CN115876397A - Testing device and method for detecting leakage rate of hydrogen-doped pipeline connecting piece and sealing piece - Google Patents

Testing device and method for detecting leakage rate of hydrogen-doped pipeline connecting piece and sealing piece Download PDF

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CN115876397A
CN115876397A CN202211606892.0A CN202211606892A CN115876397A CN 115876397 A CN115876397 A CN 115876397A CN 202211606892 A CN202211606892 A CN 202211606892A CN 115876397 A CN115876397 A CN 115876397A
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pressure
hydrogen
valve
piece
leakage
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刘翠伟
张捷
宁元星
李玉星
朱建鲁
王财林
韩辉
刘明亮
张慧敏
丁锐
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China University of Petroleum East China
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China University of Petroleum East China
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Priority to JP2025531068A priority patent/JP2026504255A/en
Priority to PCT/CN2023/103296 priority patent/WO2024124860A1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention provides a device and a method for detecting the leakage rate of a hydrogen-doped pipeline connecting piece and a sealing piece, comprising the following steps: a sealing module and a detection unit; the sealing module comprises a hydrogen-doped gas cylinder, a high-pressure pump and a high-low temperature box which are sequentially connected, a to-be-detected piece is installed in the high-low temperature box, and one end of the high-low temperature box is connected with the detection unit; the detection unit comprises a drainage method detection unit and a differential pressure method detection unit, and leakage detection data are obtained by the detection unit, so that leakage rate data are continuously optimized, and the sealing performance of the pipeline connecting piece and the sealing piece is improved.

Description

一种掺氢管道连接件和密封件泄漏率检测实验装置及方法Experimental device and method for detecting leakage rate of hydrogen-doped pipeline connectors and seals

技术领域technical field

本发明属于管道连接件和密封件检测技术领域,具体涉及掺氢管道连接件和密封件泄漏率检测实验装置及方法。The invention belongs to the technical field of detection of pipeline connectors and seals, and in particular relates to an experimental device and method for detecting the leakage rate of hydrogen-doped pipeline connectors and seals.

背景技术Background technique

目前氢气输送方式可为管道输送、高压气瓶输送和液氢槽罐车输送等,但是长距离管道输送更容易实现氢气的长距离、大规模运输,故而将氢气掺入天然气管道中输送是目前最佳方式。目前国内外掺氢天然气管道输送产业的发展尚处于初级阶段,虽有众多相关研究及项目开展,但依旧面临很多待解决完善的问题。At present, hydrogen transportation methods can be pipeline transportation, high-pressure gas cylinder transportation, liquid hydrogen tank truck transportation, etc., but long-distance pipeline transportation is easier to realize long-distance and large-scale transportation of hydrogen, so mixing hydrogen into natural gas pipeline transportation is currently the most best way. At present, the development of hydrogen-doped natural gas pipeline transportation industry at home and abroad is still in its infancy. Although there are many related researches and projects, there are still many problems to be solved.

在长距离管道输送中,采用法兰可实现管段之间的连接,在法兰中夹装密封圈或密封垫可进一步提高法兰的密封性和安全性,通过焊接工艺也可实现管段之间的连接,以及管道常用阀门(球阀和截止阀)既可以实现流量调节功能,又可实现管段连接功能。在输送纯氢/掺氢天然气过程中,上述提到的法兰密封处、管道焊接处以及阀门处都会出现泄漏现象,并且对比发现,用作密封件的橡胶等弹性体材料的渗氢系数比用作管材的非金属材料的渗氢系数高得多,降低了气体输送的安全性。因此优化管道连接件和密封件的密封性,降低其泄漏率对于掺氢天然气管道的安全输送具有重要意义。In long-distance pipeline transportation, the connection between pipe sections can be realized by using flanges, and the sealing ring or gasket in the flange can further improve the sealing and safety of the flange, and the welding process can also realize the connection between pipe sections. The connection, and the commonly used valves (ball valve and globe valve) in the pipeline can not only realize the flow regulation function, but also realize the pipe section connection function. In the process of transporting pure hydrogen/hydrogen-doped natural gas, the above-mentioned flange seals, pipeline welds and valves will leak, and it is found by comparison that the hydrogen permeation coefficient of elastomer materials such as rubber used as seals is higher than that of Non-metallic materials used as tubing have much higher hydrogen permeation coefficients, reducing the safety of gas delivery. Therefore, optimizing the tightness of pipeline connectors and seals and reducing their leakage rate are of great significance for the safe transportation of hydrogen-doped natural gas pipelines.

现有气密性检测方式呈现多样化,比如气泡检测法、流量检测法以及氦气检测法等。气泡检测法可判断工件是否泄漏及泄漏位置,该检测方法操作简单,造价低,但此方式效率较低,同时检测结束后,须对被测工件进行烘干和防锈处理;流量检测法可以定量的检测出被测工件的泄漏量,对于泄漏小的工件,流量检测法将耗时很长,所以这种检测方法适用于存在大泄漏工件;氦气检测法可定量计算出工件的泄漏量,但该检测方法成本高,且密闭容器的容积决定大工件不易实现检测,另外氦气泄漏至大气会对环境造成破坏。Existing air tightness detection methods are diversified, such as bubble detection method, flow detection method and helium gas detection method. The air bubble detection method can determine whether the workpiece leaks and the location of the leakage. This detection method is simple to operate and low in cost, but this method is inefficient. At the same time, after the detection is completed, the measured workpiece must be dried and rust-proofed; Quantitatively detect the leakage of the workpiece under test. For workpieces with small leakage, the flow detection method will take a long time, so this detection method is suitable for workpieces with large leakage; the helium gas detection method can quantitatively calculate the leakage of the workpiece , but the cost of this detection method is high, and the volume of the airtight container determines that it is difficult to detect large workpieces, and the leakage of helium into the atmosphere will cause damage to the environment.

