shielding material of claim 7 processed into a corresponding article;
further, the processing temperature is 290-350 ℃;
further, casting the polyarylene sulfide shielding material into a film at 290-350 ℃ at the speed of 10-300 mm/min; the thickness of the obtained film is 0.1-0.5 mm;
further, the polyarylene sulfide shielding material is hot-pressed into a sheet material, the pressing temperature is 290-350 ℃, and the pressure is 20-100MPa; the thickness of the obtained sheet is 0.5-2 mm.
9. A preparation method of barium sulfate whiskers is characterized by comprising the following steps: dissolving barium sulfide in a polyvinyl alcohol aqueous solution, dissolving metal sulfate in a PEG aqueous solution, dropwise adding the two solutions into an aprotic polar solvent under stirring to perform an interfacial reaction, and controlling the dropwise adding speed, the stirring speed and the temperature to form barium sulfate whiskers; wherein the ratio of barium sulfide to metal sulfate is 1: 1-1.20 mol; the dropping speed is 10-20 ml/min, the stirring speed is 30-80 r/min, and the reaction temperature is room temperature-50 ℃;
further, the mass concentration of the polyvinyl alcohol aqueous solution is 2.5-7.5%, and the ratio of barium sulfide to the polyvinyl alcohol aqueous solution is 1g:5 to 20ml; the concentration of the PEG aqueous solution is 1-25%, the proportion of the metal sulfate to the PEG aqueous solution is 1g:2.5 to 20ml;
further, the PEG in the PEG aqueous solution is PEG4000 or PEG8000;
further, the aprotic polar solvent is selected from: n-methyl-2-pyrrolidone, N-ethylpyrrolidone, hexamethylphosphoramide, N-dimethylacetamide, N-ethylcaprolactam, N-vinylpyrrolidone, caprolactam, tetramethylurea, dimethyl sulfoxide or sulfolane;
further, the aprotic polar solvent is used in an amount of: the usage amount of the solvent in each mole of barium sulfide is 250-1500 ml;
further, alkali accounting for 0.5 to 2.5 percent of the weight of the barium sulfate is added in the process of dissolving the barium sulfide in the polyvinyl alcohol aqueous solution.
10. A barium sulfate whisker, characterized in that it is produced by the production method according to claim 9;
furthermore, the diameter of the barium sulfate whisker is 0.5-5 μm, and the length of the barium sulfate whisker is 10-100 μm.
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CN114213659A (en) * | 2021-12-27 | 2022-03-22 | 中鼎凯瑞科技成都有限公司 | Heat-resistant silicon-containing polyarylene sulfide and preparation method thereof |
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