CN115847556A - Automatic gluing side-turning glue-bonding board-forming device for bamboo chips - Google Patents
Automatic gluing side-turning glue-bonding board-forming device for bamboo chips Download PDFInfo
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- CN115847556A CN115847556A CN202211299823.XA CN202211299823A CN115847556A CN 115847556 A CN115847556 A CN 115847556A CN 202211299823 A CN202211299823 A CN 202211299823A CN 115847556 A CN115847556 A CN 115847556A
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Abstract
The utility model provides a bamboo chip automatic gluing veneer board device of gluing of turning on one's side, includes feeding portion, gluing portion, the ejection of compact portion of turning on one's side, pave in advance veneer portion, hot press and the control unit, feeding portion sets up in the below of gluing portion, the right side of the ejection of compact portion of turning on one's side, the ejection of compact portion of turning on one's side sets up in the left side of feeding portion, paves in advance the veneer portion and sets up in the rear side of the ejection of compact portion of turning on one's side, the control unit sets up the right back side at feeding portion, the hot press setting is in the left side of paving in advance the veneer portion. According to the automatic processing device, the arranging and feeding, gluing, side turning and discharging, paving and pre-pressing gluing units and the hot press unit of the bamboo chips are combined together, so that the automatic processing of gluing, assembling, hot pressing and gluing of the multiple bamboo chips with the same specification is completed, the structure is simple, the operation is convenient, the labor intensity is low, and the bamboo board is provided for the subsequent processing of products such as bamboo floors, bamboo cutting boards, bamboo artware and bamboo layer assembled materials.
Description
Technical Field
The invention belongs to the field of bamboo chip automatic gluing side-turning glue composite board machinery, and particularly relates to a bamboo board composite board which is formed by automatically feeding multiple same-specification bamboo chips, gluing the bamboo chips, side-turning arranging and clamping glue, and is used for producing bamboo floors, bamboo cutting boards, bamboo board furniture, bamboo laminated materials, bamboo plywood and the like.
Background
The bamboo tubes are split, planed, cooked and dried to obtain a plurality of bamboo chips glued into a board, and the board can be directly used for processing bamboo board furniture, bamboo floors, bamboo cutting boards, various artware, bamboo plywood and the like. The bamboo board product keeps the characteristics of natural bamboo, has beautiful and natural color and is deeply favored by vast processing enterprises and consumers. The bamboo board is generally made by gluing the side surfaces of a plurality of bamboo chips with the same width, thickness and length, assembling the bamboo chips, and hot-pressing the bamboo chips into a board with a certain width. Because the bamboo wall is thin and has the taper degree, the width and the thickness of the bamboo chips obtained by planing are not large, and the difficulty of gluing, assembling and gluing the side surfaces of the bamboo chips into the board is large. At present, a small part of enterprises adopt a semi-mechanical gluing assembly mode of manually feeding and discharging, most manufacturers of bamboo boards, bamboo chopping boards, bamboo laminated boards and the like adopt manual gluing and assembly, manual feeding and hot pressing gluing are adopted, the labor intensity is high, the efficiency is low, and the number of people needing to operate is large.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a mechanical device for automatically gluing and laterally turning bamboo chips and hot-pressing glued composite boards. The automatic gluing and side-turning glue synthesis board device for the bamboo chips combines the arranging and feeding, gluing, side-turning discharging, paving and pre-pressing gluing units and the hot press unit of the bamboo chips together to finish the automatic processing of gluing, assembling and hot-pressing glue synthesis boards for the bamboo chips with the same specification.
The invention is realized by the following technical scheme:
the utility model provides a bamboo chip automatic gluing veneer board device of gluing of turning on one's side, includes feeding portion, gluing portion, the ejection of compact portion of turning on one's side, pave in advance veneer portion, hot press and the control unit, feeding portion sets up in the below of gluing portion, the right side of the ejection of compact portion of turning on one's side, the ejection of compact portion of turning on one's side sets up in the left side of feeding portion, paves in advance the veneer portion and sets up in the rear side of the ejection of compact portion of turning on one's side, the control unit sets up the right back side at feeding portion, the hot press setting is in the left side of paving in advance the veneer portion. By designing the automatic bamboo chip gluing and side-turning glue synthesis board device, a plurality of bamboo chips with the same specification can be automatically conveyed, fed, glued, side-turned and output, laid and pre-glued to synthesize a bamboo board blank, and then sent into a hot press to be thermally pressed and solidified to form a bamboo board.
Preferably, the feeding part comprises a belt transmission A, a feeding part rack, a feeding motor, a parting strip frame, parting strips, guide rails, a belt type feeder and a carrier roller, the feeding motor is arranged at the bottom of the feeding part rack, a driving belt wheel of the belt transmission A is arranged on an output shaft of the motor, a driven belt wheel of the belt transmission A is arranged on a shaft where a driving roller of the belt type feeder is located, the parting strip frame is arranged above the feeding part rack and is in contact with the guide rails on the front side and the rear side of the feeding part rack, the parting strips are arranged in the parting strip frame and are uniformly arranged, the number of the parting strips is z-1, z is the number of bamboo chips forming one specification bamboo board so as to separate the bamboo chips, the distance between two adjacent parting strips of the parting strip frame, the distance between the inner surface of the front side frame and the adjacent parting strip of the parting strip frame is p, s < p < 2s, s is the thickness of the bamboo chips in the side vertical horizontal direction, so that the single bamboo chips are laterally arranged between the parting strips; the belt feeder is arranged on the middle upper portion of the feeding portion rack, the gluing portion and the lower portion of the partition strip frame, the bottoms of the partition strip frame and the partition strip are not in contact with the upper surface of the conveying belt of the belt feeder, and the carrier roller is arranged in the middle of the belt feeder and is in contact with the bearing branch of the feeding belt.
