CN115851364A - Concentrated solution and preparation method and application thereof - Google Patents

Concentrated solution and preparation method and application thereof Download PDF

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CN115851364A
CN115851364A CN202211693343.1A CN202211693343A CN115851364A CN 115851364 A CN115851364 A CN 115851364A CN 202211693343 A CN202211693343 A CN 202211693343A CN 115851364 A CN115851364 A CN 115851364A
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organic
concentrate
dibasic acid
percent
concentrated solution
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邓义为
邓睿瑞
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Changsha Esse Equipment Maintenance Technology Co ltd
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Changsha Esse Equipment Maintenance Technology Co ltd
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Abstract

The invention discloses a concentrated solution and a preparation method and application thereof. The composite material comprises the following components in percentage by mass: 5 to 10 percent of metal lubricating corrosion inhibitor; 5 to 15 percent of surfactant; 1 to 5 percent of water quality stabilizer; 5 to 10 percent of organic alcohol amine; 5 to 15 percent of polyol; the balance of water; the metal lubricating corrosion inhibitor comprises organic dibasic acid; the organic dibasic acid is organic dibasic acid with carbon chain length more than 18. The long-carbon-chain multipolarity strong adsorption type dibasic acid with the carbon chain length of more than eighteen carbons is adopted, so that the long-carbon-chain dibasic acid has more excellent antirust property, has better lubricating property due to longer carbon chain, and saves the need of adding phosphate or petroleum lubricants which are not friendly to the environment. Is more friendly to the operating space of workers and the environment.

