CN115888415A - Preparation method of nanofiltration membrane and nanofiltration membrane prepared therefrom - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及水处理膜的技术领域,尤其涉及纳滤膜的制备方法和由其制备的纳滤膜。The invention relates to the technical field of water treatment membranes, in particular to a preparation method of a nanofiltration membrane and a nanofiltration membrane prepared therefrom.
背景技术Background technique
水资源是当今人类生活生产必不可少的自然资源。当前,随着社会快速发展,水资源的供需矛盾愈发突出,一方面,人们对地表水和地下水的过度开发破坏了水资源可续循环,造成淡水资源的减少,另一方面由于工业和农业等生产排放的难降解污染物致使大量可用水资源被污染,进一步造成了可用水资源的不足,对社会的可持续发展造成了严重的影响。Water resources are an indispensable natural resource for human life and production today. At present, with the rapid development of society, the contradiction between supply and demand of water resources has become more and more prominent. On the one hand, people’s overexploitation of surface water and groundwater has destroyed the sustainable cycle of water resources, resulting in the reduction of fresh water resources. On the other hand, due to industrial and agricultural The refractory pollutants discharged from production and other production have polluted a large amount of available water resources, further causing the shortage of available water resources, and having a serious impact on the sustainable development of society.
目前存在的解决方法主要有污水处理回用、海水淡化和跨区域调水等措施。污水处理中,将被污染的水进行处理形成再生可用水,在世界多个国家和地区已经被证明是可行的,其在一定程度上可以缓解水资源的供需矛盾。The existing solutions mainly include sewage treatment and reuse, seawater desalination, and inter-regional water diversion and other measures. In sewage treatment, it has been proven feasible in many countries and regions in the world to treat polluted water to form recycled water, which can alleviate the contradiction between supply and demand of water resources to a certain extent.
膜分离技术可用于污水处理过程,其具备高效的分离性能和较低的能源消耗,已经广泛应用于水处理、医药、食品、生物提纯、能源及化工等行业。膜分离技术主要为压力驱动膜,包括微滤、超滤、纳滤和反渗透等。纳滤膜具备较为特殊的分离性能,其可以截留溶液中的无机盐和小分子有机物,但是与反渗透膜相比,纳滤膜对一价盐离子的截留性能较低,故而可用于饮用水处理等过程,以确保保留部分对人体有益的元素,结合其较低的能源消耗,纳滤膜在部分水处理领域得到了较大的发展。Membrane separation technology can be used in the sewage treatment process, which has high-efficiency separation performance and low energy consumption, and has been widely used in water treatment, medicine, food, biological purification, energy and chemical industries. Membrane separation technology is mainly pressure-driven membrane, including microfiltration, ultrafiltration, nanofiltration and reverse osmosis. Nanofiltration membranes have special separation performance, which can intercept inorganic salts and small molecular organic compounds in the solution. However, compared with reverse osmosis membranes, nanofiltration membranes have lower interception performance for monovalent salt ions, so they can be used for drinking water Treatment and other processes to ensure that some elements beneficial to the human body are retained, combined with its low energy consumption, nanofiltration membranes have been greatly developed in the field of water treatment.
如何降低水处理的成本,是纳滤膜实际应用的一个关键,在目前的研究中,提高纳滤膜的水通量和抗污染性是主要的研究方向。当前,降低纳滤膜的厚度和制备疏松的聚酰胺层结构被认为是一种可以提高纳滤膜通量的方法,一方面,通过降低厚度可以减少水分子的渗透阻力,另一方面,具备疏松的聚酰胺层结构的纳滤膜由于其相对孔隙率高,膜的渗透性能增加。How to reduce the cost of water treatment is a key to the practical application of nanofiltration membranes. In the current research, improving the water flux and pollution resistance of nanofiltration membranes is the main research direction. At present, reducing the thickness of the nanofiltration membrane and preparing a loose polyamide layer structure are considered to be a method that can improve the flux of the nanofiltration membrane. On the one hand, the penetration resistance of water molecules can be reduced by reducing the thickness. On the other hand, it has Due to the high relative porosity of the nanofiltration membrane with loose polyamide layer structure, the permeability of the membrane is increased.
此外,当前的纳滤膜主要采用三层结构,分别为聚酯无纺布、聚砜层和聚酰胺分离层,其整体厚度多集中于100~150微米,部分研究者开始关注于制备厚度低于100微米甚至低于50微米的纳滤膜,较薄的纳滤膜可以为单支膜元件带来更高的装填面积,提高单支膜元件的渗透性能,即,在同样的产水量条件下,膜元件的数量可以减少,这进一步降低了膜法产水成本,进而达到降低将纳滤膜用于水处理的成本。In addition, the current nanofiltration membrane mainly adopts a three-layer structure, which is polyester non-woven fabric, polysulfone layer and polyamide separation layer. The overall thickness is mostly concentrated in 100-150 microns. For nanofiltration membranes of 100 microns or even less than 50 microns, thinner nanofiltration membranes can bring a higher packing area for a single membrane element and improve the permeability of a single membrane element, that is, under the same water production conditions Under this condition, the number of membrane elements can be reduced, which further reduces the cost of membrane water production, thereby reducing the cost of using nanofiltration membranes for water treatment.
锂电池用聚丙烯微孔膜是一种用于锂离子电池中的隔膜,其具备较高的孔隙率、较高的耐撕裂强度、较好的抗酸碱能力和良好的弹性,常见厚度为20~60微米,孔径在30~120纳米之间,因此,如果能以该聚丙烯微孔膜为基膜制备出综合性能优异的聚酰胺纳滤膜,并结合其较薄的特性可以得到具有高装填面积的纳滤膜元件,大幅度提高单支膜元件的渗透性能,但是由于聚丙烯微孔膜表面的疏水性能,因此,不能直接用于界面聚合反应过程制备聚酰胺纳滤膜。Polypropylene microporous membrane for lithium batteries is a separator used in lithium-ion batteries. It has high porosity, high tear resistance, good acid and alkali resistance and good elasticity. Common thickness It is 20-60 microns, and the pore size is between 30-120 nanometers. Therefore, if the polyamide nanofiltration membrane with excellent comprehensive performance can be prepared with the polypropylene microporous membrane as the base membrane, and combined with its thinner characteristics, it can be obtained Nanofiltration membrane elements with a high filling area can greatly improve the permeability of a single membrane element, but due to the hydrophobic properties of the surface of the polypropylene microporous membrane, it cannot be directly used in the interfacial polymerization process to prepare polyamide nanofiltration membranes.
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
针对现有技术中存在的上述问题,本发明的目的在于提供一种以聚丙烯微孔膜为基膜的纳滤膜的制备方法和由其制备的纳滤膜,该方法简单,易于操作,无需对现有的设备进行改造,运行成本有效,由其制备的纳滤膜具有较薄的厚度,可以带来更高的单支膜元件有效过滤面积,在水处理过程中具备较高的通量和优异的分离性能(对盐离子等的分离)。For the above-mentioned problems existing in the prior art, the object of the present invention is to provide a kind of preparation method and the nanofiltration membrane prepared by it with the polypropylene microporous membrane as the nanofiltration membrane of base membrane, this method is simple, easy to operate, There is no need to modify the existing equipment, and the operating cost is effective. The nanofiltration membrane prepared by it has a thinner thickness, which can bring a higher effective filtration area of a single membrane element, and has a higher throughput in the water treatment process. Quantity and excellent separation performance (separation of salt ions, etc.).