纯氢/掺氢天然气管道输送正处于起步阶段,有些技术发展并不完善,法兰密封组件处、管道焊接处以及阀门处的气体泄漏量较少,针对于微泄漏的气密性检测存在如下问题:微泄漏检测手段较少,以及无法保证检测精度和效率,同时检测周期较长,耗费较多的物力和人力。对于法兰密封件,掺氢比、工作压力、环境温度、螺栓预紧力、法兰密封件尺寸、法兰密封面形式及密封圈/密封垫材料种类如何影响泄漏率大小;对于带有焊缝的管道,掺氢比、工作压力、环境温度、管道尺寸、焊缝尺寸以及焊接工艺如何影响泄漏率;对于阀门,掺氢比、工作压力、环境温度、阀门尺寸和种类、阀门垫片尺寸和材料种类如何影响泄漏率,上述三大问题缺少定量研究结论,是管道安全输送急需要解决的难题。The pipeline transportation of pure hydrogen/hydrogen-doped natural gas is in its infancy, and some technologies are not well developed. The gas leakage at flange sealing components, pipeline welding and valves is relatively small. The air tightness testing for micro-leakage exists as follows Problem: There are few micro-leakage detection methods, and the detection accuracy and efficiency cannot be guaranteed. At the same time, the detection cycle is long, which consumes more material and manpower. For flange seals, how do hydrogen doping ratio, working pressure, ambient temperature, bolt pre-tightening force, flange seal size, flange sealing surface form and seal ring/gasket material type affect the leakage rate? Seam pipes, hydrogen doping ratio, working pressure, ambient temperature, pipe size, weld size, and how the welding process affects the leakage rate; for valves, hydrogen doping ratio, working pressure, ambient temperature, valve size and type, valve gasket size And how does the type of material affect the leakage rate? The above three issues lack quantitative research conclusions, which are urgent problems to be solved for safe pipeline transportation.

发明内容Contents of the invention

本发明为了解决上述问题,基于微泄漏气密性检测且高精度要求,结合掺氢/纯氢管道实际运行工况,本发明提出了一种掺氢管道连接件和密封件泄漏率检测实验装置及方法,通过该装置可以实现法兰密封处、管道焊缝处以及阀门处的气密性检测。In order to solve the above problems, the present invention proposes an experimental device for detecting leakage rate of hydrogen-doped pipeline connectors and seals based on micro-leakage air-tightness detection and high-precision requirements, combined with the actual operating conditions of hydrogen-doped/pure hydrogen pipelines According to the invention and the method, the device can realize the air tightness detection of the flange sealing part, the welding seam of the pipeline and the valve part.

根据一些实施例,本发明采用如下技术方案:According to some embodiments, the present invention adopts the following technical solutions:

第一方面,本发明提供了一种掺氢管道连接件和密封件泄漏率检测实验装置,包括高低温箱、控制单元、泄压单元和检测单元;所述的高低温箱内部用于放置待检测件,供气单元向待检测件内充气,其包括进气管、不锈钢气瓶、压力表和自动截止阀,不锈钢气瓶用于存储掺氢气体,进气管与不锈钢气瓶相连,在进气管上设置压力表和自动截止阀;控制单元包括依次安装在进气管上的高压泵、管路单向阀、压力传感器;泄压单元也设置在进气管上;所述的检测单元通过泄露管与待检测件相连,用于检测气体的泄漏率。In the first aspect, the present invention provides an experimental device for detecting the leakage rate of hydrogen-doped pipeline connectors and seals, including a high and low temperature box, a control unit, a pressure relief unit and a detection unit; the interior of the high and low temperature box is used to place the For the test piece, the gas supply unit inflates air into the piece to be tested, which includes an air intake pipe, a stainless steel cylinder, a pressure gauge and an automatic shut-off valve. The stainless steel cylinder is used to store hydrogen-doped gas, and the air intake pipe is connected to the stainless steel cylinder. A pressure gauge and an automatic shut-off valve are set on the top; the control unit includes a high-pressure pump, a pipeline check valve, and a pressure sensor installed on the intake pipe in sequence; the pressure relief unit is also arranged on the intake pipe; the detection unit communicates with the The parts to be tested are connected to detect the gas leakage rate.

作为进一步的技术方案,所述的泄压单元包括并联的手动泄压阀和自动泄压阀,手动泄压阀和自动泄压阀通过泄压管路与不锈钢气瓶相连。As a further technical solution, the pressure relief unit includes a parallel manual pressure relief valve and an automatic pressure relief valve, and the manual pressure relief valve and the automatic pressure relief valve are connected to the stainless steel cylinder through a pressure relief pipeline.

作为进一步的技术方案,还包括阀门气动能量供应单元,阀门气动能量供应单元包括依次相连的预增气入口、空气二联体、减压阀、空气压力表和电磁阀,所述的电磁阀连接手动泄压阀,阀门气动能量供应单元为手动泄压阀以及真空气动发生器提供空气动力。As a further technical solution, it also includes a valve pneumatic energy supply unit. The valve pneumatic energy supply unit includes sequentially connected pre-increase air inlets, air duplexes, pressure reducing valves, air pressure gauges and solenoid valves. The solenoid valves are connected to Manual pressure relief valve, valve pneumatic power supply unit provides air power for manual pressure relief valve and vacuum pneumatic generator.

作为进一步的技术方案,所述的检测单元包括排水法检测单元和压差法检测单元。As a further technical solution, the detection unit includes a drainage method detection unit and a pressure difference method detection unit.

作为进一步的技术方案,所述的排水法检测单元包括检漏管、量杯和水箱,量杯放置在水箱内,从待测件泄漏的气体通过通孔流经检漏管进入量杯中,记录量杯中水位的变化量,液位上升的体积即为泄漏气体的体积。As a further technical solution, the drainage detection unit includes a leak detection tube, a measuring cup, and a water tank. The measuring cup is placed in the water tank, and the gas leaked from the piece to be tested flows through the leak detection tube through the through hole and enters the measuring cup. The amount of change in the water level, the volume of the liquid level rise is the volume of the leaked gas.