Description

Concentrated solution and preparation method and application thereof
Technical Field
The invention relates to the technical field of hydraulic transmission media, in particular to a concentrated solution and a preparation method and application thereof.
Background
The hydraulic support is a structure for controlling the mine pressure of the coal face, has the main functions of supporting a stope top plate, maintaining a safe operation space, pushing working face mining and transporting equipment and the like, and has great influence on economic and technical indexes such as productivity, safety and the like of the fully mechanized coal face in terms of working performance. The hydraulic support fluid is used as a working medium of the hydraulic support, plays a role in power transmission, and plays roles in lubrication, cooling, corrosion prevention and rust prevention, and is called as 'blood' of the hydraulic support. At present, domestic coal mine hydraulic support liquid is generally prepared by blending base oil and a plurality of functional additives, and the lubricating property, the stability, the rust resistance, the corrosion resistance, the compatibility with sealing materials and the like of the domestic coal mine hydraulic support liquid need to be met, so that the domestic coal mine hydraulic support liquid can be used in underground coal mines.
The existing concentrated solution for the hydraulic support has two main technical problems, namely 1, poor stability. Due to the action of hard water and pressure, soluble potassium and sodium soaps are often changed into sticky substances which are not easy to dissolve in liquid or separated out soaps, so that valves and filter screens are blocked. 2. Conflict with environmental protection requirements. Phosphate ester or petroleum lubricants are not environment-friendly, raw materials such as rosin and petroleum acid can emit peculiar smell in the saponification process, and waste liquid can cause water pollution in underground treatment.
Therefore, it is necessary to develop a new concentrate.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the concentrated solution provided by the first aspect of the invention can effectively improve the lubricating and corrosion inhibiting effects.
The second aspect of the present invention also provides a method for preparing the concentrate.
The third aspect of the invention also provides the use of the concentrate.
The concentrated solution according to the embodiment of the first aspect of the invention comprises the following components in percentage by mass:
Figure BDA0004022256670000011
the metal lubricating corrosion inhibitor comprises organic dibasic acid; the organic dibasic acid is organic dibasic acid with a carbon chain length of more than or equal to 18.
The traditional transmission fluid for the hydraulic support is an emulsified type, consists of mineral oil, an emulsifier, an oil-soluble antirust additive (such as alkyl sulfonate and the like), a preservative, fatty amine, inorganic base, a complexing agent and the like, has poor hard water resistance, is hard in water quality and easy to break emulsion and separate layers particularly in a mine hydraulic support system, and precipitated soap, the emulsifier, oil and the like are adhered to a pipe wall and a filter screen to influence normal operation. Or the concentrated solution is prepared by chelating organic dibasic acid or inorganic acid such as sebacic acid, boric acid and the like with alcohol amine to form an antirust agent, and adopting phosphate lubricant and other functional additives, although the concentrated solution has better antirust property and lubricity, the concentrated solution has poor hard water resistance and large smell, and influences the environment of an operation space, and meanwhile, because the lubricating property of the organic dibasic acid is poor, the lubricating property of the concentrated solution needs to be improved by adding a lubricating agent at the same time, and the phosphorus-containing lubricating agent is not environment-friendly.
The concentrated solution provided by the embodiment of the invention has at least the following beneficial effects:
the long-carbon-chain multi-polarity strong-adsorption type dibasic acid with the carbon chain length of more than eighteen carbons is adopted, so that the long-carbon-chain dibasic acid has excellent antirust property, has good lubricating property due to the long carbon chain, and omits a phosphate or petroleum lubricant. Is more friendly to the operating space of workers and the environment.
The concentrated solution has the characteristics of good lubricity, stability, filterability, rust prevention, corrosion prevention, sealing material compatibility and the like, does not separate oil and soap, and does not use mineral oil and phosphorus-containing lubricant in the formula. Compared with the traditional emulsified oil, the emulsified oil has better stability.
According to some embodiments of the invention, the metal lubrication corrosion inhibitor further comprises at least one of an organic triacid, triethanolamine, benzotriazole, or methylbenzotriazole.
The long carbon chain dibasic acid is compounded with other antirust additives such as organic tribasic acid, the synergistic principle of various additives is fully utilized, the best composite antirust lubricating corrosion inhibition effect is obtained with a lower dosage, the quality is stable, the environment is friendly, and the lubricating corrosion inhibition effect is better.
According to some embodiments of the invention, the organic diacid is at least one selected from 21 carbon organic diacids.
According to some embodiments of the invention, the 21-carbon organic diacid is cyclopropyloleic acid.
According to some embodiments of the invention, the organic triacid comprises 2,4,6-tris (aminocaproyl) -1,3,5-triazine.
The function of the organic tribasic acid in the application is to increase the instant rust prevention capability in the concentrated solution.
According to some embodiments of the invention, the surfactant is at least one of a fatty acid ether, a fatty alcohol polyoxyethylene ether. Therefore, the concentrated solution has better penetration, emulsification and dissolution assisting effects.
According to some embodiments of the invention, the organic alcohol amine comprises at least one of monoethanolamine, triethanolamine, monoisopropanolamine, or diisopropanolamine. Therefore, the added organic alcohol amine enables the concentrated solution to have better pH value stabilizing effect.
According to some embodiments of the invention, the water quality stabilizer is at least one of sodium gluconate or sodium citrate. Thus, the water quality stabilizer functions to complex heavy metal ions such as calcium ions and magnesium ions in water.
According to a second aspect of the present invention, there is provided a method of preparing a concentrate, comprising the steps of:
