CN115886355A - Glass heating sheet and preparation method thereof - Google Patents
Glass heating sheet and preparation method thereof Download PDFInfo
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- CN115886355A CN115886355A CN202211577495.5A CN202211577495A CN115886355A CN 115886355 A CN115886355 A CN 115886355A CN 202211577495 A CN202211577495 A CN 202211577495A CN 115886355 A CN115886355 A CN 115886355A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional [2D] plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
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Abstract
本发明涉及液体雾化技术领域,具体涉及一种玻璃发热片及制备方法,包括玻璃本体,渗透区,以及发热层,玻璃本体由两层的片状玻璃相互贴合形成;渗透区由多个微孔组成,微孔贯穿所述玻璃本体,微孔至少在受到负压时能使得液体通过;发热层设于两层所述片状玻璃之间,两层所述片状玻璃至少一层具有电极,电极用于发热层导电,所述发热层用于通过微孔的液体加热形成气雾。本发明解决了现有在微孔中锁住的液体在启动时被负压吸出的问题,能够将锁住的液体也能进行快速加热雾化,雾化效率高,结构稳定可靠,实用性好。
The invention relates to the technical field of liquid atomization, in particular to a glass heating sheet and a preparation method thereof, comprising a glass body, a permeation area, and a heat generation layer. The glass body is formed by bonding two layers of sheet glass; Composed of micropores, the micropores run through the glass body, and the micropores can allow liquid to pass through at least when subjected to negative pressure; the heat generating layer is arranged between two layers of sheet glass, at least one of the two layers of sheet glass has The electrodes are used for conducting electricity in the heat-generating layer, and the heat-generating layer is used for heating the liquid through the micropores to form aerosol. The invention solves the existing problem that the liquid locked in the micropore is sucked out by negative pressure when starting, and can quickly heat and atomize the locked liquid, has high atomization efficiency, stable and reliable structure, and good practicability.
Description
技术领域technical field
本发明涉及液体雾化技术领域,特别是涉及一种玻璃发热片及制备方法。The invention relates to the technical field of liquid atomization, in particular to a glass heating sheet and a preparation method thereof.
背景技术Background technique
电子雾化设备包括雾化装置和为雾化装置供电的供电器,雾化装置内部构建有储液腔、气流通道及电子雾化组件。供电器开设有容纳槽,雾化装置安装于容纳槽内,并与供电器建立电性连接。当供电器为雾化装置内部的电子雾化组件供电时,雾化组件将储液腔内部存储的溶液雾化成气雾排出。The electronic atomization device includes an atomization device and a power supply for supplying power to the atomization device. A liquid storage cavity, an air flow channel and an electronic atomization component are built inside the atomization device. The power supply is provided with a containing groove, and the atomizing device is installed in the containing groove, and is electrically connected with the power supply. When the power supply supplies power to the electronic atomization component inside the atomization device, the atomization component atomizes the solution stored in the liquid storage chamber into an aerosol and discharges it.
雾化发热片,是雾化装置的必备元件之一,其作用是将液体加热雾化,现有的雾化发热片包括有发热丝、陶瓷发热体、晶元发热片等等,传统发热片在对液体加热都是直接加热,在对一些锁住的液体使用时会在吸出时未来得及加热,导致吸出的液体形成较大的冷凝液,影响液体雾化。The atomizing heating element is one of the necessary components of the atomizing device. Its function is to heat and atomize the liquid. The existing atomizing heating elements include heating wires, ceramic heating elements, wafer heating elements, etc. Traditional heating elements The sheet heats the liquid directly, and when it is used for some locked liquids, it will not be heated in time when it is sucked out, which will cause the sucked out liquid to form a large condensate, which will affect the atomization of the liquid.
发明内容Contents of the invention
为解决上述问题,本发明提供一种解决了现有在微孔中锁住的液体在启动时被负压吸出的问题,能够将锁住的液体也能进行快速加热雾化,雾化效率高,结构稳定可靠,实用性好的玻璃发热片及制备方法。In order to solve the above problems, the present invention provides a method that solves the existing problem that the liquid locked in the micropore is sucked out by negative pressure when it is started, and can quickly heat and atomize the locked liquid, with high atomization efficiency and structure The invention discloses a stable, reliable and practical glass heating sheet and a preparation method thereof.
