CN115863539A - Method for manufacturing electrode for lithium ion battery - Google Patents

Method for manufacturing electrode for lithium ion battery Download PDF

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Publication number
CN115863539A
CN115863539A CN202211670506.4A CN202211670506A CN115863539A CN 115863539 A CN115863539 A CN 115863539A CN 202211670506 A CN202211670506 A CN 202211670506A CN 115863539 A CN115863539 A CN 115863539A
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active material
electrode
material layer
lithium ion
ion battery
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太田晋吾
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Envision AESC Japan Ltd
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Envision AESC Japan Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/136—Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/36—Selection of substances as active materials, active masses, active liquids
    • H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/36—Selection of substances as active materials, active masses, active liquids
    • H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/36—Selection of substances as active materials, active masses, active liquids
    • H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The invention provides a method for manufacturing an electrode for a lithium ion battery, which is an electrode for a lithium ion battery, wherein the anisotropy of the surface roughness of the surface of an active material layer is below a certain value. Specifically, a 1xy orthogonal coordinate is set on the surface of the active material layer, and the arithmetic mean roughness of the surface of the active material layer measured in the x-axis direction of the 1xy orthogonal coordinate is defined as R ax Surface of active material layer to be measured in y-axis direction of 1xy orthogonal coordinateThe arithmetic mean roughness is set to R ay At this time R ax ‑R ax The absolute value of (A) is 0.2 μm or less. Further, a 2xy orthogonal coordinate in which the player is rotated by 45 ° in a plane formed by the x axis and the y axis of the 1xy orthogonal coordinate is set, and the arithmetic mean roughness of the surface of the active material layer measured in the x axis direction of the 2xy orthogonal coordinate is R ax ' where R is an arithmetic mean roughness of the surface of the active material layer measured in the y-axis direction of the 2 xy-orthogonal coordinate ay ', when R ax ′‑R ay The absolute value of' is 0.2 μm or less.

Description

Method for manufacturing electrode for lithium ion battery
The present application is a divisional application of an invention patent application having an application date of 2019, month 01 and 07, an application number of 201980008747.2, and an invention name of "electrode for lithium ion battery and lithium ion battery".
Technical Field
The present invention relates to a method for manufacturing an electrode for a lithium ion battery.
Background
Lithium ion batteries are already indispensable in modern society as a representative of secondary batteries. In addition, with the improvement of performance of various electric and electronic devices, development for further increase in capacity, improvement in safety, reduction in production cost, and the like has been continued.
For example, patent document 1 describes a positive electrode for a lithium ion battery, which comprises a positive electrode represented by the composition formula: li x (Ni y M 1-y )O z (wherein M is Mn and Co, x is 0.9-1.2, y is 0.3-0.9, and z is 1.8-2.4) is coated on the surface of the current collector to prepare the positive electrode for lithium ion battery, and the surface roughness (R) measured by scanning the positive electrode for lithium ion battery with a measurement length of 4mm is measured zjis ) Is 10 μm or less.
In addition, patent document 2 describes a lithium ion battery including: in the lithium ion battery, ra, which is an arithmetic average of surface roughness of the positive electrode after a charge and discharge process, is 155 to 419nm, or Ra, which is an arithmetic average of surface roughness of the negative electrode, is 183 to 1159nm.
Prior art documents
Patent document
Patent document 1: japanese patent laid-open publication No. 2011-187178
Patent document 2: japanese patent laid-open publication No. 2005-108810
Disclosure of Invention
Problems to be solved by the invention
An electrode (for example, a positive electrode) of a lithium ion battery is generally manufactured by rolling and winding an active material formed on a current collector such as a metal foil.
However, conventionally, for example, there have been cases where the electrode is broken during transportation for winding the rolled electrode, or a defect occurs during winding (for example, the electrode cannot be wound satisfactorily due to wrinkles or streaks occurring in the electrode). These problems are problematic in terms of deterioration in yield, reduction in productivity, and the like.
The present invention has been made in view of such circumstances. That is, one of the objects of the present invention is to suppress breakage and winding failure of an electrode in the production of an electrode for a lithium ion battery.
Means for solving the problems
The present inventors have intensively studied to solve the above problems, and as a result, they have made the following inventions and found that the above problems can be achieved.
According to the present invention, there is provided an electrode for a lithium ion battery, comprising: a current collector; and an active material layer formed on the surface of the current collector, the active material layer containing active material particles and a binder resin, the surface of the active material layer being defined by a 1xy orthogonal coordinate, and the arithmetic mean roughness of the surface of the active material layer measured in the x-axis direction of the 1xy orthogonal coordinate being defined as R ax R represents the arithmetic mean roughness of the surface of the active material layer measured in the y-axis direction of the 1 st xy-orthogonal coordinate ay At this time R ay -R ay Is 0.2 [ mu ] m or less, a 2xy orthogonal coordinate in which the 1xy orthogonal coordinate is rotated by 45 DEG within a plane formed by the x-axis and the y-axis is set, and an arithmetic mean roughness of the surface of the active material layer measured in the x-axis direction of the 2xy orthogonal coordinate is R ax Wherein R is an arithmetic mean roughness of the surface of the active material layer measured in the y-axis direction of the 2 xy-orthogonal coordinate ay ', when R ax ′-R ay ' Absolute value of 0.2 μmThe following.
