CN115849953A - Photochromic ceramic glaze and preparation method thereof - Google Patents

Photochromic ceramic glaze and preparation method thereof Download PDF

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CN115849953A
CN115849953A CN202211607012.1A CN202211607012A CN115849953A CN 115849953 A CN115849953 A CN 115849953A CN 202211607012 A CN202211607012 A CN 202211607012A CN 115849953 A CN115849953 A CN 115849953A
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photochromic
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CN115849953B (en
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廖汉森
黄晓辉
廖清明
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Fujian Dehua Meijing Gift Co ltd
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Abstract

A photochromic ceramic glaze comprises the following components in parts by weight: 30-40 parts of kaolin, 20-30 parts of potash feldspar, 30-40 parts of photochromic liquid, 15-20 parts of aluminum hydroxide, 4-6 parts of cerium oxide, 8-14 parts of binder, 5-8 parts of magnesia-alumina spinel and 60-70 parts of water. A preparation method of photochromic ceramic glaze comprises the following steps: stirring and mixing kaolin, potash feldspar, photochromic liquid, aluminum hydroxide, cerium oxide, a binder, magnesia-alumina spinel and water, uniformly mixing, and performing ball milling to obtain glaze slurry, thereby obtaining the photochromic ceramic glaze. The photochromic ceramic glaze and the preparation method thereof have the advantages that the prepared glaze is good in light stability and high in light fatigue resistance.

