CN115872843A - Novel synthesis process of ethyl tert-butyl ether - Google Patents

Novel synthesis process of ethyl tert-butyl ether Download PDF

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Publication number
CN115872843A
CN115872843A CN202211300485.7A CN202211300485A CN115872843A CN 115872843 A CN115872843 A CN 115872843A CN 202211300485 A CN202211300485 A CN 202211300485A CN 115872843 A CN115872843 A CN 115872843A
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temperature
reaction
tert
butyl ether
synthesis process
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薛嵩
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Nantong Ruiheda Pharmaceutical Technology Co ltd
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Nantong Ruiheda Pharmaceutical Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention discloses a new synthesis process of ethyl tert-butyl ether, which relates to the technical field of chemical industry and comprises the following steps: s1, adding ethanol and a catalytic amount of strong acid type cation exchange resin into a dry and clean 1L four-mouth bottle, magnetically stirring, and heating to raise the temperature; s2, raising the temperature in a reaction bottle to 65-75 ℃, starting to slowly dropwise add tert-butyl alcohol, controlling the reaction temperature to be 75-85 ℃, simultaneously dropwise adding while distilling at normal pressure, and collecting fractions with the top temperature of 55-70 ℃; s3, after the dropwise addition is finished, continuing distillation, slowly raising the temperature to 85-100 ℃, and stopping the reaction when no distillate is evaporated; s4, washing the obtained fraction with 100ml of multiplied by 3 water, standing, separating liquid, and drying an organic phase with anhydrous sodium sulfate to obtain a crude product; s5, rectifying the crude product at normal pressure by using a 30 cm column, collecting fractions with the top temperature of 70 ℃ to obtain a target product at the oil temperature of 90-100 ℃, wherein the method has the beneficial effects that: the synthesis method has the advantages of high reaction speed, mild conditions, safety and reliability, and is suitable for industrial production.