Further, the present invention provides a lithium ion battery including the above-described electrode for a lithium ion battery.
Effects of the invention
According to the present invention, breakage and winding failure of an electrode can be suppressed in the production of an electrode for a lithium ion battery.
Drawings
The above objects, and other objects, features and advantages will be more apparent from the following description of suitable embodiments and the accompanying drawings.
Fig. 1 is a diagram schematically showing the structure (particularly, layer structure) of an electrode for a lithium ion battery.
FIG. 2 is a diagram for explaining the arithmetic mean roughness R ax 、R ay、 R ax ' and R ay ' in the figure.
Fig. 3 is a diagram for explaining "anisotropy of surface roughness" in the surface of the electrode for a lithium ion battery.
Fig. 4 is a view schematically showing one embodiment of a method for manufacturing an electrode for a lithium ion battery.
Detailed Description
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
In all the drawings, the same components are denoted by the same reference numerals, and the description thereof is omitted as appropriate.
In order to avoid the complication, the following are the cases: (i) In the case where a plurality of identical components are present in the same drawing, only 1 of them is denoted by a reference numeral, and not all of them are denoted by reference numerals; (ii) In particular, in fig. 2 and thereafter, the same components as those in fig. 1 are not denoted again by reference numerals.
All figures are intended to be illustrative in all respects. The shape, size ratio, and the like of each member in the drawings do not necessarily correspond to actual articles.
In the present specification, the notation "a" to "b" in the description of the numerical range indicates a to b unless otherwise stated. For example, "1 to 5% by mass" means 1% by mass or more and 5% by mass or less.
In the labeling of a group (atomic group) in the present specification, a label not labeled with a substitution or not labeled with a substitution includes both a substituent-free label and a substituent-containing label. For example, the "alkyl group" includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
< electrode for lithium ion Battery >
Fig. 1 shows an example of an electrode for a lithium ion battery according to the present embodiment.
In fig. 1, an electrode 1 for a lithium ion battery (hereinafter, simply referred to as "electrode 1") includes at least: a current collector 2; and an active material layer 3 formed on at least one surface of the substrate.
The active material layers 3 may be provided on both surfaces of the current collector 2.
Fig. 2 (a) and 2 (B) are views of the electrode 1 viewed from the top with the active material layer 3 included in the electrode 1 as the upper surface. The electrode 1 in fig. 2 (a) and the electrode 1 in fig. 2 (B) are the same electrode 1.
In fig. 2 (a), the 1 st xy orthogonal coordinate is set as shown on the left side (in the case where the electrode 1 is rectangular, typically, the x axis is set in the longitudinal direction, and the y axis is set in the short side direction). The arithmetic mean roughness of the surface of the active material layer 3 measured in the x-axis direction in the 1 st xy-orthogonal coordinate is represented by R ax And the arithmetic mean roughness of the surface of the active material layer 3 measured in the y-axis direction in the coordinates is represented by R ay When R is ax -R ay Absolute value of (R) ax And R ay Absolute value of the difference) of 0.2 μm or less.
In fig. 2 (B), the 2xy orthogonal coordinate is set as shown on the left side. The 2xy orthogonal coordinate is obtained by rotating the 1xy orthogonal coordinate by 45 ° in a plane formed by the x axis and the y axis. R represents the arithmetic average roughness of the surface of the active material layer 3 measured in the x-axis direction in the 2 xy-orthogonal coordinate system ax ' calculating the surface of the active material layer 3 measured in the y-axis direction in the coordinatesNumber average roughness is set as R ay When R is ax ′-R ay ' Absolute value (R) ax ' and R ay The absolute value of the difference of' is also 0.2 μm or less.
Herein, R is ax 、R ay 、R ax ' and R ay The numerical value of' is determined by a method based on JISB0601:2013, respectively. As the measuring apparatus, for example, a "VR-3000" manufactured by Kenzhi corporation can be used.
In order to eliminate the measurement result of the measurement position from being random in the measurement, for example, the center of gravity of the electrode is measured at 1 point, and 5 points in total, which are 2 points separated by ± 5mm in the x-axis direction and 2 points separated by ± 5mm in the y-axis direction in the 1xy coordinate with the center of gravity as a reference. Further, the average value of the measurement results at 5 points can be used as R in the present specification ax 、R ay 、R ax ' and R ay ′。
To R ax -R ay Has an absolute value of 0.2 μm or less and "R ax ′-R ay The absolute value of ` is 0.2 μm or less ` is complemented physically.