As an optimization, the gluing part comprises a gluing part support, a rubber roller support, a rubber liquid pipe, a rubber liquid supply unit, a rubber roller adjusting mechanism and a rubber roller driving system, the gluing part support is arranged at the upper left of the feeding part rack, the rubber roller support is arranged in the middle of the gluing part support and is connected through a guide rail, two ends of the two rubber rollers penetrate through the rubber roller support to be supported on the rubber roller support and are connected with the rubber roller driving system, the rubber roller driving system is arranged at the rear side of the gluing part, the rubber liquid supply unit is arranged at the upper rear side of the gluing part support, the rubber liquid pipe is arranged above the two rubber rollers, the front end of the rubber liquid pipe is connected with the rubber liquid supply unit, and the rear end of the rubber liquid pipe is arranged on the gluing part support; the rubber roll adjusting mechanism is arranged between the gluing part support and the rubber roll support, the rubber roll adjusting mechanism comprises a gluing part support, a rubber roll support, a hand wheel and a screw rod, the hand wheel is installed at the upper end of the screw rod, a graduated scale is arranged on the upper portion of the gluing part support, and the upper end and the lower end of the screw rod penetrate through threaded holes in the upper end and the lower end of the rubber roll support and are supported on the gluing part support so as to drive the gluing part support and the rubber roll to move up and down and adjust the gap between the rubber roll and a feeding belt of a belt type feeding machine.
As an optimization, the side-turning discharging part comprises a side-turning part rack, a side-turning platform driving system, a side-turning platform, side-turning wheels, side-turning shafts, a position detector, a side-turning transmission system and a discharge arrangement machine, the side-turning platform driving system is arranged in the middle of the side-turning part rack, the side-turning platform driving system comprises a driving servo motor and a cam mechanism, the cam mechanism comprises a cam shaft, a cam and a flat push rod, two ends of the cam shaft are respectively installed on vertical rods in the middle of the side-turning part rack, two cams are installed on the cam shaft, a bottom flat plate of the flat push rod is in contact with the outline of the cam, a rod part of the flat push rod penetrates through a transverse rod in the middle of the side-turning part rack and extends into a slotted hole in the bottom of the side-turning platform so as to support and push the side-turning platform to move up and down, the driving servo motor is installed at the left end of the cam shaft, the side-turning part driving system comprises two sets, and each set of side-turning part driving system is provided with two sets of cam mechanisms; the position detector is arranged on the left side of the side-turning discharging part and connected with the upper left part of the side-turning part rack, the position detector comprises a limiting baffle, a supporting plate and a photoelectric sensor, the supporting plate is connected with the upper left part of the side-turning part rack, the limiting baffle is arranged on the supporting plate and can move along a guide groove of the supporting plate so as to adapt to bamboo chips with different lengths, the photoelectric sensor comprises a sending end and a receiving end, the sending end of the photoelectric sensor is arranged at the front end of the limiting baffle, and the receiving end of the photoelectric sensor is arranged at the rear end of the limiting baffle; the side-turning transmission system is arranged at the middle upper part of the side-turning platform frame, the side-turning platform is arranged at the middle upper part of the side-turning platform frame, the side-turning transmission system comprises a side-turning servo motor, a gear mechanism and a rotating shaft, the gear mechanism comprises a gear A, an idler gear, a gear B and a gear C, the gear A is supported on the side-turning platform through a shaft, the idler gear is supported on the side-turning platform through a shaft, the gear B is installed on the side-turning shaft, the gear C is installed on the rotating shaft, the side-turning servo motor is installed at the right end of the rotating shaft, the left end of the rotating shaft is supported at the left side of the side-turning platform, the side-turning shaft sequentially penetrates through the left side and the right side of the side-turning platform and is supported on the side-turning platform, the side-turning wheels are respectively installed at two ends of the side-turning shaft, and four partition plates are uniformly distributed on the side-turning wheels along the circumferential direction; the design is that the side-turning transmission system drives the side-turning shaft and the side-turning wheels to rotate, so that the bamboo chips falling on the side-turning wheel partition plates are turned for 90 degrees; the arrangement discharging machines 3.8 are arranged on two sides and the front upper portion of the side turning part rack 3.1.
Preferably, the arrangement discharging machine comprises a discharging motor, a belt transmission B, a belt feeder, a driving shaft and a transition plate, the discharging motor is arranged at the bottom of the front side of the side turning part frame, a driving belt pulley of the belt transmission B is connected with the discharging motor, a driven belt pulley at the upper end of the belt transmission B is installed in the middle of the driving shaft, the driving shaft is supported at the front upper part of the side turning part frame, front end rollers of the belt feeder are installed on two shaft necks of the driving shaft penetrating through the side turning part frame, a rear end roller of the belt feeder is installed at the rear upper part of the side turning part frame, the belt feeder is provided with two transition plates, the transition plate is arranged at the rear side of the side turning part frame and located at the outer side of a rear end conveying belt of the belt feeder, and the rear end of the transition plate is adjacent to the front end of a guide rod forming the clamp.
Preferably, the upper surface of a conveying belt of the belt feeder is lower than the upper surface of a side overturning platform and the upper surface of a horizontal partition plate of a side overturning wheel when the side overturning platform is located at the highest position, the moving distance of the side overturning platform moving along with a flat bottom push rod and the moving distance of the flat bottom push rod rotating along with a cam are both equal to h, the height w of the partition plate of the side overturning wheel is less than h, when the side overturning wheel is located at a positive cross position, the upper surface of the horizontal partition plate of the side overturning wheel and the upper surface of the side overturning platform located at the highest position are at the same height, and the front side surface of an upper vertical partition plate of the side overturning wheel is aligned with the front side surface of a partition strip in a partition strip frame, so that glued bamboo chips conveyed by the belt feeder fall on the horizontal partition plate of the side overturning wheel, and when the side overturning platform moves downwards, the bamboo chips smoothly fall on the conveying belt of the belt feeder from the side overturning wheel and the side overturning platform.
And optimally, the number and the size of the side turning wheels, the side turning shafts and the gear mechanisms are matched with the number and the size of the bamboo chips of the glued bamboo boards with the specification.