用于解决问题的方案solutions to problems
本发明的发明人等为了解决上述问题,进行了深入的研究,创造性地想到如下的技术方案:对聚丙烯微孔膜进行氧化处理使其表面羟基化,进而施加包含多个羟基和/或多个氨基的化合物或聚合物,在交联剂的作用下实现亲水化改性;接着在经亲水化改性的聚丙烯微孔膜上施加包含多个羟基和/或多个氨基的纳米材料从而为后续的界面聚合反应提供有利的反应平台;在界面聚合反应中,在水相溶液中添加醇类添加剂,能够促进所述纳米材料的扩散,并且使该纳米材料参与界面聚合反应,构建含有纳米水通道的聚酰胺层;在后处理中,通过利用羧基活化剂进行处理,能够使所述纳米材料稳定地存在于聚酰胺层中,从而确保纳滤膜在长期运行过程中的性能稳定性。In order to solve the above problems, the inventors of the present invention conducted in-depth research and creatively conceived of the following technical scheme: oxidize the polypropylene microporous membrane to make its surface hydroxylated, and then apply a multi-hydroxyl and/or multi- Compounds or polymers with two amino groups are hydrophilized and modified under the action of a cross-linking agent; then, nanoparticles containing multiple hydroxyl groups and/or multiple amino groups are applied on the hydrophilically modified polypropylene microporous membrane. The material thus provides a favorable reaction platform for the subsequent interfacial polymerization reaction; in the interfacial polymerization reaction, adding alcohol additives to the aqueous phase solution can promote the diffusion of the nanomaterial, and make the nanomaterial participate in the interfacial polymerization reaction, constructing A polyamide layer containing nano-water channels; in the post-treatment, the nanomaterials can be stably present in the polyamide layer by using a carboxyl activator to ensure stable performance of the nanofiltration membrane during long-term operation sex.
本发明提供一种纳滤膜的制备方法,其特征在于,包括以下步骤:The invention provides a kind of preparation method of nanofiltration membrane, it is characterized in that, comprises the following steps:
对聚丙烯微孔膜进行氧化处理使其表面羟基化,所述氧化处理通过包含过硫酸盐类化合物的水溶液进行;Carrying out oxidation treatment to the polypropylene microporous membrane to make its surface hydroxylated, the oxidation treatment is carried out through an aqueous solution containing persulfate compounds;
将经表面羟基化的聚丙烯微孔膜依次与包含多个羟基和/或多个氨基的化合物或聚合物、交联剂接触以进行亲水化改性;The surface-hydroxylated polypropylene microporous membrane is sequentially contacted with a compound or polymer containing multiple hydroxyl groups and/or multiple amino groups, and a cross-linking agent to carry out hydrophilic modification;
在经亲水化改性的聚丙烯微孔膜上施加包含多个羟基和/或多个氨基的纳米材料,接着依次与水相溶液和有机相溶液接触以进行界面聚合反应形成聚酰胺分离层,其中所述水相溶液包含醇类添加剂和作为水相单体的胺类化合物,所述有机相溶液包含作为有机相单体的酰氯类化合物;Apply nanomaterials containing multiple hydroxyl groups and/or multiple amino groups on the hydrophilically modified polypropylene microporous membrane, and then contact the aqueous phase solution and the organic phase solution in sequence to perform interfacial polymerization to form a polyamide separation layer , wherein the aqueous phase solution contains alcohol additives and amine compounds as aqueous phase monomers, and the organic phase solution contains acid chloride compounds as organic phase monomers;
经后处理得到纳滤膜,其中所述后处理包括利用羧基活化剂进行处理。The nanofiltration membrane is obtained after post-treatment, wherein the post-treatment includes treatment with a carboxyl activator.
根据本发明所述的制备方法,其中所述过硫酸盐类化合物为选自过硫酸钾、过硫酸钠、过硫酸铵中的至少一种。According to the preparation method of the present invention, the persulfate compound is at least one selected from potassium persulfate, sodium persulfate and ammonium persulfate.
根据本发明所述的制备方法,其中所述包含多个羟基和/或多个氨基的化合物或聚合物为选自聚乙烯醇、聚乙二醇、单宁酸、聚乙烯亚胺、羧基化壳聚糖、山梨醇、聚丙烯酸多元醇、多氨基聚醚、聚丙烯酰胺中的至少一种。According to the preparation method of the present invention, wherein the compound or polymer comprising multiple hydroxyl groups and/or multiple amino groups is selected from polyvinyl alcohol, polyethylene glycol, tannic acid, polyethyleneimine, carboxylated At least one of chitosan, sorbitol, polyacrylic acid polyol, polyaminopolyether and polyacrylamide.
根据本发明所述的制备方法,其中所述交联剂为选自碳原子数为2~6的脂肪族二醛、N,N-亚甲基双丙烯酰胺、甲基丙烯酸缩水甘油酯、环氧氯丙烷、聚乙二醇缩水甘油醚中的至少一种。According to the preparation method of the present invention, wherein the crosslinking agent is selected from aliphatic dialdehydes with 2 to 6 carbon atoms, N,N-methylenebisacrylamide, glycidyl methacrylate, cyclic At least one of oxychlorohydrin and polyethylene glycol glycidyl ether.
根据本发明所述的制备方法,其中所述包含多个羟基和/或多个氨基的纳米材料为选自羧基化氧化石墨烯、氨基化氧化石墨烯、氨基化石墨烯、氨基化多壁碳纳米管、氨基化单壁碳纳米管、羧基化单壁碳纳米管、氨基功能化金属有机骨架MOF、氨基化纳米微晶纤维素中的至少一种。According to the preparation method of the present invention, wherein the nanomaterial comprising multiple hydroxyl groups and/or multiple amino groups is selected from carboxylated graphene oxide, aminated graphene oxide, aminated graphene, and aminated multi-walled carbon At least one of nanotubes, aminated single-walled carbon nanotubes, carboxylated single-walled carbon nanotubes, amino-functionalized metal-organic framework MOF, and aminated nanocrystalline cellulose.
根据本发明所述的制备方法,其中所述醇类添加剂为选自碳原子数为1~6的脂肪族醇和碳原子数为7~12的芳香族醇中的至少一种。According to the preparation method of the present invention, wherein the alcohol additive is at least one selected from aliphatic alcohols with 1 to 6 carbon atoms and aromatic alcohols with 7 to 12 carbon atoms.
根据本发明所述的制备方法,其中所述胺类化合物为选自哌嗪、高哌嗪、2-甲基哌嗪、间苯二胺、对苯二胺、邻苯二胺、均苯三胺和聚乙烯亚胺中的至少一种。According to the preparation method of the present invention, wherein the amine compound is selected from piperazine, homopiperazine, 2-methylpiperazine, m-phenylenediamine, p-phenylenediamine, o-phenylenediamine, trimesene at least one of amine and polyethyleneimine.
根据本发明所述的制备方法,其中所述酰氯类化合物为选自间苯二甲酰氯、对苯二甲酰氯、邻苯二甲酰氯、均苯三甲酰氯、联苯四酰氯、氰脲酰氯、丹磺酰氯和苯磺酰氯中的至少一种。According to the preparation method of the present invention, wherein the acyl chloride compound is selected from the group consisting of isophthaloyl chloride, terephthaloyl chloride, phthaloyl chloride, trimesoyl chloride, biphenyltetrayl chloride, cyanuric acid chloride, At least one of dansyl chloride and benzenesulfonyl chloride.
根据本发明所述的制备方法,其中所述羧基活化剂为N-羟基琥珀酰亚胺与选自1,3-二环己基碳二亚胺、1-乙基-3-(3-二甲氨基丙基)碳二亚胺盐酸盐、二乙基氰甲基磷酸酯、4-二甲氨基吡啶、1-(3-二甲氨基丙基)-3-乙基碳二亚胺盐酸盐中的至少一种的组合。According to the preparation method of the present invention, wherein the carboxyl activator is N-hydroxysuccinimide and selected from 1,3-dicyclohexylcarbodiimide, 1-ethyl-3-(3-dimethyl Aminopropyl) carbodiimide hydrochloride, diethyl cyanomethyl phosphate, 4-dimethylaminopyridine, 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride Combinations of at least one of salts.
本发明还提供一种根据本发明所述的制备方法制得的纳滤膜。The present invention also provides a nanofiltration membrane prepared according to the preparation method of the present invention.