According to R ax -R ay Has an absolute value of 0.2 μm or less and R ax ′-R ay Both of the absolute values of' 0.2 μm or less, the "anisotropy of surface roughness" of the active material layer 3 can be said to be sufficiently small. The following description will be made in more detail.
The "arithmetic mean roughness" is an index indicating the roughness of a certain surface when the surface is scanned one-dimensionally. R in the so-called 1 st xy orthogonal coordinate ax -R ay The absolute value of (d) is 0.2 μm or less, which means that the roughness in the "longitudinal direction" (x direction) and the roughness in the "lateral direction" (y direction) of the surface of the active material layer 3 are the same. Only from this index, at first glance, it seems that the "anisotropy" of the surface roughness of the active material layer 3 is small.
However, if only R in the 1 st xy orthogonal coordinate is present ax And R ay In practice, even if the surface roughness has anisotropy (although the surface roughness is large in measurement in a certain direction)But small surface roughness in measurement in other directions), R ax -R ay The absolute value of (a) is sometimes calculated small enough. This is for example the case in the situation schematically shown in fig. 3.
Therefore, in the present embodiment, the arithmetic mean roughness in the "oblique direction" is defined in addition to the arithmetic mean roughness in the longitudinal direction and the lateral direction of the surface of the active material layer 3. That is, the absolute value (R) of the difference between the arithmetic surface roughnesses in the x and y directions in the 2xy orthogonal coordinate is also specified ax ′-R ay ') 0.2 μm or less, and has a small "anisotropy" for defining roughness in all directions of the surface of the active material layer 3.
As described above, in the electrode 1, R is due to ax -R ay Absolute value of (1) and R ax ′-R ay The reason why the absolute value of' is 0.2 μm or less (the anisotropy of roughness is small in all directions of the surface of the active material layer 3) and the breakage or uneven winding of the electrode is suppressed in the production of the electrode of the lithium ion battery is not necessarily all clear, and is described below.
The inventors of the present invention studied the cause of breakage and winding failure of an electrode in the production of an electrode for a lithium ion battery from various viewpoints.
The inventors of the present invention considered that some unevenness on the electrode surface was one of the causes of the failure of the electrode due to the breakage and winding. The following findings are obtained through research: when the active material layer has anisotropy in surface roughness, defects tend to be easily generated. The reason for this is presumably because, if there is anisotropy in the surface roughness, the stress on the electrode surface or inside the electrode is not uniformly relaxed, and deformation, wrinkles, streaks, and the like are likely to occur.
The present inventors have solved the problem by providing an electrode for a lithium ion battery having a novel structure in which the "anisotropy" of the surface roughness of the active material layer is small based on the above findings.
In other words, the present inventors newly designed "R" in ax -R ay Absolute value of "" and "" R "" ax ′-R ay The absolute value of' is 0.2 μm or less. In addition, the newly designed electrode successfully suppresses breakage and winding failure of the electrode in the production of the electrode for a lithium ion battery.
For example, R such as the electrode 1 can be obtained by appropriately selecting the material of the active material layer 3 and the like, and by a specific production method (contrived from the pressing method) as described later ax -R ay Absolute value of (2) and R ax ′-R ay ' both absolute values are 0.2 μm or less.
In addition, when the electrode 1 has active material layers on both front and back surfaces, R is at least one of them ax -R ay Absolute value of (1) and R ax ′-R ay ' both absolute values are 0.2 μm or less. Preferably, with respect to the active material layer 3, R on both sides ax -R ay Absolute value of (1) and R ax ′-R ay ' both absolute values are 0.2 μm or less.
With respect to R ax -R ay Absolute value of (1) and R ax ′-R ay The absolute value of' is as above, but R ax The value itself is preferably 1 μm or less, more preferably in the range of 0.5 to 1 μm. With respect to R ay 、R ax ' and R ay Similarly, the particle diameter is preferably 1 μm or less, more preferably in the range of 0.5 to 1 μm. Within this range, breakage and winding failure of the electrode can be further suppressed.
The structure, material, and the like of the electrode 1 will be described below.
The electrode 1 is a positive electrode or a negative electrode for a lithium ion battery.
First, a case where the electrode 1 is a positive electrode for a lithium ion battery will be described.
(Current collector 2 of Positive electrode)
As the current collector 2 of the positive electrode, any material having conductivity can be used. For example, aluminum, stainless steel, nickel, titanium, or an alloy thereof can be used. Among these, aluminum is preferable from the viewpoints of price, ease of starting, electrochemical stability, and the like. The form of the current collector is not particularly limited, and may be a foil, a flat plate, a mesh, or the like. The thickness of the current collector is preferably 0.001 to 0.5mm (1 to 500. Mu.n), more preferably 5 to 100 μm, and still more preferably 0.01 to 0.02mm (10 to 20 μm).
(active material layer 3 of Positive electrode)
The surface of the active material layer 3 needs to satisfy the above-described regulations of roughness. On the other hand, conventional techniques can be suitably applied to the chemical materials, composition, and the like of the active material layer 3.