作为进一步的技术方案,所述的压差法检测单元包括检漏管、负压传感器、真空阀和气动真空发生器,所述的气动真空发生器将检漏管中的压力降低至真空,泄漏气体使得检漏管中压力增大,通过负压传感器将检漏管中压力变化实时采集获得泄漏检测数据。As a further technical solution, the differential pressure method detection unit includes a leak detection tube, a negative pressure sensor, a vacuum valve, and a pneumatic vacuum generator. The pneumatic vacuum generator reduces the pressure in the leak detection tube to vacuum, and the leakage The gas increases the pressure in the leak detection tube, and the pressure change in the leak detection tube is collected in real time through a negative pressure sensor to obtain leak detection data.

作为进一步的技术方案,所述气动真空发生器还连接至阀门气动能量供应单元上,利用阀门气动能量供应单元对气动真空发生器提供能量驱动。As a further technical solution, the pneumatic vacuum generator is also connected to the valve pneumatic energy supply unit, and the pneumatic vacuum generator is powered by the valve pneumatic energy supply unit.

作为进一步的技术方案,所述的进气管与待检测件之间通过螺纹配合。As a further technical solution, the air intake pipe and the object to be detected are threadedly fitted.

作为进一步的技术方案,所述的泄漏管与待检测件之间通过螺纹配合。As a further technical solution, the leakage pipe and the piece to be detected are fitted through threads.

第二方面,本发明提供了一种掺氢管道连接件和密封件泄漏率检测实验装置的工作方法,包括:In a second aspect, the present invention provides a working method of a hydrogen-doped pipeline connector and a leak rate detection experimental device for seals, including:

根据实验需求选择合适掺氢比例,掺氢气瓶中的气体经压力表实时显示压力,然后通过高压泵升压到指定的压力;Select the appropriate hydrogen-doped ratio according to the experimental requirements, and the gas in the hydrogen-doped gas cylinder will display the pressure in real time through the pressure gauge, and then boost the pressure to the specified pressure through the high-pressure pump;

经过高压泵升压的掺氢气体流经管路单向阀、压力表以及压力传感器充斥到待测件,待测件放置在高低温箱中;The hydrogen-doped gas boosted by the high-pressure pump flows through the pipeline check valve, pressure gauge and pressure sensor to fill the test piece, and the test piece is placed in a high and low temperature box;

针对于氢气,采用排水法检测单元和压差法检测单元进行检测,并将检测的数据实时传输到处理器,绘制体积-时间曲线和压力-时间曲线;For hydrogen, the drainage method detection unit and the pressure difference detection unit are used for detection, and the detected data are transmitted to the processor in real time, and the volume-time curve and pressure-time curve are drawn;

实验结束时将管道中的掺氢气体可以采用手动泄压阀和自动泄压阀泄放,泄放的气体可以返回到掺氢气瓶中。At the end of the experiment, the hydrogen-doped gas in the pipeline can be released by manual pressure relief valve and automatic pressure relief valve, and the released gas can be returned to the hydrogen-doped gas cylinder.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

1、本发明中密封模块包括依次连接的掺氢气瓶、高压泵和高低温箱,高低温箱内安装待测件,高低温箱的一端连接检测单元,利用检测单元可获得泄漏检测数据;一套流程有多功能,一是可以对多组件(法兰密封件、带有焊缝的管道和阀门)进行泄漏率检测实验;二是可以进行多因素耦合下泄漏检测实验,通过研究所得数据提高密封组件密封性,可为掺氢/纯氢安全输送解决难题。1. The sealing module in the present invention includes a hydrogen-doped gas cylinder, a high-pressure pump, and a high-low temperature box connected in sequence. The test piece is installed in the high-low temperature box, and one end of the high-low temperature box is connected to a detection unit, and leak detection data can be obtained by using the detection unit; The set of procedures has multiple functions. First, it can conduct leakage rate detection experiments on multiple components (flange seals, pipes and valves with welds); second, it can conduct leakage detection experiments under multi-factor coupling. The tightness of the sealing components can solve the problem of safe delivery of hydrogen-doped/pure hydrogen.

2、本发明可进行泄漏检测精度对比,采用排水法和压差法,进而对比两种检测手段精度,为微泄漏检测提供高精度检测方式。2. The present invention can compare the accuracy of leak detection, adopt the drainage method and the pressure difference method, and then compare the accuracy of the two detection methods, and provide a high-precision detection method for micro-leakage detection.

3、本发明可探究多因素对掺氢/纯氢管道连接件和密封件的影响规律;对于法兰密封件,可探究掺氢比、工作压力、环境温度、螺栓预紧力、法兰密封件尺寸、法兰密封面形式(平面和突面)及密封圈/密封垫材料种类(丁腈橡胶、聚四氟乙烯橡胶、金属缠绕垫片)对泄漏率的定量影响汇率;对于带有焊缝的管道,可探究掺氢比、工作压力、环境温度、管道尺寸、焊缝尺寸以及焊接工艺对泄漏率的定量影响规律;对于阀门,可探究掺氢比、工作压力、环境温度、阀门尺寸和种类、阀门垫片尺寸和材料种类对泄漏率的定量影响规律。3. The present invention can explore the influence rules of multiple factors on hydrogen-doped/pure hydrogen pipeline connectors and seals; for flange seals, it can explore hydrogen-doped ratio, working pressure, ambient temperature, bolt pre-tightening force, flange seal Quantitative influence of part size, flange sealing surface form (flat and raised surface) and sealing ring/gasket material type (nitrile rubber, PTFE rubber, metal wound gasket) on the leakage rate; For pipes with joints, the quantitative influence of hydrogen doping ratio, working pressure, ambient temperature, pipe size, weld size and welding process on the leakage rate can be explored; for valves, hydrogen doping ratio, working pressure, ambient temperature, valve size can be explored Quantitative effects of type and type, valve gasket size and material type on leakage rate.