The paving pre-gluing part comprises a pre-gluing rack, a push plate, a clamp, a long shaft, a handle, a swing rod, a bottom plate and the push plate, wherein the bottom plate is fixed above the pre-gluing rack, the push plate is arranged above the bottom plate and is contacted with the bottom plate through guide rails arranged on the front side and the rear side of the push plate, and the middle part of the push plate is not contacted with the bottom plate; the long shaft sequentially penetrates through the lower end of the handle, the lower end of the bottom plate and the lower end of the swing rod and is supported on the bottom plate, the clamp is arranged above the bottom plate and the pre-gluing rack and hinged to the bottom plate through a hinge, the clamp comprises a guide rod, a limiting rod, an elastic clamp body, a movable clamping plate, a short shaft, a hinge, a guide groove and a pin shaft, the guide groove is formed in the front end of the guide rod, the rear end of the guide rod is connected with the bottom plate and the pre-gluing rack through a hinge, the hinge is fixed to the bottom plate, the short shaft is installed at the upper end of the swing rod and installed in the guide groove of the guide rod, the limiting rod and the guide rod are fixed together and parallel to each other, the bamboo sheet can smoothly slide into the space between the guide rod and the limiting rod due to the value of the inclination angle a of the transition plate and the guide rod, the elastic clamp body is arranged above the limiting rod, the movable clamping plate is arranged at the front end of the elastic clamp body and connected with a spring forming the elastic clamp body through the pin shaft, and the movable clamping plate can rotate around the pin shaft.
Preferably, the distance between the guide rod and the limiting rod is m, e is more than m and less than e + (1-2) mm, and e is the thickness of the pre-glued bamboo board blank, so that the bamboo chips are flatly arranged on the guide rod in a single layer, and can be glued to the side surface to form a bamboo board or glued to the plane to form the bamboo board.
For optimization, the thickness of the guide rod, the thickness of the bottom plate and the thickness of the swing rod are equal to k, and the thickness of the push plate and the thickness of the pre-glued bamboo slab are equal to e.
Preferably, the hot press may be a single layer hot press, or a multi-layer hot press.
And as optimization, the control unit comprises a feeding motor, a starting and stopping button and a control circuit of the driving servo motor, the side-turning servo motor and the photoelectric sensor, and a rubber roller driving system, a starting and stopping button and a control circuit of the rubber supply unit.
The beneficial effects of the invention are:
the invention has simple structure, scientific design and convenient operation, and a plurality of bamboo chips with the same specification which are arranged in parallel can realize continuous automatic feeding, surface gluing, side turning for 90 degrees, paving, prepressing and gluing, and finally pushing the hot press to solidify into the bamboo board, thereby greatly improving the production efficiency, reducing the labor intensity and having better practical application value and popularization value; the invention is also suitable for hot-pressing and gluing wood strips with the same specification into the wood board.
Drawings
The automatic bamboo chip gluing, side-turning and gluing composite board device is further described by combining the attached drawings as follows:
FIG. 1 is a schematic structural view of an embodiment 1 of an automatic bamboo chip side-turning plywood-forming device;
FIG. 2 is a C-direction view of the infeed, size and side dump portions of FIG. 1;
FIG. 3 is a top view of the upper gum portion and the side dump of FIG. 2;
FIG. 4 is a view from direction D-D of FIG. 2;
FIG. 5 is a view from the B-B direction in FIG. 1;
FIG. 6 isbase:Sub>A view taken along line A-A of FIG. 1;
FIG. 7 is an F-view of the lay-flat pre-glue of FIG. 1;
FIG. 8 is a top view of FIG. 7;
fig. 9 is a schematic view of the cam mechanism and cam structure of fig. 6.
In the figure: 1 is a feeding part, 1.1 is a belt transmission A, 1.2 is a feeding part rack, 1.3 is a feeding motor, 1.4 is a spacer frame, 1.5 is a spacer, 1.6 is a guide rail, 1.7 is a belt feeder, 1.8 is a carrier roller, 2 is a gluing part, 2.1 is a gluing part support, 2.2 is a rubber roller, 2.3 is a rubber roller support, 2.4 is a glue pipe, 2.5 is a glue supply unit, 2.6 is a rubber roller adjusting mechanism, 2.6.1 is a hand wheel, 2.6.2 is a screw rod, 2.7 is a rubber roller driving system, 3 is a side-turning discharging part, 3.1 is a side-turning part rack, 3.2 is a side-turning table driving system, 3.2.1 is a driving servo motor, 3.2.2 is a cam mechanism, 3.2.2.1 is a cam shaft, 3.2.2 is a cam, 3.2.2.2 is a flat bottom, 3 is a push rod, 3.3.3 is a side-turning table, 3.4 is a side-turning wheel, 3.6.6.2 position of a photoelectric detector, 3.6 position of a side-limiting sensor, 3.6.6 position sensor is a side-limiting plate, 3.6 sensor is a side-limiting plate, 3.6.2.2.2 support plate 3.6.4 is a photoelectric sensor receiving end, 3.7 is a side-turning transmission system, 3.7.1 is a side-turning servo motor, 3.7.2 is a gear mechanism, 3.7.2.1 is a gear A, 3.7.2.2 is an idler gear, 3.7.2.3 is a gear B, 3.7.2.4 is a gear C, 3.7.3 is a rotating shaft, 3.8 is an arrangement discharging machine, 3.8.1 is a discharging motor, 3.8.2 is a belt transmission B, 3.8.3 is a belt feeder, 3.8.4 is a driving shaft, 3.8.5 is a transition plate, 4 is a paving pre-gluing part, 4.1 is a pre-gluing rack, 4.2 is a push plate, 4.3 is a clamp, 4.3.1 is a guide rod, 4.3.2 is a limit rod, 4.3.3.3 is an elastic clamp, 4.3.4 is a movable clamp plate, 4.3.5 is a push plate, 4.6.6, 3.1 is a guide rod, 4.3.6.6.6.6.6, 4.6.6.6.6, 7.6.6.6.6.6.6, 4 is a long-axis hinge is a long axis control unit, 4.6 hinge is a long axis control unit, 4.4.4.4.4.3.4.4.4.4.4 is a movable clamp plate, a long axis control unit is a long axis control unit
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples.
Example 1: as shown in fig. 1-9, according to the manufacturing and installation procedures of the automatic bamboo chip gluing, side-turning and gluing composite board device, various parts are manufactured and installed, and bamboo chips are put into a parting strip frame one by one for standby.