When the electrode 1 is a positive electrode, the active material layer 3 preferably contains positive electrode active material particles. In addition, the conductive paste preferably further contains a binder resin and a conductive auxiliary. Of course, components other than these may be contained.
The following describes components that the active material layer 3 may contain in the case where the electrode 1 is a positive electrode.
Particles of positive electrode active material
The positive electrode active material particles are not particularly limited as long as they can be used in a positive electrode of a lithium ion secondary battery. Examples thereof include composite oxides of lithium and transition metals such as lithium nickel composite oxide, lithium cobalt composite oxide, lithium manganese composite oxide, lithium nickel cobalt composite oxide, lithium nickel aluminum composite oxide, lithium nickel cobalt aluminum composite oxide, lithium nickel manganese cobalt composite oxide, lithium nickel manganese aluminum composite oxide, and lithium nickel cobalt manganese aluminum composite oxide; tiS 2 、FeS、MoS 2 Isotransition metal sulfides; mnO and V 2 O 5 、V 6 O 13 、TiO 2 And particles of transition metal oxides, olivine-type lithium phosphorus oxides, and the like. The olivine-type lithium phosphorus oxide contains, for example, at least 1 element selected from the group consisting of Mn, cr, co, cu, ni, V, mo, ti, zn, al, ga, mg, B, nb and Fe, lithium, phosphorus and oxygen. These compounds may be obtained by partially substituting a part of elements with other elements in order to improve the properties thereof. In addition, a plurality of types of positive electrode active material particles may be used in combination.
In the present embodiment, the positive electrode active material particles preferably contain at least one compound selected from the group consisting of lithium cobalt oxide, lithium manganese oxide, lithium nickel oxide, and lithium iron phosphate. This can be expected to increase the charge/discharge capacity of the lithium ion battery.
The average particle diameter (lower limit) of the positive electrode active material particles is preferably 1 μm or more, more preferably 2 μm or more, and still more preferably 5 μm or more. The average particle diameter (upper limit) is preferably 80 μm or less, more preferably 40 μm or less, and still more preferably 20 μm or less. The particle size is selected as appropriate from the viewpoint of input/output characteristics and electrode production.
Here, the average particle diameter is a particle diameter (median diameter: D) at 50% of the integrated value in the particle size distribution (volume basis) by the laser diffraction/scattering method 50 ). By setting the value within the range, side reactions during charge and discharge are suppressed, and a decrease in charge and discharge efficiency is suppressed.
When the total mass of the active material layer 3 is 100 parts by mass, the content of the positive electrode active material particles is preferably 85 parts by mass or more and 99.4 parts by mass or less, more preferably 90.5 parts by mass or more and 98.5 parts by mass or less, and still more preferably 90.5 parts by mass or more and 97.5 parts by mass or less. This can be expected to allow sufficient occlusion and release of lithium.
Adhesive resin
The binder resin is not particularly limited, and any known binder resin can be suitably selected. For example, a binder resin commonly used such as Polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF) can be used. These binder resins are mixed with other components using an appropriate solvent (typically, an organic solvent such as N-methylpyrrolidone (NMP)).
When the total amount of the active material layer 3 is 100 parts by mass, the content of the binder resin is preferably 0.1 part by mass or more and 10.0 parts by mass or less, more preferably 0.5 part by mass or more and 5.0 parts by mass or less, and still more preferably 1.0 part by mass or more and 5.0 parts by mass or less. When the content of the binder resin is within the above range, the balance of the coating property of the electrode slurry, the adhesive property of the binder, and the battery characteristics is more excellent. When the content of the binder resin is not more than the upper limit, the proportion of the electrode active material increases, and the capacity per electrode mass increases, which is preferable. When the content of the binder resin is not less than the lower limit, the electrode peeling is suppressed, which is preferable.
An electrically conductive assistant
The conductive assistant is not particularly limited as long as it is a conductive assistant that improves the conductivity of the electrode. Examples of the carbon black include carbon black, ketjen black, acetylene black, natural graphite, artificial graphite, and carbon fiber. These conductive aids may be used alone in 1 kind, or may be used in combination with 2 or more kinds.
When the entire active material layer 3 is 100 parts by mass, the content of the conductive auxiliary is preferably 0.5 parts by mass or more and 5.0 parts by mass or less, more preferably 1.0 parts by mass or more and 4.5 parts by mass or less, and still more preferably 1.5 parts by mass or more and 4.5 parts by mass or less. When the content of the conductive aid is within the above range, the balance of the coatability of the electrode paste, the adhesiveness of the binder, and the battery characteristics is more excellent. When the content of the conductive additive is not more than the upper limit, the proportion of the electrode active material increases, and the capacity per electrode mass increases, which is preferable. When the content of the conductive additive is not less than the lower limit, the conductivity of the electrode is more favorable, which is preferable.