Description

Photochromic ceramic glaze and preparation method thereof
Technical Field
The invention relates to the technical field of ceramics, in particular to a photochromic ceramic glaze and a preparation method thereof.
Background
With the improvement of the quality of life and the transformation of consumption concept of people, the ceramic product is required to have practicability, artistry and ornamental value, and therefore, the research on the illumination color-changing glaze applied to ceramic manufacturing is increasing day by day.
Photochromic materials are materials that change color when excited by a light source. The existing photochromic material has poor thermal stability, slow response, poor fatigue resistance, poor mechanical property and environmental friendliness, and the bottleneck limits the wide application of the photochromic material in ceramic products. Therefore, it is highly desirable to provide a stable photochromic glaze against light fatigue to improve the practicability, artistry and appreciation of the ceramic product.
Disclosure of Invention
In view of the above, the present invention provides a photochromic ceramic glaze and a preparation method thereof, and the prepared glaze has good light stability and high light fatigue resistance.
In order to achieve the purpose, the invention provides the following technical scheme:
a photochromic ceramic glaze comprises the following components in parts by weight: 30-40 parts of kaolin, 20-30 parts of potash feldspar, 30-40 parts of photochromic liquid, 15-20 parts of aluminum hydroxide, 4-6 parts of cerium oxide, 8-14 parts of binder, 5-8 parts of magnesium aluminate spinel and 60-70 parts of water.
Preferably, the binder is sodium carboxymethylcellulose.
A preparation method of photochromic ceramic glaze comprises the following steps:
stirring and mixing kaolin, potash feldspar, photochromic liquid, aluminum hydroxide, cerium oxide, a binder, magnesia-alumina spinel and water, uniformly mixing, and performing ball milling to obtain glaze slurry, thereby obtaining the photochromic ceramic glaze.
Preferably, the preparation method of the photochromic liquid comprises the following steps:
s11, preparing titanium dioxide sol;
s12, mixing the polylactic acid-glycolic acid copolymer, the photochromic agent and the chitosan acetic acid solution to obtain a composite solution;
mixing polyvinyl alcohol, titanium dioxide sol and ethanol solution with volume fraction of 50% to obtain sol solution;
and S13, mixing the composite liquid and the sol liquid, and stirring for 12-24 hours to obtain the photochromic liquid.
Preferably, the chitosan acetic acid solution is a chitosan acetic acid solution with the mass fraction of 40%
Preferably, the weight part ratio of the polylactic acid-glycolic acid copolymer to the photochromic agent to the chitosan acetic acid solution is 1.
Preferably, the weight part ratio of the polyvinyl alcohol to the titanium dioxide sol to the ethanol solution is 1.
Preferably, the weight ratio of the composite liquid to the sol liquid is 1.
Preferably, the method for preparing the titania sol in step S11 includes: uniformly stirring tetraethoxysilane and absolute ethyl alcohol, adding ammonia water solution with the volume fraction of 20%, adjusting the pH value to 9-10, and stirring for 3-4h at the temperature of 60 ℃ to obtain titanium dioxide sol.
Preferably, the weight ratio of the ethyl orthosilicate to the absolute ethyl alcohol to the ammonia water is 2.
According to the invention, the photochromic agent is cross-linked and wrapped by the composite long-chain structure, and the electrostatic adsorption phenomenon is formed by the positive charge of the chitosan and the photochromic agent, so that the adhesion strength of the photochromic agent and the long-chain structure is improved, meanwhile, the titanium dioxide sol has good dispersity, the specific surface area of the titanium dioxide sol is further improved by the cross-linking of the polyvinyl alcohol, the interfacial area of the sol solution is enlarged, and the sol solution can be partially filled and grafted in the chitosan-polymer long-chain structure in the process of mixing with the composite solution, so that the photochromic agent on the surface and inside of the chain structure can play the roles of buffering and absorbing light energy and is beneficial to improving the enamel density, and on the premise of not influencing the photochromic, the light degradation reaction of the photochromic agent is slowed down under the irradiation of ultraviolet light or sunlight, so that the light fatigue resistance and the light stability of the enamel are improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In addition, the raw materials and equipment of the present invention can be obtained from the market, and are not listed, wherein the photochromic agent of the present invention can be obtained from the market and is a spiropyran organic photochromic material.
Example 1:
a photochromic ceramic glaze comprises the following components in parts by weight: 40 parts of kaolin, 30 parts of potash feldspar, 40 parts of photochromic liquid, 20 parts of aluminum hydroxide, 6 parts of cerium oxide, 14 parts of sodium hydroxymethyl cellulose, 8 parts of magnesia-alumina spinel and 70 parts of water.
A preparation method of photochromic ceramic glaze comprises the following steps:
and stirring and mixing the kaolin, the potash feldspar, the photochromic liquid, the aluminum hydroxide, the cerium oxide, the sodium hydroxymethyl cellulose, the magnesia-alumina spinel and the water in parts by weight, uniformly mixing, and performing ball milling to obtain glaze slip, thus obtaining the photochromic ceramic glaze.
The preparation method of the photochromic liquid comprises the following steps:
s11, preparing titanium dioxide sol: uniformly stirring tetraethoxysilane and absolute ethyl alcohol, adding an ammonia water solution with the volume fraction of 20%, adjusting the pH value to 9-10, and stirring at 60 ℃ for 4 hours to obtain a titanium dioxide sol, wherein the weight part ratio of tetraethoxysilane to absolute ethyl alcohol to ammonia water is 2;
s12, mixing the polylactic acid-glycolic acid copolymer, the photochromic agent and a chitosan acetic acid solution with the mass fraction of 40% according to the weight ratio of 1;
mixing polyvinyl alcohol, titanium dioxide sol and 50% volume fraction ethanol solution according to the weight part ratio of 1;
and S13, mixing the composite solution and the sol solution according to the weight part ratio of 1.
Example 2:
a photochromic ceramic glaze comprises the following components in parts by weight: 30 parts of kaolin, 20 parts of potassium feldspar, 30 parts of photochromic liquid, 15 parts of aluminum hydroxide, 4 parts of cerium oxide, 8 parts of sodium hydroxymethyl cellulose, 5 parts of magnesium aluminate spinel and 60 parts of water.
A preparation method of photochromic ceramic glaze comprises the following steps:
and stirring and mixing the kaolin, the potash feldspar, the photochromic liquid, the aluminum hydroxide, the cerium oxide, the sodium carboxymethylcellulose, the magnesia-alumina spinel and the water in parts by weight, uniformly mixing, and performing ball milling to obtain glaze slip, thus obtaining the photochromic ceramic glaze.
The preparation method of the photochromic liquid comprises the following steps:
s11, preparing titanium dioxide sol: uniformly stirring tetraethoxysilane and absolute ethyl alcohol, adding an ammonia water solution with the volume fraction of 20%, adjusting the pH value to 9-10, and stirring at 60 ℃ for 3 hours to obtain a titanium dioxide sol, wherein the weight part ratio of tetraethoxysilane to absolute ethyl alcohol to ammonia water is 2;