As shown in fig. 1, a bamboo chip automatic gluing side-turn gluing composite board device comprises a feeding portion 1, a gluing portion 2, a side-turn discharging portion 3, a paving pre-gluing portion 4, a hot press 5 and a control unit 6, wherein the feeding portion 1 is arranged below the gluing portion 2, the right side of the side-turn discharging portion 3, the side-turn discharging portion 3 is arranged on the left side of the feeding portion 1, the paving pre-gluing portion 4 is arranged on the rear side of the side-turn discharging portion 3, the control unit 6 is arranged on the right rear side of the feeding portion 1, and the hot press 5 is arranged on the left side of the paving pre-gluing portion 4.
As shown in fig. 2, 3 and 4, the feeding portion 1 includes a belt transmission a1.1, a feeding portion frame 1.2, a feeding motor 1.3, a parting strip frame 1.4, parting strips 1.5, a guide rail 1.6, a belt feeder 1.7 and a carrier roller 1.8, the feeding motor 1.1 is arranged at the bottom of the feeding portion frame 1.2, a driving pulley of the belt transmission a1.1 is arranged on an output shaft of the feeding motor 1.3, driven pulleys of the belt transmission a1.1 are arranged on a shaft where a driving roller of the belt feeder 1.7 is located, the parting strip frame 1.4 is arranged above the feeding portion frame 1.2 and is arranged on the guide rail 1.6 at the front side and the rear side of the feeding portion frame 1.2, the parting strips 1.5 are uniformly arranged in the parting strip frame 1.4, the number of the parting strips 1.5 is z-1, z is the number of bamboo chips 7 composing a bamboo specification board; the belt feeder 1.7 is arranged at the middle upper part of the feeding part frame 1.2, below the gluing part 2 and the parting bead frame 1.4, the bottoms of the parting bead frame 1.4 and the parting bead 1.5 are not contacted with the upper surface of the conveying belt of the belt feeder 1.7, and the carrier roller 1.8 is arranged at the middle part of the belt feeder 1.7 and is contacted with the bearing branch of the feeding belt;
as shown in fig. 2, 3 and 5, the glue applying part 2 includes a support 2.1 of the glue applying part, a glue roller 2.2, a glue roller support 2.3, a glue tube 2.4, a glue supplying unit 2.5, a glue roller adjusting mechanism 2.6 and a glue roller driving system 2.7, the support 2.1 of the glue applying part is arranged at the upper left of the frame 1.2 of the feeding part, the glue roller support 2.3 is arranged in the middle of the support 2.1 of the glue applying part and connected with a guide rail, two ends of the glue roller 2.2 respectively pass through the glue roller support 2.3 to be supported on the glue roller support 2.3 and connected with the glue roller driving system 2.7, the glue roller adjusting mechanism 2.6 is arranged between the support 2.1 of the glue applying part and the support 2.3, the glue roller driving system 2.7 is arranged at the rear side of the glue applying part 2.2, the glue supplying unit 2.5 is arranged at the upper rear of the support 2.1 of the glue applying part, the glue tube 2.4 is arranged above the glue tube 2.2, the front end of the glue supplying unit 2.5 is arranged at the back of the glue roller support 2.1 of the glue roller support 2.2.2; the rubber roll adjusting mechanism 2.6 comprises a gluing part support 2.1, a rubber roll support 2.3, a hand wheel 2.6.1 and a screw rod 2.6.2, wherein the hand wheel 2.6.1 is arranged at the upper end of the screw rod 2.6.2, the upper part of the gluing part support 2.1 is provided with a graduated scale, and the upper end and the lower end of the screw rod 2.6.2 penetrate through threaded holes at the upper end and the lower end of the rubber roll support 2.3 and are supported on the gluing part support 2.1;
as shown in fig. 2, 3 and 6, the side-turn discharging part 3 includes a side-turn frame 3.1, a side-turn table driving system 3.2, a side-turn table 3.3, a side-turn wheel 3.4, a side-turn shaft 3.5, a position detector 3.6, a side-turn transmission system 3.7 and a discharge arrangement machine 3.8, the side-turn table driving system 3.2 is disposed in the middle of the side-turn frame 3.1, the side-turn table driving system 3.2 includes a driving servo motor 3.2.1 and a cam mechanism 3.2.2, the cam mechanism 3.2.2 includes a cam shaft 3.2.2.1, a cam 3.2.2 and a flat push rod 3.2.2.3, the two ends of the camshaft 3.2.2.1 are respectively arranged on vertical rods in the middle of the side turning part rack 3.1, the camshaft 3.2.2.1 is provided with two cams 3.2.2, a bottom flat plate of the flat-bottom push rod 3.2.2.3 is in contact with the outlines of the cams 3.2.2.2, the rod part of the flat-bottom push rod 3.2.2.3 penetrates through a cross rod in the middle of the side turning part rack 3.1 and extends into a slotted hole in the bottom of the side turning table 3.3, the driving servo motor 3.2.1 is arranged at the left end of the camshaft 3.2.2.1, the side turning part driving systems 3.2 are provided with two sets of cam mechanisms 3.2.2, and each set of side turning part driving system 3.2 is provided with two sets of cam mechanisms 3.2.2; the side overturning platform 3.3 is arranged at the middle upper part of the side overturning frame 3.1, the side overturning shaft 3.5 sequentially penetrates through the left side and the right side of the side overturning platform 3.3 and is supported on the side overturning platform, the side overturning wheels 3.4 are respectively arranged at two ends of the side overturning shaft 3.5, and four partition plates are uniformly distributed on the side overturning wheels 3.4 along the circumferential direction; the position detector 3.6 is arranged on the left side of the side-turning discharging part 3 and is connected with the upper left part of the side-turning part rack 3.1, the position detector 3.6 comprises a limiting baffle 3.6.1, a supporting plate 3.6.2 and a photoelectric sensor 3.6.3, the supporting plate 3.6.2 is connected with the upper left part of the side-turning part rack 3.1, the limiting baffle 3.6.1 is arranged on the supporting plate 3.6.2 and can move along a guide groove of the supporting plate 3.6.2, the photoelectric sensor 3.6.3 comprises