CN115882645A - Sectional winding type concentrated winding stator insulation rubber sleeve - Google Patents
Sectional winding type concentrated winding stator insulation rubber sleeve Download PDFInfo
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- CN115882645A CN115882645A CN202211430363.XA CN202211430363A CN115882645A CN 115882645 A CN115882645 A CN 115882645A CN 202211430363 A CN202211430363 A CN 202211430363A CN 115882645 A CN115882645 A CN 115882645A
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Abstract
The invention relates to the technical field of motors, in particular to a sectional winding type concentrated winding stator insulation rubber sleeve which comprises a stator insulation rubber sleeve body, wherein the stator insulation rubber sleeve body comprises a middle sleeve body, and an inner plate body and an outer plate body are respectively arranged on the bottom and the top of the middle sleeve body; the inner plate body and the outer plate body protrude out of the plate body part of the inner end face of the middle sleeve body to form a groove bin; the middle part of the inner end surface of the middle sleeve body facing the center of the stator is at least provided with a partition plate; the groove bin is divided into two winding grooves by a partition plate; the motor stator winding device has the advantages that at least two winding grooves are formed in the insulating rubber sleeve, winding is performed for multiple times through the motor stator with multiple winding numbers, the coils wound for each time are in the corresponding wire grooves, the fact that the circumferences of the coils wound for each time are equal is guaranteed, the resistance is the same, the problem of unbalance of stator resistance is solved, on the other hand, after the coils with the multiple winding numbers are divided into a few coil winding modes, the power requirement on a winding machine is not high, and meanwhile the manufacturing difficulty is reduced.
Description
Technical Field
The invention relates to the technical field of motors, in particular to a sectional winding type concentrated winding stator insulation rubber sleeve.
Background
The traditional original concentrated winding stator uses a single-wire slot design for an insulating rubber sleeve, and has great limitation on the number of parallel windings and the wire diameter of a stator coil. In the field of three-phase alternating current motors used by low-voltage low-speed vehicles, the number of turns in a motor stator winding scheme is small, and the number of parallel windings is large.
If the insulating rubber sleeve designed by the conventional single-wire slot is adopted, all enameled wires wound in parallel are required to be wound together to the end, the requirement on the power of the winding machine in the current industry is high, the power of the common winding machine is low, the enameled wires cannot be wound at all, and meanwhile, the notches of the stator core need to be designed into large-size notches, so that the performance of the motor is adversely affected.
Meanwhile, the motor stators with a large number of parallel windings are wound for several times, and then the wire ends are combined together, so that the problem of high motor power of the winding machine is solved, but because the wire arrangement sequence of the single-slot wire frame is from inside to outside, the total circumference length of the coil wound firstly is smaller than that of the coil wound later, and because the coil wound later is wound on the outer layer of the coil wound in front, the resistance of the coil wound in each time is different, so that the resistance of the stator coil is unbalanced, the running performance of the motor is influenced, and even the motor is burnt out.
Disclosure of Invention
The invention aims to provide a sectional winding type concentrated winding stator insulation rubber sleeve aiming at the defects and shortcomings of the prior art.
The invention relates to a sectional winding type concentrated winding stator insulating rubber sleeve which comprises a stator insulating rubber sleeve body, wherein the stator insulating rubber sleeve body comprises a middle sleeve body, and the bottom and the top of the middle sleeve body are respectively provided with an inner plate body and an outer plate body; the inner plate body and the outer plate body protrude out of the plate body part of the inner end face of the middle sleeve body to form a groove bin;
the middle part of the inner end surface of the middle sleeve body facing to the center of the stator is at least provided with a partition plate; the groove bin is divided into two winding grooves by a partition plate; the two winding slots are respectively a first winding slot and a second winding slot.
Furthermore, a first groove and a second groove are correspondingly arranged on the two sides of the outer plate body.
Furthermore, a third groove and a fourth groove are respectively arranged on the upper two sides of the partition plate.
After adopting the structure, the invention has the beneficial effects that: the invention relates to a sectional winding type concentrated winding stator insulating rubber sleeve, which is characterized in that at least two winding grooves are arranged in the insulating rubber sleeve, the motor stator with a large number of parallel windings is wound for multiple times, coils wound for each time are in corresponding wire grooves, the circumferences of the coils wound for each time are equal, the coils are the same in resistance, the problem of unbalanced stator resistance is solved, on the other hand, after the coils with the large number of parallel windings are divided into a few coil winding modes, the power requirement on a winding machine is not high, and the manufacturing difficulty is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, and are not to be considered limiting of the invention, in which:
FIG. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic view of a split stator coil winding configuration of the present invention;
FIG. 3 is a schematic view of the structure of the present invention mounted on a stator;
fig. 4 is an enlarged view of a portion a of fig. 3.
