CN115890251B - Automatic processing equipment for hydraulic cylinder barrel assembly - Google Patents
Automatic processing equipment for hydraulic cylinder barrel assembly Download PDFInfo
- Publication number
- CN115890251B CN115890251B CN202211357515.8A CN202211357515A CN115890251B CN 115890251 B CN115890251 B CN 115890251B CN 202211357515 A CN202211357515 A CN 202211357515A CN 115890251 B CN115890251 B CN 115890251B
- Authority
- CN
- China
- Prior art keywords
- welding
- cylinder
- cylinder barrel
- movable
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 claims abstract description 175
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000005553 drilling Methods 0.000 claims abstract description 35
- 238000007790 scraping Methods 0.000 claims abstract description 18
- 238000007514 turning Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 56
- 210000000078 claw Anatomy 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Manipulator (AREA)
Abstract
The invention discloses automatic processing equipment for a hydraulic cylinder barrel assembly, wherein a first material moving robot is used for taking a barrel and placing the barrel on a scraping machine, the scraping machine is used for processing the inner wall of the barrel, the first material moving robot is used for taking the barrel after processing and placing the barrel on a first welding machine, the first welding machine is used for welding a positioning ring on the barrel, a second material moving robot is used for taking the barrel after welding and placing the barrel on a first lathe, the first lathe is used for finish turning an inner hole groove at one end of the barrel, the second material moving robot is used for taking the barrel after processing and placing the barrel on a second lathe, the second material moving robot is used for taking the lifting lug matching position and the inner hole groove of the barrel after finish turning the barrel, the second material moving robot is used for taking the barrel after processing and placing the barrel after processing on the second welding machine, and the second welding machine is used for welding the lifting lug at the lifting lug matching position of the barrel, and placing the barrel after the first material moving robot is used for taking the barrel on the drilling machine.
Description
Technical Field
The invention relates to the technical field of hydraulic cylinder assembly, in particular to automatic processing equipment for a hydraulic cylinder barrel assembly.
Background
The traditional hydraulic cylinder outer cylinder processing technology comprises the following steps: scraping and rolling machine inner hole (manual feeding and discharging) -spot welding outer cylinder positioning ring (manual sleeving positioning ring, tool for determining positioning ring height and gas protection spot welding fixed positioning ring) -processing lifting lug 102 matching position, correcting positioning ring excircle, processing reference (manual feeding and discharging and common turning machining) -processing cylinder bottom clamping key slot (manual feeding and discharging and common turning machining) -processing guide grooves (manual feeding and discharging and numerical control machine machining) -spot welding outer cylinder lifting lug (manual sleeving and spot welding fixed) -double-ring welding machine for fully welding positioning ring and lifting lug (manual automatic welding machine) -drilling oil hole (radial drilling machine) -welding oil inlet joint-welding limit valve base. The processing from scraping the inner hole to welding the limit valve is completed, which requires about 35 minutes, and has low processing efficiency, and the processing quality can not be completely unified, thus easily causing quality accidents.
In view of the foregoing, it is desirable to provide a new type of hydraulic cylinder barrel assembly automated processing equipment that overcomes the above-described drawbacks.
Disclosure of Invention
The invention aims to provide automatic processing equipment for a hydraulic cylinder assembly, wherein the full welding process flow is an automatic and standardized production mode, the efficiency is high, and the quality consistency of products can be ensured.
In order to achieve the above purpose, the invention provides automatic processing equipment for a hydraulic cylinder barrel assembly, which comprises a first material moving robot, a scraping and rolling machine, a first welding machine, a first lathe, a second welding machine, a second material moving robot and a drilling machine; the scraping machine, the first welding machine, the first lathe, the second welding machine and the drilling machine are arranged around the first material moving robot and the second material moving robot in a surrounding manner,
the first material moving robot gets the cylinder and places in scrape on the roll machine, scrape the roll machine and process the cylinder inner wall, first material moving robot gets the cylinder after processing place in on the first welding machine, first welding machine welds the retainer plate on the cylinder, the second material moving robot gets the cylinder after welding place in on the first lathe, the second material moving robot gets the cylinder after first lathe finish turning cylinder one end place in on the second lathe, the second material moving robot gets the lug cooperation position and the hole slot of second lathe finish turning cylinder, the second material moving robot gets the cylinder after second lathe finish turning cylinder place in on the second welding machine, the second welding machine welds the lug in the lug cooperation position department of cylinder, the first material moving robot gets the cylinder after the second welding machine place in on the drilling machine, the drilling machine is to boring.