4、本发明的进气管与待测件之间以及待测件与检漏管之间采用螺纹连接,方便拆卸,安全系数高,寿命长、便于维护。4. The air inlet pipe of the present invention and the test piece and between the test piece and the leak detection pipe are threadedly connected, which is convenient for disassembly, has a high safety factor, a long service life, and is easy to maintain.

附图说明Description of drawings

构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention.

图1为实施例一的掺氢管道连接件和密封件泄漏率检测实验装置的结构示意图;Fig. 1 is the schematic structural view of the hydrogen-doped pipeline connector and seal leakage rate detection experimental device of embodiment one;

图2为实施例一的开设凹槽的法兰-橡胶O形圈-螺栓泄漏率检测原理示意图;2 is a schematic diagram of the detection principle of the flange-rubber O-ring-bolt leakage rate with grooves provided in Embodiment 1;

图3为实施例一的突面法兰-金属缠绕垫片-螺栓泄漏率检测原理示意图;Fig. 3 is a schematic diagram of the detection principle of the raised surface flange-metal wound gasket-bolt leakage rate in the first embodiment;

图4为实施例一的管道焊缝处泄漏率检测原理示意图;Fig. 4 is a schematic diagram of the detection principle of the leakage rate at the weld of the pipeline in Embodiment 1;

图5为实施例一的球阀泄漏率检测原理示意图;Fig. 5 is the schematic diagram of the detection principle of the leakage rate of the ball valve in the first embodiment;

图6为实施例一的截止阀泄漏率检测原理示意图。Fig. 6 is a schematic diagram of the detection principle of the shut-off valve leakage rate in the first embodiment.

图中:1-1-真空气动发生器,1-2-量杯,1-3-进气管,1-4-检漏管,1-5-高低温箱,1-6-法兰上盖,1-7-法兰下盖,1-8-O形圈;In the figure: 1-1-vacuum pneumatic generator, 1-2-measuring cup, 1-3-intake pipe, 1-4-leak detection pipe, 1-5-high and low temperature box, 1-6-flange cover, 1-7-flange lower cover, 1-8-O-ring;

2-1-真空气动发生器,2-2-量杯,2-3-进气管,2-4-检漏管,2-5-高低温箱,2-6-法兰上盖,2-7-法兰下盖,2-8-金属缠绕式垫片;2-1-vacuum pneumatic generator, 2-2-measuring cup, 2-3-intake pipe, 2-4-leak detection pipe, 2-5-high and low temperature box, 2-6-flange cover, 2-7 - Flange lower cover, 2-8-metal wound gasket;

3-1-真空气动发生器,3-2-量杯,3-进气管,3-4-检漏管,3-5-高低温箱,3-6-密封箱,3-7-焊缝;3-1-vacuum pneumatic generator, 3-2-measuring cup, 3-intake pipe, 3-4-leak detection pipe, 3-5-high and low temperature box, 3-6-sealing box, 3-7-welding seam;

4-1-真空气动发生器,4-2-量杯,4-3-进气管,4-4-检漏管,4-5-高低温箱,4-6-密封箱,4-7-流道;4-1-vacuum pneumatic generator, 4-2-measuring cup, 4-3-intake pipe, 4-4-leak detection pipe, 4-5-high and low temperature box, 4-6-seal box, 4-7-flow road;

5-1-真空气动发生器,5-2-量杯,5-3-进气管,5-4-检漏管,5-5-高低温箱,5-6-密封,5-7-流道。5-1-vacuum pneumatic generator, 5-2-measuring cup, 5-3-intake pipe, 5-4-leak detection pipe, 5-5-high and low temperature box, 5-6-sealing, 5-7-flow channel .

具体实施方式Detailed ways

下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific embodiments, and is not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

实施例一:Embodiment one:

如图1所示,本实施例提供了掺氢管道连接件和密封件泄漏率检测实验装置,包括密封模块和检测单元;As shown in Figure 1, this embodiment provides an experimental device for detecting the leakage rate of hydrogen-doped pipeline connectors and seals, including a sealing module and a detection unit;

所述的密封模块由供气单元、控制单元、泄压单元、阀门气动能量供应单元以及待测件五部分组成,具体的,包括依次连接的不锈钢气瓶、压力表、自动截止阀、高压泵、管路单向阀、压力表、压力传感器和高低温箱,高低温箱内安装待测件,高低温箱的一端还连接检测单元;管路单向阀与压力传感器之间的管路还连接手动泄压阀输入端和自动泄压阀的输入端,手动泄压阀的输出端和自动泄压阀的输出端连接至不锈钢气瓶的输入口。The sealing module is composed of five parts: a gas supply unit, a control unit, a pressure relief unit, a valve pneumatic energy supply unit, and a test piece. Specifically, it includes a stainless steel gas cylinder, a pressure gauge, an automatic shut-off valve, and a high-pressure pump connected in sequence. , pipeline check valve, pressure gauge, pressure sensor and high and low temperature box, the test piece is installed in the high and low temperature box, and one end of the high and low temperature box is also connected to the detection unit; the pipeline between the pipeline check valve and the pressure sensor is also connected Connect the input end of the manual pressure relief valve and the input end of the automatic pressure relief valve, and connect the output end of the manual pressure relief valve and the output end of the automatic pressure relief valve to the input port of the stainless steel gas cylinder.

上述的高低温箱主要用于模拟待测件所处环境中的温度,使得实验装置更贴近实际工况。The above-mentioned high and low temperature box is mainly used to simulate the temperature of the environment where the test piece is located, so that the experimental device is closer to the actual working condition.