Description

Novel synthesis process of ethyl tert-butyl ether
Technical Field
The invention relates to the technical field of chemical industry, in particular to a novel synthesis process of ethyl tert-butyl ether.
Background
The ethyl tert-butyl ether has higher octane value, can enhance the antiknock performance, and is an environment-friendly gasoline additive. Ethyl tert-butyl ether will gradually replace methyl tert-butyl ether. Therefore, in recent years, ethyl t-butyl ether has been a hot spot of research in the field of gasoline additives. There are two main routes for the synthesis of ethyl tert-butyl ether: (1) The reaction of isobutene in the C4 fraction with ethanol produces ethyl tert-butyl ether (2) the reaction of tert-butanol with ethanol produces ethyl tert-butyl ether. Both routes use acid catalysts, but experimental data show that t-butanol forms carbenium ions more readily than isobutylene, and that t-butanol reacts at much higher rates than isobutylene. Compared with a liquid acid catalyst, a heteropoly acid catalyst and a molecular sieve catalyst, the resin catalyst has the advantages of high activity, easy separation from a product, small corrosion to equipment, high selectivity and the like, but the prior synthesis process for the ethyl tert-butyl ether is not mature, so a new synthesis process for the ethyl tert-butyl ether is provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a novel process for synthesizing ethyl tert-butyl ether, which solves the problems in the background art.
In order to achieve the purpose, the invention is realized by the following technical scheme: a new process for synthesizing ethyl tert-butyl ether comprises the following steps:
s1, adding ethanol and a catalytic amount of strong acid type cation exchange resin into a dry and clean 1L four-mouth bottle, magnetically stirring, and heating to raise the temperature;
s2, raising the temperature in a reaction bottle to 65-75 ℃, starting to slowly dropwise add tert-butyl alcohol, controlling the reaction temperature to be 75-85 ℃, simultaneously dropwise adding while distilling at normal pressure, and collecting fractions with the top temperature of 55-70 ℃;
s3, after the dropwise addition, continuing distillation, slowly raising the temperature to 85-100 ℃, and stopping the reaction when no fraction is evaporated;
s4, washing the obtained fraction with 100ml of multiplied by 3 water, standing, separating liquid, and drying an organic phase with anhydrous sodium sulfate to obtain a crude product;
s5, rectifying the crude product by using a 30 cm column at normal pressure, wherein the oil temperature is 90-100 ℃, and collecting distillate with the top temperature of 70 ℃ to obtain a target product.
The chemical reaction formula is as follows:
Figure SMS_1
optionally, the molar ratio of the reaction tert-butanol to ethanol is 1.
Optionally, the distillation time while adding tert-butanol dropwise is about 4 to 8 hours.
Alternatively, the strong acid cation exchange resin is a catalyst commonly used in the industry, such as D005, D-72, S-54, amberlyst-15, amberlyst-35.
Optionally, the dosage of the strong acid type cation exchange resin is 0.05 to 0.1 times of that of the tert-butyl alcohol.
Optionally, the reaction temperature in the S2 is 75-100 ℃.
The invention provides a new synthesis process of ethyl tert-butyl ether, which has the following beneficial effects:
the synthesis method has the advantages of high reaction speed, mild conditions, safety and reliability, and is suitable for industrial production; the selected raw materials are cheap and easily available, and the production cost is favorably controlled; the yield of the target product is improved by controlling the dripping temperature and speed of the tert-butyl alcohol.
(1) Cheap ethanol and tert-butyl alcohol are used as raw materials to replace expensive sodium ethoxide, sodium tert-butoxide, bromoethane, tert-butyl chloride and the like. The raw materials are easy to obtain and cheap, and the production cost is reduced;
(2) Compared with tertiary butanol, the ethanol has stable property and good safety coefficient, and is beneficial to the large-scale industrial production;
(3) The strong acid type cation exchange resin catalyst has the advantages of high activity, easy separation from products, little corrosion to equipment, repeated utilization after activation, little environmental pollution and the like;
(4) The product is removed from the system by a mode of distilling the product while dropping tertiary butanol for reaction, thereby promoting the reaction, reducing the generation of side reaction and improving the yield.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Adding 276g of ethanol and 7.4g of strong acid type cation exchange resin into a dry and clean 1L four-mouth bottle, magnetically stirring, and heating to raise the temperature; raising the temperature in a reaction bottle to 65 ℃, and slowly dropwise adding 148g of tert-butyl alcohol, wherein the reaction temperature is controlled at 75 ℃; meanwhile, dropwise adding tert-butyl alcohol while distilling at normal pressure, and collecting fractions with the top temperature of 55-70 ℃; after the dropwise addition, continuing distillation, slowly raising the temperature to 85 ℃, stopping the reaction when no fraction is distilled out, and keeping the reaction time at 5h; washing the obtained fraction with 100ml of × 3 water, standing, separating, and drying the organic phase with anhydrous sodium sulfate to obtain 221g crude product; the crude product is rectified by a 30 cm column under normal pressure, the oil temperature is 90-100 ℃, and distillate with the top temperature of 70 ℃ is collected to obtain 132.6g of qualified product, the GC purity is 98.5%, and the yield is 65%.
Example 2