s12, mixing the polylactic acid-glycolic acid copolymer, the photochromic agent and a chitosan acetic acid solution with the mass fraction of 40% according to the weight ratio of 1;
mixing polyvinyl alcohol, titanium dioxide sol and 50% volume fraction ethanol solution according to the weight ratio of 1;
and S13, mixing the composite solution and the sol solution according to the weight part ratio of 1.
Example 3:
a photochromic ceramic glaze comprises the following components in parts by weight: 35 parts of kaolin, 25 parts of potassium feldspar, 35 parts of photochromic liquid, 18 parts of aluminum hydroxide, 5 parts of cerium oxide, 10 parts of sodium hydroxymethyl cellulose, 6 parts of magnesium aluminate spinel and 65 parts of water.
A preparation method of photochromic ceramic glaze comprises the following steps:
and stirring and mixing the kaolin, the potash feldspar, the photochromic liquid, the aluminum hydroxide, the cerium oxide, the sodium carboxymethylcellulose, the magnesia-alumina spinel and the water in parts by weight, uniformly mixing, and performing ball milling to obtain glaze slip, thus obtaining the photochromic ceramic glaze.
The preparation method of the photochromic liquid comprises the following steps:
s11, preparing titanium dioxide sol: uniformly stirring tetraethoxysilane and absolute ethyl alcohol, adding an ammonia water solution with the volume fraction of 20%, adjusting the pH value to 9-10, and stirring at 60 ℃ for 3.5 hours to obtain titanium dioxide sol, wherein the weight part ratio of tetraethoxysilane to absolute ethyl alcohol to ammonia water is 2;
s12, mixing the polylactic acid-glycolic acid copolymer, the photochromic agent and a chitosan acetic acid solution with the mass fraction of 40% according to the weight ratio of 1;
mixing polyvinyl alcohol, titanium dioxide sol and 50% volume fraction ethanol solution according to the weight ratio of 1;
and S13, mixing the composite solution and the sol solution according to the weight part ratio of 1.
Comparative example 1:
comparative example 1 has substantially the same composition as in example 1, except that a commercially available spiropyran-based organic photochromic material (available from zeeko) was directly used, specifically:
a photochromic ceramic glaze comprises the following components in parts by weight: 40 parts of kaolin, 30 parts of potassium feldspar, 40 parts of a commercially available photochromic material, 20 parts of aluminum hydroxide, 6 parts of cerium oxide, 14 parts of sodium carboxymethyl cellulose, 8 parts of magnesium aluminate spinel and 70 parts of water.
A preparation method of photochromic ceramic glaze comprises the following steps:
and stirring and mixing the kaolin, the potash feldspar, the commercially available photochromic material, the aluminum hydroxide, the cerium oxide, the sodium carboxymethylcellulose, the magnesia-alumina spinel and the water in parts by weight, uniformly mixing, and performing ball milling to obtain glaze slip, thus obtaining the photochromic ceramic glaze.
The glaze materials obtained in examples 1 to 3 and comparative example 1 of the present invention were subjected to the process steps of forming, drying, bisque firing, glazing, kiln loading and firing to obtain ceramic blanks, and the performance test was performed, and the test results are shown in table 1.
The glossiness of the ceramic blank is tested by adopting a photoelectric glossiness meter according to the requirements of GB/T3295-1996 test method for 45-degree specular glossiness of ceramic products.
The compressive strength of the ceramic body according to the invention was tested in accordance with GB/T4740-1999.
The light-resistant fatigue property of the ceramic blank of the invention is tested as follows: irradiating the ceramic blank by using a UVA-340 lamp tube, placing the ceramic blank in a dark environment for 12 hours after irradiation for 12 hours, cooling the ceramic blank to room temperature, then irradiating the ceramic blank for 12 hours, circulating the process for 20 times, the time to change and the time to fade during the 12 hour exposure were recorded and the total colour difference Δ E was measured with a colour difference meter for two photocolorations.
TABLE 1 test data for examples 1-3 and comparative example 1
Figure BDA0003997366020000041
As can be seen from the above table, the ceramic enamels of examples 1-3 have higher gloss and compressive strength than the ceramic of comparative example 1, shorter discoloration time, shorter fading time than comparative example 1, less color difference, and higher visible light fatigue resistance.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The photochromic ceramic glaze is characterized by comprising the following components in parts by weight: 30-40 parts of kaolin, 20-30 parts of potash feldspar, 30-40 parts of photochromic liquid, 15-20 parts of aluminum hydroxide, 4-6 parts of cerium oxide, 8-14 parts of binder, 5-8 parts of magnesium aluminate spinel and 60-70 parts of water.
2. The photochromic ceramic frit of claim 1 wherein the binder is sodium carboxymethylcellulose.
3. A process for preparing a photochromic ceramic frit according to claim 1, which comprises the following steps:
stirring and mixing kaolin, potash feldspar, photochromic liquid, aluminum hydroxide, cerium oxide, a binder, magnesia-alumina spinel and water, uniformly mixing, and performing ball milling to obtain glaze slurry, thereby obtaining the photochromic ceramic glaze.
4. The method of preparing a photochromic ceramic frit according to claim 3, wherein the method of preparing the photochromic liquid comprises:
s11, preparing titanium dioxide sol;
s12, mixing the polylactic acid-glycolic acid copolymer, the photochromic agent and the chitosan acetic acid solution to obtain a composite solution;
mixing polyvinyl alcohol, titanium dioxide sol and 50% of ethanol solution in volume fraction to obtain sol solution;
and S13, mixing the composite liquid and the sol liquid, and stirring for 12-24 hours to obtain the photochromic liquid.
5. The dyeing process of the thermochromic fabric according to claim 4, wherein the chitosan acetate solution is a chitosan acetate solution with a mass fraction of 40%.
6. The dyeing process of the thermochromic fabric according to claim 4, wherein the weight ratio of the polylactic acid-glycolic acid copolymer to the photochromic agent to the chitosan acetic acid solution is 1.
7. The dyeing process of the thermochromic fabric according to claim 4, wherein the weight ratio of the polyvinyl alcohol to the titanium dioxide sol to the ethanol solution is 1.
8. The dyeing process of the thermochromic fabric according to claim 4, wherein the weight ratio of the complex liquid to the sol liquid is 1.
9. The method of preparing photochromic ceramic glaze according to claim 4 wherein the method of preparing titanium dioxide sol in step S11 comprises: stirring tetraethoxysilane and absolute ethyl alcohol uniformly, adding ammonia water solution with the volume fraction of 20%, adjusting the pH value to 9-10, and stirring at 60 ℃ for 3-4h to obtain titanium dioxide sol.
10. The method for preparing photochromic ceramic glaze according to claim 9 wherein the weight ratio of ethyl orthosilicate, absolute ethyl alcohol and ammonia water is 2.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118637829A (en) * 2024-08-14 2024-09-13 天津包钢稀土研究院有限责任公司 Purified water cerium-containing modified rare earth water-retaining glaze and preparation method thereof