a sending end and a receiving end, the sending end of the photoelectric sensor 3.6.3 is arranged at the front end of the limiting baffle 3.6.1, and the receiving end of the photoelectric sensor 3.6.4 is arranged at the rear end of the limiting baffle 3.6.1; the rollover transmission system 3.7 is arranged in the middle of the rollover frame 3.1, the rollover transmission system 3.7 comprises a rollover servo motor 3.7.1, a gear mechanism 3.7.2 and a rotating shaft 3.7.3, the gear mechanism 3.7.2 comprises a gear A3.7.2.1, an idler gear 3.7.2.2, a gear B3.7.2.3 and a gear C3.7.2.4, the gear A3.7.2.1 is mounted on the rollover table 3.3 through a shaft, the idler gear 3.7.2.2 is supported on the rollover table 3.3 through a shaft, the gear B3.7.2.3 is mounted on the rollover shaft 3.5, and the gear C3.7.2.4 is mounted on the rotating shaft 3.7.3; the side-turning servo motor 3.7.1 is arranged at the right end of the rotating shaft 3.7.3, and the left end of the rotating shaft 3.7.3 is supported at the left side of the side-turning platform 3.3; the number and the size of the side turning wheels 3.4, the side turning shafts 3.5 and the gear mechanisms 3.7.2 are matched with the number and the size of the bamboo chips 7 of the glued bamboo board;
as shown in fig. 2, 3 and 6, the arrangement discharging machine 3.8 is disposed on two sides and a front upper portion of the side-turning frame 3.1, the arrangement discharging machine 3.8 includes a discharging motor 3.8.1, a belt transmission b3.8.2, a belt feeder 3.8.3, a driving shaft 3.8.4 and a transition plate 3.8.5, the discharging motor 3.8.1 is disposed at a front bottom of the side-turning frame 3.1, a driving pulley of the belt transmission b3.8.2 is connected with the discharging motor 3.8.1, a driven pulley at an upper end of the belt transmission b3.8.2 is mounted in a middle portion of the driving shaft 3.8.4, the driving shaft 3.8.4 is supported on the front upper portion of the side-turning frame 3.1, a front end roller of the belt feeder 3.8.3 is mounted on two journals penetrating through the driving shaft of the side-turning frame 3.1, a rear end roller of the belt feeder 3.8.3 is mounted on a rear upper portion of the side frame 3.1, the transition plate 3.5 is disposed on an outer side of the side-turning frame 3.1, and a guide bar of the side-turning frame 3.8.3.3.5 is located adjacent to the rear end of the side-turning frame 3.4, and the side-turning frame 3.5, and the rear end guide bar;
as shown in fig. 2, 3, 6 and 9, the upper surface of the conveyor belt of the belt feeder 3.8.3 is lower than the upper surface of the side-turn table 3.3 at the highest position and the upper surface of the horizontal partition plate of the side-turn wheel 3.4, the moving distance of the side-turn table 3.3 moving along with the flat push rod 3.2.2.3 is equal to the moving distance h of the flat push rod 3.2.2.3, and when the side-turn wheel 3.4 is at the positive cross position, the upper surface of the horizontal partition plate of the side-turn wheel 3.4, the upper surface of the side-turn table 3.3 at the highest position and the upper surface of the conveyor belt of the belt feeder 1.7 are at the same horizontal height;
as shown in fig. 7 and 8, the paving pre-gluing part 4 includes a pre-gluing frame 4.1, a push plate 4.2, a clamp 4.3, a bottom plate 4.4, a long shaft 4.5, a handle 4.6 and a swing rod 4.7, the bottom plate 4.4 is fixed above the pre-gluing frame 4.1, the push plate 4.2 is arranged above the bottom plate 4.4 and is in contact with guide rails arranged above the front and rear sides of the bottom plate 4.4, and the middle part of the push plate 4.2 is not in contact with the bottom plate 4.4; the long shaft 4.5 sequentially penetrates through the lower end of the handle 4.6, the bottom plate 4.4 and the lower end of the swing rod 4.7 and is supported on the bottom plate 4.4; the clamp 4.3 is arranged above the bottom plate 4.4 and is connected with the swing rod 4.7 and the hinge 4.3.6; the long shaft 4.5 sequentially penetrates through the lower end of the handle 4.6, the lower end of the bottom plate 4.4 and the lower end of the swing rod 4.7 and is supported on the bottom plate 4.4, the clamp 4.3 comprises a guide rod 4.3.1, a limiting rod 4.3.2, an elastic clamp 4.3.3, a movable clamp plate 4.3.4, a short shaft 4.3.5, a hinge 4.3.6, a guide groove 4.3.7 and a pin shaft 4.3.8, the front end of the guide rod 4.3.1 is provided with the guide groove 4.3.7, the rear end of the guide rod 4.3.1 is connected with the bottom plate 4.4 and a pre-gluing rack 4.1 through the hinge 4.3.6, the short shaft 4.3.5 is installed at the upper end of the swing rod 4.7, the short shaft 4.3.5 is installed in the guide groove 4.3.7 of the guide rod 4.3.1, the limiting rod 4.3.2 and the guide rod 4.3.1 are fixed together and are parallel to each other, and the sliding angle between the guide rod 4.3.1 and the limiting rod 4.3.3.1 can be adjusted smoothly; the elastic clamp body 4.3.3 is arranged above the limiting rod 4.2.3, the movable clamp plate 4.3.4 is arranged at the front end of the elastic clamp body 4.3.3 and is connected with a spring forming the elastic clamp body 4.3.3 through a pin shaft 4.3.8, and the movable clamp plate 4.3.4 can rotate around the pin shaft 4.3.8.
As shown in fig. 7, the distance between the guide rod 4.3.1 and the limiting rod 4.3.2 is m, e is more than m and less than e + (1-2) mm, and e is the thickness of the pre-glued bamboo board blank; the thickness of the guide rod 4.3.1 and the thickness of the swing rod 4.7 are equal to that of the bottom plate 4.4 and are both equal to k, and the thickness of the push plate 4.2 is equal to that of the glued pre-laminated bamboo plate blank and is both equal to e.
The hot press 5 may be a single layer press, or a multi-layer press.
The control unit 6 comprises a starting and stopping button and a control circuit of the feeding motor 1.3 and the feeding motor 3.8.1, a starting and stopping button and a control circuit of the driving servo motor 3.2.1, the side-turning servo motor 3.7.1 and the photoelectric sensor 3.6.3, and a starting and stopping button and a control circuit of the rubber roller driving system 2.7 and the rubber supply unit 2.5.