Adding 368g of ethanol and 7.4g of strong acid type cation exchange resin into a dry and clean 1L four-mouth bottle, magnetically stirring, and heating to raise the temperature; raising the temperature in a reaction bottle to 65 ℃, and slowly dropwise adding 148g of tert-butyl alcohol, wherein the reaction temperature is controlled at 75 ℃; meanwhile, dropwise adding tert-butyl alcohol while distilling at normal pressure, and collecting fractions with the top temperature of 55-70 ℃; after the dropwise addition, continuing distillation, slowly raising the temperature to 85 ℃, stopping the reaction when no fraction is distilled out, and keeping the reaction time at 5h; washing the obtained fraction with 100ml of 3 water, standing, separating, and drying the organic phase with anhydrous sodium sulfate to obtain 235g of crude product; the crude product is rectified by a 30 cm column under normal pressure, the oil temperature is 90-100 ℃, and distillate with the top temperature of 70 ℃ is collected to obtain 140.8g of qualified product, the GC purity is 98.5%, and the yield is 69%.
Example 3
368g of ethanol and 14.8g of strong acid type cation exchange resin are added into a dry and clean 1L four-mouth bottle, and the mixture is magnetically stirred, heated and heated; raising the temperature in a reaction bottle to 65 ℃, and slowly dropwise adding 148g of tert-butyl alcohol, wherein the reaction temperature is controlled at 75 ℃; meanwhile, dropwise adding tert-butyl alcohol while distilling at normal pressure, and collecting fractions with the top temperature of 55-70 ℃; after the dropwise addition, continuing the distillation, slowly raising the temperature to 85 ℃, stopping the reaction when no fraction is distilled out, and keeping the reaction time at 4h; washing the obtained fraction with 100ml of × 3 water, standing, separating, and drying the organic phase with anhydrous sodium sulfate to obtain 242g of crude product; the crude product is rectified by a 30 cm column under normal pressure, the oil temperature is 90-100 ℃, and distillate with the top temperature of 70 ℃ is collected to obtain 146.9g of qualified product, the GC purity is 98.5%, and the yield is 72%.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. A new synthesis process of ethyl tert-butyl ether is characterized in that: the method comprises the following steps:
s1, adding ethanol and a catalytic amount of strong acid type cation exchange resin into a dry and clean 1L four-mouth bottle, magnetically stirring, and heating to raise the temperature;
s2, raising the temperature in a reaction bottle to 65-75 ℃, starting to slowly dropwise add tert-butyl alcohol, controlling the reaction temperature to be 75-85 ℃, simultaneously dropwise adding while distilling at normal pressure, and collecting fractions with the top temperature of 55-70 ℃;
s3, after the dropwise addition, continuing distillation, slowly raising the temperature to 85-100 ℃, and stopping the reaction when no fraction is evaporated;
s4, washing the obtained fraction with 100ml of multiplied by 3 water, standing, separating liquid, and drying an organic phase with anhydrous sodium sulfate to obtain a crude product;
s5, rectifying the crude product by using a 30 cm column at normal pressure, wherein the oil temperature is 90-100 ℃, and collecting distillate with the top temperature of 70 ℃ to obtain a target product.
2. The new synthesis process of ethyl tert-butyl ether according to claim 1, characterized in that: the molar ratio of the reaction tert-butanol to ethanol is 1.
3. The new synthesis process of ethyl tert-butyl ether according to claim 1, characterized in that: the distillation time while adding tert-butanol dropwise is about 4 to 8 hours.
4. The novel process for synthesizing ethyl tert-butyl ether according to claim 1, which is characterized in that: the strong acid type cation exchange resin is a catalyst commonly used in industry, and is D005, D-72, S-54, amberlyst-15, amberlyst-35.
5. The new synthesis process of ethyl tert-butyl ether according to claim 1, characterized in that: the dosage of the strong acid type cation exchange resin is 0.05 to 0.1 time of that of the tertiary butanol.
6. The new synthesis process of ethyl tert-butyl ether according to claim 1, characterized in that: the reaction temperature in the S2 is 75-100 ℃.
CN202211300485.7A 2022-10-24 2022-10-24 Novel synthesis process of ethyl tert-butyl ether Pending CN115872843A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5449839A (en) * 1993-05-06 1995-09-12 Texaco Chemical Inc. One step synthesis of ethyl t-butyl ether from t-butanol using β-zeolite and multimetal-modified β-zeolite catalysts
US5527970A (en) * 1995-02-02 1996-06-18 Texaco Chemical Inc. Synthesis of ethyl t-butyl ether from t-butanol in one step using acid catalysts
CN1780803A (en) * 2003-11-07 2006-05-31 日本易能有限会社 Method of synthesizing etbe with hydrous ethanol
JP2007126450A (en) * 2005-10-04 2007-05-24 Tokyo Electric Power Co Inc:The Method for synthesizing etbe by microwave
CN105566550A (en) * 2014-10-13 2016-05-11 中国石化扬子石油化工有限公司 Preparation method of acidic polystyrene resin catalyst for synthesis of ethyl tert-butyl ether

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5449839A (en) * 1993-05-06 1995-09-12 Texaco Chemical Inc. One step synthesis of ethyl t-butyl ether from t-butanol using β-zeolite and multimetal-modified β-zeolite catalysts
US5527970A (en) * 1995-02-02 1996-06-18 Texaco Chemical Inc. Synthesis of ethyl t-butyl ether from t-butanol in one step using acid catalysts
CN1780803A (en) * 2003-11-07 2006-05-31 日本易能有限会社 Method of synthesizing etbe with hydrous ethanol
JP2007126450A (en) * 2005-10-04 2007-05-24 Tokyo Electric Power Co Inc:The Method for synthesizing etbe by microwave
CN105566550A (en) * 2014-10-13 2016-05-11 中国石化扬子石油化工有限公司 Preparation method of acidic polystyrene resin catalyst for synthesis of ethyl tert-butyl ether

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
张颖等: "乙基叔丁基醚的绿色合成", 《化学教育》, no. 1, pages 3 - 11 *
杨伯伦等: "数种阳离子交换树脂对合成乙基叔丁基醚的催化性能比较", 《化学反应工程与工艺》, vol. 16, no. 2, pages 148 *

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