CN115893894A - Chloride ion curing agent for sea sand concrete and preparation method thereof - Google Patents

Chloride ion curing agent for sea sand concrete and preparation method thereof Download PDF

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CN115893894A
CN115893894A CN202211353878.4A CN202211353878A CN115893894A CN 115893894 A CN115893894 A CN 115893894A CN 202211353878 A CN202211353878 A CN 202211353878A CN 115893894 A CN115893894 A CN 115893894A
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parts
curing agent
chloride ion
sea sand
ldhs
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CN115893894B (en
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明阳
李玲
陈平
钱凯
孟征兵
李治
刘兵
陈宣东
甘国兴
肖敦凯
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Guilin University of Technology
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    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract

The invention provides a chloride ion curing agent for sea sand concrete and a preparation method and application thereof, wherein the chloride ion curing agent comprises the following raw materials in parts by weight: 200-300 parts of metakaolin and calcium sulphoaluminate modified CaAl-NO 3 50-100 parts of LDHs, 60-80 parts of superfine silica fume, 30-50 parts of calcium sulfate and 5-20 parts of polyaluminium sulfate. Through the interaction of the raw materials, the sea sand concrete chloride ion curing agent has an excellent chloride ion fixing effect and can be fixed for a long time without desorption; can be widely applied to marine environment.

Description

Chloride ion curing agent for sea sand concrete and preparation method thereof
Technical Field
The invention belongs to the technical field of concrete additives, and particularly relates to a chloride ion curing agent for sea sand concrete and a preparation method thereof.
Background
The concrete composite material is a building material with the widest application range in the modern society, and no matter infrastructure, traffic tracks, urban development, hydraulic engineering, highway bridges and the like can not be used, however, in the regions which are built in open sea or lack natural river sand and machine-made sand in coastal areas, the engineering construction needs to be transported from other places, and the engineering construction cost is greatly increased. However, a large amount of sea sand resources often exist in open sea or coastal areas, and the sea sand cannot be used for preparing reinforced concrete due to high chloride ion content, so that local materials can be obtained only by curing chloride ions in the sea sand through a chloride ion curing agent. In addition, marine engineering is also damaged by external corrosive ions, especially chloride ions penetrate and are damaged more rapidly under the coupling action of external environments (such as temperature, pH and the like). If the special chloride ion curing agent can be used for effectively curing the chloride ions permeated inside and outside, the sea sand is used for the construction of ocean engineering, the construction cost of the ocean engineering can be obviously reduced, and the service life of the concrete structure can be obviously prolonged by inhibiting the corrosion of the chloride ions.
Under the harsh environment of ocean, chloride ion erosion is a main factor causing the deterioration of a concrete structure, chloride ions can permeate into a cement matrix to reduce the pH value of a solution, so that the alkalinity in the concrete structure is reduced, a protective layer on the surface of a steel bar is damaged, the steel bar is corroded and burst, and the concrete is peeled and damaged. The steel bar can be rusted only when free chloride ions reach the surface of the steel bar to damage the rust-resistant layer. The addition of additives with curing chloride ions to concrete composites is an effective way and there is also a great deal of related research in the prior art.
Chinese patent CN 110803718A discloses a chloride ion curing agent applied to sea sand, which comprises the following raw materials: caFe-NO 3 LDHs nanosheet and CaFeAl-NO 3 LDHs nanosheet, alkaline anion exchange resin and polyvinylpyrrolidone, wherein the component is CaFe-NO 3 LDHs nanosheet and CaFeAl-NO 3 The LDHs nanosheet is a metal double hydroxide with a layered structure; the compound proportion of the components is as follows according to the parts by weight: caFe-NO 3 20-40 parts of LDHs (layered double hydroxides), caFeAl-NO 3 20-40 parts of LDHs, 20-30 parts of alkaline anion exchange resin and 5-10 parts of polyvinylpyrrolidone. Chinese patent CN 109824288A discloses a cement-based chlorine-fixing agent, which has the solid content of 30-60 percent and comprises the following raw materials in parts by mass: 100 parts of nano aluminum sol, 5-20 parts of kaolin flakes, 10-45 parts of aluminum oxide and 10-30 parts of aluminum hydroxide.
