CN1158788A

CN1158788A - Production process of honeycombed cushion

Info

Publication number: CN1158788A
Application number: CN 96114216
Authority: CN
Inventors: 洪志修
Original assignee: Individual
Current assignee: Individual
Priority date: 1996-12-20
Filing date: 1996-12-20
Publication date: 1997-09-10

Abstract

The production process includes the steps of cutting reused paper to proper sizes, placing paper oppositely in definite positions, opposite feeding paper by feeder and via adhering machine, opposite positioning of pater, overlapping and adhering paper to an integral, and spreading and setting to form cushion body with honeycomb structure. The said process, owing to the opposite feeding of paper and advanced paper cutting, has the merits of fast production speed, small working space and no need of trimming.

Description

The manufacture method of honeycombed cushion

The present invention is a kind of manufacture method with honeycombed cushion.

Manufacture method such as Fig. 1 of honeycombed cushion commonly used, Fig. 2 and shown in Figure 3, withstand voltage pad 1, select for use many recycled writing papers 10 to be material, at first with each recycled writing paper 10 respectively at just, stick with paste on the book office 101 of reverse side, to go up each recycled writing paper 10 of sticking with paste more fitly stacks together (as shown in Figure 2), wherein the position of sticking with paste on the recycled writing paper 102 that odd number is opened is all identical, the position of sticking with paste on the recycled writing paper 103 that even numbers is opened is also identical, this odd number is opened the recycled writing paper of opening with

even numbers

102 and 103 to stack together in regular turn can interlink each other and is one, again launch and impose the typing operation thereafter, can form 104 common honeycombed cushions of forming of hexagonal hole of predetermined number, the preparation method of honeycombed cushion commonly used as shown in Figure 3, the regeneration paper roll 11 of taking predetermined number is raw material, dexter feeder 12 makes each recycled writing paper 10 equably by lathering machine 13, the recycled writing paper 10 of predetermined number is bonded as an integral body being interrupted on the recycled writing paper 10 to stick with paste again through pressing machine 14, again launch typing 15, can form withstand voltage pad 1 with honey comb structure thereafter.Manufacture method existence commonly used waits improved defective: one, when honeycombed cushion commonly used is made, must adopt the regeneration paper roll 11 of predetermined number rolling to be saw lumber, in other words, the more the regeneration paper roll 11 raw material numbers of required rolling also just must be the more for pad 1 hexagonal hole 104 line numbers that this is withstand voltage, the direction of conveying recycled writing paper 10 materials can only be towards single direction in manufacturing process, therefore make big that the occupied space of place or process equipment all must be suitable, especially add and launch the predetermined number bearing that typing operation institute must use, be that each volume recycled writing paper 11 all needs the guiding of one group of bearing to make to be the expansion kenel, its shared space will become bigger, not only the speed of processing is made in influence, can a lot of time of waste wait to be processed on, can't promote the efficient of work, still need and bear the expense of huge procuring equipment, cause increasing substantially of manufacturing cost, do not meet the economical production principle; Its two: the manufacture method of honeycombed cushion commonly used adhere when being one the regeneration paper roll 11 of rolling each other, lack the design of location, each recycled writing paper 10 is after the adhesion operation, find to have up and down the phenomenon that two recycled writing papers 10 can't complete matching often entirely, that is the suitable out-of-flatness of 10 its peripheries of the recycled writing paper after bonding, thereby operation still needs after finishing to modify through manufacturing process again and makes just each other that periphery is flush state, cause time-consuming, take a lot of work the raising manufacturing cost.

At above defective, the inventor thinks funiculus through detailed, and with its long-pending research and development experience of being engaged in various pads and carton etc. for many years, several times manufactures experimently and study, and develops a kind of manufacture method of Improvement type honeycombed cushion.

The object of the present invention is to provide a kind of manufacture method of Improvement type honeycombed cushion.The recycled writing paper material cut to suitable specification in advance then make it carry out the paper feeding operation in opposite directions from two positions, then again through last paste, enter the location and adhere to and be the operating procedure of one, the pad of the honey comb structure that completes.