在本实施例中,上述的供气单元由不锈钢气瓶、压力表和自动截止阀组成,根据实验需求选择合适掺氢比例,掺氢气瓶中的气体通过压力表实时显示压力,然后通过高压泵升压到指定的压力;进而可以探究不同掺氢比、工作压力下的被测件的泄露情况。In this embodiment, the above-mentioned gas supply unit is composed of a stainless steel gas cylinder, a pressure gauge and an automatic shut-off valve. According to the experimental requirements, an appropriate hydrogen doping ratio is selected. The gas in the hydrogen doped gas cylinder displays the pressure in real time through the pressure gauge, and then passes Boost the pressure to the specified pressure; then you can explore the leakage of the tested parts under different hydrogen doping ratios and working pressures.

在本实施例中,上述的控制单元由高压泵、管路单向阀、压力传感器和高低温箱组成,经过高压泵升压的掺氢气体流经管路单向阀、压力表以及压力传感器充斥到法兰密封待测件,为了改变环境温度,待测件放置在高低温箱中;控制单元可以控制高低温箱的温度,进气管的压力等;进而可以探究不同掺氢比、工作压力下的被测件的泄露情况。In this embodiment, the above-mentioned control unit is composed of a high-pressure pump, a pipeline check valve, a pressure sensor and a high and low temperature box. The hydrogen-doped gas boosted by the high-pressure pump flows through the pipeline check valve, pressure gauge and pressure sensor to fill To the flange to seal the test piece, in order to change the ambient temperature, the test piece is placed in a high and low temperature box; the control unit can control the temperature of the high and low temperature box, the pressure of the intake pipe, etc.; and then it can explore different hydrogen doping ratios and working pressures. Leakage of the tested parts.

在本实施例中,上述的泄压单元由手动泄压阀和自动泄压阀组成,实验结束时将管道中的掺氢气体可以采用手动泄压阀或自动泄压阀泄放,泄放的气体可以返回到掺氢气瓶中,实现循环利用。In this embodiment, the above-mentioned pressure relief unit is composed of a manual pressure relief valve and an automatic pressure relief valve. The gas can be returned to the hydrogen-doped cylinder for recycling.

进一步的,所述的密封模块还包括阀门气动能量供应单元,阀门气动能量供应单元包括依次布设的预增气入口、空气二联体、减压阀、空气压力表和电磁阀,所述的电磁阀连接手动泄压阀,阀门气动能量供应单元为手动泄压阀以及真空气动发生器提供空气动力。Further, the sealing module also includes a valve pneumatic energy supply unit, and the valve pneumatic energy supply unit includes a pre-increasing inlet, an air duplex, a pressure reducing valve, an air pressure gauge and a solenoid valve arranged in sequence. The valve is connected with the manual pressure relief valve, and the valve pneumatic energy supply unit provides air power for the manual pressure relief valve and the vacuum pneumatic generator.

进一步的,所述的检测单元包含排水法检测单元和压差法检测单元,下面对各部分组成仪器进行说明。Further, the detection unit includes a drainage method detection unit and a differential pressure detection unit, and the instrument composed of each part will be described below.

进一步的,所述的排水法检测单元包括检漏管、量杯和水箱,若采用排水法进行检测时,从待测件泄漏的气体通过通孔流经检漏管进入量杯中,记录量杯中水位的变化量,液位上升的体积即为泄漏气体的体积,绘制体积-时间曲线;Further, the detection unit of the drainage method includes a leak detection tube, a measuring cup and a water tank. If the drainage method is used for detection, the gas leaking from the piece to be tested flows through the leak detection tube through the through hole and enters the measuring cup, and the water level in the measuring cup is recorded. The volume of the liquid level rises is the volume of the leaked gas, and the volume-time curve is drawn;

进一步的,上述的压差法检测单元包括负压传感器、真空阀和气动真空发生器,采用气动真空发生器将检漏管中的压力降低至真空,泄漏气体使得检漏管中压力增大,通过负压传感器将检漏管中压力变化实时采集获得泄漏检测数据,绘制压力-时间曲线。所述气动真空发生器还连接至密封模块的阀门气动能量供应单元上,利用阀门气动能量供应单元对气动真空发生器也提供能量驱动。Further, the above-mentioned differential pressure method detection unit includes a negative pressure sensor, a vacuum valve and a pneumatic vacuum generator, and the pneumatic vacuum generator is used to reduce the pressure in the leak detection tube to vacuum, and the leaking gas increases the pressure in the leak detection tube, The pressure change in the leak detection pipe is collected in real time through the negative pressure sensor to obtain the leak detection data, and the pressure-time curve is drawn. The pneumatic vacuum generator is also connected to the valve pneumatic energy supply unit of the sealing module, and the pneumatic vacuum generator is also powered by the valve pneumatic energy supply unit.

本发明通过设置两种不同的检测单元,可进行泄漏检测精度对比,采用排水法和压差法两种检测技术,进而对比两种检测手段的精度,为微泄漏检测提供高精度检测方式。The present invention can compare the accuracy of leak detection by setting two different detection units, adopts two detection technologies of drainage method and pressure difference method, and then compares the accuracy of the two detection methods, and provides a high-precision detection method for micro-leakage detection.