However, there is still room for improvement in the effect of chloride ion curing, which is also the focus and difficulty of the existing research.
Disclosure of Invention
Aiming at the requirements of the prior art, the invention provides a chloride ion curing agent for sea sand concrete and a preparation method thereof, which can effectively cure chloride ions in a concrete structure and can realize long-term stability.
In order to achieve the purpose, the invention adopts the following technical scheme:
a chloride ion curing agent for sea sand concrete comprises the following raw materials in parts by weight:
200-300 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 50-100 parts of LDHs;
60-80 parts of superfine silica fume;
30-50 parts of calcium sulfate;
5-20 parts of polyaluminium sulfate.
Further, the chloride ion curing agent for the sea sand concrete comprises the following raw materials in parts by weight:
240-260 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 70-80 parts of LDHs;
65-75 parts of superfine silica fume;
35-45 parts of calcium sulfate;
10-15 parts of polyaluminium sulfate.
Further, the metakaolin has a size of 20 to 50 μm.
Furthermore, the content of silicon dioxide in the superfine silicon ash is more than 96 percent, the activity index is more than 120 percent, and the specific surface area is 16000-20000 m 2 /kg。
Further, calcium sulphoaluminate modified CaAl-NO 3 LDHs are obtained by the following method: (1) 100 parts by weight of CaAl-NO 3 Dissolving LDHs in 300-400 parts of water, and stirring to dissolve the LDHs; (2) Adding 10-20 parts of calcium sulphoaluminate and 0.5-1 part of maleic anhydride into the solution, continuously stirring uniformly, standing, filtering and drying; (3) And placing the filtered substance into a muffle furnace at the temperature of 300-350 ℃ for calcining for 2-3 h, cooling along with the furnace, and grinding and crushing the substance to 400-800 meshes.
A preparation method of a chloride ion curing agent for sea sand concrete comprises the following steps:
(1) Weighing the raw materials according to the raw material proportion;
(2) Modifying metakaolin and calcium sulphoaluminate to CaAl-NO 3 Pouring LDHs, superfine silica fume, calcium sulfate and polyaluminum sulfate into a stirrer for stirring and grinding;
(3) Sieving with 200-300 mesh sieve, and returning unqualified part to step (2); and repeating the sieving step for multiple times to finally obtain the chloride ion curing agent.
The application of the chloride ion curing agent for the sea sand concrete is to mix the chloride ion curing agent as an additive into sea sand aggregate, wherein the addition amount of the chloride ion curing agent is 2-5% of the mass of the sea sand aggregate.
Compared with the prior art, the chloride ion curing agent for the sea sand concrete has the following beneficial effects:
(1) The metakaolin is a substance for fixing chloride ions, and has the characteristic of low cost, so that the metakaolin is used as a main raw material of the chloride ion curing agent, and the application cost can be effectively reduced; has good economic value for building construction. Studies have shown that the size of metakaolin has a large influence on the immobilization capacity of chloride ions, and for this reason, it is appropriate for the applicant to optimize the metakaolin to have a size of 20 to 50 μm.
(2)CaAl-NO 3 LDHs also have good fixing ability for chloride ions, but in contrast, the fixing ability for carbonate ions and sulfate ions is higher than that for chloride ions; while various anions are fixed, carbonate ions and sulfate ions are preferentially fixed, so that the fixation saturation is easily achieved in advance, and partial chloride ions are still in a free state. However, the corrosion of the steel reinforcement by chloride ions is the most dominant. Thus, the Applicant has led to the reaction of CaAl-NO by calcium sulphoaluminate 3 LDHs modification to make CaAl-NO 3 The ability of LDHs to fix chloride ions is preferred to anions such as carbonate ions and sulfate ions. The calcium sulphoaluminate can react with chloride ions to generate 3CaO & Al 2 O 3 ·CaCl 2 ·10H 2 O, is a good chloride ion fixing agent. By modifying calcium sulphoaluminate in CaAl-NO 3 LDHs to finally make the chloride ions stably fixed on the calcium sulphoaluminate modified CaAl-NO for a long time 3 LDHs.