s1, mixing part of water, a water quality stabilizer, a metal lubrication corrosion inhibitor, a surfactant and polyhydric alcohol to obtain a mixed solution;
s2, adding organic alcohol amine and the rest water in the step S1 to adjust the pH value to be alkaline, and obtaining a concentrated solution.
According to some embodiments of the invention, the pH is adjusted to 10 to 10.5.
In a third aspect the present invention provides the use of a concentrate as described above in a hydraulic system as a transmission medium.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Detailed Description
The following are specific examples of the present invention, and the technical solutions of the present invention are further described with reference to the examples, but the present invention is not limited to the examples.
The reagents, methods and equipment adopted by the invention are conventional in the technical field if no special description is given.
Organic tribasic acid: 2,4,6-tris (aminocaproyl) -1,3,5-triazine, available from CP50 of Shanghai Milin.
Example 1
Example 1 provides a concentrate having the following composition:
6% of metal lubricating corrosion inhibitor, 8% of triethanolamine, 5% of surfactant fatty acid ether, 12% of ethylene glycol, 3% of water quality stabilizer sodium gluconate and 66% of deionized water.
Wherein, the formula of the metal lubricating corrosion inhibitor is that 5 percent of cyclopropyl oleic acid, 50 percent of organic tribasic acid CP, 1 percent of benzotriazole, 1 percent of methyl benzotriazole, 30 percent of triethanolamine and 53 percent of deionized water are stirred and dissolved at the temperature of 60 +/-5 ℃, and fully reacted for 30-60min to obtain uniform and transparent solution.
The preparation method of the concentrated solution comprises the following steps:
s1, adding 3% of sodium gluconate serving as a water quality stabilizer into 66% of deionized water, then adding 6% of a compound metal lubricating corrosion inhibitor, then adding Xin Chunmi%, 8% of triethanolamine and 12% of ethylene glycol, and uniformly stirring to obtain a concentrated solution for the hydraulic support.
Example 2
Example 2 provides a concentrate comprising the following components:
7% of metal lubricating corrosion inhibitor, 7% of triethanolamine, 8% of surfactant fatty acid ether, 10% of ethylene glycol, 3% of water quality stabilizer sodium gluconate and 65% of deionized water.
The preparation method of the concentrated solution is the same as that of the example 1, and the component dosage of the metal lubricating corrosion inhibitor is the same as that of the example 1.
Example 3
Example 3 provides a concentrate comprising the following components:
5% of metal lubricating corrosion inhibitor, 9% of triethanolamine, 10% of surfactant fatty acid ether, 10% of ethylene glycol, 3% of water quality stabilizer sodium gluconate and 63% of deionized water.
The preparation method of the concentrated solution is the same as that of the example 1, and the components of the metal lubricating corrosion inhibitor are used in the same amount as that of the example 1.
Example 4
Example 4 provides a concentrate comprising the following components:
10% of metal lubricating corrosion inhibitor, 5% of triethanolamine, 8% of surfactant fatty acid ether, 12% of ethylene glycol, 3% of water quality stabilizer sodium gluconate and 63% of deionized water.
The preparation method of the concentrated solution is the same as that of the example 1, and the components of the metal lubricating corrosion inhibitor are used in the same amount as that of the example 1.
Comparative example 1
Comparative example 1 provides a concentrate having the following composition:
6% of metal lubricating corrosion inhibitor, 8% of triethanolamine, 5% of surfactant fatty acid ether, 12% of ethylene glycol, 3% of water quality stabilizer sodium gluconate and 66% of deionized water.
Wherein, the formula of the metal lubricating corrosion inhibitor is 5 percent of sebacic acid, 10 percent of organic tribasic acid, 1 percent of benzotriazole, 1 percent of methyl benzotriazole, 30 percent of triethanolamine and 53 percent of deionized water, and the mixture is stirred and dissolved at the temperature of 60 +/-5 ℃ and fully reacts for 30-60min to form uniform and transparent solution.
The preparation method of the concentrated solution comprises the following steps:
s1, adding 3% of sodium gluconate serving as a water quality stabilizer into 66% of deionized water, then adding 6% of a compound metal lubricating corrosion inhibitor, then adding Xin Chunmi%, 8% of triethanolamine and 12% of ethylene glycol, and uniformly stirring to obtain a concentrated solution for the hydraulic bracket.
Comparative example 2
Comparative example 2 provides a concentrate having the following composition:
6% of metal lubricating corrosion inhibitor, 8% of organic alcohol amine, 5% of surfactant, 12% of ethylene glycol, 3% of water quality stabilizer and 66% of deionized water.
Wherein, the formula of the metal lubricating corrosion inhibitor is that 50 percent of organic triacid CP, 1 percent of benzotriazole, 1 percent of tolyltriazole, 30 percent of triethanolamine and 58 percent of deionized water are stirred and dissolved at the temperature of 60 +/-5 ℃, and fully reacted for 30-60min to form uniform and transparent solution.
The preparation method of the concentrated solution comprises the following steps:
s1, adding 3% of sodium gluconate serving as a water quality stabilizer into 66% of deionized water, then adding 6% of a metal lubricating corrosion inhibitor, then adding Xin Chunmi% of a surfactant, 8% of triethanolamine and 12% of ethylene glycol, and uniformly stirring to obtain a concentrated solution for the hydraulic support.
Performance detection
The test is carried out according to the coal industry standard MT 76-2011 'emulsified oil, concentrated solution and high-water-content hydraulic liquid for hydraulic supports'.
The concentrates of examples 1 to 4 and comparative examples 1 to 2 were subjected to performance tests, and the results are shown in Table 1.
TABLE 1 data for examples 1-4 and comparative examples 1-2
Figure BDA0004022256670000051
Figure BDA0004022256670000061
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The data of the above examples 1 to 4 show that the hydraulic bracket liquid product can meet the index requirements of MT 76-2011, which indicates that the hydraulic bracket liquid product has good stability, rust prevention, corrosion prevention and lubricating property. And has better antirust and lubricating performance.
As is clear from the data of comparative examples 1 to 2, when the organic dibasic acid of less than 18 in the total number of carbon atoms was used or the organic dibasic acid was not added, the effect was not as good as in examples 1 to 5 of the present invention, and the lubricating anticorrosive property was all inferior.
While the present invention has been described in detail with reference to the embodiments thereof, the present invention is not limited to the embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims (10)