The object of the present invention is achieved like this:

A kind of manufacture method of honeycombed cushion, this manufacture method comprises following step:

(1), cutting step: the small size recycled writing paper that at first the recycled writing paper material of rolling is cut into according to need the suitable specification of predetermined number;

(2), put the material step: then be seated in this each small size recycled writing paper on the initial point position of two dexter feeder fronts in opposite directions accordingly;

(3), on stick with paste step: by dexter feeder this each small size recycled writing paper is delivered to corresponding sticky machine place one by one, the operation of last pastes, two place's recycled writing papers after last paste operation, present two kinds different on the paste positions;

(4), transfer step: the recycled writing paper that this cross is stuck with paste on each intersects opposite to each other to carry and advances, and enters the location.

(5), stacked step: enter in the location this each on cross the recycled writing paper of sticking with paste smooth, stack together alignedly, this each go up bonding formation one integral body in paste position;

(6), fixating shape step: this each small size recycled writing paper gets final product the feed-disabling operation after being fed to the number that sets, then draw back operation from upper and lower, make each recycled writing paper that stacks together launch typing, form the common pad of forming with honey comb structure by the hexagonal hole institute of predetermined number.

This is put the material step and this each small size recycled writing paper can be seated on the initial point position of single dexter feeder front, and be used single sticky machine, adopt the mode of admission, the upward paste roller of this sticky machine can be controlled and make it carry out axial displacement, make odd number open recycled writing paper go up to stick with paste position and even numbers open recycled writing paper to go up the paste position different, each recycled writing paper is bonding behind last paste, and then sending into positioning instant can stack together mutually, produces the pad with honey comb structure.

Major advantage of the present invention is:

1, processing procedure is short, and speed is fast, does not take bigger working space, machinery equipment that need be huge not, and manufacturing cost is lower.

2, carry and go up and stick with paste the position and determine, stackedly guarantee marshalling after bonding, save processing modification time and cost.

The present invention is further described below in conjunction with drawings and Examples:

Fig. 1 is the schematic perspective view of honeycombed cushion commonly used;

The not local enlarged diagram of deployed condition stacks together as yet after Fig. 2 sticks with paste on each recycled writing paper for honeycombed cushion commonly used shows;

The schematic flow sheet that Fig. 3 makes for honeycombed cushion commonly used;

Fig. 4 is a process block diagram of the present invention;

Fig. 5 is a schematic flow sheet of the present invention;

Fig. 6 sticks with paste the corresponding relation schematic diagram of sticking with paste the position on the roller on of the present invention two;

Consult Fig. 4 to Fig. 6, make Improvement type honeycombed cushion of the present invention, carry out according to following step:

(1), cutting step: the small size recycled writing paper 2 that at first the recycled writing paper material of rolling is cut into as required the suitable specification of predetermined number;

(2), put the material step: each small size recycled writing paper 2 is seated on two predetermined initial point position, as shown in Figure 5 in opposite directions accordingly;

(3), last paste step: each small size recycled writing paper 2 is delivered to corresponding sticky machine 4 places one by one by dexter feeder 3, the operation of last paste, it should be noted that, wherein each sticky machine 4 on the recycled writing paper 2 on the position all fully different, that is put in a left side, the recycled writing paper 2 at right two places presents two kinds of different going up and sticks with

paste position

21 and 22 after last paste operation, as shown in Figure 2, this left side, the going up of the sticky machine 4 in right two places stuck with paste on

roller

41 and 42 lip-

deep protuberances

411 and 421 position arrangements different, interfix space each other as shown in Figure 6, so through last stick with paste the back also have on each recycled writing paper 2 different on

paste position

21 and 22;

(4), transfer step: and then again the recycled writing paper 2 of crossing paste on each is intersected to carry opposite to each other and advance, enter locating slot 5, that is about two place's recycled writing papers 2 stick with paste operation on finishing after, promptly carry out the paper feed operation in the mode that replaces, for example, wherein the recycled writing paper 2 on the left side is advanced into locating slot 5 earlier, and and then You Bian recycled writing paper 2 also then enters locating slot 5, make the recycled writing paper 2 on the right be able to be stacked in the top of left side recycled writing paper 2, the first from left like this intersects the action of carrying recycled writing paper 2 rightly;