本发明所采用的技术方案是:一种玻璃发热片,包括玻璃本体,渗透区,以及发热层,所述玻璃本体由两层的片状玻璃相互贴合形成;所述渗透区由多个微孔组成,所述微孔贯穿所述玻璃本体,所述微孔至少在受到负压时能使得液体通过;所述发热层设于两层所述片状玻璃之间,两层所述片状玻璃至少一层具有电极,所述电极用于发热层导电,所述发热层用于通过微孔的液体加热形成气雾。The technical solution adopted in the present invention is: a glass heating sheet, including a glass body, a permeation area, and a heat generation layer, the glass body is formed by bonding two layers of sheet glass; the permeation area is composed of a plurality of micro The micropores run through the glass body, and the micropores can allow liquid to pass through at least when subjected to negative pressure; the heating layer is arranged between two layers of the sheet glass, and the two layers of the sheet At least one layer of the glass has electrodes for conducting electricity to the heat generating layer for forming aerosol by heating the liquid through the micropores.
对上述方案的进一步改进为,所述片状玻璃的厚度尺寸为0.01mm~0.5mm;所述玻璃本体的宽度尺寸为0.5~10mm;所述玻璃本体的长度尺寸为2.0mm~20mm。A further improvement to the above solution is that the thickness of the sheet glass is 0.01mm-0.5mm; the width of the glass body is 0.5-10mm; the length of the glass body is 2.0mm-20mm.
对上述方案的进一步改进为,所述发热层通过覆膜在两层所述片状玻璃之间。A further improvement to the above solution is that the heat generating layer is interposed between two layers of sheet glass through a film.
对上述方案的进一步改进为,所述发热层包括发热线路,所述发热线路的两端分别连接正负极的接触盘,所述接触盘与电极连接。A further improvement to the above solution is that the heating layer includes a heating circuit, and the two ends of the heating circuit are respectively connected to positive and negative contact pads, and the contact pads are connected to electrodes.
对上述方案的进一步改进为,两层所述片状玻璃通过复合连接形成一体。A further improvement to the above solution is that the two layers of sheet glass are formed into one through compound connection.
对上述方案的进一步改进为,所述微孔在两层所述片状玻璃的孔径不同;两层所述片状玻璃的上层微孔的孔径大于下层微孔的孔径。A further improvement to the above solution is that the apertures of the micropores in the two layers of sheet glass are different; the apertures of the upper layer of the two layers of sheet glass are larger than the apertures of the lower layer of micropores.
对上述方案的进一步改进为,所述微孔位于发热层的外周。A further improvement to the above solution is that the micropores are located on the outer periphery of the heat generating layer.
一种玻璃发热片的制备方法,包括如下步骤:A method for preparing a glass heating sheet, comprising the steps of:
步骤S1,准备大片玻璃,并将大片玻璃表面清洁;Step S1, preparing a large piece of glass and cleaning the surface of the large piece of glass;
步骤S2,将均匀排布的多个发热层加工形成在大片玻璃被清洁的表面;Step S2, processing and forming a plurality of evenly arranged heating layers on the cleaned surface of the large piece of glass;
步骤S3,在大片玻璃上通过激光打孔,在发热层的外周加工形成微孔;Step S3, drilling holes on the large piece of glass by laser, and processing and forming micro-holes on the outer periphery of the heating layer;
步骤S4,将大片玻璃分切形成多个的片状玻璃,完成玻璃发热片的制作。In step S4, the large piece of glass is cut to form a plurality of glass sheets, and the production of the glass heating sheet is completed.
对上述方案的进一步改进为,多个发热层通过溅射方式或通过覆膜成型在大片玻璃被清洁的表面。A further improvement to the above solution is that multiple heat-generating layers are molded on the cleaned surface of a large piece of glass by sputtering or coating.