进一步的,阀门气动能量供应单元由空气二联体、减压阀、空气压力表和电磁阀组成;实验装置处于掺氢工况,为确保安全,氢气流经的阀门是以空气源作为动力实现开关。阀门气动能量供应流程:空气从预制气入口进入进行压缩,为了提高设备的使用寿命,压缩的空气经过空气二联体过滤其他杂质净化空气,净化的压缩空气经过减压阀降低压力,通过压力表实时显示空气压力,空气压力表连接电磁阀以及气动真空发生器,流经电磁阀的空气进入手动泄压阀,为手动泄压阀以及气动真空发生器的开关提供动力。Furthermore, the pneumatic energy supply unit of the valve is composed of an air duplex, a pressure reducing valve, an air pressure gauge and a solenoid valve; the experimental device is in a hydrogen-doped condition, and in order to ensure safety, the valve through which the hydrogen flows is powered by an air source. switch. Valve pneumatic energy supply process: Air enters from the prefabricated air inlet and is compressed. In order to improve the service life of the equipment, the compressed air passes through the air duplex to filter other impurities to purify the air. The purified compressed air passes through the pressure reducing valve to reduce the pressure, and passes through the pressure gauge. The air pressure is displayed in real time. The air pressure gauge is connected to the solenoid valve and the pneumatic vacuum generator. The air flowing through the solenoid valve enters the manual pressure relief valve to provide power for the switch of the manual pressure relief valve and the pneumatic vacuum generator.

进一步的,如图2所示,为开设凹槽的法兰-橡胶O形圈-螺栓泄漏率检测示意图;其中被检测件包括法兰端盖和法兰底座,在法兰底座上设置有两圈密封槽,其中一个密封圈内安装橡胶O形圈和辅助密封圈,且在法兰端盖和法兰底座上设置螺栓孔;通过进气管向法兰端盖和法兰底座配合面通入气体;在法兰端盖上设置通孔,通孔与法兰端盖和法兰底座配合面连通,通孔与检漏管连接;然后,进行泄漏率检测。Further, as shown in Figure 2, it is a schematic diagram of the detection of the flange-rubber O-ring-bolt leakage rate with grooves; the tested part includes the flange end cover and the flange base, and the flange base is provided with two One of the sealing rings is equipped with a rubber O-ring and an auxiliary sealing ring, and bolt holes are set on the flange end cover and the flange base; Gas; set a through hole on the flange end cover, the through hole communicates with the mating surface of the flange end cover and the flange base, and connects the through hole with the leak detection tube; then, the leak rate detection is performed.

进一步的,如图3所示,为突面法兰-金属缠绕垫片-螺栓泄漏率检测原理示意图;其中被检测件包括法兰端盖和法兰底座,在法兰底座和法兰端盖之间设置两个金属缠绕垫片和辅助密封垫,在法兰端盖上设置两个通孔,分别是通孔一(进气孔)和通孔二(漏气孔);其中通孔一与金属缠绕垫片、法兰端盖和法兰底座形成的间隙连通,另外通孔二与辅助密封垫、金属缠绕垫片、法兰端盖和法兰底座形成的间隙连通;通孔一与进气管相连通,通孔二与检漏管相连通;然后,进行泄漏率检测。Further, as shown in Figure 3, it is a schematic diagram of the detection principle of the raised surface flange-metal wound gasket-bolt leakage rate; the tested parts include the flange end cover and the flange base, and the flange base and the flange end cover Two metal wound gaskets and auxiliary gaskets are set between them, and two through holes are set on the flange end cover, which are through hole 1 (air intake hole) and through hole 2 (air leakage hole); among them, through hole 1 It communicates with the gap formed by the metal wound gasket, the flange end cover and the flange base, and the second through hole communicates with the gap formed by the auxiliary gasket, the metal wound gasket, the flange end cover and the flange base; the through hole one connects with the The air intake pipe is connected, and the second through hole is connected with the leak detection pipe; then, the leakage rate detection is carried out.

进一步的,如图4所示,为管道焊缝处泄漏率检测原理示意图;其中被检测件为带有焊缝的管道,管道的两端密封,其中进气一端开设一个通孔;该管道放置在密封箱内,进气管与管道开设通孔的一端相连,向管道内充气,检漏管与密封箱内部相连,然后,进行泄漏率检测。Further, as shown in Figure 4, it is a schematic diagram of the detection principle of the leakage rate at the weld of the pipeline; wherein the detected part is a pipeline with a weld, and the two ends of the pipeline are sealed, and a through hole is opened at the air inlet end; the pipeline is placed In the sealed box, the air inlet pipe is connected with the end of the through hole of the pipeline, and the air is inflated into the pipeline, and the leak detection tube is connected with the inside of the sealed box, and then the leakage rate is detected.

进一步的,如图5所示,球阀泄漏率检测原理示意图,其中被检测件为球阀,两端密封,且球阀放置在密封箱内,进气管与球阀流道相连,向球阀内充气;检漏管与密封箱内部相连,然后,进行泄漏率检测。Further, as shown in Figure 5, the schematic diagram of the detection principle of the ball valve leakage rate, wherein the tested part is a ball valve, both ends of which are sealed, and the ball valve is placed in a sealed box, and the air inlet pipe is connected to the flow channel of the ball valve to inflate the ball valve; leak detection The tube is connected to the inside of the sealed box, and then, the leak rate test is carried out.

进一步的,如图6所示,截止阀泄漏率检测原理示意图,其中被检测件为截止阀,两端密封,且截止阀放置在密封箱内,进气管与截止阀流道相连,向截止阀内充气;检漏管与密封箱内部相连,然后,进行泄漏率检测。Further, as shown in Figure 6, the schematic diagram of the detection principle of the shut-off valve leakage rate, in which the detected part is a shut-off valve, both ends of which are sealed, and the shut-off valve is placed in a sealed box, and the intake pipe is connected to the flow channel of the shut-off valve, and is connected to the shut-off valve. The interior is filled with air; the leak detection tube is connected to the inside of the sealed box, and then the leak rate detection is carried out.

上述的进气管与待测件(法兰上端盖、管道焊缝处、球阀、截止阀)之间以及待测件(法兰上端盖、管道焊缝处、球阀、截止阀)与检漏管之间采用螺纹连接,方便拆卸,安全系数高,寿命长、便于维护。Between the above air inlet pipe and the test piece (flange upper end cover, pipe weld, ball valve, globe valve) and between the test piece (flange upper end cover, pipe weld seam, ball valve, globe valve) and the leak detection pipe Threaded connection is used between them, which is convenient for disassembly, high safety factor, long life and easy maintenance.