发明的效果The effect of the invention
本发明提供的纳滤膜的制备方法简单,易于操作,无需对现有的设备进行改造,运行成本有效,由其制备的纳滤膜具有较薄的厚度,可以带来更高的单支膜元件有效过滤面积,在水处理过程中具备较高的通量和优异的分离性能(对盐离子等的分离),并且在长期运行过程中性能稳定。The preparation method of the nanofiltration membrane provided by the present invention is simple, easy to operate, no need to modify the existing equipment, and the operating cost is effective. The nanofiltration membrane prepared by it has a thinner thickness, which can bring higher single membrane The effective filtration area of the element has high flux and excellent separation performance (separation of salt ions, etc.) in the water treatment process, and the performance is stable during long-term operation.
附图说明Description of drawings
图1示出对于在实施例1至4中得到的纳滤膜(简称为实例1、实例2、实例3、实例4)进行稳定性测试的结果。FIG. 1 shows the results of stability tests for the nanofiltration membranes obtained in Examples 1 to 4 (abbreviated as Example 1, Example 2, Example 3, and Example 4).
具体实施方式Detailed ways
以下将详细说明本发明的各种示例性实施例、特征和方面。在这里专用的词“示例性”意为“用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。Various exemplary embodiments, features, and aspects of the invention are described in detail below. The word "exemplary" is used exclusively herein to mean "serving as an example, embodiment, or illustration." Any embodiment described herein as "exemplary" is not necessarily to be construed as superior or better than other embodiments.
另外,为了更好地说明本发明,在下文的具体实施方式中给出了众多的具体细节。本领域技术人员应当理解,没有某些具体细节,本发明同样可以实施。在另外一些实例中,对于本领域技术人员熟知的方法、手段、器材和步骤未作详细描述,以便于凸显本发明的主旨。In addition, in order to better illustrate the present invention, numerous specific details are given in the specific embodiments below. It will be understood by those skilled in the art that the present invention may be practiced without certain of the specific details. In other instances, methods, means, devices and steps well known to those skilled in the art are not described in detail in order to highlight the gist of the present invention.
如无特殊声明,本说明书中所使用的单位均为国际标准单位,并且本发明中出现的数值,数值范围,均应当理解为包含了工业生产中所不可避免的系统性误差。Unless otherwise stated, the units used in this specification are all international standard units, and the numerical values and numerical ranges appearing in the present invention should be understood as including inevitable systematic errors in industrial production.
本说明书中,使用“可以”表示的含义包括了进行某种处理以及不进行某种处理两方面的含义。In this specification, the meaning expressed by "may" includes the meaning of performing certain processing and not performing certain processing.
本说明书中,所提及的“一些具体/优选的实施方案”、“另一些具体/优选的实施方案”、“实施方案”等是指所描述的与该实施方案有关的特定要素(例如,特征、结构、性质和/或特性)包括在此处所述的至少一种实施方案中,并且可存在于其它实施方案中或者可不存在于其它实施方案中。另外,应理解,所述要素可以任何合适的方式组合在各种实施方案中。In this specification, references to "some specific/preferred embodiments", "other specific/preferred embodiments", "embodiments" and the like refer to specific elements described in relation to the embodiments (for example, A feature, structure, property and/or characteristic) is included in at least one embodiment described herein and may or may not be present in other embodiments. In addition, it is to be understood that the described elements may be combined in any suitable manner in the various embodiments.
本说明书中,使用“数值A~数值B”表示的数值范围是指包含端点数值A、B的范围。In this specification, the numerical range represented by "numerical value A - numerical value B" means the range which includes numerical value A and B of an end point.
本说明书中,使用“常温”、“室温”时,其温度可以是10-40℃。In this specification, when "normal temperature" and "room temperature" are used, the temperature may be 10-40°C.
本发明提供一种纳滤膜的制备方法,其包括以下步骤:The invention provides a kind of preparation method of nanofiltration membrane, it comprises the following steps:
对聚丙烯微孔膜进行氧化处理使其表面羟基化,所述氧化处理通过包含过硫酸盐类化合物的水溶液进行;Carrying out oxidation treatment to the polypropylene microporous membrane to make its surface hydroxylated, the oxidation treatment is carried out through an aqueous solution containing persulfate compounds;
将经表面羟基化的聚丙烯微孔膜依次与包含多个羟基和/或多个氨基的化合物或聚合物、交联剂接触以进行亲水化改性;The surface-hydroxylated polypropylene microporous membrane is sequentially contacted with a compound or polymer containing multiple hydroxyl groups and/or multiple amino groups, and a cross-linking agent to carry out hydrophilic modification;
在经亲水化改性的聚丙烯微孔膜上施加包含多个羟基和/或多个氨基的纳米材料,接着依次与水相溶液和有机相溶液接触以进行界面聚合反应形成聚酰胺分离层,其中所述水相溶液包含醇类添加剂和作为水相单体的胺类化合物,所述有机相溶液包含作为有机相单体的酰氯类化合物;Apply nanomaterials containing multiple hydroxyl groups and/or multiple amino groups on the hydrophilically modified polypropylene microporous membrane, and then contact the aqueous phase solution and the organic phase solution in sequence to perform interfacial polymerization to form a polyamide separation layer , wherein the aqueous phase solution contains alcohol additives and amine compounds as aqueous phase monomers, and the organic phase solution contains acid chloride compounds as organic phase monomers;
经后处理得到纳滤膜,其中所述后处理包括利用羧基活化剂进行处理。The nanofiltration membrane is obtained after post-treatment, wherein the post-treatment includes treatment with a carboxyl activator.
本发明的技术构思在于:对聚丙烯微孔膜进行氧化处理使其表面羟基化,进而施加包含多个羟基和/或多个氨基的化合物或聚合物,在交联剂的作用下实现亲水化改性;接着在经亲水化改性的聚丙烯微孔膜上施加包含多个羟基和/或多个氨基的纳米材料从而为后续的界面聚合反应提供有利的反应平台;在界面聚合反应中,在水相溶液中添加醇类添加剂,能够促进所述纳米材料的扩散,并且使该纳米材料参与界面聚合反应,构建含有纳米水通道的聚酰胺层;在后处理中,通过利用羧基活化剂进行处理,能够使所述纳米材料稳定地存在于聚酰胺层中,从而确保纳滤膜在长期运行过程中的性能稳定性。The technical idea of the present invention is to oxidize the polypropylene microporous membrane to make its surface hydroxylated, and then apply a compound or polymer containing multiple hydroxyl groups and/or multiple amino groups to achieve hydrophilicity under the action of a crosslinking agent. modification; then apply nanomaterials containing multiple hydroxyl groups and/or multiple amino groups on the polypropylene microporous membrane modified by hydrophilicity to provide a favorable reaction platform for subsequent interfacial polymerization; in the interfacial polymerization In the water phase solution, adding alcohol additives can promote the diffusion of the nanomaterials, and make the nanomaterials participate in the interfacial polymerization reaction to construct a polyamide layer containing nano-water channels; in post-treatment, by using carboxyl activation The nanometer material can be stably present in the polyamide layer by treating it with an agent, so as to ensure the performance stability of the nanofiltration membrane during long-term operation.
优选地,在本发明中使用的聚丙烯微孔膜的厚度为20~40微米,孔径为30~100纳米。聚丙烯微孔膜的厚度过厚则不利于膜的渗透性能,过薄则会使制备的纳滤膜的机械性能不足,膜的孔径在上述范围内可以有助于确保制备的聚酰胺层的致密性和均匀性。Preferably, the polypropylene microporous membrane used in the present invention has a thickness of 20-40 microns and a pore diameter of 30-100 nanometers. If the thickness of the polypropylene microporous membrane is too thick, it is not conducive to the permeability of the membrane. If it is too thin, the mechanical properties of the prepared nanofiltration membrane will be insufficient. Density and uniformity.
本发明所述的制备方法,其中所述过硫酸盐类化合物为选自过硫酸钾、过硫酸钠、过硫酸铵中的至少一种。The preparation method of the present invention, wherein the persulfate compound is at least one selected from potassium persulfate, sodium persulfate and ammonium persulfate.