对上述方案的进一步改进为,所述步骤S3中,在激光打孔前,在大片玻璃被清洁的表面复合上另一大片玻璃,将发热层夹持在两层大片玻璃之间,其中一大片玻璃上具有电极与大片玻璃的两端接触。A further improvement to the above solution is that in the step S3, before the laser drilling, another large piece of glass is compounded on the cleaned surface of the large piece of glass, and the heating layer is clamped between two large pieces of glass, one of which is The glass has electrodes in contact with both ends of the large piece of glass.
本发明的有益效果是:The beneficial effects of the present invention are:
相比现有的发热片,本发明采用了双层片状玻璃相互贴合形成的玻璃本体,并将发热层置于两者之间,还具有渗透区用于液体渗透,在使用时,通过发热层接电加热,可对渗透区的液体进行加热形成气雾,加热效率高,由于发热层在两层玻璃之间,在加热时更加均匀,在微孔中锁油的液体也能被雾化,减少冷凝液的产生,提升雾化效果。解决了现有在微孔中锁住的液体在启动时被负压吸出的问题,能够将锁住的液体也能进行快速加热雾化,雾化效率高,结构稳定可靠,实用性好。具体是,设置了玻璃本体,渗透区,以及发热层,所述玻璃本体由两层的片状玻璃相互贴合形成;所述渗透区由多个微孔组成,所述微孔贯穿所述玻璃本体,所述微孔至少在受到负压时能使得液体通过;所述发热层设于两层所述片状玻璃之间,两层所述片状玻璃至少一层具有电极,所述电极用于发热层导电,所述发热层用于通过微孔的液体加热形成气雾。在其中一层的片状玻璃上设置电极用于发热层供电,方便发热层接电,采用夹层结构的发热片,对液体加热效率高,稳定性好。Compared with the existing heat generating sheet, the present invention adopts a glass body formed by bonding double-layer sheet glass to each other, and places the heat generating layer between the two, and also has a permeable area for liquid penetration. When in use, through The heating layer is connected to electric heating, which can heat the liquid in the permeation area to form a mist, with high heating efficiency. Since the heating layer is between the two layers of glass, the heating is more uniform, and the liquid that locks oil in the micropores can also be atomized. Reduce the generation of condensate and improve the atomization effect. It solves the existing problem that the liquid locked in the micropore is sucked out by negative pressure when it is started, and the locked liquid can also be rapidly heated and atomized, with high atomization efficiency, stable and reliable structure, and good practicability. Specifically, a glass body, a permeation area, and a heating layer are provided, the glass body is formed by bonding two layers of sheet glass; the permeation area is composed of a plurality of micropores, and the micropores penetrate the glass The body, the micropores can allow liquid to pass through at least when subjected to negative pressure; the heating layer is arranged between two layers of sheet glass, at least one of the two layers of sheet glass has electrodes, and the electrodes use Conducting electricity in the heat-generating layer, which is used for liquid heating through micropores to form aerosol. Electrodes are set on one layer of sheet glass to supply power to the heating layer, which facilitates the connection of electricity to the heating layer. The heating sheet with a sandwich structure has high heating efficiency and good stability for the liquid.
附图说明Description of drawings
图1为本发明双面发热的玻璃发热片的立体示意图;Fig. 1 is the three-dimensional schematic view of the double-sided heating glass heating sheet of the present invention;
图2为图1中双面发热的玻璃发热片另一视角的立体示意图;Fig. 2 is a three-dimensional schematic diagram of another viewing angle of the double-sided heating glass heating sheet in Fig. 1;
图3为图1中双面发热的玻璃发热片的侧视示意图;Fig. 3 is a schematic side view of the double-sided heating glass heating sheet in Fig. 1;
图4为图1中双面发热的玻璃发热片的玻璃本体的均布示意图。FIG. 4 is a schematic diagram of uniform distribution of the glass body of the double-sided heating glass heating sheet in FIG. 1 .