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CN110590327A (en) * 2019-10-25 2019-12-20 山东理工大学 Method for firing photoluminescence fluorescent glazed ceramic through roller kiln
CN111621285A (en) * 2020-04-30 2020-09-04 江南大学 Organic/inorganic double-shell photochromic microcapsule and preparation method thereof
CN114195554A (en) * 2021-12-30 2022-03-18 德化县万宝古建陶瓷有限公司 High-gloss glaze for ancient porcelain and preparation method and application thereof
CN115304276A (en) * 2022-08-03 2022-11-08 江西唯美陶瓷有限公司 Composite glaze layer, ceramic plate and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1507719A (en) * 1974-08-19 1978-04-19 American Optical Corp Photochromic particles and photochromic elements containing same
CN102491793A (en) * 2011-12-12 2012-06-13 潮州市庆发陶瓷有限公司 Yellow high-gloss glaze material for ceramics and preparation method thereof
CN106336119A (en) * 2016-08-29 2017-01-18 佛山市高明区明城镇新能源新材料产业技术创新中心 Photo chromic ceramic glaze and preparation method thereof
CN110590327A (en) * 2019-10-25 2019-12-20 山东理工大学 Method for firing photoluminescence fluorescent glazed ceramic through roller kiln
CN111621285A (en) * 2020-04-30 2020-09-04 江南大学 Organic/inorganic double-shell photochromic microcapsule and preparation method thereof
CN114195554A (en) * 2021-12-30 2022-03-18 德化县万宝古建陶瓷有限公司 High-gloss glaze for ancient porcelain and preparation method and application thereof
CN115304276A (en) * 2022-08-03 2022-11-08 江西唯美陶瓷有限公司 Composite glaze layer, ceramic plate and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118637829A (en) * 2024-08-14 2024-09-13 天津包钢稀土研究院有限责任公司 Purified water cerium-containing modified rare earth water-retaining glaze and preparation method thereof

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