本实施例中的装置可探究多因素对掺氢/纯氢管道连接件和密封件的影响规律;对于法兰密封件,可探究掺氢比、工作压力、环境温度、螺栓预紧力、法兰密封件尺寸、法兰密封面形式(平面和突面)及密封圈/密封垫材料种类(丁腈橡胶、聚四氟乙烯橡胶、金属缠绕垫片)对泄漏率的定量影响规律;对于带有焊缝的管道,可探究掺氢比、工作压力、环境温度、管道尺寸、焊缝尺寸以及焊接工艺对泄漏率的定量影响规律;对于阀门,可探究掺氢比、工作压力、环境温度、阀门尺寸和种类、阀门垫片尺寸和材料种类对泄漏率的定量影响规律。The device in this embodiment can explore the influence of multiple factors on the hydrogen-doped/pure hydrogen pipeline connection and seal; Quantitative influence of flange seal size, flange sealing surface form (flat and raised surface) and sealing ring/gasket material type (nitrile rubber, polytetrafluoroethylene rubber, metal wound gasket) on the leakage rate; For pipes with welds, it is possible to explore the quantitative influence of hydrogen doping ratio, working pressure, ambient temperature, pipe size, weld size, and welding process on the leakage rate; for valves, it is possible to explore the hydrogen doping ratio, working pressure, ambient temperature, Quantitative influence of valve size and type, valve gasket size and material type on leakage rate.

实施例二:Embodiment two:

本实施例提供了掺氢管道连接件和密封件泄漏率检测实验装置的工作方法,包括:This embodiment provides the working method of the hydrogen-doped pipeline connector and seal leakage rate detection experimental device, including:

①根据实验需求选择合适掺氢比例,掺氢气瓶中的气体经压力表实时显示压力,然后通过高压泵升压到指定的压力。① Select the appropriate hydrogen-doped ratio according to the experimental requirements. The gas in the hydrogen-doped gas cylinder displays the pressure in real time through the pressure gauge, and then boosts the pressure to the specified pressure through the high-pressure pump.

②经过高压泵升压的掺氢气体流经管路单向阀、压力表以及压力传感器充斥到法兰密封待测件,为了改变环境温度,待测件放置在高低温箱中。②The hydrogen-doped gas boosted by the high-pressure pump flows through the pipeline check valve, pressure gauge and pressure sensor and fills the flange to seal the test piece. In order to change the ambient temperature, the test piece is placed in a high and low temperature box.

③针对于氢气,若采用压差法进行检测时,采用真空气动发生器将检漏管中的压力降低至真空,泄漏气体使得检漏管中压力增大,通过负压传感器将检漏管中压力变化实时采集获得泄漏检测数据,绘制压力-时间曲线;若采用排水法进行检测时,从待测件泄漏的气体通过通孔流经检测管进入量杯中,记录量杯中水位的变化量,液位上升的体积即为泄漏气体的体积,绘制体积-时间曲线。③ For hydrogen, if the pressure difference method is used for detection, the pressure in the leak detection tube is reduced to vacuum by using a vacuum pneumatic generator, the leaking gas increases the pressure in the leak detection tube, and the pressure in the leak detection tube is reduced by a negative pressure sensor. The pressure change is collected in real time to obtain the leak detection data, and the pressure-time curve is drawn; if the drainage method is used for detection, the gas leaked from the test piece flows through the through hole through the detection tube into the measuring cup, and the change of the water level in the measuring cup is recorded. The volume of the bit rise is the volume of the leaked gas, and the volume-time curve is drawn.

④实验装置处于掺氢工况,为确保安全,氢气流经的阀门是以空气源作为动力实现开关。阀门气动能量供应流程:空气从预制气入口进入进行压缩,为了提高设备的使用寿命,压缩的空气经过空气二联体过滤其他杂质净化空气,净化的压缩空气经过减压阀降低压力,通过压力表实时显示空气压力,空气压力表连接电磁阀以及气动真空发生器,流经电磁阀的空气进入手动泄压阀,为手动泄压阀以及气动真空发生器的开关提供动力。④The experimental device is in the hydrogen-doped condition. To ensure safety, the valve through which the hydrogen flows is powered by an air source to realize the switch. Valve pneumatic energy supply process: Air enters from the prefabricated air inlet and is compressed. In order to improve the service life of the equipment, the compressed air passes through the air duplex to filter other impurities to purify the air. The purified compressed air passes through the pressure reducing valve to reduce the pressure, and passes through the pressure gauge. The air pressure is displayed in real time. The air pressure gauge is connected to the solenoid valve and the pneumatic vacuum generator. The air flowing through the solenoid valve enters the manual pressure relief valve to provide power for the switch of the manual pressure relief valve and the pneumatic vacuum generator.

⑤实验结束时将管道中的掺氢气体可以采用手动泄压阀或自动泄压阀泄放,泄放的气体可以返回到掺氢气瓶中。⑤ At the end of the experiment, the hydrogen-doped gas in the pipeline can be released by manual pressure relief valve or automatic pressure relief valve, and the released gas can be returned to the hydrogen-doped gas cylinder.

本实施例中的高压泵、气动真空发生器以及数显表均采用自动控制,既便于操作,也便于记录数据。The high-pressure pump, pneumatic vacuum generator and digital display meter in this embodiment are all automatically controlled, which is convenient for operation and data recording.