附图标记说明:玻璃本体1、片状玻璃11、电极111、渗透区2、微孔21、发热层3、发热线路31、接触盘32。Description of reference numerals: glass body 1 ,
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
实施例1Example 1
本发明的一种实施例中,如图1~图4所示,涉及了一种玻璃发热片,设置了玻璃本体1,渗透区2,以及发热层3,所述玻璃本体1由两层的片状玻璃11相互贴合形成;所述渗透区2由多个微孔21组成,所述微孔21贯穿所述玻璃本体1,所述微孔21至少在受到负压时能使得液体通过;所述发热层3设于两层所述片状玻璃11之间,两层所述片状玻璃11至少一层具有电极111,所述电极111用于发热层3导电,所述发热层3用于通过微孔21的液体加热形成气雾。In one embodiment of the present invention, as shown in Figures 1 to 4, it relates to a glass heating sheet, which is provided with a glass body 1, a
实施例2Example 2
本发明的另一种实施例中,如图1~图4所示,涉及了一种玻璃发热片,设置了玻璃本体1,渗透区2,以及发热层3,所述玻璃本体1由两层的片状玻璃11相互贴合形成;所述渗透区2由多个微孔21组成,所述微孔21贯穿所述玻璃本体1,所述微孔21至少在受到负压时能使得液体通过;所述发热层3设于两层所述片状玻璃11之间,两层所述片状玻璃11至少一层具有电极111,所述电极111用于发热层3导电,所述发热层3用于通过微孔21的液体加热形成气雾。片状玻璃11的厚度尺寸为0.01mm~0.5mm;所述玻璃本体1的宽度尺寸为0.5~10mm;所述玻璃本体1的长度尺寸为2.0mm~20mm,采用两层较薄厚度的片状配合形成的玻璃本体1,并在适应雾化装置上使用选用了较优的尺寸使用,安装方便,结构紧凑。In another embodiment of the present invention, as shown in Figures 1 to 4, it relates to a glass heating sheet, which is provided with a glass body 1, a
对上述实施例的改进为,发热层3覆膜在两层所述片状玻璃11之间,采用覆膜成型,制造方便,适合大批量生产,玻璃发热片整体温升效率慢,覆膜发热线路0.3s可达到100℃以上。The improvement to the above-mentioned embodiment is that the
对上述实施例的改进为,发热层3包括发热线路31,所述发热线路31的两端分别连接正负极的接触盘32,所述接触盘32与电极111连接,两端设置接触盘32用于配合电极111连接导电,同时设置发热线路31用于加热,经过供电控制电阻实现加热。在加热时,发热线路31的电阻值为1.0~1.3Ω,干烧温度为600~700℃,发热线路发热效率为0.3s可达到100℃以上。The improvement to the above embodiment is that the
实施例3Example 3
本发明的另一实施例中,两层所述片状玻璃11通过复合连接形成一体,两层的玻璃复合成型,配合发热层3夹紧固定,两者结合形成一体,一体性好。In another embodiment of the present invention, the two layers of
对上述任一实施例的改进为,微孔21在两层所述片状玻璃11的孔径不同;两层所述片状玻璃11的上层微孔21的孔径大于下层微孔21的孔径,采用不同的孔径用于液体的通过和锁油,在经过加热后可以将气雾导向。The improvement to any of the above-mentioned embodiments is that the apertures of the
以上各个实施例中,针对玻璃发热片进行测试,并对所测试的参数与现有的陶瓷发热芯进行对比,详细见下表:In each of the above embodiments, the glass heating element is tested, and the tested parameters are compared with the existing ceramic heating core, as shown in the following table for details:
结论:玻璃发热片工作温度比市场主流陶瓷发热芯的工作温度低,但能达到接近陶瓷发热芯的平均消耗量,且相比陶瓷发热芯更加安全、使用寿命更长。Conclusion: The working temperature of the glass heating element is lower than that of the mainstream ceramic heating element in the market, but it can reach the average consumption close to the ceramic heating element, and it is safer and has a longer service life than the ceramic heating element.
备注:Remark:
1.烟气总粒相物传输量的变化测试方法采用电子烟国标(GB 41700-2022)中“附录D电子烟标准抽吸条件”中的测试方法。1. The test method for the change of the total particulate matter transmission in the smoke adopts the test method in "Appendix D Standard Smoking Conditions for Electronic Cigarettes" in the national standard for electronic cigarettes (GB 41700-2022).