优选地,氧化处理如下所述进行:使用过硫酸钾的浓度为5~15wt%的水溶液,在温度为60~80℃的条件下,处理30~60分钟。可以根据需要,调节反应条件以提供不同的氧化程度。Preferably, the oxidation treatment is carried out as follows: use an aqueous solution with a concentration of potassium persulfate of 5-15 wt%, and treat for 30-60 minutes at a temperature of 60-80°C. The reaction conditions can be adjusted to provide varying degrees of oxidation, as desired.
本发明所述的制备方法,其中所述包含多个羟基和/或多个氨基的化合物或聚合物为选自聚乙烯醇、聚乙二醇、单宁酸、聚乙烯亚胺、羧基化壳聚糖、山梨醇、聚丙烯酸多元醇、多氨基聚醚、聚丙烯酰胺中的至少一种。The preparation method of the present invention, wherein the compound or polymer containing multiple hydroxyl groups and/or multiple amino groups is selected from polyvinyl alcohol, polyethylene glycol, tannic acid, polyethyleneimine, carboxylated shell At least one of polysaccharides, sorbitol, polyacrylic acid polyols, polyamino polyethers, and polyacrylamides.
优选地,将经表面羟基化的聚丙烯微孔膜浸入溶解有包含多个羟基和/或多个氨基的化合物或聚合物的水溶液中,确保聚丙烯微孔膜(包括膜面和膜孔)被包含多个羟基和/或多个氨基的化合物或聚合物的水溶液润湿;润湿后浸入包含交联剂的水溶液中,通过羟基之间的自交联和通过上述氧化处理而在聚丙烯链上引入的羟基的交联来实现聚丙烯微孔膜的亲水化改性,构建亲水的膜表面和孔通道。Preferably, the surface hydroxylated polypropylene microporous membrane is immersed in an aqueous solution containing compounds or polymers containing multiple hydroxyl groups and/or multiple amino groups to ensure that the polypropylene microporous membrane (including the membrane surface and membrane pores) It is wetted by an aqueous solution of a compound or polymer containing multiple hydroxyl groups and/or multiple amino groups; after wetting, it is immersed in an aqueous solution containing a crosslinking agent, through self-crosslinking between hydroxyl groups and through the above-mentioned oxidation treatment. The cross-linking of the hydroxyl groups introduced on the chain is used to realize the hydrophilic modification of the polypropylene microporous membrane, and to construct a hydrophilic membrane surface and pore channels.
优选地,所述包含多个羟基和/或多个氨基的化合物或聚合物在水溶液中的浓度为5~10wt%,水溶液的温度为30~50℃,浸泡时间为20~40分钟。Preferably, the concentration of the compound or polymer containing multiple hydroxyl groups and/or multiple amino groups in the aqueous solution is 5-10 wt%, the temperature of the aqueous solution is 30-50°C, and the soaking time is 20-40 minutes.
本发明所述的制备方法,其中所述交联剂为选自碳原子数为2~6的脂肪族二醛、N,N-亚甲基双丙烯酰胺、甲基丙烯酸缩水甘油酯、环氧氯丙烷、聚乙二醇缩水甘油醚中的至少一种。The preparation method of the present invention, wherein the crosslinking agent is selected from aliphatic dialdehydes with 2 to 6 carbon atoms, N,N-methylenebisacrylamide, glycidyl methacrylate, epoxy At least one of chloropropane and polyethylene glycol glycidyl ether.
优选地,所述交联剂为选自乙二醛、丙二醛、丁二醛、戊二醛、N,N-亚甲基双丙烯酰胺中的至少一种。Preferably, the crosslinking agent is at least one selected from glyoxal, malondialdehyde, succinaldehyde, glutaraldehyde, and N,N-methylenebisacrylamide.
优选地,基于所述包含交联剂的水溶液的总重量,所述交联剂的含量为0.1~1wt%;在所述包含交联剂的水溶液中的浸入时间优选为5~10分钟,所述包含交联剂的水溶液的温度为20~40℃。该过程的主要目的是通过化学键和分子间的缠绕确保包含多个羟基和/或多个氨基的化合物或聚合物在聚丙烯微孔膜中的稳定性。Preferably, based on the total weight of the aqueous solution containing the crosslinking agent, the content of the crosslinking agent is 0.1 to 1 wt %; the immersion time in the aqueous solution containing the crosslinking agent is preferably 5 to 10 minutes, so The temperature of the aqueous solution containing the crosslinking agent is 20-40°C. The main purpose of this process is to ensure the stability of compounds or polymers containing multiple hydroxyl groups and/or multiple amino groups in the polypropylene microporous membrane through chemical bonds and intermolecular entanglement.
本发明所述的制备方法,其中所述包含多个羟基和/或多个氨基的纳米材料为选自羧基化氧化石墨烯、氨基化氧化石墨烯、氨基化石墨烯、氨基化多壁碳纳米管、氨基化单壁碳纳米管、羧基化单壁碳纳米管、氨基功能化金属有机骨架MOF、氨基化纳米微晶纤维素中的至少一种。The preparation method of the present invention, wherein the nanomaterial comprising multiple hydroxyl groups and/or multiple amino groups is selected from carboxylated graphene oxide, aminated graphene oxide, aminated graphene, aminated multi-walled carbon nanomaterials At least one of tubes, aminated single-walled carbon nanotubes, carboxylated single-walled carbon nanotubes, amino-functionalized metal-organic framework MOF, and aminated nanocrystalline cellulose.
优选地,所述包含多个羟基和/或多个氨基的纳米材料通过在经亲水化改性的聚丙烯微孔膜上喷涂包含所述纳米材料的分散液的方式来施加,以构建用于后续的界面聚合反应的平台,改善界面聚合反应的反应进程,所述纳米材料参与构建水分子通道,有助于提高膜片的渗透性能并且保证膜的分离性能。Preferably, the nanomaterials containing multiple hydroxyl groups and/or multiple amino groups are applied by spraying a dispersion containing the nanomaterials on the hydrophilized modified polypropylene microporous membrane, so as to construct Based on the platform of the subsequent interface polymerization reaction, the reaction process of the interface polymerization reaction is improved, and the nanomaterial participates in the construction of water molecule channels, which helps to improve the permeability of the membrane and ensure the separation performance of the membrane.
所述纳米材料具有一定数量的羟基和/或氨基,可以在界面聚合或后续处理过程中固定于聚酰胺层;优选地,所述纳米材料在分散液中的浓度为0.01~1wt%。The nanomaterial has a certain number of hydroxyl groups and/or amino groups, and can be fixed on the polyamide layer during interfacial polymerization or subsequent treatment; preferably, the concentration of the nanomaterial in the dispersion is 0.01-1 wt%.
优选地,将施加有包含多个羟基和/或多个氨基的纳米材料的经亲水化改性的聚丙烯微孔膜依次浸入含胺类化合物的水相溶液和含酰氯类化合物的有机相溶液中,进行界面聚合反应形成初始聚酰胺层。在该过程中,所述纳米材料随着胺类化合物的扩散参与到界面聚合过程中,进而形成纳米水分子通道以改善聚酰胺层的渗透分离性能;进一步的,在该含胺类化合物的水相溶液中加入醇类添加剂,该添加剂能够促进所述纳米材料的扩散,进而促进纳米材料参与界面聚合反应。Preferably, the hydrophilically modified polypropylene microporous membrane applied with nanomaterials containing multiple hydroxyl groups and/or multiple amino groups is sequentially immersed in the aqueous phase solution containing amine compounds and the organic phase containing acid chloride compounds In the solution, the interfacial polymerization reaction is carried out to form the initial polyamide layer. In this process, the nanomaterials participate in the interfacial polymerization process with the diffusion of amine compounds, and then form nano water molecule channels to improve the permeation and separation performance of the polyamide layer; further, in the water containing amine compounds Alcohol additives are added to the phase solution, and the additives can promote the diffusion of the nanomaterials, and then promote the participation of the nanomaterials in the interfacial polymerization reaction.
本发明所述的制备方法,其中所述胺类化合物为选自哌嗪、高哌嗪、2-甲基哌嗪、间苯二胺、对苯二胺、邻苯二胺、均苯三胺和聚乙烯亚胺中的至少一种。The preparation method of the present invention, wherein the amine compound is selected from piperazine, homopiperazine, 2-methylpiperazine, m-phenylenediamine, p-phenylenediamine, o-phenylenediamine, s-phenylenediamine and at least one of polyethyleneimine.