The specific working principle is as follows:
the method comprises the following steps of uniformly arranging the surfaces, to be glued, of bamboo chips 7 of the same specification and size in a parting strip frame 1.4 in an upward mode, enabling the bottom surfaces of the bamboo chips 7 to be in contact with a conveying belt of a belt type feeder 1.7, adjusting a hand wheel 2.6.1 to enable the distance between a rubber roller 2.2 and the upper surface of the conveying belt of the belt type feeder 1.7 to be equal to the vertical height b of the side stand of the bamboo chips 7, enabling a point A of the contour of a cam 3.2.2.2 to be in contact with a bottom plate of a flat-bottom push rod 3.2.3, enabling the flat-bottom push rod 3.2.3 and a turnover table 3.3 to be located at a solid line position, enabling the side turnover wheel 3.4 to be located at a positive cross-shaped position, enabling a loose piece 4.3.4 to be turned to be parallel to a guide plate 4.3.1, enabling the inclination angle of the guide rod to be a, enabling a push plate 4.2 to be located at the upper right side of the bottom plate 4, and adjusting the position of a limit baffle 3.6.1 according to the length of the bamboo chips 7; starting a feeding motor 1.3, a rubber roller driving system 2.7, a rubber supply unit 2.5, a photoelectric sensor 3.6.3, a driving servo motor 3.2.1 and a side-turning servo motor 2.7.1 in sequence, finally starting the feeding motor 1.3, driving a belt type feeder 1.7 to run to feed bamboo chips 7 into the rubber roller 2.2 for coating rubber, and continuously feeding the bamboo chips onto a side-turning wheel 3.4, a side-turning table 3.3 and a limit baffle 3.6.1; the receiving end 3.6.4 of the photoelectric sensor receives a control signal which is sent by the sending end of the photoelectric sensor 3.6.3 and is shielded by the bamboo chips 7, so that the side-turning servo motor 3.2.1 rotates 90 degrees, the driving gear mechanism 3.7.2 and the side-turning shaft 3.5 rotate, and the side-turning wheel 3.4 and the bamboo chips 7 on the partition board of the side-turning wheel 3.4 are driven to rotate 90 degrees and then stand still; meanwhile, the control signal is also sent to the driving servo motor 3.2.1, so that the driving servo motor 3.2.1 and the belt transmission B rotate, the cam 3.2.2.2 is driven to rotate by an angle alpha 2, the flat bottom push rod 3.2.2.3 is kept still, the cam 3.2.2.2 continues to rotate by the angle alpha 3, the flat bottom push rod 3.2.2.3 moves downwards, the side overturning platform 3.3 and the side overturning wheel 3.4 are driven to move downwards, the bamboo chips 7 are placed on the conveying belt of the belt type feeding machine 3.8.3, the bamboo chips 7 on the conveying belt of the belt type feeding machine 3.8.3 all slide into the space between the guide rod 4.3.1 and the limiting rod 4.3.2.2 along the transition plate 3.8.5 when the cam 3.2.2.2.2.2 continues to rotate by the angle alpha 4, the flat bottom push rod 3.2.2.3 is kept still, the cam 3.2.2.2 is driven to move upwards by the cam 3.2.3.2.3.2.3.3.2 and the side overturning platform 3.2.2.3.2, and the cam is driven to rotate by the side overturning wheel 2.2.2.3.2.2.3.2 and the cam 3.2.2.2 when the cam continues to rotate; the movable clamping plate 4.3.4 is rotated 90 anticlockwise to clamp the bamboo chips 7; the handle 4.6 is rotated anticlockwise to drive the swing rod 4.7 and the clamp 4.3 to rotate to the position that the swing rod 4.7, the guide rod 4.3.1 and the bottom plate 4.4 are in the same plane, the movable clamping plate 4.3.4 is rotated clockwise to the position parallel to the guide rod 4.3.1, the push plate 4.2 is moved to push the pre-glued bamboo board into the hot press 5 and then returns to the original position, the handle 4.6 is rotated clockwise to drive the swing rod 4.7 and the clamp 4.3 to rotate to the position with the inclination angle a, and a working cycle is completed.
The above embodiments are only specific examples of the present invention, which is not intended to limit the present invention in any way, and any person skilled in the art may modify or modify the technical details disclosed above and equally vary from the equivalent embodiments. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention should fall within the scope of protection of the present invention without departing from the technical principle of the present invention.
Claims (6)
1. The bamboo chip automatic gluing side-turn-over gluing composite board device comprises a feeding part (1), a gluing part (2), a side-turn discharging part (3), a paving pre-gluing part (4), a hot press (5) and a control unit (6), wherein the feeding part (1) is arranged below the gluing part (2), the right side of the side-turn discharging part (3), the side-turn discharging part (3) is arranged on the left side of the feeding part (1), the paving pre-gluing part (4) is arranged on the rear side of the side-turn discharging part (3), the control unit (6) is arranged on the right rear side of the feeding part (1), and the hot press (5) is arranged on the left side of the paving pre-gluing part (4); the feeding part (1) comprises a belt transmission A (1.1), a feeding part rack (1.2), a feeding motor (1.3), a parting bead frame (1.4), parting beads (1.5), a guide rail (1.6), a belt feeder (1.7) and a carrier roller (1.8), wherein the feeding motor (1.1) is arranged at the bottom of the feeding part rack ((1.2), a driving belt wheel of the belt transmission A (1.1) is arranged on an output shaft of the feeding motor (1.3), a driven belt wheel of the belt transmission A (1.1) is arranged on a shaft where a driving roller of the belt feeder (1.7) is arranged, the parting bead frame (1.4) is arranged above the feeding part rack (1.2) and is in contact with the guide rail (1.6) on the front side and the rear side of the feeding part rack (1.2), the parting beads (1.5) are uniformly arranged in the parting bead frame (1.4), the number of the parting beads (1.5) is that one bamboo veneer sheet with the thickness of less than the specification of z-1, the thickness of a bamboo sheet is less than the thickness of a bamboo sheet s in the horizontal direction, and is less than the thickness of a bamboo sheet (2 s in the bamboo sheet vertical direction, 2s direction, the bamboo sheet thickness direction, the bamboo sheet is less than the bamboo sheet thickness of the bamboo sheet; the belt feeder (1.7) is arranged at the middle upper part of the feeding part frame (1.2) and below the gluing part (2) and the parting strip frame (1.4), the bottoms of the parting strip frame (1.4) and the parting strip (1.5) are not contacted with the upper surface of the conveying belt of the belt feeder (1.7), the carrier roller (1.8) is arranged at the middle part of the belt feeder (1.7), and is contacted with the bearing branch of the feeding belt;