(3) The superfine silica fume can improve the microstructure in the concrete and the composition of hydration products; avoid the concentration of chloride ions, sulfate ions and the like and hydration products of cement on the interface of the coarse aggregate, and react to generate low-alkalinity hydration and C-S-H gel with good stability and high strength. On the other hand, the concrete structure and the interface structure are more compact due to the stacking and compacting effect of the ultrafine powder, so that water and anions are difficult to enter the concrete, and the diffusion of chloride ions to the surface of the steel bar is hindered.
(4) Calcium ions are dissociated from calcium sulfate after concrete is mixed, the calcium ions can be adsorbed on the surface of the C-S-H gel, zeta potential of the C-S-H gel can be improved, electrostatic attraction to anions is further enhanced, the capacity of fixing chloride ions is achieved in the concrete hydration process, and the fixing amount of the chloride ions due to the large amount of formed C-S-H gel can be also remarkably improved.
(5) Through the interaction of the raw materials, the sea sand concrete chloride ion curing agent has an excellent chloride ion fixing effect and can be fixed for a long time without desorption.
Detailed Description
For better understanding of the present invention, the following examples are given for further illustration of the present invention, but the present invention is not limited to the following examples.
Example 1
A chloride ion curing agent for sea sand concrete comprises the following raw materials in parts by weight:
200 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 50 parts of LDHs;
60 parts of superfine silica fume;
30 parts of calcium sulfate;
5 parts of polyaluminium sulfate.
Wherein the size of the metakaolin is 20-50 mu m.
Wherein, the content of silicon dioxide in the superfine silicon ash is more than 96 percent, the activity index is more than 120 percent, and the specific surface area is 16000-20000 m 2 /kg。
Wherein, calcium sulphoaluminate is modified CaAl-NO 3 LDHs are obtained by the following method: (1) 100 parts by weight of CaAl-NO 3 Dissolving LDHs in 300 parts of water, and stirring to dissolve the LDHs; (2) Adding 10 parts of calcium sulphoaluminate and 0.5 part of maleic anhydride into the solution, continuously stirring uniformly, standing, filtering and drying; (3) And putting the filtered substance into a muffle furnace at 300 ℃ for calcining for 2h, cooling along with the furnace, and grinding and crushing the substance to 400-800 meshes.
The preparation method of the chloride ion curing agent for the sea sand concrete comprises the following steps:
(1) Weighing the raw materials according to the raw material proportion;
(2) Modifying metakaolin and calcium sulphoaluminate to CaAl-NO 3 Pouring LDHs, superfine silica fume, calcium sulfate and polyaluminum sulfate into a stirrer for stirring and grinding;
(3) Sieving with a 200-mesh sieve, and returning the unqualified part to the step (2); and repeating the sieving step for multiple times to finally obtain the chloride ion curing agent.
Example 2
A chloride ion curing agent for sea sand concrete comprises the following raw materials in parts by weight:
300 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 100 parts of LDHs;
80 parts of superfine silica fume;
50 parts of calcium sulfate;
20 parts of polyaluminum sulfate.
Wherein the size of the metakaolin is 20-50 mu m.
Wherein, the content of silicon dioxide in the superfine silicon ash is more than 96 percent, the activity index is more than 120 percent, and the specific surface area is 16000-20000 m 2 /kg。
Wherein, calcium sulphoaluminate is modified CaAl-NO 3 LDHs are obtained by the following method: (1) 100 parts by weight of CaAl-NO 3 The LDHs were dissolved in 300 parts of water, and stirred to dissolve; (2) Adding 10 parts of calcium sulphoaluminate and 0.5 part of maleic anhydride into the solution, continuously stirring uniformly, standing, filtering and drying; (3) And putting the filtered substance into a muffle furnace at 300 ℃ for calcining for 2h, cooling along with the furnace, and grinding and crushing the substance.