优选地,所述胺类化合物在水相溶液中的浓度为0.5~1.5wt%。Preferably, the concentration of the amine compound in the aqueous phase solution is 0.5-1.5 wt%.
本发明所述的制备方法,其中所述醇类添加剂为选自碳原子数为1~6的脂肪族醇和碳原子数为7~12的芳香族醇中的至少一种。In the preparation method of the present invention, the alcohol additive is at least one selected from aliphatic alcohols with 1 to 6 carbon atoms and aromatic alcohols with 7 to 12 carbon atoms.
所述醇类添加剂包括但不限于甲醇、乙醇、异丙醇、苯甲醇、丙三醇、乙二醇、正丁醇。优选地,所述醇类添加剂在所述水相溶液中的浓度为3~5wt%。The alcohol additives include but not limited to methanol, ethanol, isopropanol, benzyl alcohol, glycerol, ethylene glycol, n-butanol. Preferably, the concentration of the alcohol additive in the aqueous phase solution is 3-5 wt%.
优选地,所述水相溶液中还包含pH调节剂以调节溶液的pH值,促进溶液形成碱性环境,以吸收界面聚合过程产生的氯化氢,从而促进反应的进行;所述pH调节剂优选地为选自氢氧化钠、氢氧化钾、碳酸氢钠、磷酸氢钠、磷酸氢钾、碳酸钠、碳酸氢铵、三乙醇胺和三乙胺/樟脑磺酸复合溶液的至少一种。优选地,使用pH调节剂将水相溶液的pH值调节为10~11。Preferably, the aqueous phase solution also contains a pH adjuster to adjust the pH value of the solution, promotes the solution to form an alkaline environment, and absorbs the hydrogen chloride produced by the interfacial polymerization process, thereby promoting the reaction; the pH adjuster is preferably It is at least one selected from sodium hydroxide, potassium hydroxide, sodium bicarbonate, sodium hydrogen phosphate, potassium hydrogen phosphate, sodium carbonate, ammonium bicarbonate, triethanolamine and triethylamine/camphorsulfonic acid composite solution. Preferably, a pH regulator is used to adjust the pH value of the aqueous phase solution to 10-11.
优选地,与水相溶液的接触时间为30~60秒;对于接触温度没有限制,可以在15~45℃的温度范围内。Preferably, the contact time with the aqueous phase solution is 30-60 seconds; there is no limitation on the contact temperature, which can be within the temperature range of 15-45°C.
本发明所述的制备方法,其中所述酰氯类化合物为选自间苯二甲酰氯、对苯二甲酰氯、邻苯二甲酰氯、均苯三甲酰氯、联苯四酰氯、氰脲酰氯、丹磺酰氯和苯磺酰氯中的至少一种。The preparation method of the present invention, wherein the acyl chloride compound is selected from isophthaloyl chloride, terephthaloyl chloride, phthaloyl chloride, trimesoyl chloride, biphenyltetrayl chloride, cyanuric acid chloride, dan At least one of sulfonyl chloride and benzenesulfonyl chloride.
优选地,基于所述有机相溶液的总重量,所述酰氯类化合物的含量为0.1~0.5wt%。Preferably, based on the total weight of the organic phase solution, the content of the acid chloride compounds is 0.1-0.5 wt%.
优选地,所述有机相溶液中还包含有机溶剂,有机溶剂为选自正己烷、正庚烷、环己烷、Isopar M、Isopar H、Isopar L、Isopar E和Isopar G中的至少一种。Preferably, the organic phase solution also includes an organic solvent, and the organic solvent is at least one selected from n-hexane, n-heptane, cyclohexane, Isopar M, Isopar H, Isopar L, Isopar E and Isopar G.
优选地,与有机相溶液的接触时间为30~60秒。对于接触温度没有限制,可以在15~45℃的温度范围内。Preferably, the contact time with the organic phase solution is 30-60 seconds. There is no limit to the contact temperature, and it may be in the temperature range of 15 to 45°C.
优选地,在完成界面聚合反应后,对纳滤膜进行初加热,促进聚酰胺层的进一步交联,得到初始纳滤膜。Preferably, after the interfacial polymerization reaction is completed, the nanofiltration membrane is initially heated to promote further crosslinking of the polyamide layer to obtain an initial nanofiltration membrane.
优选地,加热温度范围为25~40℃,加热时间为1~5分钟;加热的目的是促进溶剂的挥发以及聚酰胺层的进一步交联固化,从而促进纳滤膜的形成。Preferably, the heating temperature ranges from 25 to 40° C., and the heating time is from 1 to 5 minutes; the purpose of heating is to promote the volatilization of the solvent and the further crosslinking and curing of the polyamide layer, thereby promoting the formation of the nanofiltration membrane.
优选地,将初始纳滤膜浸入包含羧基活化剂的水溶液处理,对初始纳滤膜的聚酰胺层之间残存的物质进行交联,确保由纳米材料构成的水通道的稳定性。Preferably, the initial nanofiltration membrane is immersed in an aqueous solution containing a carboxyl activator to cross-link the remaining substances between the polyamide layers of the initial nanofiltration membrane to ensure the stability of the water channel composed of nanomaterials.
在该步骤中,通过羧基活化剂的浸泡处理,促进纳米材料上的氨基和聚酰胺层上的酰氯基团水解的羧基进行化学反应,进而促进纳米材料固定于聚酰胺层中,确保纳米水通道的稳固构建,防止纳米材料在后续的水处理过程中脱落而导致的膜性能变化。In this step, through the soaking treatment of the carboxyl activator, the chemical reaction between the amino group on the nanomaterial and the carboxyl group hydrolyzed by the acid chloride group on the polyamide layer is promoted, thereby promoting the immobilization of the nanomaterial in the polyamide layer and ensuring nano water channels The stable structure prevents the change of membrane performance caused by the shedding of nanomaterials in the subsequent water treatment process.
本发明所述的制备方法,其中所述羧基活化剂为N-羟基琥珀酰亚胺(NHS)与选自1,3-二环己基碳二亚胺(DCC)、1-乙基-3-(3-二甲氨基丙基)碳二亚胺盐酸盐(EDAC)、二乙基氰甲基磷酸酯(DEPC)、4-二甲氨基吡啶(DMAP)、1-(3-二甲氨基丙基)-3-乙基碳二亚胺盐酸盐(EDC)中的至少一种的组合。The preparation method of the present invention, wherein the carboxyl activator is N-hydroxysuccinimide (NHS) and selected from 1,3-dicyclohexylcarbodiimide (DCC), 1-ethyl-3- (3-Dimethylaminopropyl) carbodiimide hydrochloride (EDAC), diethylcyanomethyl phosphate (DEPC), 4-dimethylaminopyridine (DMAP), 1-(3-dimethylamino A combination of at least one of propyl)-3-ethylcarbodiimide hydrochloride (EDC).
优选地,基于所述包含羧基活化剂的水溶液的总重量,所述羧基活化剂的含量为0.5~2wt%;浸入时间优选为1~3分钟,浸入温度优选为40~60℃。Preferably, based on the total weight of the aqueous solution containing the carboxyl activator, the content of the carboxyl activator is 0.5-2wt%; the immersion time is preferably 1-3 minutes, and the immersion temperature is preferably 40-60°C.
本发明所述的制备方法,其中所述后处理优选还包括纯水水洗、保孔处理和干燥处理。In the preparation method of the present invention, the post-treatment preferably further includes washing with pure water, pore preservation treatment and drying treatment.