Preferably, the first welding machine comprises a positioning ring manipulator, a first movable welding gun, a first movable hydraulic chuck and a first cylinder barrel picking and placing mechanism; the positioning ring manipulator and the first movable welding gun are respectively and slidably mounted on a linear sliding device, the positioning ring manipulator and the first movable welding gun are distributed in a staggered mode, and the first cylinder barrel taking and placing mechanism and the first movable hydraulic chuck are mounted below the positioning ring manipulator and the first movable welding gun.
Preferably, the first cylinder barrel picking and placing mechanism comprises a base, a longitudinal sliding component, a transverse sliding component and a clamping claw; the base is slidably mounted on a guide rail at the bottom of the first welding machine and is connected with the transverse sliding assembly through a longitudinal sliding assembly, and the clamping claw is mounted on the transverse sliding assembly.
Preferably, the first welding machine further comprises a cylinder barrel feeding frame adjacent to the positioning ring manipulator, the first movable welding gun, the first movable hydraulic chuck and the first cylinder barrel picking and placing mechanism, and the cylinder barrel feeding frame is located below the positioning ring manipulator and the first movable welding gun.
Preferably, the first welding machine further comprises a first welding protection cover, and the first welding protection cover is mounted on the first movable welding gun and is semi-enclosed to the first movable welding gun.
Preferably, the second welding machine comprises a lifting lug manipulator, a second movable welding gun, a second movable hydraulic chuck and a second cylinder taking and placing mechanism; the lifting lug manipulator and the second movable welding gun are respectively and slidably mounted on a linear sliding device, the lifting lug manipulator and the second movable welding gun are distributed in a staggered mode, and the second cylinder taking and placing mechanism and the second movable hydraulic chuck are both mounted below the lifting lug manipulator and the second movable welding gun.
Preferably, the second welding machine further comprises a cylinder barrel blanking frame arranged adjacent to the lifting lug manipulator, the second movable welding gun, the second movable hydraulic chuck and the second cylinder barrel picking and placing mechanism, and the cylinder barrel blanking frame is located below the positioning ring manipulator and the second movable welding gun.
Preferably, the second welding machine further comprises a second welding protection cover, and the second welding protection cover is mounted on the second movable welding gun and is semi-enclosed to the second movable welding gun.
Preferably, the drilling machine comprises a material taking manipulator, a rotating mechanism, a drilling mechanism and a welding robot which are adjacently arranged, wherein the first material moving robot takes a cylinder barrel welded by a second welding machine to be placed on the rotating mechanism of the drilling mechanism, a drill bit of the drilling mechanism is used for drilling an oil hole, a material taking manipulator takes an oil inlet joint to be placed in the oil inlet hole and a limiting valve base to be placed on the cylinder barrel, and the welding robot performs spot welding on the oil inlet joint and the limiting valve base on the cylinder barrel.
Preferably, the drilling machine further comprises a cylinder assembly blanking frame, and the cylinder assembly blanking frame is arranged adjacent to the drilling machine.
Compared with the prior art, the beneficial effects are that: the whole welding process flow is automatic production, reduces the labor intensity, improves the production efficiency, is favorable for realizing uniform quality standard and reduces the potential hazards.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of an automatic processing device for a hydraulic cylinder barrel assembly.
Fig. 2 is a perspective view of a first welder of the hydraulic cylinder barrel assembly automated processing equipment shown in fig. 1.
Fig. 3 is an enlarged view of area a of a first welder of the hydraulic cylinder barrel assembly automated processing equipment shown in fig. 2.
Fig. 4 is a perspective view of a first cylinder picking and placing mechanism of the hydraulic cylinder and cylinder assembly automated processing equipment shown in fig. 2.
Fig. 5 is a perspective view of a first lathe of the hydraulic cylinder barrel assembly automated processing equipment shown in fig. 1.