综上,本发明提供了一套流程可以实现多功能实验。一是可以对多组件(法兰密封件、带有焊缝的管道和阀门)进行泄漏率检测实验;二是可以进行多因素耦合下泄漏检测实验,通过研究所得数据提高密封组件密封性,可为掺氢/纯氢安全输送解决难题。To sum up, the present invention provides a set of procedures to realize multifunctional experiments. One is that the leakage rate detection experiment can be carried out on multi-components (flange seals, pipes and valves with welds); the other is that the leakage detection experiment under multi-factor coupling can be carried out, and the sealing performance of the sealing components can be improved by studying the data obtained, which can Solve problems for the safe delivery of hydrogen-doped/pure hydrogen.

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.

Claims (10)

1. A leakage rate detection experimental device for a hydrogen-doped pipeline connecting piece and a sealing piece is characterized by comprising a high-low temperature box, a control unit, a pressure relief unit and a detection unit; the high-low temperature box is used for placing a piece to be detected, the gas supply unit is used for charging gas into the piece to be detected and comprises a gas inlet pipe, a stainless steel gas cylinder, a pressure gauge and an automatic stop valve, the stainless steel gas cylinder is used for storing hydrogen-doped gas, the gas inlet pipe is connected with the stainless steel gas cylinder, and the pressure gauge and the automatic stop valve are arranged on the gas inlet pipe; the control unit comprises a high-pressure pump, a pipeline one-way valve and a pressure sensor which are sequentially arranged on the air inlet pipe; the pressure relief unit is also arranged on the air inlet pipe; the detection unit is connected with the to-be-detected piece through a leakage pipe and used for detecting the leakage rate of gas.
2. The experimental device for detecting the leakage rate of the hydrogen loading pipeline connecting piece and the sealing piece as claimed in claim 1, wherein the pressure relief unit comprises a manual pressure relief valve and an automatic pressure relief valve which are connected in parallel, and the manual pressure relief valve and the automatic pressure relief valve are connected with the stainless steel gas cylinder through a pressure relief pipeline.
3. The experimental device for detecting the leakage rate of the hydrogen-loading pipeline connecting piece and the sealing piece as claimed in claim 1, further comprising a valve pneumatic energy supply unit, wherein the valve pneumatic energy supply unit comprises a pre-aeration inlet, an air doublet, a pressure reducing valve, an air pressure gauge and an electromagnetic valve which are sequentially connected, the electromagnetic valve is connected with a manual pressure relief valve, and the valve pneumatic energy supply unit provides aerodynamic force for the manual pressure relief valve and the vacuum pneumatic generator.
4. The experimental apparatus for testing the leakage rate of the connecting member and the sealing member of the hydrogen-loading pipeline according to claim 1, wherein the detecting unit comprises a drainage detecting unit and a pressure difference detecting unit.
5. The experimental device for detecting the leakage rate of the hydrogen-doped pipeline connecting piece and the sealing piece as claimed in claim 4, wherein the drainage detection unit comprises a leakage detecting pipe, a measuring cup and a water tank, the measuring cup is placed in the water tank, gas leaked from the to-be-detected piece flows through the leakage detecting pipe into the measuring cup through the through hole, the variation of the water level in the measuring cup is recorded, and the rising volume of the water level is the volume of the leaked gas.
6. The experimental apparatus for detecting the leakage rate of the hydrogen-doped pipe connecting piece and the sealing piece according to claim 4, wherein the pressure difference detection unit comprises a leakage detecting pipe, a negative pressure sensor, a vacuum valve and a pneumatic vacuum generator, the pneumatic vacuum generator reduces the pressure in the leakage detecting pipe to vacuum, the leakage gas increases the pressure in the leakage detecting pipe, and the pressure change in the leakage detecting pipe is collected in real time through the negative pressure sensor to obtain the leakage detection data.
7. The experimental apparatus for testing the leakage rate of hydrogen loading pipe connectors and seals as claimed in claim 6, wherein said pneumatic vacuum generator is further connected to a valve pneumatic energy supply unit, and the valve pneumatic energy supply unit is used for supplying energy to drive the pneumatic vacuum generator.
8. The experimental device for detecting the leakage rate of the hydrogen-loaded pipeline connecting piece and the sealing piece as claimed in claim 6, wherein the air inlet pipe is in threaded fit with the piece to be detected.
9. The experimental device for detecting the leakage rate of the hydrogen-loading pipeline connecting piece and the sealing piece as claimed in claim 6, wherein the leakage pipe is in threaded fit with the piece to be detected.
10. A method of operating a leak rate testing apparatus for hydrogen loaded pipe connectors and seals as claimed in any one of claims 1 to 9, comprising:
selecting a proper hydrogen loading proportion according to experimental requirements, displaying the pressure of gas in the stainless steel gas cylinder in real time through a pressure gauge, and then boosting the pressure to a specified pressure through a high-pressure pump;
the hydrogen-doped gas boosted by the high-pressure pump flows through a pipeline check valve, a pressure gauge and a pressure sensor and is filled into a piece to be detected, and the piece to be detected is placed in a high-low temperature box;
aiming at hydrogen, a drainage method detection unit and a pressure difference method detection unit are adopted for detection, detected data are transmitted to a processor in real time, and a volume-time curve and a pressure-time curve are drawn;
and (4) discharging the hydrogen-loaded gas in the pipeline by adopting a manual pressure release valve and an automatic pressure release valve after the experiment is finished, and returning the discharged gas to the hydrogen-loaded gas cylinder.
CN202211606892.0A 2022-12-14 2022-12-14 Testing device and method for detecting leakage rate of hydrogen-doped pipeline connecting piece and sealing piece Pending CN115876397A (en)

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JP2025531068A JP2026504255A (en) 2022-12-14 2023-06-28 Device and method for detecting leak rates of connecting members and seal materials in hydrogen-loaded pipelines
PCT/CN2023/103296 WO2024124860A1 (en) 2022-12-14 2023-06-28 Experimental device for measuring leakage rate of connecting member and sealing member of hydrogen-blended pipeline, and method

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