纯水水洗的目的是去除未反应的胺类化合物、酰氯类化合物以及未被固定的包含多个羟基和/或多个氨基的化合物或聚合物、交联剂和纳米材料;The purpose of washing with pure water is to remove unreacted amine compounds, acid chloride compounds and unfixed compounds or polymers containing multiple hydroxyl groups and/or multiple amino groups, cross-linking agents and nanomaterials;
优选地,分别浸入两段纯水中洗涤,温度分别为60~80℃和20~30℃,主要目的为洗去前述过程的残留物;优选地,洗涤时间为10~20分钟,其中热水洗涤5分钟。Preferably, soak in two sections of pure water for washing, the temperature is 60-80°C and 20-30°C respectively, the main purpose is to wash away the residues of the aforementioned process; preferably, the washing time is 10-20 minutes, in which hot water washes for 5 minute.
进一步的,浸入包含保孔剂的水溶液中,由于本发明制备的纳滤膜较薄,在后续的干燥过程中,未进行保孔的膜收缩严重,影响到纳滤膜的渗透性能,故而需要保孔,以确保膜孔在后续的干燥过程中的稳定性,确保膜的性能;优选地,保孔剂为甘油、山梨醇中的一种或多种;优选地,保孔剂的浓度为10~15wt%,包含保孔剂的水溶液的温度为20~30℃,处理时间为5~10分钟。Further, immerse in the aqueous solution that comprises pore-preserving agent, because the nanofiltration membrane prepared by the present invention is relatively thin, in the follow-up drying process, the film that does not carry out pore-preserving shrinks seriously, affects the permeability of nanofiltration membrane, so need Preserve the pores to ensure the stability of the membrane pores in the subsequent drying process and ensure the performance of the membrane; preferably, the pore-preserving agent is one or more of glycerin and sorbitol; preferably, the concentration of the pore-preserving agent is 10-15 wt%, the temperature of the aqueous solution containing the pore-preserving agent is 20-30°C, and the treatment time is 5-10 minutes.
进一步的,进行加热干燥处理,得到最终纳滤膜,以制备出不含水分的纳滤膜,方便后续的膜组件卷制。Further, heating and drying are carried out to obtain the final nanofiltration membrane, so as to prepare a moisture-free nanofiltration membrane, which is convenient for subsequent membrane module rolling.
优选地,加热烘干温度范围为50~90℃,烘干时间为1~3分钟。Preferably, the heating and drying temperature range is 50-90° C., and the drying time is 1-3 minutes.
本发明还提供根据本发明所述的制备方法制备的纳滤膜。所述纳滤膜具有较薄的厚度,可以带来更高的单支膜元件有效过滤面积,所述膜具有纳米水通道,因此在水处理过程中具备较高的通量和优异的分离性能(对盐离子等的分离),并且在长期运行过程中性能稳定。所述纳滤膜可以应用于水处理、染料、生物化工、食品、环保等领域的分离和浓缩技术。The present invention also provides the nanofiltration membrane prepared according to the preparation method of the present invention. The nanofiltration membrane has a thinner thickness, which can bring a higher effective filtration area of a single membrane element, and the membrane has nano-water channels, so it has higher flux and excellent separation performance in the water treatment process (separation of salt ions, etc.), and has stable performance during long-term operation. The nanofiltration membrane can be applied to separation and concentration technologies in the fields of water treatment, dyestuff, biochemical industry, food, environmental protection and the like.
实施例Example
下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限定本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。Embodiments of the present invention will be described in detail below in conjunction with examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be considered as limiting the scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all commercially available conventional products.
制备例1Preparation Example 1
准备厚度为30±5微米且平均孔径为40纳米的聚丙烯微孔膜,将其浸入过硫酸钾的浓度为10wt%的水溶液中,加热至80℃进行氧化反应40分钟,以在膜表面引入羟基基团,水洗除去残留物质;Prepare a polypropylene microporous membrane with a thickness of 30 ± 5 microns and an average pore diameter of 40 nanometers, immerse it in an aqueous solution of potassium persulfate with a concentration of 10 wt%, and heat it to 80°C for an oxidation reaction for 40 minutes to introduce Hydroxyl groups, washed with water to remove residual substances;
将经氧化处理而表面羟基化的聚丙烯微孔膜浸入包含聚乙烯醇作为包含多个羟基的聚合物且其浓度为8wt%的水溶液中,在40℃下浸泡30分钟,确保膜被该水溶液润湿,然后浸入包含戊二醛作为交联剂的水溶液(交联剂的浓度为0.5wt%,该水溶液利用硫酸调节pH值为2.5~3.5)中进行交联反应,在30℃下反应8分钟得到经亲水化改性的聚丙烯微孔膜作为聚丙烯微孔基膜1。Immerse the polypropylene microporous membrane that has been oxidized and surface hydroxylated into an aqueous solution containing polyvinyl alcohol as a polymer containing multiple hydroxyl groups and having a concentration of 8 wt%, and soak for 30 minutes at 40°C to ensure that the membrane is covered by the aqueous solution. Wetting, and then immersing in an aqueous solution containing glutaraldehyde as a crosslinking agent (the concentration of the crosslinking agent is 0.5wt%, and the aqueous solution uses sulfuric acid to adjust the pH value to 2.5 to 3.5) to carry out the crosslinking reaction, and react at 30 ° C for 8 The polypropylene microporous membrane modified by hydrophilization was obtained as the polypropylene microporous base membrane 1 in 1 minute.
制备例2Preparation example 2
除了使用聚乙二醇代替聚乙烯醇以外,以与制备例1相同的方式得到聚丙烯微孔基膜2。A polypropylene microporous base membrane 2 was obtained in the same manner as in Preparation Example 1 except that polyethylene glycol was used instead of polyvinyl alcohol.
制备例3Preparation example 3
除了使用单宁酸代替聚乙烯醇以外,以与制备例1相同的方式得到聚丙烯微孔基膜3。A polypropylene microporous base membrane 3 was obtained in the same manner as in Preparation Example 1 except that tannic acid was used instead of polyvinyl alcohol.
制备例4Preparation Example 4
除了使用聚乙烯亚胺代替聚乙烯醇以外,以与制备例1相同的方式得到聚丙烯微孔基膜4。A polypropylene microporous base membrane 4 was obtained in the same manner as in Preparation Example 1 except that polyethyleneimine was used instead of polyvinyl alcohol.
制备例5Preparation Example 5
配制纳米材料的水分散液,其中使用氨基化氧化石墨烯作为纳米材料,其浓度为0.05wt%;Prepare an aqueous dispersion of nanomaterials, wherein aminated graphene oxide is used as the nanomaterial at a concentration of 0.05wt%;
将该分散液喷涂在制备例1中得到的聚丙烯微孔基膜1上,从而得到聚丙烯微孔基膜1-1。The dispersion liquid was spray-coated on the polypropylene microporous base membrane 1 obtained in Preparation Example 1 to obtain a polypropylene microporous base membrane 1-1.
制备例6Preparation example 6
除了将分散液喷涂在制备例2中得到的聚丙烯微孔基膜2上,以与制备例5相同的方式得到聚丙烯微孔基膜2-1。A polypropylene microporous base film 2-1 was obtained in the same manner as in Preparation Example 5, except that the dispersion liquid was spray-coated on the polypropylene microporous base film 2 obtained in Preparation Example 2.
制备例7Preparation Example 7
除了将分散液喷涂在制备例3中得到的聚丙烯微孔基膜3上,以与制备例5相同的方式得到聚丙烯微孔基膜3-1。A polypropylene microporous base membrane 3-1 was obtained in the same manner as in Preparation Example 5, except that the dispersion liquid was spray-coated on the polypropylene microporous base membrane 3 obtained in Preparation Example 3.
制备例8Preparation example 8
除了将分散液喷涂在制备例4中得到的聚丙烯微孔基膜4上,以与制备例5相同的方式得到聚丙烯微孔基膜4-1。A polypropylene microporous base film 4-1 was obtained in the same manner as in Preparation Example 5, except that the dispersion liquid was spray-coated on the polypropylene microporous base film 4 obtained in Preparation Example 4.
制备例9Preparation Example 9
除了使用羧基化氧化石墨烯代替氨基化氧化石墨烯作为纳米材料以外,以与制备例5相同的方式得到聚丙烯微孔基膜1-2。Except for using carboxylated graphene oxide instead of aminated graphene oxide as the nanomaterial, polypropylene microporous base membrane 1-2 was obtained in the same manner as in Preparation Example 5.