Description of the reference numerals:
a stator insulation rubber sleeve body-1; an inner plate body-11; a middle sleeve body-12; an outer plate body-13; a first groove-131; a second groove-132; a separator-14; a third groove-141; a fourth groove-142; a first winding slot-15; and a second winding groove-16;
a stator-2;
a first slot coil-3;
a second slot coil-4.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1, the sectional winding type concentrated winding stator insulation rubber sleeve according to the present embodiment includes a stator insulation rubber sleeve body 1, the stator insulation rubber sleeve body 1 includes a middle sleeve body 12, and an inner plate body 11 and an outer plate body 13 are respectively disposed on the bottom and the top of the middle sleeve body 12; the inner plate body 11 and the outer plate body 13 protrude out of the plate body part of the inner end face of the middle sleeve body 12 to form a groove bin;
the middle part of the inner end surface of the middle sleeve body 12 facing the center of the stator 2 is at least provided with a partition plate 14; the groove bin is divided into two winding grooves by a partition plate 14; the two winding slots are a first winding slot 15 and a second winding slot 16, respectively.
Further, a first groove 131 and a second groove 132 are correspondingly disposed on two sides of the outer plate 13.
Further, a third groove 141 and a fourth groove 142 are respectively disposed on the upper two sides of the partition 14.
The working principle of the invention is as follows:
in the design, as shown in fig. 3, a plurality of stator insulation rubber sleeve bodies 1 are arranged around a stator 2.
The stator insulating rubber sleeve body 1 comprises a middle sleeve body 12, wherein an inner plate body 11 and an outer plate body 13 are respectively arranged at the bottom and the top of the middle sleeve body 12; the inner plate body 11 and the outer plate body 13 protrude out of the plate body part of the inner end face of the middle sleeve body 12 to form a groove bin.
In the design, the middle part of the inner end surface of the middle sleeve body 12 facing the center of the stator 2 is provided with at least one partition plate 14. As shown in fig. 1 and 2, a partition plate 14 is arranged on the inner end surface of the middle sleeve body 12, so that the groove bin can be divided into two winding grooves; the two winding slots are a first winding slot 15 and a second winding slot 16, respectively.
Of course, if two partitions 14 are provided, three winding slots may be partitioned. By analogy, different quantities of partition plates can be arranged according to requirements, so that different quantities of winding grooves can be separated, and the winding operation is facilitated.
Therefore, unlike the conventional insulating rubber sleeve, the insulating rubber sleeve comprises: the insulating rubber sleeve of this design contains 2 or 2 and above wire winding grooves, through to the many motor stator of duplex winding radical, divides the winding many times, and the coil of winding at every turn has guaranteed that the coil girth of winding at every turn equals in the wire casing that corresponds, and resistance is the same, solves the unbalanced problem of stator resistance, and on the other hand after the many coil of duplex winding radical divides into a few coil winding modes several times, not so high to wire winding machine power requirement, has reduced the manufacturing degree of difficulty simultaneously.
In the design, as shown in fig. 1-2, a first groove 131 and a second groove 132 are correspondingly arranged on two sides of the outer plate 13; the partition 14 is provided at upper both sides thereof with a third groove 141 and a fourth groove 142, respectively. The first slot coil 3 wound in the first winding slot 15 and the second slot coil 4 wound in the second winding slot 16 are convenient to be led in and led out, and the grooves are equivalent to wire clip grooves and are convenient for leading in and out copper wires during winding.
The beneficial effects of the design are as follows:
(1) The mode of winding a plurality of times around the winding number can be realized;
(2) The coils are wound in the corresponding wire slots for multiple times, the total length of each coil is equal, the resistance is the same, and the running performance of the motor is ensured;
(3) The requirement on the power of a winding machine is not high, and the required cost and the manufacturing difficulty of production equipment are reduced;
(4) The stator winding is a concentrated winding, so that the amount of copper used at the end part of the stator can be reduced, and the manufacturing cost is reduced.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (3)
1. The utility model provides a winding stator insulating rubber cover is concentrated to segmentation wire-wound formula which characterized in that: the stator insulation rubber sleeve comprises a stator insulation rubber sleeve body, wherein the stator insulation rubber sleeve body comprises a middle sleeve body, and an inner plate body and an outer plate body are respectively arranged on the bottom and the top of the middle sleeve body; the inner plate body and the outer plate body protrude out of the plate body part of the inner end face of the middle sleeve body to form a groove bin; the middle part of the inner end surface of the middle sleeve body facing the center of the stator is at least provided with a partition plate; the groove bin is divided into two winding grooves by a partition plate; the two winding slots are respectively a first winding slot and a second winding slot.
2. The sectional winding type concentrated winding stator insulation rubber sleeve according to claim 1, characterized in that: a first groove and a second groove are correspondingly formed in the two sides of the outer plate body.
3. The sectional winding type concentrated winding stator insulation rubber sleeve is characterized in that: and a third groove and a fourth groove are respectively arranged on the upper two sides of the partition plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211430363.XA CN115882645A (en) | 2022-11-15 | 2022-11-15 | Sectional winding type concentrated winding stator insulation rubber sleeve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211430363.XA CN115882645A (en) | 2022-11-15 | 2022-11-15 | Sectional winding type concentrated winding stator insulation rubber sleeve |
Publications (1)
Publication Number | Publication Date |
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CN115882645A true CN115882645A (en) | 2023-03-31 |
Family
ID=85759988
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202211430363.XA Pending CN115882645A (en) | 2022-11-15 | 2022-11-15 | Sectional winding type concentrated winding stator insulation rubber sleeve |
Country Status (1)
Country | Link |
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CN (1) | CN115882645A (en) |
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2022
- 2022-11-15 CN CN202211430363.XA patent/CN115882645A/en active Pending
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