Density of active material layer 3
The density of the active material layer 3 is not particularly limited, but is typically 2.0g/cm 3 Above, preferably 3.0g/cm 3 The above. In addition, from the viewpoint of ease of production and the like, it is typically 4.0g/cm 3 Below, 3.5g/cm is preferable 3 The following. Within this numerical range, the discharge capacity in use at a high discharge rate is preferably increased.
Thickness of active material layer 3
The thickness of the active material layer 3 is not particularly limited, and can be appropriately set in accordance with desired characteristics. For example, the thickness can be set to be thick from the viewpoint of energy density, and the thickness can be set to be thin from the viewpoint of output characteristics. The thickness of the active material layer 3 can be set appropriately, for example, in the range of 10 to 250 μm, preferably 20 to 200 μm, more preferably 100 to 150 μm, and still more preferably 120 to 130 μm.
(production method)
When the electrode for a lithium ion battery (for example, a positive electrode) according to the present embodiment is obtained, the production method is not limited, and an electrode satisfying the above-described requirements for surface roughness and the like may be obtained by any method.
For example, (i) first, an electrode slurry is prepared in which positive electrode active material particles, a binder resin, and a conductive auxiliary agent are dispersed or dissolved in an appropriate solvent (typically, an organic solvent such as N-methylpyrrolidone); (ii) Then, the electrode slurry is applied to one surface or both surfaces of the current collector 2 and dried to form the active material layer 3; (iii) Then, the active material layer 3 formed on the current collector 2 is pressed (roll-pressed or the like) together with the current collector 2, whereby the electrode for a lithium ion battery of the present embodiment can be obtained.
Here, according to the knowledge of the inventors of the present invention, in order to obtain R ax -R ay Has an absolute value of 0.2 [ mu ] m or less and R ax ′-R ay ' an electrode for a lithium ion battery having an absolute value of 0.2 μm or less is preferably formed by the press step (iii) described above. In this regard, the description is made with reference to fig. 4.
Fig. 4 schematically shows an example of the pressing step (roll pressing). The electrode 1 (not explicitly shown in the figure, but including the current collector 2 and the active material layer 3) is sandwiched between 2 rollers 10 arranged to face each other with the buffer film 5 interposed therebetween. The electrode 1 and the buffer film 5 sandwiched therebetween are transferred from the left direction to the right direction in fig. 4 by a force of rotation (indicated by an arrow in fig. 4) of the 2 rollers 10. At this time, the active material layer 3 on the surface of the electrode 1 is compressed and/or flattened by pressing with the roller 10 via the buffer film 5.
In fig. 4, the buffer films 5 are present on the "both sides" of the electrode 1, but this is not essential. For example, in the electrode 1, when the active material layer 3 is present only on one side of the current collector 2, the buffer thin film 5 may be present only on the current collector 2 side.
According to the findings of the inventors of the present invention, R can be obtained by applying pressure to the active material layer 3 through the buffer thin film 5 in the pressing step (roll pressing) in this manner ax -R ay Has an absolute value of 0.2pm or less and R ax ′-R ay ' the absolute value is 0.2pm or less.
R can be produced by devising the above production method ax -R ay Absolute value of (1) and R ax ′-R ay The reason why the absolute value of' is 0.2 μm or less is estimated as follows.
The roll pressing which is often used in the manufacture of lithium ion batteries has the advantage of being easy to apply large pressure. However, since the contact portion between the roller and the electrode is not a plane but a line, it is considered that stress is easily applied in a specific direction, which is related to anisotropy of surface roughness. In recent years, the pressure of roll pressing tends to increase due to the demand for higher capacity, and it is estimated that further stress tends to be applied.
On the other hand, it is considered that when the active material layer 3 is rolled through the buffer thin film 5, the buffer thin film 5 becomes "sacrificial", and the stress is relaxed. Thus, it is considered that the anisotropy of the surface roughness is reduced.
From the viewpoint of the stress relaxation, it is preferable to select the buffer film 5 to be flexible to some extent and to have deformability.
If chirality, handling, etc. are also included, for example, an aluminum thin film is selected as the buffer thin film 5. The term "aluminum thin film" as used herein refers not only to a thin film made of pure aluminum but also to a thin film made of an alloy of aluminum and other trace metal elements.
The synthetic resin film is also preferably selected from the viewpoint of softness and deformability. As the synthetic resin film, polyester film (PET film, etc.), polyolefin film (polyethylene film, polypropylene film), and other known various synthetic resin films can be used.
In addition, as another point of view related to the selection of the buffer film 5, it is conceivable to select the buffer film 5 made of a material softer than the positive electrode active material particles contained in the active material layer 3, based on the hardness of the positive electrode active material particles.
The surface (surface in contact with the electrode 1) of the buffer film 5 is preferably flat to some extent. The arithmetic mean roughness of the surface of the buffer film 5 in contact with the electrode 1 is, for example, 0.1 to 2.0. Mu.m, preferably 0.5 to 1.5. Mu.m, and more preferably 0.6 to 0.8. Mu.m. It is considered that the surface of the active material layer 3 can be further smoothed by satisfying this numerical value range.