2.烟气总粒相物传输量的变化测试结果参考雾化电子烟装置通用技术规范(T/CECC 001-2021)中“附录C雾化气体捕集量的测定”的相关要求,雾化气体平均消耗量与用户体验相关。2. The test results of the change of the total particulate matter transmission volume of the smoke refer to the relevant requirements of "Appendix C Determination of Atomized Gas Capture Volume" in the General Technical Specifications for Atomized Electronic Cigarette Devices (T/CECC 001-2021). The average gas consumption is related to user experience.
本发明采用了双层片状玻璃11相互贴合形成的玻璃本体1,并将发热层3置于两者之间,还具有渗透区2用于液体渗透,在使用时,通过发热层3接电加热,可对渗透区2的液体进行加热形成气雾,加热效率高,由于发热层3在两层玻璃之间,在加热时更加均匀,在微孔21中锁油的液体也能被雾化,减少冷凝液的产生,提升雾化效果。解决了现有在微孔21中锁住的液体在启动时被负压吸出的问题,能够将锁住的液体也能进行快速加热雾化,雾化效率高,结构稳定可靠,实用性好。具体是,设置了玻璃本体1,渗透区2,以及发热层3,所述玻璃本体1由两层的片状玻璃11相互贴合形成;所述渗透区2由多个微孔21组成,所述微孔21贯穿所述玻璃本体1,所述微孔21至少在受到负压时能使得液体通过;所述发热层3设于两层所述片状玻璃11之间,两层所述片状玻璃11至少一层具有电极111,所述电极111用于发热层3导电,所述发热层3用于通过微孔21的液体加热形成气雾。在其中一层的片状玻璃11上设置电极111用于发热层3供电,方便发热层3接电,采用夹层结构的发热片,对液体加热效率高,稳定性好The present invention adopts a glass body 1 formed by bonding double-
用于制备以上任一实施例的玻璃发热片的制备工艺,步骤S1,准备大片玻璃,并将大片玻璃表面清洁;步骤S2,将均匀排布的多个发热层3加工形成在大片玻璃被清洁的表面;步骤S3,在大片玻璃上通过激光打孔,在发热层3的外周加工形成微孔21;步骤S4,将大片玻璃分切形成多个的片状玻璃11,完成玻璃发热片的制作。依次进行覆膜上发热层3,后进行打孔,完成打孔后在进行分切,适合大批量生产,产量高,使用方便。The preparation process for preparing the glass heating sheet in any of the above embodiments, step S1, preparing a large piece of glass, and cleaning the surface of the large piece of glass; The surface of the surface; step S3, on the large piece of glass by laser drilling, processing the outer periphery of the
本实施例中,发热层3通过溅射方式或通过覆膜成型在大片玻璃被清洁的表面,发热层3可以同溅射方式或覆膜进行成型,结构成型附着效果好,一体性强。In this embodiment, the
步骤S3中,在激光打孔前,在大片玻璃被清洁的表面复合上另一大片玻璃,将发热层3夹持在两层大片玻璃之间,其中一大片玻璃上具有电极111与大片玻璃的两端接触,根据上述,采用的是双层大片玻璃将发热层3夹持形成的玻璃发热片,结构一体性好。In step S3, before the laser drilling, another large piece of glass is laminated on the cleaned surface of the large piece of glass, and the
以上实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only express several implementations of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (10)
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| PCT/CN2023/098675 WO2024119745A1 (en) | 2022-12-05 | 2023-06-06 | Glass heating sheet and preparation method therefor |
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| WO2024119745A1 (en) * | 2022-12-05 | 2024-06-13 | 东莞市克莱鹏雾化科技有限公司 | Glass heating sheet and preparation method therefor |
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| WO2024119745A1 (en) * | 2022-12-05 | 2024-06-13 | 东莞市克莱鹏雾化科技有限公司 | Glass heating sheet and preparation method therefor |
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