The preparation method of the chloride ion curing agent for the sea sand concrete comprises the following steps:
(1) Weighing the raw materials according to the raw material proportion;
(2) Modifying the metakaolin and the calcium sulphoaluminate to CaAl-NO 3 Pouring LDHs, superfine silica fume, calcium sulfate and polyaluminum sulfate into a stirrer for stirring and grinding;
(3) Sieving with a 300-mesh sieve, and returning the unqualified part to the step (2); and repeating the sieving step for multiple times to finally obtain the chloride ion curing agent.
Example 3
A chloride ion curing agent for sea sand concrete comprises the following raw materials in parts by weight:
250 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 75 parts of LDHs;
70 parts of superfine silica fume;
40 parts of calcium sulfate;
13 parts of polyaluminum sulfate.
Wherein the size of the metakaolin is 20-50 μm.
Wherein, the content of silicon dioxide in the superfine silicon ash is more than 96 percent, the activity index is more than 120 percent, and the specific surface area is 16000-20000 m 2 /kg。
Wherein, calcium sulphoaluminate is modified CaAl-NO 3 LDHs are obtained by the following method: (1) 100 parts by weight of CaAl-NO 3 Dissolving LDHs in 300 parts of water, and stirring to dissolve the LDHs; (2) Adding 10 parts of calcium sulphoaluminate and 0.5 part of maleic anhydride into the solution, continuously stirring uniformly, standing, filtering and drying; (3) And putting the filtered substance into a muffle furnace at 300 ℃ for calcining for 2h, cooling along with the furnace, and grinding and crushing the substance.
The preparation method of the chloride ion curing agent for the sea sand concrete comprises the following steps:
(1) Weighing the raw materials according to the raw material proportion;
(2) Modifying metakaolin and calcium sulphoaluminate to CaAl-NO 3 Pouring LDHs, superfine silica fume, calcium sulfate and polyaluminum sulfate into a stirrer for stirring and grinding;
(3) Sieving with a 250-mesh sieve, and returning the unqualified part to the step (2); and repeating the sieving step for multiple times to finally obtain the chloride ion curing agent.
Comparative example 1
A chloride ion curing agent for sea sand concrete comprises the following raw materials in parts by weight:
250 parts of metakaolin;
CaAl-NO 3 75 parts of LDHs;
70 parts of superfine silica fume;
40 parts of calcium sulfate;
13 parts of polyaluminium sulfate.
Wherein the size of the metakaolin is 20-50 μm.
Wherein, the content of silicon dioxide in the superfine silicon ash is more than 96 percent, the activity index is more than 120 percent, and the specific surface area is 16000-20000 m 2 /kg。
The preparation method of the chloride ion curing agent for the sea sand concrete comprises the following steps:
(1) Weighing the raw materials according to the raw material proportion;
(2) Mixing metakaolin and CaAl-NO 3 Pouring LDHs, superfine silica fume, calcium sulfate and polyaluminium sulfate into a stirrer for stirring and grinding;
(3) Sieving with a 200-mesh sieve, and returning the unqualified part to the step (2); and repeating the sieving step for multiple times to finally obtain the chloride ion curing agent.
The chloride ion curing agents of examples 1 to 3 and comparative example 1 were added as admixtures to concrete composites, and the curing rate, coulombic capacity, and chloride ion migration rate of the concrete composites were measured according to standard SL352-2006 "test procedures for Hydraulic concrete," technical Specifications for Corrosion protection of concrete structures in harbor engineering ", and the aggregate mix ratios of the concrete composites are as shown in Table 1.