The thickness of the buffer film 5 is not particularly limited, but is, for example, 10 to 100. Mu.m, preferably 10 to 50 μm, and more preferably 15 to 25 μm, from the viewpoint of handling properties and the like.
In FIG. 4, the transport speed of the electrode 1 (which substantially corresponds to the linear speed of rotation of the roller 10) is not particularly limited, but is typically 1 to 100 m/min, preferably 2 to 50 m/min.
The pressure of the rolling is not particularly limited, but is typically 0.7 to 2.5[ t/cm ], preferably 1.3 to 1.7[ t/cm ].
It is needless to say that a method other than the rolling shown in fig. 4 can be used as the pressing method. Among them, roll pressing is preferable in terms of ease of application of large pressure, ease of continuous production, and the like.
The case where the electrode 1 is a positive electrode for a lithium ion battery has been described above.
Next, a case where the electrode 1 is a negative electrode for a lithium ion battery will be described. As for the drawings, it is desirable to refer to the same drawings as the positive electrode (fig. 1 and the like).
(Current collector 2 of negative electrode)
When the electrode 1 is a negative electrode for a lithium ion battery, any conductive material can be used for the current collector 2. As the material, copper, stainless steel, nickel, titanium, a clarified alloy, and the like can be used, and the thickness and the like are as described with respect to the current collector 2 as the positive electrode.
(active material layer 3 of negative electrode)
The active material layer 3 as the negative electrode preferably contains negative electrode active material particles. Further, a binder resin and a conductive aid may be contained as necessary.
The negative electrode active material particles are preferably graphite, amorphous carbon, silicon oxide, metallic lithium, and the like, but are not limited thereto as long as they can occlude and release lithium.
The average particle diameter (lower limit) of the negative electrode active material particles is preferably 1 μm, more preferably 2 μm, and still more preferably 5 μm from the viewpoints of input/output characteristics and electrode production. The average particle diameter (upper limit) is preferably 80 μm, more preferably 40 μm. Here, the average particle diameter means a particle diameter (median diameter: D) at 50% of the integrated value in the particle size distribution (volume basis) by the laser diffraction scattering method 50 ). By setting the numerical range, side reactions during charge and discharge are suppressed, and a decrease in charge and discharge efficiency is suppressed.
The binder resin and the conductive assistant that can be contained in the active material layer 3 serving as the negative electrode can be the same as those that can be used in the active material layer 3 serving as the positive electrode described above. As the binder resin, styrene butadiene rubber or the like can also be used. In addition, as a solvent for coating, it is also possible to use no organic solvent, not water.
The amounts of the respective components in the negative electrode are appropriately adjusted from the viewpoint of battery performance, manufacturing suitability, adhesion to a current collector, and the like.
< lithium ion Battery >
The lithium ion battery of the present embodiment includes the above-described electrode for a lithium ion battery.
Generally, a lithium ion battery includes a positive electrode and a negative electrode. In the lithium ion battery of the present embodiment, at least one of the electrodes is composed of an electrode having a small anisotropy of surface roughness. In other words, even a lithium ion battery in which one of the positive electrode and the negative electrode is an electrode having small anisotropy of surface roughness and the other is not an electrode having small anisotropy of surface roughness can be used as the lithium ion battery of the present embodiment. Among them, at least the positive electrode is preferably composed of an electrode having small anisotropy of surface roughness.
The lithium ion battery of the present embodiment includes, as one aspect, an electrolyte solution, a separator, an outer container, and the like in addition to a positive electrode and a negative electrode. They are explained.
(electrolyte)
As the electrolyte, a nonaqueous electrolyte containing a lithium salt is generally used.
An example of the lithium salt is LiClO 4 、LiBF 6 、LiPF 6 、LiCF 3 SO 3 、LiCF 3 CO 2 、LiAsF 6 、LiSbF 6 、LiB 10 Cl 10 、LiAlCl 4 、LiCl、LiBr、LiB(C 2 H 5 ) 4 、CF 3 SO 3 Li、CH 3 SO 3 Li、LiC 4 F 9 SO 3 、Li(CF 3 SO 2 ) 2 N, lithium lower fatty acid carboxylate, and the like.
As the solvent for dissolving the lithium salt, a known solvent can be used without particular limitation. Examples thereof include carbonates such as Ethylene Carbonate (EC), propylene Carbonate (PC), butylene Carbonate (BC), dimethyl carbonate (DMC), diethyl carbonate (DEC), methylethyl carbonate (MEC), vinylene Carbonate (VC), and the like; lactones such as γ -butyrolactone and γ -valerolactone; ethers such as trimethoxymethane, 1, 2-dimethoxyethane, diethyl ether, tetrahydrofuran, and 2-methyltetrahydrofuran; sulfoxides such as dimethyl sulfoxide; alkylene oxides such as 1, 3-dioxolane and 4-methyl-1, 3-dioxolane; nitrogen-containing solvents such as acetonitrile, nitromethane, formamide, and dimethylformamide; organic acid esters such as methyl formate, methyl acetate, ethyl acetate, butyl acetate, methyl propionate, and ethyl propionate; phosphoric acid triesters, diethylene glycol dimethyl ethers; triethylene glycol dimethyl ethers; sulfolanes such as sulfolane and methylsulfolane; oxazolidinones such as 3-methyl-2-oxazolidinone; and sulfonic acid lactones such as 1, 3-propane sultone, 1, 4-butane sultone, and naphthalene sultone. These may be used alone or in combination of two or more.