Fig. 6 is a perspective view of a second welder of the hydraulic cylinder barrel assembly automated processing equipment shown in fig. 1.
Fig. 7 is a perspective view of a drilling machine of the hydraulic cylinder barrel assembly automated processing equipment shown in fig. 1.
Fig. 8 is a side view of the drilling machine of the hydraulic ram cylinder assembly automated processing equipment shown in fig. 7.
Reference numerals: 1. a first material moving robot 1; 2. a scraping and rolling machine; 21. a hydraulic chuck; 22. a hydraulic center frame grip; 23. a cutter head is rotated; 3. a first welder; 31. a positioning ring manipulator; 32. a first movable welding gun; 33. a first movable hydraulic chuck; 34. a first cylinder barrel taking and placing mechanism; 341. a base; 342. a longitudinal slide assembly; 343. a lateral sliding assembly; 344. clamping jaws; 35. a cylinder barrel feeding frame; 36. a first top block; 37. a first weld shield; 4. a first lathe; 5. a second lathe; 6. a second welder; 61. lifting lug 102 mechanical arm; 62. a second movable welding gun; 63. a second movable hydraulic chuck; 64. a second cylinder taking and placing mechanism; 65. a cylinder barrel blanking frame; 66. a second top block; 67. a second weld shield; 7. a second material moving robot; 8. a drilling machine; 81. a material taking manipulator; 82. a rotation mechanism; 83. a drilling mechanism; 84. a welding robot; 9. a cylinder barrel assembly blanking frame; 100. a cylinder; 101. a positioning ring; 102. lifting lugs.
Detailed Description
In order to make the objects, technical solutions and advantageous technical effects of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and detailed description. It should be understood that the detailed description is intended to illustrate the invention, and not to limit the invention.
It is to be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
It should also be noted that unless explicitly stated or limited otherwise, terms such as "mounted," "connected," "secured," "disposed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. It will be apparent to those skilled in the art that the terms described above have the particular meaning in the present invention, as the case may be.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. Furthermore, the meaning of "a plurality of", "a number" means two or more, unless specifically defined otherwise.
Referring to fig. 1 to 5, the invention provides an automatic processing device for a hydraulic cylinder assembly, which comprises a first material moving robot 1, a scraping and rolling machine 2, a first welding machine 3, a first lathe 4, a second lathe 5, a second welding machine 6, a second material moving robot 7 and a drilling machine 8;
the first material moving robot 1 and the second material moving robot 7 are distributed in a straight line, the scraping roller 2, the first welding machine 3, the first lathe 4, the second lathe 5, the second welding machine 6 and the drilling machine 8 are arranged around the first material moving robot 1 and the second material moving robot 7 in a surrounding manner,
the first transfer robot 1 is used for taking a cylinder barrel of a hydraulic cylinder on a material feeding frame 10 to be placed on the scraping and rolling machine 2, the scraping and rolling machine 2 is used for processing the inner wall of the cylinder barrel to improve the finish of the inner wall of the cylinder barrel, the first transfer robot 1 is used for taking the cylinder barrel to be placed on the first welding machine 3, the first welding machine 3 is used for welding a positioning ring 101 on the cylinder barrel, the second transfer robot 7 is used for taking the cylinder barrel welded by the first welding machine 3 to be placed on a following material table 71 of the second transfer robot 7, then the second transfer robot 7 is used for placing the cylinder barrel on the following material table 71 on a hydraulic chuck 21 of the first lathe 4, a claw of the hydraulic chuck 21 of the first lathe 4 is used for supporting an inner hole of the cylinder barrel, a hydraulic center frame gripper 22 of the first lathe 4 is used for loosening the cylinder barrel, a rotary cutter 23 of the first lathe 4 is used for finishing the inner hole of one end of the cylinder barrel, the second transfer robot 7 is used for taking the cylinder barrel to be welded by the second lathe 4, the second transfer robot 7 is used for taking the cylinder barrel welded by the second lathe 5, the first lathe 8 is used for taking the cylinder barrel 8 to be placed on the first lathe 6, the first lathe 4 is used for taking the cylinder barrel 8 is used for taking the cylinder barrel 5 to be welded by the first lathe 6, the claw of the first lathe is used for taking the cylinder barrel 8 is used for taking the cylinder barrel 5 to be placed on the first lathe 6, and the claw is used for working the cylinder barrel 5 is used for working by the claw after the first lathe is placed on the first lathe, and the claw 2 is used for working the cylinder barrel, and the cylinder barrel is used for working 5, and the cylinder is left, and (5) finishing blanking.