TABLE 1
Figure BDA0003919485190000061
Table 2 records the test data of the chloride ion curing rate, coulomb capacity, and chloride ion mobility, which are as follows:
TABLE 2
Figure BDA0003919485190000062
As can be seen from the data in table 2: the sea sand concrete chloride ion curing agent prepared in examples 1-3 is added, so that the sea sand concrete chloride ion curing agent has excellent chloride ion curing efficiency and low coulombic electricity and chloride ion migration coefficient, and the chloride ion permeability resistance grade in a concrete structure is high, and the migration of chloride ions is hindered. By contrast, by using CaAl-NO 3 In the case of LDHs, the obtained chlorine ion curing agent also had good chlorine ion curing ability, but the effect was not as good as in examples 1 to 3. Thus, calcium sulphoaluminate modified CaAl-NO 3 Compared with LDHs, the LDHs can effectively improve the fixation effect of chloride ions.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A chloride ion curing agent for sea sand concrete is characterized by comprising the following raw materials in parts by weight:
200-300 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 50-100 parts of LDHs;
60-80 parts of superfine silica fume;
30-50 parts of calcium sulfate;
5-20 parts of polyaluminium sulfate.
2. The chloride ion curing agent for sea sand concrete according to claim 1, which is characterized by comprising the following raw materials in parts by weight:
240-260 parts of metakaolin;
calcium sulphoaluminate modified CaAl-NO 3 70-80 parts of LDHs;
65-75 parts of superfine silica fume;
35-45 parts of calcium sulfate;
10-15 parts of polyaluminium sulfate.
3. The chloride ion curing agent for sea sand concrete according to claim 1, wherein the size of the metakaolin is 20 to 50 μm.
4. The curing agent for sea sand concrete chloride ions as claimed in claim 1, wherein the content of silica in the ultrafine silica fume is more than 96%, the activity index is more than 120%, and the specific surface area is 16000-20000 m 2 /kg。
5. The chloride ion curing agent for sea sand concrete as claimed in claim 1, wherein the calcium sulfoaluminate is modified CaAl-NO 3 LDHs are obtained by the following method: (1) 100 parts by weight of CaAl-NO 3 Dissolving LDHs in 300-400 parts of water, and stirring to dissolve the LDHs; (2) Adding 10-20 parts of calcium sulphoaluminate and 0.5-1 part of maleic anhydride into the solution, continuously stirring uniformly, standing, filtering and drying; (3) And placing the filtered substance into a muffle furnace at the temperature of 300-350 ℃ for calcining for 2-3 h, cooling along with the furnace, and grinding and crushing the substance to 400-800 meshes.
6. A method for preparing the chloride ion curing agent for sea sand concrete as claimed in claims 1-5, comprising the following steps:
(1) Weighing the raw materials according to the raw material ratio;
(2) Modifying the metakaolin and the calcium sulphoaluminate to CaAl-NO 3 Pouring LDHs, superfine silica fume, calcium sulfate and polyaluminium sulfate into a stirrer for stirring and grinding;
(3) Sieving with 200-300 mesh sieve, and returning unqualified part to step (2); and repeating the sieving step for multiple times to finally obtain the chloride ion curing agent.
7. The use of the chloride ion curing agent for sea sand concrete as claimed in claims 1 to 5, wherein the chloride ion curing agent is used as an additive to be mixed into the sea sand aggregate, and the addition amount is 2 to 5 percent of the mass of the sea sand aggregate.
CN202211353878.4A 2022-11-01 Chloride ion curing agent for sea sand concrete and preparation method thereof Active CN115893894B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108439899A (en) * 2018-04-09 2018-08-24 中交第二航务工程局有限公司 A kind of high intensity Ultralight cement-base composite material and preparation method thereof
CN109399986A (en) * 2018-11-12 2019-03-01 武汉理工大学 A kind of microcapsules support type chloride ion curing agent and its preparation method and application
CN112028531A (en) * 2020-08-24 2020-12-04 潍坊纵横建材有限公司 Concrete corrosion-proof rust-proof composite additive and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108439899A (en) * 2018-04-09 2018-08-24 中交第二航务工程局有限公司 A kind of high intensity Ultralight cement-base composite material and preparation method thereof
CN109399986A (en) * 2018-11-12 2019-03-01 武汉理工大学 A kind of microcapsules support type chloride ion curing agent and its preparation method and application
CN112028531A (en) * 2020-08-24 2020-12-04 潍坊纵横建材有限公司 Concrete corrosion-proof rust-proof composite additive and preparation method thereof

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