the gluing part (2) comprises a gluing part support (2.1), a rubber roller (2.2), a rubber roller support (2.3), a glue tube (2.4) 2, a glue supply unit (2.5), a rubber roller adjusting mechanism (2.6) and a rubber roller driving system (2.7), wherein the gluing part support (2.1) is arranged at the upper left of the feeding part rack (1.2), the rubber roller support (2.3) is arranged in the middle of the gluing part support (2.1) and is connected with the glue tube through a guide rail, two ends of the rubber roller (2.2) respectively penetrate through the rubber roller support (2.3) to be supported on the rubber roller support (2.3) and are connected with the rubber roller driving system (2.7), the rubber roller adjusting mechanism is arranged between the gluing part support and the rubber roller support, the rubber roller driving system (2.7) is arranged at the rear side of the gluing part (2), the glue supply unit (2.5) is arranged at the upper rear upper part of the gluing part support (2.1), the glue tube (2.4) is arranged above the gluing part support (2.2.5), and the front end of the glue tube (2.5) is connected with the glue tube (2.2.2.2.2) at the gluing part support (2.2) and the front end of the glue tube (2.2.2) of the gluing part rack (2.2);
the side-turning discharging part (3) comprises a side-turning frame (3.1), a side-turning platform driving system (3.2), a side-turning platform (3.3), side-turning wheels (3.4), side-turning shafts (3.5), position detectors (3.6), a side-turning transmission system (3.7) and an arrangement discharging machine (3.8), wherein the side-turning platform driving system (3.2) is arranged in the middle of the side-turning frame (3.1), the side-turning platform (3.3) is arranged on the middle upper part of the side-turning frame (3.1), the side-turning shafts (3.5) sequentially penetrate through the left side and the right side of the side-turning platform (3.3) and are supported on the side-turning platform (3.3), the side-turning wheels (3.4) are respectively arranged at the two ends of the side-turning shafts (3.5), the side-turning wheels (3.4) are uniformly distributed with four partition plates along the circumferential direction, the position detectors (3.6) are arranged on the left side of the side-turning discharging part (3) and are connected with the upper part of the side-turning platform driving system (3.1), and the side-turning wheels (3.4) are arranged on the middle of the side-turning machine (3.1); the height k of the partition plate of the side turning wheel (3.4) is less than the height b of the bamboo chips (7) in a side standing mode; the number and the size of the side turning wheels (3.4), the side turning shafts (3.5) and the gear mechanisms (3.7.2) are matched with the number and the size of the bamboo chips (7) of the bamboo boards with the glued specification;
the paving pre-gluing part (4) comprises a pre-gluing rack (4.1), a push plate (4.2), a clamp (4.3), a bottom plate (4.4), a long shaft (4.5), a handle (4.6) and a swing rod (4.7), the bottom plate (4.4) is fixed above the pre-gluing rack (4.1), the push plate (4.2) is arranged above the bottom plate (4.4) and is in contact with a guide rail arranged above the front side and the rear side of the bottom plate (4.4), and the middle part of the push plate (4.2) is not in contact with the bottom plate (4.4); the long shaft (4.5) sequentially penetrates through the lower end of the handle (4.6), the bottom plate (4.4) and the lower end of the swing rod (4.7) and is supported on the bottom plate (4.4); the clamp (4.3) is arranged above the bottom plate (4.4) and is connected with the swing rod (4.7) and the hinge (4.3.6).
2. The bamboo chip automatic gluing side-turn gluing composite board device of claim 1, wherein: the rubber roll adjusting mechanism (2.6) comprises a rubber roll support (2.1), a rubber roll support (2.3), a hand wheel (2.6.1) and a screw rod (2.6.2), wherein the hand wheel (2.6.1) is installed at the upper end of the screw rod (2.6.2), a graduated scale is arranged at the upper part of the rubber roll support (2.1), and the upper end and the lower end of the screw rod (2.6.2) penetrate through threaded holes at the upper end and the lower end of the rubber roll support (2.3) and are supported on the rubber roll support (2.1); side platform actuating system (3.2) turns on one's side includes drive servo motor (3.2.1) and cam mechanism (3.2.2), cam mechanism 3.2.2 includes camshaft (3.2.2.1), cam (3.2.2.2), flat bottom push rod (3.2.2.3), install respectively on the pole setting at side portion frame (3.1) middle part at the both ends of camshaft (3.2.2.1), install two cams (3.2.2.2) on camshaft (3.2.2.1), the bottom and cam (3.2.2.2) outline contact of flat bottom push rod (3.2.2.3), the horizontal pole that passes side portion frame (3.1) middle part of flat bottom push rod (3.2.2.3) passes the slotted hole of side platform (3.3) bottom, drive servo motor (3.2.1) installs at camshaft (3.2.2.1), the left side portion of two sets of side platform actuating system (3.2.2) is provided with every set of side platform actuating system (3.2.2.2.3).
3. The bamboo chip automatic gluing side-turn gluing composite board device of claim 1, wherein: the position detector (3.6) comprises a limiting baffle (3.6.1), a supporting plate (3.6.2) and a photoelectric sensor (3.6.3), the supporting plate (3.6.2) is connected with the upper left part of the side turning rack (3.1), the limiting baffle (3.6.1) is arranged on the supporting plate (3.6.2) and can move along a guide groove of the supporting plate (3.6.2), the photoelectric sensor (3.6.3) comprises a sending end and a receiving end, a sending end of the photoelectric sensor (3.6.3) is arranged at the front end of the limiting baffle (3.6.1), and a receiving end (3.6.4) of the photoelectric sensor is arranged at the rear end of the limiting baffle (3.6.1); the side-turn transmission system (3.7) comprises a side-turn servo motor (3.7.1), a gear mechanism (3.7.2) and a rotating shaft (3.7.3), wherein the gear mechanism (3.7.2) comprises a gear A (3.7.2.1), an idler gear (3.7.2.2), a gear B (3.7.2.3) and a gear C (3.7.2.4), the gear A (3.7.2.1) is mounted on the side-turn table (3.3) through a shaft, the idler gear (3.7.2.2) is supported on the side-turn table (3.3) through a shaft, the gear B (3.7.2.3) is mounted on the side-turn shaft (3.5), the gear C (3.7.2.4) is mounted on the rotating shaft (3.7.3), the side-turn servo motor (3.7.1) is mounted at the right end of the rotating shaft (3.7.3), and the left end of the rotating shaft (3.7.3) is supported on the left side of the rotating shaft (3.3).