In this embodiment, the number of the scraping rollers 2 is two, and the two scraping rollers 2 are respectively located at two sides of the first material moving robot 1; the number of the first lathes 4 is two, and the two first lathes 4 are respectively positioned at two sides of the second material moving robot 7.
Further, the first welding machine 3 includes a positioning ring manipulator 31, a first movable welding gun 32, a first movable hydraulic chuck 33, and a first cylinder picking and placing mechanism 34; the positioning ring manipulator 31 and the first movable welding gun 32 are respectively and slidably mounted on a linear sliding device, the positioning ring manipulator 31 and the first movable welding gun 32 are distributed in a staggered mode, so that the positioning ring manipulator 31 and the first movable welding gun 32 are prevented from interfering with each other, and the first cylinder barrel taking and placing mechanism 34 and the first movable hydraulic chuck 33 are mounted below the positioning ring manipulator 31 and the first movable welding gun 32. In this embodiment, the linear sliding device may be a linear motor or a linear guide rail.
Further, the first welding machine 3 further includes a cylinder barrel feeding frame 35 disposed adjacent to the positioning ring manipulator 31, the first movable welding gun 32, the first movable hydraulic chuck 33 and the first cylinder barrel picking and placing mechanism 34, and the cylinder barrel feeding frame 35 is located below the positioning ring manipulator 31 and the first movable welding gun 32.
In this way, the first transferring robot 1 takes the cylinder barrel processed by the scraping roller 2 and places the cylinder barrel on the cylinder barrel feeding frame 35, the positioning ring manipulator 31 horizontally slides to the position right above the positioning ring material frame 38 along the linear sliding device, the positioning ring manipulator 31 grabs the positioning ring 101 and horizontally moves to the position above the first movable hydraulic chuck 33, then places the positioning ring 101 on the first movable hydraulic chuck 33, the first cylinder barrel taking and placing mechanism 34 grabs the cylinder barrel on the cylinder barrel feeding frame 35 and then ascends to the same height as the first movable hydraulic chuck 33, the first movable hydraulic chuck 33 and the first cylinder barrel taking and placing mechanism 34 synchronously move along the guide rail at the bottom of the first welding machine 3 to the direction close to the positioning ring material frame 38 so as to push the cylinder barrel to be pushed to the first jacking block 36 of the first welding machine 3 to enable the cylinder barrel to be temporarily fixed, the end, which the clamping claw on the first movable hydraulic chuck 33 stretches, of the positioning ring manipulator 34 clamps the cylinder barrel, and the positioning ring manipulator 31 moves to the position close to the cylinder barrel 101 in the direction close to the first welding frame 101 and moves to the position close to the cylinder barrel 101 in the direction close to the first welding position of the positioning ring material frame 32, and the positioning ring manipulator moves to the cylinder barrel 101 is moved to the position close to the cylinder barrel 101; after the welding is completed, the first movable welding gun 32 and the positioning ring manipulator 31 move to the original positions, the second material moving robot 7 grabs the cylinder barrel and places the cylinder barrel on the first lathe 4, and at the moment, the first cylinder barrel taking and placing mechanism 34 and the first movable hydraulic chuck 33 retract to the original positions.
Further, the first welding machine 3 further includes a first welding protection cover 37, and the first welding protection cover 37 is mounted on the first movable welding gun 32 and is semi-enclosed to the first movable welding gun 32. In this way, when the first movable welding gun 32 is welding, the first welding protecting cover 37 can prevent high temperature particles generated during welding from splashing to other areas, so as to protect the safety of personnel and equipment.