制备例10Preparation Example 10
除了使用氨基功能化金属有机骨架MOF代替氨基化氧化石墨烯作为纳米材料以外,以与制备例5相同的方式得到聚丙烯微孔基膜1-3。The polypropylene microporous base membrane 1-3 was obtained in the same manner as in Preparation Example 5, except that amino-functionalized metal-organic framework MOF was used instead of aminated graphene oxide as the nanomaterial.
制备例11Preparation Example 11
除了使用氨基化纳米微晶纤维素代替氨基化氧化石墨烯作为纳米材料以外,以与制备例5相同的方式得到聚丙烯微孔基膜1-4。Except for using aminated nanocrystalline cellulose instead of aminated graphene oxide as the nanomaterial, polypropylene microporous base membranes 1-4 were obtained in the same manner as in Preparation Example 5.
制备例12Preparation Example 12
除了使用氨基化多壁碳纳米管代替氨基化氧化石墨烯作为纳米材料以外,以与制备例5相同的方式得到聚丙烯微孔基膜1-5。Except for using aminated multi-walled carbon nanotubes instead of aminated graphene oxide as nanomaterials, polypropylene microporous base membranes 1-5 were obtained in the same manner as in Preparation Example 5.
为了便于比较,在以下对比例和实施例中,均使用下述水相溶液、有机相溶液和包含羧基活化剂的水溶液,并且与水相溶液、有机相溶液的接触时间和温度均如下所述:For ease of comparison, in the following comparative examples and examples, the following aqueous phase solution, organic phase solution and aqueous solution containing carboxyl activator are used, and the contact time and temperature with the aqueous phase solution and organic phase solution are as follows :
水相溶液:使用哌嗪作为水相单体,其浓度为1wt%,添加磷酸氢钠作为pH调节剂,将pH值调节为10~11,添加异丙醇作为醇类添加剂,其浓度为4wt%,在水相溶液中的浸入温度为20℃,与水相溶液的接触时间为40秒。Water phase solution: use piperazine as the water phase monomer, its concentration is 1wt%, add sodium hydrogen phosphate as pH regulator, adjust the pH value to 10-11, add isopropanol as alcohol additive, its concentration is 4wt %, the immersion temperature in the aqueous phase solution is 20°C, and the contact time with the aqueous phase solution is 40 seconds.
有机相溶液:使用均苯三甲酰氯作为有机相单体,其浓度0.2wt%,使用正庚烷作为溶剂,在有机相溶液中的反应温度25℃,反应时间为40秒。Organic phase solution: use trimesoyl chloride as the organic phase monomer, its concentration is 0.2wt%, use n-heptane as solvent, the reaction temperature in the organic phase solution is 25° C., and the reaction time is 40 seconds.
包含羧基活化剂的水溶液:1-(3-二甲氨基丙基)-3-乙基碳二亚胺盐酸盐(EDC)和N-羟基琥珀酰亚(NHS)的重量比为10:7,两者的总浓度为1.2wt%,滴加盐酸调节该溶液的pH值为5-6。Aqueous solution containing carboxyl activator: 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide hydrochloride (EDC) and N-hydroxysuccinyl (NHS) in a weight ratio of 10:7 , the total concentration of the two is 1.2wt%, and hydrochloric acid is added dropwise to adjust the pH value of the solution to 5-6.
对比例1Comparative example 1
将在制备例1中得到的聚丙烯微孔基膜1依次浸入水相溶液和有机相溶液以进行界面聚合反应;取出后在30℃烘箱中加热处理3分钟;接着浸入包含羧基活化剂的水溶液中反应2分钟;然而,分别浸入温度为65℃的热水中处理5分钟和温度为25℃的冷水中处理10分钟,洗去膜上残留的化学物质;浸入甘油浓度为12wt%、温度为25℃的水溶液中浸泡8分钟,确保膜被甘油水溶液润湿,膜在后续过程中不发生缩孔;在温度为85℃的烘箱中干燥2分钟得到最终的纳滤膜。The polypropylene microporous base membrane 1 obtained in Preparation Example 1 is immersed in an aqueous phase solution and an organic phase solution in order to carry out interfacial polymerization reaction; after taking it out, it is heated in an oven at 30°C for 3 minutes; then immersed in an aqueous solution containing a carboxyl activator React in the medium for 2 minutes; however, immerse in hot water with a temperature of 65°C for 5 minutes and cold water with a temperature of 25°C for 10 minutes to wash off the remaining chemical substances on the film; Soak in an aqueous solution at 25°C for 8 minutes to ensure that the membrane is wetted by the aqueous glycerin solution, and the membrane does not shrink in the subsequent process; dry in an oven at a temperature of 85°C for 2 minutes to obtain the final nanofiltration membrane.
对比例2Comparative example 2
除了使用在制备例2中得到的聚丙烯微孔基膜2以外,以与对比例1相同的方式进行对比例2。Comparative Example 2 was performed in the same manner as Comparative Example 1 except that the polypropylene microporous base membrane 2 obtained in Preparation Example 2 was used.
对比例3Comparative example 3
除了使用在制备例3中得到的聚丙烯微孔基膜3以外,以与对比例1相同的方式进行对比例3。Comparative Example 3 was performed in the same manner as Comparative Example 1 except that the polypropylene microporous base membrane 3 obtained in Preparation Example 3 was used.
对比例4Comparative example 4
除了使用在制备例4中得到的聚丙烯微孔基膜4以外,以与对比例1相同的方式进行对比例4。Comparative Example 4 was performed in the same manner as Comparative Example 1 except that the polypropylene microporous base membrane 4 obtained in Preparation Example 4 was used.
实施例1Example 1
除了使用在制备例5中得到的聚丙烯微孔基膜1-1以外,以与对比例1相同的方式进行实施例1。Example 1 was performed in the same manner as Comparative Example 1 except that the polypropylene microporous base membrane 1-1 obtained in Preparation Example 5 was used.
实施例2Example 2
除了使用在制备例6中得到的聚丙烯微孔基膜2-1以外,以与对比例1相同的方式进行实施例2。Example 2 was carried out in the same manner as Comparative Example 1 except that the polypropylene microporous base membrane 2-1 obtained in Preparation Example 6 was used.
实施例3Example 3
除了使用在制备例7中得到的聚丙烯微孔基膜3-1以外,以与对比例1相同的方式进行实施例3。Example 3 was performed in the same manner as Comparative Example 1 except that the polypropylene microporous base membrane 3-1 obtained in Preparation Example 7 was used.
实施例4Example 4
除了使用在制备例8中得到的聚丙烯微孔基膜4-1以外,以与对比例1相同的方式进行实施例4。Example 4 was performed in the same manner as Comparative Example 1 except that the polypropylene microporous base film 4-1 obtained in Preparation Example 8 was used.
实施例5Example 5
除了使用在制备例9中得到的聚丙烯微孔基膜1-2以外,以与实施例1相同的方式进行实施例5。Example 5 was carried out in the same manner as in Example 1 except that the polypropylene microporous base membrane 1-2 obtained in Preparation Example 9 was used.
实施例6Example 6
除了使用在制备例10中得到的聚丙烯微孔基膜1-3以外,以与实施例1相同的方式进行实施例6。Example 6 was carried out in the same manner as in Example 1 except that the polypropylene microporous base membrane 1-3 obtained in Preparation Example 10 was used.
实施例7Example 7
除了使用在制备例11中得到的聚丙烯微孔基膜1-4以外,以与实施例1相同的方式进行实施例7。Example 7 was carried out in the same manner as in Example 1 except that the polypropylene microporous base membrane 1-4 obtained in Preparation Example 11 was used.
实施例8Example 8
除了使用在制备例12中得到的聚丙烯微孔基膜1-5以外,以与实施例1相同的方式进行实施例8。Example 8 was carried out in the same manner as in Example 1 except that the polypropylene microporous base membrane 1-5 obtained in Preparation Example 12 was used.