(baffle)
As the separator, a known separator can be used.
The separator is made of, for example, a porous film made of resin, woven fabric, nonwoven fabric, or the like. As the resin component, polyolefin resin such as polypropylene and polyethylene, polyester resin, acrylic resin, styrene resin, nylon resin, or the like can be used. In particular, polyolefin microporous membranes are preferable because of their excellent ion permeability and physical separation performance between the positive and negative electrodes.
Further, a layer containing inorganic particles may be formed on the separator as needed. Examples of the inorganic particles include insulating oxides, nitrides, sulfides, and carbides. Among them, tiO is preferably contained 2 And/or Al 2 O 3 。
(outer container)
For the outer container, a known member can be used. The flexible film is preferably used from the viewpoint of weight reduction of the battery.
As the flexible film, a film in which a resin layer is provided on the front and back surfaces of a metal layer serving as a base material can be used. As the metal layer, a metal having a barrier property such as prevention of leakage of the electrolytic solution and intrusion of moisture from the outside can be selected, and aluminum, stainless steel, or the like can be used.
The embodiments of the present invention have been described above, but these are examples of the present invention, and various configurations other than the above-described configurations can be adopted. The present invention is not limited to the above-described embodiments, and modifications, improvements, and the like within a range that can achieve the object of the present invention are also included in the present invention.
Examples
Embodiments of the present invention will be described in detail based on examples and comparative examples. The present invention is not limited to the examples.
< examples 1 to 3: production of electrode (Positive electrode) >
1. Preparation of slurry for formation of active Material layer
(1) Preparation of slurry of example 1
First, the following materials were mixed uniformly at the indicated ratio.
Positive electrode active material: particles of lithium nickel oxide (D) 50 :8 μm) and particles of lithium manganese oxide (D) 50 :12 μm) in a mass ratio of 3:7 mixture 8230; 93% by mass
Conductive assistant: carbon black 82303% by mass
Binder resin: PVDF (polyvinylidene fluoride) \\ 8230; 4% by mass
This mixture was further mixed with NMP (N-methyl-2-pyrrolidone) as a solvent to prepare a positive electrode slurry.
(2) Preparation of slurry of example 2
Except that lithium nickel oxide and lithium manganese oxide were added as positive electrode active materials in a mass ratio of 7:3 Positive electrode slurry was prepared in the same manner as in (1) except for mixing.
(3) Preparation of slurry of example 3
A positive electrode slurry was prepared in the same manner as in (1) above, except that only lithium nickel oxide was used as the positive electrode active material.
2. Application of slurry to current collector, and roll pressing
The positive electrode slurry prepared in the above item 1 was applied to both surfaces of an aluminum substrate (having a thickness of about 15 μm) serving as a current collector, and dried to obtain a positive electrode in which the active material layer was not compressed.
The positive electrode with the uncompressed active material layer was pressed from both sides with a buffer film interposed therebetween with a pressure of 1.6t/cm using a roll press as described with reference to fig. 4 (roll diameter:
Figure BDA0004014171960000131
conveying speed: 3 m/min).
Here, as the buffer film, an aluminum substrate (thickness: 20 μm, surface roughness (arithmetic mean roughness): 0.7 μm) was used.
The electrode (positive electrode) for a lithium ion battery was obtained in this manner. The density of the active material layer is 3.4g/cc or more.
3. Determination of surface roughness
The electrode for lithium ion battery (positive electrode) obtained in the above 2 was cut into a rectangle having a total length of 10cm × 5cm in width to obtain an electrode for measuring surface roughness.
The surface roughness of the surface (surface on which the active material layer is applied and compressed) of the electrode for measurement was measured. That is, R is measured and calculated ax 、R ay 、R ax ' and R ay The value of. As described above, the measurement was performed in accordance with JISB0601:2013, the measurement was carried out at 5 positions in total at the center and 4 positions around the center of the electrode for measurement using a measuring apparatus VR-3000 manufactured by Kenzhi, and the average of 5 positions was taken as R ax 、R ay 、R ax ' and R ay The value of.
< comparative examples 1 to 3: (production of Positive electrode)
In the above "2. Application of slurry to current collector and roll pressing", an electrode (positive electrode) for a lithium ion battery was obtained in the same manner as in examples 1 to 3 (that is, using the same positive electrode slurry and current collector), except that no buffer film was used.