Referring to fig. 6 to 8, further, the second welding machine 6 includes a lifting lug manipulator 61, a second movable welding gun 62, a second movable hydraulic chuck 63, and a second cylinder picking and placing mechanism 64; the lifting lug manipulator 61 and the second movable welding gun 62 are respectively and slidably mounted on a linear sliding device, the lifting lug manipulator 61 and the second movable welding gun 62 are distributed in a staggered mode so as to prevent the lifting lug manipulator 61 and the second movable welding gun 62 from interfering with each other, and the second cylinder barrel picking and placing mechanism 64 and the second movable hydraulic chuck 63 are mounted below the lifting lug manipulator 61 and the second movable welding gun 62. In this embodiment, the linear sliding device may be a linear motor or a linear guide rail.
Further, the second welding machine 6 further includes a cylinder barrel blanking frame 65 disposed adjacent to the lifting lug manipulator 61, the second movable welding gun 62, the second movable hydraulic chuck 63 and the second cylinder barrel picking and placing mechanism 64, and the cylinder barrel blanking frame 65 is located below the lifting lug manipulator 61 and the second movable welding gun 62.
In this way, the lifting lug manipulator 61 horizontally slides to the position right above the lifting lug material frame 68 along the linear sliding device, the lifting lug manipulator 61 grabs the lifting lug 102 and horizontally moves to the position right above the second movable hydraulic chuck 63, then the lifting lug 102 is placed on the second movable hydraulic chuck 63, the claw on the second movable hydraulic chuck 63 stretches into the lifting lug 102, the second material moving robot 7 places the cylinder barrel processed by the second vehicle 5 on the second movable hydraulic chuck 63, the second movable hydraulic chuck 63 and the second cylinder barrel taking and placing mechanism 64 synchronously move along the guide rail at the bottom of the second welding machine 6 to the direction close to the lifting lug material frame 68 so as to push the cylinder barrel to be propped against the second top block 66 of the second welding machine 6, so that the cylinder barrel is temporarily fixed, the lifting lug 102 is arranged on one end of the cylinder barrel processed by the second vehicle 5, the second movable welding gun 62 horizontally moves to the position right above the cylinder barrel 102 and descends to the position close to the cylinder barrel 102, and the outer wall of the lifting lug 102 is welded; after the welding is completed, the second movable welding gun 62 and the lifting lug manipulator 61 move to original positions, at this time, the second cylinder picking and placing mechanism 64 places the cylinder on the cylinder blanking frame 65, and then the second cylinder picking and placing mechanism 64 and the second movable hydraulic chuck 63 retract to original positions.
Further, the second welding machine 6 further includes a second welding shield 67, and the second welding shield 67 is mounted on the second movable welding gun 62 and is semi-enclosed to the second movable welding gun 62. In this way, when the second movable welding gun 62 is welding, the second welding protecting cover 67 can prevent high temperature particles generated during welding from splashing to other areas, so as to protect personnel and equipment.
Further, the drilling machine 8 includes a material taking manipulator 81, a rotating mechanism 82 (hydraulic chuck), a drilling mechanism 83 and a welding robot 84 that are adjacently disposed, the first material moving robot 1 takes the cylinder barrel welded by the second welding machine 6 and places the cylinder barrel on the rotating mechanism 82 of the drilling mechanism 83, a drill bit 831 of the drilling mechanism 83 is close to the cylinder barrel to start drilling the oil inlet hole, after the oil inlet hole is drilled, the rotating mechanism 82 clamps the cylinder barrel and drives the cylinder barrel to rotate by 90 ° to make the oil inlet on the cylinder barrel upward, the rotating mechanism 82 stops rotating, the material taking manipulator 81 takes the oil inlet joint on the material placing frame 85 to place in the oil inlet hole, the welding robot 84 spot-welds the oil inlet joint on the cylinder barrel to fix the oil inlet joint in the oil inlet hole, the material taking manipulator 81 returns to the original position and takes the limit valve base on the material placing frame 85,
after the spot welding robot completes full welding of the oil inlet joint on the cylinder barrel, the rotating mechanism 82 drives the cylinder barrel to continuously rotate 90 degrees to enable the oil inlet joint to be symmetrical with the drill bit 831 of the drilling mechanism 83, the rotating mechanism 82 stops rotating,
the material taking manipulator 81 places the taken base of the limiting valve on the cylinder barrel 100, the welding robot 84 performs spot welding on the limiting valve seat, and the material taking manipulator 81 returns to the original position and grabs the next oil inlet joint.