(5), stacked step: enter successively and cross the recycled writing paper of sticking with paste 2 on each in the locating slot 5, in case drop in the locating slot 5, under the influence of self gravitation, add that the restriction that is subjected to around the locating slot 5 promptly can be smooth, fitly together stacked on top of each other, and utilize and stick with

paste position

21 and 22 bonded to each other being in the same place on each, make and form an integral body, what deserves to be mentioned is, owing in locating slot 5, be provided with flexible member 51, therefore under the usual state not during pressurized, this flexible member 51 is the extension shape, uphold almost and locate near the top, the recycled writing paper 2 that so drops in this locating slot 5 is not far because of being separated by apart from the initial point position that begins to drop downwards, can be steady, fitly fall into wherein, and along with this recycled writing paper 2 falls into the increase of these locating slot 5 numbers, this flexible member 51 is compressed extruding under the weight effect promptly can become more and more low, stacked till the predetermined altitude up to this recycled writing paper 2;

(6), fixating shape step: each small size recycled writing paper 2 can stop to continue the feeding operation after being fed to the number that sets again, integral body is taken out, thereafter as long as bestow the reverse operation of drawing back again from the top with, can make each recycled writing paper 2 that stacks together launch typing, form 104 pads of forming jointly with honey comb structure 6 of hexagonal hole by predetermined number;

The present invention adopts the method for above-mentioned manufacturing pad 6, earlier recycled writing paper 2 is cut to suitable specification size state, then utilize the paper feeding mode of two-way time difference again, just make each recycled writing paper 2 can be the first from left right side and drop into the locating slot 5 mutual stacked one that are bonded as across, so implement, can shorten the stroke of work, also quicken the step of operation, can reduce the cost of manufacturing; Less important work that needn't huge machinery equipment can be saved the cost of purchasing machinery equipment, also can avoid forming taking too many space; Each recycled writing paper 2 is when stacked operation, and is therefore comparatively neat in the arrangement because of the alignment restrictions of locating slot 5 is arranged, and makes pad 6 peripheries of moulding neat, saves the time that moulding reprocessing is modified.

For reducing the acquisition cost of manufacturing equipment, and the time that shortens processing procedure, also can only use a dexter feeder and a sticky machine, adopt the mode of admission, only the upward paste roller of this sticky machine can carry out the displacement of axial preset distance, that is should go up stick with paste that to go up the paste position after going up the position of sticking with paste when roller does not carry out displacement and carrying out displacement different, odd number like this is opened recycled writing paper 2 and is had a kind of paste position of going up, even numbers is opened 2 of recycled writing papers and is had the another kind of paste position of going up, paste roller carries out left and right sides axial displacement on this so only need control, equally through on to stick with paste the back bonding, then send into to locate to stack together, produce the as above identical pad with honey comb structure 6.

In sum, the disclosed manufacture method of the embodiment of the invention, the recycled writing paper material is cut to suitable specification in advance, then make it carry out the paper feeding operation in opposite directions from two positions respectively, again through last paste, enter the location and adhere to and be the operating procedure of one, the pad of honey comb structure can complete, because processing procedure is short, manufacturing speed is fast, add to take up room for a short time that machinery equipment that must be huge and workplace can not reduce manufacturing cost, because employed each recycled writing paper material is earlier through cutting to the step of suitable specification size, marshalling is stackedly guaranteed on bonding in feeding precalculated position just now, can save time and cost that periphery is modified in processing.

Claims

1, a kind of manufacture method of honeycombed cushion is characterized in that: this manufacture method comprises following step:

2, the manufacture method of honeycombed cushion according to claim 1, it is characterized in that: this is put the material step and this each small size recycled writing paper can be seated on the initial point position of single dexter feeder front, and be used single sticky machine, adopt the mode of admission, the upward paste roller of this sticky machine can be controlled and make it carry out axial displacement, make odd number open recycled writing paper go up to stick with paste position and even numbers open recycled writing paper to go up the paste position different, each recycled writing paper is bonding behind last paste, then sending into positioning instant can stack together mutually, produces the pad with honey comb structure.