1. The concentrated solution is characterized by comprising the following components in percentage by mass:
Figure FDA0004022256660000011
the metal lubricating corrosion inhibitor comprises organic dibasic acid; the organic dibasic acid is organic dibasic acid with carbon chain length more than 18.
2. The concentrate of claim 1, wherein the metal lubrication corrosion inhibitor further comprises at least one of an organic triacid, triethanolamine, benzotriazole, or tolyltriazole.
3. The concentrate of claim 1 wherein the organic diacid is selected from the group consisting of 21 carbon organic diacids.
4. The concentrate of claim 2 wherein the organic triacid comprises 2,4,6-tris (aminocaproyl) -1,3,5-triazine.
5. The concentrate of claim 1 wherein said surfactant is at least one of a fatty acid ether and a fatty alcohol polyoxyethylene ether.
6. The concentrate of claim 1 wherein the organic alcohol amine comprises at least one of monoethanolamine, triethanolamine, monoisopropanolamine, or diisopropanolamine.
7. The concentrate of claim 1, wherein the water quality stabilizer is at least one of sodium gluconate or sodium citrate.
8. The method of producing a concentrate according to any one of claims 1 to 7, comprising the steps of:
s1, mixing part of water, a water quality stabilizer, a metal lubrication corrosion inhibitor, a surfactant and polyhydric alcohol to obtain a mixed solution;
s2, adding organic alcohol amine and the rest water in the step S1 to adjust the pH value to be alkaline, and obtaining a concentrated solution.
9. The method of claim 8, wherein the pH is adjusted to 10 to 10.5.
10. Use of a concentrate according to any one of claims 1 to 7 as a transmission medium in a hydraulic system.
CN202211693343.1A 2022-12-28 2022-12-28 Concentrated solution and preparation method and application thereof Pending CN115851364A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108395924A (en) * 2018-03-20 2018-08-14 郑州正赢石化有限公司 Fully synthetic cutting fluid

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108395924A (en) * 2018-03-20 2018-08-14 郑州正赢石化有限公司 Fully synthetic cutting fluid

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