Further, the hydraulic cylinder barrel assembly automatic processing equipment comprises a barrel assembly blanking frame 9, and the barrel assembly blanking frame 9 is arranged adjacent to the drilling machine 8. After the welding robot 84 completes full welding of the limit valve base, the first material moving robot 1 takes down the cylinder barrel on the rotating mechanism 82 and places the welded cylinder barrel assembly on a cylinder barrel assembly blanking frame to complete blanking.
Specifically, the first cylinder picking and placing mechanism 34 includes a base 341, a longitudinal sliding component 342 (in a manner of sliding connection between a longitudinal rail and a slider), a transverse sliding component 343 (in a manner of sliding connection between a transverse rail and a slider), and a clamping jaw 344; the base 341 is slidably mounted on a guide rail at the bottom of the first welding machine 3 and is connected to the lateral sliding assembly 343 through a longitudinal sliding assembly 342, and the clamping jaw 344 is mounted on the lateral sliding assembly 343. The shape and structure of the second cylinder picking and placing mechanism 64 are identical to those of the first cylinder picking and placing mechanism 34, and the shape and structure of the second lathe 5 is identical to those of the first lathe 4, so that they will not be described in detail herein.
In this way, the first cylinder barrel picking and placing mechanism 34 can conveniently move horizontally on the guide rail at the bottom of the first welding machine 3, the transverse sliding component 343 and the clamping claw 344 move up and down along the longitudinal sliding component 342, and the clamping claw 344 moves forward and backward along the transverse sliding component 343.
The present invention is not limited to the details and embodiments described herein, and thus additional advantages and modifications may readily be made by those skilled in the art, without departing from the spirit and scope of the general concepts defined in the claims and the equivalents thereof, and the invention is not limited to the specific details, representative apparatus and examples shown and described herein.
Claims (8)
1. The automatic processing equipment for the hydraulic cylinder assembly is characterized by comprising a first material moving robot (1), a scraping and rolling machine (2), a first welding machine (3), a first lathe (4), a second lathe (5), a second welding machine (6), a second material moving robot (7) and a drilling machine (8); the scraping and rolling machine (2), the first welding machine (3), the first lathe (4), the second lathe (5), the second welding machine (6) and the drilling machine (8) are arranged around the first material moving robot (1) and the second material moving robot (7),
the first material moving robot (1) is used for taking a cylinder barrel and placing the cylinder barrel on the scraping and rolling machine (2), the scraping and rolling machine (2) is used for machining the inner wall of the cylinder barrel, the first material moving robot (1) is used for taking a cylinder barrel after machining and placing the cylinder barrel on the first welding machine (3), the first welding machine (3) is used for welding a positioning ring (101) on the cylinder barrel, the second material moving robot (7) is used for taking the cylinder barrel after welding and placing the cylinder barrel on the first welding machine (4), the first welding machine (4) is used for finish turning an inner hole groove at one end of the cylinder barrel, the second material moving robot (7) is used for taking the cylinder barrel after machining of the first lathe (4) and placing the cylinder barrel on the second welding machine (5) at the matching position of a lifting lug and the inner hole groove of the cylinder barrel, the second material moving robot (7) is used for taking the cylinder barrel after machining of the second lathe (5), and placing the lifting lug (102) on the second welding machine (6) at the matching position of the second welding machine (8), and placing the cylinder barrel (8) after welding the cylinder barrel (8) on the second welding machine;
the first welding machine (3) comprises a positioning ring manipulator (31), a first movable welding gun (32), a first movable hydraulic chuck (33) and a first cylinder barrel picking and placing mechanism (34); the positioning ring manipulator (31) and the first movable welding gun (32) are respectively and slidably arranged on a linear sliding device, the positioning ring manipulator (31) and the first movable welding gun (32) are distributed in a staggered mode, and the first cylinder barrel taking and placing mechanism (34) and the first movable hydraulic chuck (33) are arranged below the positioning ring manipulator (31) and the first movable welding gun (32);
the first cylinder barrel picking and placing mechanism (34) comprises a base (341), a longitudinal sliding component (342), a transverse sliding component (343) and a clamping claw (344); the base (341) is slidably mounted on a guide rail at the bottom of the first welding machine (3) and is connected with the transverse sliding assembly (343) through a longitudinal sliding assembly (342), and the clamping claw (344) is mounted on the transverse sliding assembly (343).