对比例5Comparative example 5
除了不进行使用包含羧基活化剂的水溶液的处理以外,以与实施例1相同的方式进行对比例5。Comparative Example 5 was performed in the same manner as in Example 1 except that the treatment using the aqueous solution containing a carboxyl group activator was not performed.
性能测试与结果Performance Tests and Results
(1)渗透分离性能测试(1) Osmotic separation performance test
将在上述对比例和实施例中得到的纳滤膜进行下述测试。The nanofiltration membranes obtained in the above comparative examples and examples were subjected to the following tests.
采用错流式膜片检验台进行膜片测试,测试溶液为2000mg/L的硫酸镁水溶液,测试压力为70psi,温度为25℃,pH值为7,测试稳定时间为40分钟。测试结果如下表1所示:A cross-flow diaphragm test bench is used for the diaphragm test. The test solution is 2000mg/L magnesium sulfate aqueous solution, the test pressure is 70psi, the temperature is 25°C, the pH value is 7, and the test stabilization time is 40 minutes. The test results are shown in Table 1 below:
表1Table 1
从对比例1至4的结果来看,通过对聚丙烯微孔膜进行表面羟基化和亲水化改性,后续可以直接进行界面聚合反应,所得的纳滤膜也具备一定的渗透性能,但就其脱盐性能而言,仍不能满足对于纳滤膜的脱盐性能的高要求,所得的纳滤膜的脱盐率至多仅为90.36%。From the results of Comparative Examples 1 to 4, it can be seen that by surface hydroxylation and hydrophilic modification of polypropylene microporous membranes, subsequent interfacial polymerization reactions can be directly carried out, and the obtained nanofiltration membranes also have certain permeability, but As far as its desalination performance is concerned, it still cannot meet the high requirements for the desalination performance of the nanofiltration membrane, and the desalination rate of the obtained nanofiltration membrane is only 90.36% at most.
通过将对比例1与对比例5进行比较可知,对比例5中所得膜的通量高于对比例1中所得的膜的通量,这是由于喷涂的纳米材料可以起到中间层的作用,一方面中间层的存在可以使制备的聚酰胺层更加均匀,另一方面,其发生扩散参与界面聚合反应构建的水分子传递通道,因此,给所制备的纳滤膜带来较好的渗透性能,通量得以提高。By comparing Comparative Example 1 with Comparative Example 5, it can be seen that the flux of the membrane obtained in Comparative Example 5 is higher than that of the membrane obtained in Comparative Example 1, and this is because the nanomaterial sprayed can play the role of an intermediate layer, On the one hand, the existence of the intermediate layer can make the prepared polyamide layer more uniform; on the other hand, it diffuses and participates in the water molecule transfer channel constructed by the interfacial polymerization reaction, so it brings better permeability to the prepared nanofiltration membrane , the flux is improved.
通过将对比例5与实施例1至8进行比较可知,对比例5中所得膜的脱盐率低于实施例1至8中所得膜的脱盐率,这是由于在对比例5中未进行羧基活化剂的处理过程,因此,该膜是不稳定的,在运行过程中,部分纳米粒子因水流冲击而被带走,导致构建的水通道丧失,膜面存在缺陷,膜面的致密性降低,因此,脱盐性能降低,不如实施例1至8中得到的膜;实施例1至8中所得膜的通量略低于对比例5中所得的膜,这是因为,在实施例1至8中还进一步进行了羧基活化剂处理,因此,膜面进一步交联,变得更加稳定和致密,致密性的提高使得膜的孔径效应增强,因此,脱盐性能增加,优于对比例5中得到的膜,而膜的渗透性能相对于对比例5的膜略有降低。By comparing Comparative Example 5 with Examples 1 to 8, it can be seen that the desalination rate of the membrane obtained in Comparative Example 5 is lower than that of the membrane obtained in Examples 1 to 8, which is due to the absence of carboxyl activation in Comparative Example 5. Therefore, the membrane is unstable. During the operation, some nanoparticles are taken away due to the impact of water flow, resulting in the loss of the constructed water channel, defects in the membrane surface, and a decrease in the compactness of the membrane surface. Therefore, , the desalination performance is reduced, not as good as the membranes obtained in Examples 1 to 8; the flux of the membranes obtained in Examples 1 to 8 is slightly lower than that of the membranes obtained in Comparative Example 5, because, in Examples 1 to 8, there is also Carboxyl activator treatment was further carried out, therefore, the membrane surface was further cross-linked and became more stable and dense, and the improvement of compactness enhanced the pore size effect of the membrane, so the desalination performance increased, which was better than the membrane obtained in Comparative Example 5, However, the permeability of the membrane was slightly lower than that of the membrane of Comparative Example 5.
从实施例1至8的结果来看,由于在进行了表面羟基化和亲水化改性的基础上,还进一步施加了包含多个羟基和/或多个氨基的纳米材料并且利用羧基活化剂进行处理,因此,所得的纳滤膜综合性能优异,同时具备较好的渗透性能和脱盐性能,通量与对比例1至4得到的纳滤膜相当,脱盐率显著高于对比例1至4得到的纳滤膜。From the results of Examples 1 to 8, due to the surface hydroxylation and hydrophilic modification, nanomaterials containing multiple hydroxyl groups and/or multiple amino groups are further applied and the use of carboxyl activators Therefore, the obtained nanofiltration membrane has excellent overall performance, and has good permeability and desalination performance at the same time. The flux is equivalent to the nanofiltration membrane obtained in Comparative Examples 1 to 4, and the desalination rate is significantly higher than that of Comparative Examples 1 to 4 obtained nanofiltration membrane.
(2)稳定性测试(2) Stability test
将在实施例1至4中得到的纳滤膜(简称为实例1、实例2、实例3、实例4)进行稳定性测试,测试条件为:测试溶液为2000mg/L的硫酸镁水溶液,测试压力为70psi,温度为25℃,pH值为7。The nanofiltration membrane (abbreviated as example 1, example 2, example 3, example 4) obtained in embodiments 1 to 4 is carried out stability test, and test condition is: the magnesium sulfate aqueous solution that test solution is 2000mg/L, test pressure It is 70psi, the temperature is 25°C, and the pH value is 7.
结果如图1所示,从图1中可以看出,制备的膜在运行7天的过程中均具备较好的稳定性,通量和脱盐率仅在最初阶段略有衰减,在后续长期运行中均维持稳定,而没有出现大幅度的衰减。The results are shown in Figure 1. It can be seen from Figure 1 that the prepared membranes have good stability during the 7-day operation process, and the flux and desalination rate are only slightly attenuated in the initial stage. remained stable without significant attenuation.
需要说明的是,尽管以具体实例介绍了本发明的技术方案,但本领域技术人员能够理解,本发明应不限于此。It should be noted that although the technical solutions of the present invention are described with specific examples, those skilled in the art can understand that the present invention should not be limited thereto.
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。Having described various embodiments of the present invention, the foregoing description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and alterations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principle of each embodiment, practical application or technical improvement in the market, or to enable other ordinary skilled in the art to understand each embodiment disclosed herein.
产业上的可利用性Industrial availability
本发明提供的纳滤膜的制备方法简单,易于操作,无需对现有的设备进行改造,运行成本有效,由其制备的纳滤膜具有较薄的厚度,可以带来更高的单支膜元件有效过滤面积,所述膜具有纳米水通道,因此在水处理过程中具备较高的通量和优异的分离性能(对盐离子等的分离),并且在长期运行过程中性能稳定。所述纳滤膜可以应用于水处理、染料、生物化工、食品、环保等领域的分离和浓缩技术。The preparation method of the nanofiltration membrane provided by the present invention is simple, easy to operate, no need to modify the existing equipment, and the operating cost is effective. The nanofiltration membrane prepared by it has a thinner thickness, which can bring higher single membrane The effective filtration area of the element, the membrane has nano-water channels, so it has high flux and excellent separation performance (separation of salt ions, etc.) in the water treatment process, and has stable performance during long-term operation. The nanofiltration membrane can be applied to separation and concentration technologies in the fields of water treatment, dyestuff, biochemical industry, food, environmental protection and the like.
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