R for examples and comparative examples ax 、R ay 、R ax ' and R ay ' values additionally for R ax -R ay Absolute value of (1) and R ax ′-R ay The absolute values of' are summarized in Table 1 below.
< evaluation: presence or absence of wrinkles and streaks >
The surfaces of the electrodes of the examples and comparative examples obtained by the steps 1 and 2 were observed to evaluate the presence or absence of wrinkles and streaks. The electrode in which no wrinkles or streaks were observed at all was designated as "none", and the electrode in which wrinkles or streaks were observed was designated as "present".
The evaluation results are shown in table 1.
< evaluation: windability >
The electrodes of the examples and comparative examples obtained by the steps 1 and 2 were wound. In this case, the electrode that can be wound neatly without a gap or strain is referred to as "good", and the electrode that is not wound neatly with a gap or strain or the electrode that is broken is referred to as "bad".
The evaluation results are shown in table 1.
[ Table 1]
Figure BDA0004014171960000151
As shown in Table 1, R ax -R ay Has an absolute value of 0.2 [ mu ] m or less and R ax ′-R ay The electrodes of examples 1 to 3 having an absolute value of' 0.2 μm or less were found to have no wrinkles or streaks, and good winding properties were obtained.
That is, the lithium ion battery electrode according to the present embodiment suppresses the deterioration of the yield and improves the productivity.
In another aspect, R ax -R ay Absolute value of (1) and R ax ′-R ay ' the electrodes of comparative examples 1 to 3 having at least one or both of the absolute values exceeding 0.2 μm were found to have wrinkles and streaks, and had poor winding properties.
In comparative example 2, although R ax ′-R ay ' Absolute value was 0.04 μm (i.e., same level as in examples 1 to 3), and R ax -R ay The absolute value of (A) was also 0.22 μm (a value close to 0.2 μm), but the results were inferior to those of examples 1 to 3 in terms of wrinkles, streaks and coilability. It is known that R is ax -R ay Absolute value of (1) and R ax ′-R ay It is important to set the absolute value of' to 0.2 μm or less in order to solve the problem.
The present application claims priority based on japanese application No. 2018-005486, filed on 1/17/2018, the disclosure of which is incorporated herein in its entirety.

Claims (6)

1. A method for manufacturing an electrode for a lithium ion battery,
the electrode for a lithium ion battery is provided with: a current collector; and an active material layer formed on the surface of the current collector,
the active material layer contains active material particles and a binder resin,
setting a 1xy orthogonal coordinate on the surface of the active material layer, and calculating the surface of the active material layer measured in the x-axis direction of the 1xy orthogonal coordinateNumber average roughness is set as R ax Wherein R is an arithmetic mean roughness of the surface of the active material layer measured in the y-axis direction of the 1 xy-orthogonal coordinate ay At this time R ax -R ay Has an absolute value of 0.2 μm or less,
setting a 2xy orthogonal coordinate in which the 1xy orthogonal coordinate is rotated by 45 DEG in a plane formed by the x axis and the y axis, and setting the arithmetic mean roughness of the surface of the active material layer measured in the x axis direction of the 2xy orthogonal coordinate as R ax Wherein R is an arithmetic mean roughness of the surface of the active material layer measured in the y-axis direction of the 2 xy-orthogonal coordinate ay ', when R ax ′-R ay ' the absolute value is 0.2 μm or less,
the method for manufacturing the electrode for the lithium ion battery comprises the following steps:
a step of providing an active material layer containing active material particles, a binder resin, and a conductive auxiliary agent on one or both surfaces of a current collector; and
a pressing step of pressing the active material layer formed on the current collector together with the current collector,
in the pressing step, an electrode provided with a current collector and an active material layer is compressed and/or flattened by being pressed with a buffer film interposed therebetween.
2. The method for manufacturing an electrode for a lithium ion battery according to claim 1,
the step of providing the active material layer on one surface or both surfaces of the current collector is a coating step of applying an electrode slurry in which active material particles, a binder resin, and a conductive assistant are dispersed or dissolved in a solvent to one surface or both surfaces of the current collector and drying the electrode slurry to provide the active material layer.
3. The method for manufacturing an electrode for a lithium ion battery according to claim 1 or 2, wherein,
the pressing step is a rolling step of rolling the active material layer formed on the current collector together with the current collector,
the roll pressing step is performed by sandwiching an electrode including a current collector and an active material layer between two rolls arranged to face each other with a buffer film interposed therebetween.
4. The method for manufacturing an electrode for a lithium ion battery according to claim 1,
the buffer film is an aluminum film.
5. The method for manufacturing an electrode for a lithium ion battery according to claim 1 or 2, wherein,
the arithmetic average roughness of the surface of the buffer film in contact with the electrode is 0.1 to 2.0 [ mu ] m.
6. The method for manufacturing an electrode for a lithium ion battery according to claim 1 or 2, wherein,
in the pressing step, a pressure of 0.7 to 2.5[ t/cm ] is applied to the current collector and the active material layer.
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