2. The hydraulic cylinder and cylinder assembly automated processing equipment according to claim 1, wherein the first welding machine (3) further comprises a cylinder loading frame (35) arranged adjacent to the positioning ring manipulator (31), the first movable welding gun (32), the first movable hydraulic chuck (33) and the first cylinder picking and placing mechanism (34), and the cylinder loading frame (35) is located below the positioning ring manipulator (31) and the first movable welding gun (32).
3. The hydraulic cylinder and cylinder assembly automated processing equipment according to claim 2, characterized in that the first welding machine (3) further comprises a first welding shield (37), the first welding shield (37) being mounted on the first movable welding gun (32) and being semi-encircling the first movable welding gun (32).
4. The hydraulic cylinder and cylinder assembly automated processing equipment according to claim 1, characterized in that the second welding machine (6) comprises a lifting lug manipulator (61), a second movable welding gun (62), a second movable hydraulic chuck (63) and a second cylinder pick-and-place mechanism (64); the lifting lug manipulator (61) and the second movable welding gun (62) are respectively and slidably mounted on a linear sliding device, the lifting lug manipulator (61) and the second movable welding gun (62) are distributed in a staggered mode, and the second cylinder taking and placing mechanism (64) and the second movable hydraulic chuck (63) are mounted below the lifting lug manipulator (61) and the second movable welding gun (62).
5. The hydraulic cylinder and cylinder assembly automated processing equipment of claim 4, wherein the second welding machine (6) further comprises a cylinder blanking frame (65) disposed adjacent to the lifting lug manipulator (61), the second movable welding gun (62), the second movable hydraulic chuck (63) and the second cylinder pick-and-place mechanism (64), the cylinder blanking frame (65) being located below the lifting lug manipulator (61) and the second movable welding gun (62).
6. The hydraulic cylinder and cylinder assembly automated processing equipment according to claim 5, characterized in that the second welding machine (6) further comprises a second welding shield (67), the second welding shield (67) being mounted on the second movable welding gun (62) and being semi-encircling the second movable welding gun (62).
7. The automatic machining device for the hydraulic cylinder barrel assembly according to claim 1, wherein the drilling machine (8) comprises a material taking manipulator (81), a rotating mechanism (82), a drilling mechanism (83) and a welding robot (84) which are adjacently arranged, the cylinder barrel welded by the first material moving robot (1) after the second welding machine (6) is placed on the rotating mechanism (82) of the drilling mechanism (83), a drill bit of the drilling mechanism (83) is used for drilling an oil hole, the material taking manipulator (81) takes an oil inlet joint to be placed in the oil inlet hole and a limit valve base to be placed on the cylinder barrel, and the welding robot (84) performs spot welding on the oil inlet joint and the limit valve base on the cylinder barrel.
8. The hydraulic cylinder and cylinder assembly automated processing apparatus as claimed in claim 7, further comprising a cylinder assembly blanking frame (9), the cylinder assembly blanking frame (9) being arranged adjacent to the drilling machine (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211357515.8A CN115890251B (en) | 2022-11-01 | 2022-11-01 | Automatic processing equipment for hydraulic cylinder barrel assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211357515.8A CN115890251B (en) | 2022-11-01 | 2022-11-01 | Automatic processing equipment for hydraulic cylinder barrel assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115890251A CN115890251A (en) | 2023-04-04 |
| CN115890251B true CN115890251B (en) | 2024-03-12 |
Family
ID=86485282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211357515.8A Active CN115890251B (en) | 2022-11-01 | 2022-11-01 | Automatic processing equipment for hydraulic cylinder barrel assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115890251B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4124375B1 (en) * | 2007-08-10 | 2008-07-23 | 大誠工業株式会社 | Cylindrical workpiece machining method and machining apparatus |