4. The bamboo chip automatic gluing side-turn gluing composite board device of claim 1, wherein: the arrangement discharging machine (3.8) comprises a discharging motor (3.8.1), a belt transmission B (3.8.2), a belt feeder (3.8.3), a driving shaft (3.8.4) and a transition plate (3.8.5), wherein the discharging motor (3.8.1) is arranged at the bottom of the front side of the side turnover part frame (3.1), a driving belt pulley of the belt transmission B (3.8.2) is connected with the discharging motor (3.8.1), a driven belt pulley at the upper end of the belt transmission B (3.8.2) is arranged in the middle of the driving shaft (3.8.4), the driving shaft (3.8.4) is supported at the front upper part of the side turnover part frame (3.1), front end rollers of the belt feeder (3.8.3) are arranged on two shaft necks of the driving shaft penetrating through the side turnover part frame (3.1), rear end rollers of the belt feeder (3.8.3) are arranged at the rear upper part of the side turnover part frame (3.1), the transition plate (3.5) is arranged at the outer side of the side turnover part frame (3.1), and a guide rod (3.5) is arranged at the rear end of the side turnover part of the side turnover frame (3.1); the upper surface of the conveying belt of the belt type feeder (3.8.3) is lower than the upper surface of the side overturning platform (3.3) when the side overturning platform is located at the highest position and the upper surface of the horizontal partition plate of the side overturning wheel (3.4), the moving distance of the side overturning platform (3.3) along with the flat bottom push rod (3.2.2.3) is equal to the moving distance h of the flat bottom push rod (3.2.2.3) along with the rotation of the cam (3.2.2.2), and when the side overturning wheel (3.4) is located at the positive cross position, the upper surface of the horizontal partition plate of the side overturning wheel (3.4), the upper surface of the side overturning platform (3.3) when the highest position and the upper surface of the conveying belt of the belt type feeder (1.7) are located at the same horizontal height.
5. The bamboo chip automatic gluing side-turn gluing composite board device of claim 1, wherein: the clamp (4.3) comprises a guide rod (4.3.1), a limiting rod (4.3.2), an elastic clamp body (4.3.3), a movable clamp plate (4.3.4), a short shaft (4.3.5), a hinge (4.3.6), a guide groove (4.3.7) and a pin shaft (4.3.8), the front end of the guide rod (4.3.1) is provided with the guide groove (4.3.7), the rear end of the guide rod (4.3.1) is connected with a bottom plate (4.4) and a pre-gluing rack (4.1) through the hinge (4.3.6), the upper end of the swing rod (4.7) is provided with the short shaft (4.3.5), and the short shaft (4.3.5) is arranged in the guide groove (4.3.7) of the guide rod (4.3.1); the limiting rod (4.3.2) and the guide rod (4.3.1) are fixed together and are parallel to each other, and the value of the inclination angle a of the transition plate (3.8.5) and the guide rod (4.3.1) is such that the bamboo chips (7) can smoothly slide between the guide rod (4.3.1) and the limiting rod (4.3.2); the elastic clamp body (4.3.3) is arranged above the limiting rod (4.2.3), the movable clamp plate (4.3.4) is arranged at the front end of the elastic clamp body (4.3.3) and is connected with a spring forming the elastic clamp body (4.3.3) through a pin shaft (4.3.8), and the movable clamp plate (4.3.4) can rotate around the pin shaft 4.3.8; the distance between the guide rod (4.3.1) and the limiting rod (4.3.2) is m, the distance between e and the limiting rod is more than m and less than e + (1-2) mm, and e is the thickness of the pre-glued bamboo board blank; the thickness of the guide rod (4.3.1) and the thickness of the swing rod (4.7) are equal to the thickness of the bottom plate (4.4) and are all equal to k, and the thickness of the push plate (4.2) is equal to the thickness of the pre-glued bamboo plate blank and are all equal to e.
6. The bamboo chip automatic gluing side-turning glue board forming device as claimed in claim 1, characterized in that: the hot press (5) can be a single-layer hot press or a multi-layer hot press, and the control unit (6) comprises a starting and stopping button and a control circuit of a feeding motor (1.3) and a feeding motor (3.8.1), a starting and stopping button and a control circuit of a driving servo motor (3.2.1), a side-turning servo motor (3.7.1) and a photoelectric sensor (3.6.3), a rubber roller driving system (2.7) and a starting and stopping button and a control circuit of a rubber supply unit (2.5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211299823.XA CN115847556A (en) | 2022-10-13 | 2022-10-13 | Automatic gluing side-turning glue-bonding board-forming device for bamboo chips |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211299823.XA CN115847556A (en) | 2022-10-13 | 2022-10-13 | Automatic gluing side-turning glue-bonding board-forming device for bamboo chips |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115847556A true CN115847556A (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211299823.XA Pending CN115847556A (en) | 2022-10-13 | 2022-10-13 | Automatic gluing side-turning glue-bonding board-forming device for bamboo chips |
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| Country | Link |
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| CN (1) | CN115847556A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047874A (en) * | 2023-10-10 | 2023-11-14 | 江苏零界科技集团有限公司 | Full-automatic laminated wood beam column production line |
-
2022
- 2022-10-13 CN CN202211299823.XA patent/CN115847556A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047874A (en) * | 2023-10-10 | 2023-11-14 | 江苏零界科技集团有限公司 | Full-automatic laminated wood beam column production line |
| CN117047874B (en) * | 2023-10-10 | 2023-12-26 | 江苏零界科技集团有限公司 | Full-automatic laminated wood beam column production line |
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