| CN104589068A (en) * | 2015-02-09 | 2015-05-06 | 吉林大学 | Automatic drilling device for cylinder barrels of hydraulic cylinders |
| CN104759889A (en) * | 2015-04-03 | 2015-07-08 | 中国一拖集团有限公司 | Cylinder processing technology of steering hydraulic cylinder |
| CN213646618U (en) * | 2020-11-26 | 2021-07-09 | 苏州迅益科系统科技有限公司 | Welding station structure of small oil cylinder production line |
| CN113334079A (en) * | 2021-07-19 | 2021-09-03 | 湖北佳恒科技股份有限公司 | Automatic cylinder barrel machining equipment for hydraulic oil cylinder |
| CN113334080A (en) * | 2021-07-19 | 2021-09-03 | 湖北佳恒科技股份有限公司 | Combined machining equipment for hydraulic oil cylinder |
| CN114871854A (en) * | 2022-05-18 | 2022-08-09 | 宝鸡忠诚机床股份有限公司 | Automatic production line for integrally assembling, welding and machining outer cylinder barrel |
-
2022
- 2022-11-01 CN CN202211357515.8A patent/CN115890251B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4124375B1 (en) * | 2007-08-10 | 2008-07-23 | 大誠工業株式会社 | Cylindrical workpiece machining method and machining apparatus |
| CN104589068A (en) * | 2015-02-09 | 2015-05-06 | 吉林大学 | Automatic drilling device for cylinder barrels of hydraulic cylinders |
| CN104759889A (en) * | 2015-04-03 | 2015-07-08 | 中国一拖集团有限公司 | Cylinder processing technology of steering hydraulic cylinder |
| CN213646618U (en) * | 2020-11-26 | 2021-07-09 | 苏州迅益科系统科技有限公司 | Welding station structure of small oil cylinder production line |
| CN113334079A (en) * | 2021-07-19 | 2021-09-03 | 湖北佳恒科技股份有限公司 | Automatic cylinder barrel machining equipment for hydraulic oil cylinder |
| CN113334080A (en) * | 2021-07-19 | 2021-09-03 | 湖北佳恒科技股份有限公司 | Combined machining equipment for hydraulic oil cylinder |
| CN114871854A (en) * | 2022-05-18 | 2022-08-09 | 宝鸡忠诚机床股份有限公司 | Automatic production line for integrally assembling, welding and machining outer cylinder barrel |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115890251A (en) | 2023-04-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108655494B (en) | Automatic production line for broaching of turbine disc mortises | |
| KR101449492B1 (en) | sealling type vertical broaching machine | |
| CN113334080A (en) | Combined machining equipment for hydraulic oil cylinder | |
| CN213646617U (en) | Small oil cylinder sawing, welding and turning integrated production line | |
| CN110625398A (en) | Flexible unmanned aerial vehicle machining center of aluminum wheel hub | |
| CN110860900A (en) | Automatic pipe fitting machining system and automatic pipe fitting machining method | |
| US4590661A (en) | Hobbing machine tool changer having vertically and horizontally movable jaws | |
| CN115890251B (en) | Automatic processing equipment for hydraulic cylinder barrel assembly | |
| CN114871854A (en) | Automatic production line for integrally assembling, welding and machining outer cylinder barrel | |
| CN109955016B (en) | Five-blade unevenly distributed drill bit steel core welding workstation for oil field and use method | |
| CN112159992A (en) | Automatic repair production line and repair method for flow-splitting aluminum electrolysis anode steel claw | |
| CN114985883B (en) | Full-automatic welding production line for base plates | |
| CN112355497B (en) | Efficient nail-planting spot welding machine and working method thereof | |
| CN213795052U (en) | Welding fixture | |
| CN212955379U (en) | Automatic repair production line for flow-dividing type aluminum electrolysis anode steel claw | |
| CN112453903B (en) | Automatic production method of embedded nut | |
| CN211638844U (en) | Position changing machine | |
| CN110076473B (en) | Automatic welding equipment for lock rod | |
| CN112338233A (en) | Automatic deep hole drill machine tool | |
| CN105436789A (en) | Welding clamp of B pillar cross beam assembly of new energy vehicle | |
| CN217619047U (en) | Automatic welding system of PD wheel | |
| CN210756338U (en) | Multi-station special machine tool for hole machining of shaft parts | |
| CN215615121U (en) | Automatic loading and unloading device of double-spindle vertical lathe | |
| CN220761830U (en) | Robot loading and unloading cooperation system | |
| CN112404993B (en) | Embedded nut automatic production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |